Read and follow all safety precautions in
Instruction Manual – improper use can cause
serious or fatal injury.
Advertencia!
Lea y siga todas las precauciones de
seguridad dadas en el manual de
instrucciones – el uso incorrecto puede
causar lesiones graves o mortales.
Instruction Manual
1 - 20
Manual de
instrucciones
21 - 40
Contents
English
Guide to Using this Manual2
IMPORTANT SAFETY
INSTRUCTIONS2
Safety Precautions and Working
Techniques3
Lock the machine in position8
Assembling the Unit8
Connecting to Power Supply9
Switching On10
Original Instruction ManualPrinted on chlorine-free paper
Working10
Switching Off11
After Finishing Work11
Emptying the container11
Cleaning the filter element12
Replacing the filter element12
Maintenance and Care14
Troubleshooting15
Main Parts16
Specifications17
Special Accessories18
Maintenance and Repairs18
Trademarks19
Printing inks contain vegetable oils, paper can be recycled.
Addresses20
This manual contains operating and
safety instructions for the STIHL vacuum
cleaner.
Allow only persons who fully understand
this manual to operate your vacuum
cleaner.
To receive maximum performance and
satisfaction from your STIHL vacuum
cleaner, it is important that you read and
understand and follow the safety
precautions and the operating and
maintenance instructions before using
your vacuum cleaner. For further
information you can go to
www.stihlusa.com.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
manual.
Warning!
Because a vacuum cleaner is a highspeed electric power tool, some special
safety precautions must be observed to
reduce the risk of personal injury.
Careless or improper use may cause
serious or even fatal injury.
All the pictograms attached to the
machine are shown and explained in this
manual.
Symbols in Text
Many operating and safety instructions
are supported by illustrations.
The individual steps or procedures
described in the manual may be marked
in different ways:
NA bullet marks a step or procedure
without direct reference to an
illustration.
A description of a step or procedure that
refers directly to an illustration may
contain item numbers that appear in the
illustration. Example:
NLoosen the screw (1).
NLever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
symbols and signal words described
below:
Danger!
Indicates an imminent risk of severe or
fatal injury.
Warning!
Indicates a hazardous situation which, if
not avoided, could result in severe or
fatal injury.
Caution!
Indicates a risk of property damage,
including damage to the machine or its
individual components.
Engineering Improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. Therefore,
some changes, modifications and
improvements may not be covered in
this manual. If the operating
characteristics or the appearance of
your machine differ from those
described in this manual, please contact
your STIHL dealer for assistance.
IMPORTANT
SAFETY
INSTRUCTIONS
When using a vacuum cleaner, basic
precautions should always be followed,
including the following:
READ ALL INSTRUCTIONS BEFORE
USING THIS STIHL VACUUM
CLEANER
WARNING!
To reduce the risk of fire, electric shock,
or other injury:
1. Do not leave the vacuum cleaner
unattended when plugged in.
Unplug from outlet when not in use
and before servicing.
2. Do not expose to rain. Store
indoors.
3. Do not allow to be used as a toy.
Close attention is necessary when
used near children.
4. Use only as described in this
manual. Use only manufacturer's
recommended attachments.
5. Do not use with damaged power
supply cord or plug. If the vacuum
cleaner is not working as it should,
has been dropped, left outdoors, or
dropped into water, return it to your
STIHL servicing dealer.
2
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English
6. Do not pull or carry by power supply
cord, use power supply cord as a
handle, close a door on power
supply cord, or pull power supply
cord around sharp edges or
corners. Keep power supply cord
away from heated surfaces.
7. Do not unplug by pulling on power
supply cord. To unplug, grasp the
plug, not the power supply cord.
8. Do not handle plug or unit with wet
hands.
9. Do not put any object into openings.
Do not use with any opening
blocked; keep free of dust, lint, hair,
and anything that may reduce air
flow.
10. Keep hair, loose clothing, fingers
and all parts of body away from
openings and moving parts.
11. Turn off all controls before
unplugging.
12. Use extra care when cleaning on
stairs.
13. Do not use to pick up flammable or
combustible liquids such as
gasoline or use in areas where they
may be present.
14. This vacuum is provided with double
insulation. Use only identical
replacement parts. See instructions
for "Maintenance and Repairs."
15. Do not pick up anything that is
burning or smoking, such as
cigarettes, matches, or hot ashes.
16. Do not use with a damaged or
missing filter element.
17. Regularly examine the power
supply cord for damage, such as
cracking or ageing. If damage is
found, replace the cord before
further use.
SAVE THESE
INSTRUCTIONS
Safety Precautions and
Working Techniques
Because the use of vacuum cleaners may be
dangerous, special safety
precautions must be
observed to reduce the
risk of personal injury.
It is important that you
read, fully understand
and observe preceding
"Important Safety Instructions" and the following
safety precautions and
warnings. Read the
instruction manual and
the safety precautions
periodically. Careless or
improper use may cause
serious or fatal injury.
Warning!
Do not lend or rent your vacuum cleaner
without the instruction manual. Be sure
that anyone using it understands the
information contained in this manual.
A first-time operator should obtain
practical instruction before using the
vacuum cleaner. Employers should
establish a training program for
operators to assure safe operation of
these machines. These safety
precautions and warnings apply to the
use of all STIHL vacuum cleaners.
Be thoroughly familiar with the controls
and the proper use of the equipment.
Know how to stop the unit and
disengage the controls quickly.
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English
Have your STIHL dealer show you how
to operate your vacuum cleaner.
Observe all applicable local safety
regulations, standards and ordinances.
Use your vacuum cleaner for vacuuming
of dry, non-flammable materials (dust,
dirt, broken glass, wood or metal
shavings, sand, etc.) and nonflammable liquids (dirty water, spilled
juices, etc.)
The vacuum cleaner is suitable for more
demanding commercial or industrial
use, as e.g., in hotels, schools,
hospitals, factories, shops, offices and
stores.
Warning!
Do not use the vacuum cleaner for other
purposes, since misuse may result in
personal injury or property damage,
including damage to the vacuum
cleaner. The vacuum cleaner must not
be modified in any way – this may also
lead to accidents or damage to the vacuum cleaner.
Warning!
Minors should never be allowed to use
this vacuum cleaner. Bystanders, especially children, and animals should not
be allowed in the area where it is in use.
Warning!
To reduce the risk of injury to bystanders and damage to property, never let
your vacuum cleaner run unattended.
When it is not in use (e.g. during a work
break), shut it off and disconnect it from
the power supply and make sure that
unauthorized persons do not use it.
Most of these safety precautions and
warnings apply to the use of all STIHL
vacuum cleaners. Different models may
have different parts and controls. See
the appropriate section of your
instruction manual for a description of
the controls and the function of the parts
of your model.
Safe use of a vacuum cleaner involves
1. the operator
2. the vacuum cleaner
3. the use of the vacuum cleaner
THE OPERATOR
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol, etc.) which might impair vision,
dexterity or judgment. Do not operate
this vacuum cleaner when you are
fatigued.
Warning!
Be alert – if you get tired, take a break.
Tiredness may result in loss of control.
Working with any vacuum cleaner can
be strenuous. If you have any condition
that might be aggravated by strenuous
work, check with your doctor before
operating this vacuum cleaner.
THE VACUUM CLEANER
For illustrations and definitions of the
vacuum cleaner parts see the chapter
on "Main Parts and Controls."
Warning!
Never modify the vacuum cleaner in any
way. Only attachments supplied by
STIHL or expressly approved by STIHL
for use with the specific STIHL model
are authorized. Although certain unauthorized attachments are useable with
STIHL vacuum cleaners, their use may,
in fact, be extremely dangerous.
If this unit is subjected to unusually high
loads for which it was not designed (e.g.
heavy impact or a fall), always check
that it is in good condition before
continuing work. Check in particular that
the controls and safety devices are
working properly.
Warning!
Never operate your vacuum cleaner if it
is damaged or not completely and
securely assembled. In case of doubt,
have it checked by your STIHL servicing
dealer.
The vacuum cleaner may only be used
when all parts are in proper working
order.
Ensure that the filter element is always
in place and undamaged.
Do not use with a damaged or missing
filter element.
The machine may only be operated in an
upright position. Do not cover the
machine and ensure adequate motor
ventilation.
4
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English
Warning!
To avoid the risk of short-circuiting,
never spray the upper part of the vacuum cleaner with water.
Do not clean your vacuum cleaner with a
pressure washer. The solid jet of water
may damage parts of the vacuum
cleaner.
THE USE OF THE VACUUM
CLEANER
Electrical Precautions
See also the electrical safety
precautions listed under "Important
Safety Instructions" at the beginning of
this manual.
Warning!
Special precautions for vacuum cleaners must be observed to reduce the risk
of personal injury and property damage
from fire and electric shock.
Warning!
Inspect the power supply cord and the
plug regularly for signs of damage and
ageing.
Warning!
In order to reduce the risk
of serious injury from
electrocution, never use
your vacuum cleaner if
the power supply cord or
plug is cut, cracked, worn
or damaged.
Have your STIHL servicing dealer
replace such a power supply cord.
Only connect the machine to a correctly
installed power socket.
Warning!
The voltage and frequency of the power
supply must agree with the voltage and
frequency specified on the vacuum
cleaner’s rating plate. Improper voltage
will damage the vacuum cleaner‘s motor
and may cause personal injury.
The vacuum cleaner should only be
connected to the power supply via a
ground-fault circuit interrupter rated for
at least 120 V, 60 Hz.
Warning!
Be sure the power switch is off when
plugging the unit into the power supply
in order to reduce the risk of fire or electrical shock from arcing and the risk of
injury from unintended vacuuming.
Warning!
To reduce the risk of electric shock, do not use the
vacuum cleaner in damp
or wet locations. Do not
expose to or use in rain.
Do not handle the plug or
the unit with wet hands.
Warning!
When using the vacuum cleaner,
always keep the power supply cord
behind you. Always ensure that your
power supply cord does not become
entangled with obstacles or objects.
Keep cord away from heat, oil, and
sharp edges. Do not close a door on the
cord. Never pull or carry vacuum
cleaner by power supply cord or jerk
power supply cord to disconnect the
plug from the wall outlet. To unplug,
grasp the plug not the cord. Damaged
cords may cause electrocution. Always
disconnect the plug from the power supply when you take a break.
Electrical Cords
When using extension cords, ensure
that the minimum conductor crosssections are maintained – see
"Connecting to Power Supply."
Appropriate extension cords are
available in special stores for electrical
equipment. Use only extension cords
that comply with the specifications for
the respective application.
Unsuitable extension cords may be
dangerous.
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English
If an extension cord is coiled on a cord
reel, always unroll completely to reduce
the risk of fire due to overheating.
When using extension cords, the
connector and coupling must be
waterproof or routed in such a way that
they cannot come into contact with
water.
Transporting the vacuum cleaner
Before transporting the container, close
all the locks.
When transporting your unit in a vehicle,
properly secure it to prevent turnover
and damage to the vacuum cleaner.
Do not tilt the vacuum cleaner if there is
liquid in the container.
Do not use a crane hook to lift the
vacuum cleaner.
Before using
Always make sure the vacuum cleaner
is in proper condition before starting.
Warning!
Inspect the power supply cord, extension cords and plugs before and after
each use for signs of damage or ageing.
Never operate your vacuum cleaner
with damaged cords or plugs.
Working Conditions
Warning!
Never use the vacuum
cleaner to pick up hot
materials (hot ash, glowing cigarette butts,
matches etc.). Never vac-
uum flammable or
combustible liquids (gasoline, thinner,
etc.) as well as aggressive liquids
(acids, lye) – Risk of serious or fatal
injury from fire or explosion!
Warning!
To reduce the risk of per-
sonal injury from fire and
explosion, never attempt
to vacuum flammable
explosive dust (e.g. mag-
nesium or aluminium
dust, etc.)
Warning!
To reduce risk of personal injury or
death, do not vacuum hazardous or
toxic material.
Warning!
Some dust created by sanding, ginding,
drilling and other workshop activities
contains chemicals known to the State
of California and other authorities to
cause cancer and birth defects and
other reproductive harm. Some examples of these chemicals are:
1. lead from lead-based paint
2. crystalline silica from bricks and
cement, other masonry products
and many types of stone, and
3. arsenic and chromium from chemi-
cally treated lumber.
If these or similar dusts are on the surfaces where you are cleaning, small
particles may become airborne as a
result of the vacuuming process. Control dust at the source where possible.
Use good work practices. When the
inhalation of dust cannot be substantially controlled, i.e., kept at or near the
ambient (background) level, the operator and any bystanders should wear a
respirator approved by NIOSH/MSHA
for the type of dust encountered.
Warning!
If the substance being vacuumed is a
commercial substance, review, understand and follow all warnings and
instructions in the product literature and
material safety data sheet for that substance and/or consult the material
manufacturer/supplier.
6
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Warning!
Breathing asbestos dust is dangerous
and can cause severe or fatal injury,
respiratory illness or cancer. The use
and disposal of asbestos-containing
products have been strictly regulated by
OSHA and the Environmental Protection Agency. If you have any reason to
believe that you might be vacuuming or
otherwise disturbing asbestos, immediately contact EPA, your employer or a
local OSHA representative.
Vacuuming unsuitable materials may
block the suction hose. Switch off the
unit immediately and disconnect the
plug from the power supply. Then clear
the blockage.
Remove the filter bag and check correct
operation of the float before vacuuming
liquids or wet materials. Never work
without the filter element.
Warning!
If foam develops or liquid escapes from
the appliance, stop work immediately,
unplug the power cord and empty the
container.
When working with the vacuum cleaner,
always wrap your fingers tightly around
the handle tube. Keep your hand in this
position to have your vacuum cleaner
under control at all times. Make sure
your handle tube is in good condition
and free of moisture, pitch, oil or grease.
In order to turn the vacuum cleaner on
after you have plugged the power supply
cord into the outlet, push the power
switch from position "0" to position "I."
To reduce the risk of stumbling and loss
of control, do not walk backward while
operating the vacuum cleaner.
Dispose of the dirt, filter bag and filter
element in accordance with applicable
regulations.
MAINTENANCE, REPAIR AND
STORING
Servicing of double-insulated
Appliance
Your STIHL vacuum cleaner is doubleinsulated. In a double-insulated
appliance, two systems of insulation are
provided instead of grounding. No
grounding means is provided on a
double-insulated appliance, nor should
a means for grounding be added to the
appliance. Servicing a double-insulated
appliance requires extreme care and
knowledge of the system, and should be
done only by qualified service
personnel. Replacement parts for a
double-insulated appliance must be
identical to the parts they replace.
Use only identical STIHL replacement
parts for maintenance and repair. Use of
parts manufactured by others may
cause serious or fatal injury. Follow the
maintenance and repair instructions in
the appropriate section of your
instruction manual.
English
Warning!
Always switch off the
motor, disconnect the
plug from the power supply and make sure that
the fan wheel is stopped
before doing any maintenance or repair work or cleaning the
vacuum cleaner. Do not attempt any
maintenance or repair work not
described in your instruction manual.
Have such work performed at your
STIHL service shop only.
Service the vacuum cleaner regularly.
Always repair a damaged unit before
further use.
STIHL recommends that you have
servicing and repair work carried out
exclusively by an authorized STIHL
servicing dealer.
STIHL recommends the use of genuine
STIHL replacement parts. They are
specifically designed to match your unit
and meet your performance
requirements.
Never attempt to modify your vacuum
cleaner in any way since this will
increase the risk of personal injury.
Regularly inspect the power supply cord
and plug for signs of damage and
ageing.
Have damaged cords replaced by your
authorized STIHL servicing dealer only.
Clean plastic components with a cloth.
Do not use any strong detergents on the
plastic housing or handle. These parts
can be attacked by certain house-hold
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English
cleaners containing aromatic oils such
as pine or lemon, or by solvents such as
kerosene.
Do not spray water on the vacuum
cleaner, moisture can cause an electric
shock hazard. Wipe moisture off the unit
with a cloth.
Store vacuum cleaner in a dry and high
or locked location and out of reach of
children.
Lock the machine in
position
Apply the brake on the caster to lock the
machine in a particular position.
Assembling the Unit
Various accessory parts must be
mounted on the machines before
starting for the first time.
Do not plug the power cord into
the outlet until the machine is
completely assembled.
649BA006 KN
2
1
1
649BA016 KN
NRelease the spring catches (1)
NLift the upper part of the vacuum
cleaner (2) vertically up and off
NRemove the accessories from the
container
NPush filter bag sleeve onto intake
port as far as possible (see
instructions on filter bag)
NRefit the upper part of the vacuum
cleaner (2) and close the spring
catches (1) – ensure that the
catches engage properly
8
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NPush the suction hose into the
connector
3
4
NPush the hand tube (3) into the
sleeve of the suction hose
NPush extension tube (4) onto the
hand tube
A
NMount suction tube holder at a
distance (A) of approx. 8 inches
(20 cm) from the bottom edge of the
extension tube
5
6
649BA002 KN
NDepending on the intended use of
the vacuum, fit the crevice tool (5),
all-purpose tool (6) or floor tool (7)
onto the suction tube.
649BA017 KN
649BA004 KN
7
Connecting to Power
Supply
The voltage and frequency of your
power supply and the voltage and
frequency specified on the unit must be
the same.
The connection to the power supply
649BA019 KN
must be protected by a fuse or a circuit
breaker with a minimum rating in
accordance with the specifications – see
"Specifications."
The power tool must be connected to the
power supply via a Ground Fault Circuit
Interrupter (GFCI). Receptacles are
available having built-in GFCI protection
and may be used for this measure of
safety.
The electrical power supply connection
must comply with all applicable
standards and regulations.
Extension Cords
Make sure your electrical cord set is in
good condition. When using an
extension cord, be sure to use one
heavy enough to carry the current your
product will draw. An undersized
extension cord may cause a drop in line
voltage resulting in loss of power and
overheating. The table below shows the
correct size (AWG) to use for your
machine (Cord types SJW or SJTW)
depending on cord length and
nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number, the heavier the cord.
English
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Cord length (ft)Wire gage (AWG)
5016
10014
15012
Appropriate extension cords are
available in special stores for electrical
equipment or from your STIHL dealer.
Connection to the power supply
socket
Before connection to the power supply,
check that the machine is switched off –
see "Switching off the machine"
NPlug the power cord or extension
cord into a properly installed outlet
Switching On
Switch positions
Switch position 0 – vacuum cleaner is
switched off
Switch position I – vacuum cleaner is
switched on
NTo switch on, turn master switch to I
Working
Vacuuming dry materials
Flammable materials must not
be vacuumed.
Always make sure that the filter bag has
been fitted in the container before
vacuuming dry materials. The
645BA017 KN
vacuumed material can then be
disposed of without difficulty. Dry
materials can also be vacuumed without
filter bag.
Never use the vacuum cleaner
with a damaged filter element or
without the filter element.
Vacuuming liquids
Flammable liquids must not be
vacuumed.
Always remove the filter bag and check
operation of the float before vacuuming
liquids. The float switches off the air
stream when the container is full. If the
machine is exclusively used for wetvacuuming, the filter element should be
replaced by a special insert (special
accessory).
The filter element is damp after
vacuuming liquids. The filter element is
likely to clog up more quickly if dry
material is vacuumed while it is still
damp. For this reason, the filter element
should be dried or replaced by a dry filter
element before vacuuming dry
materials.
10
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Switching Off
NTurn the master switch to 0
NUnplug the power plug from the
socket
After Finishing Work
NEmpty the container and clean the
machine
After vacuuming liquids:
NRemove the upper part of the
vacuum cleaner so that the filter
element can dry
645BA017 KN
NCoil power cord around handle and
holder
NFasten the extension tube, suction
hose and accessories to the holders
provided for this purpose
NThe vacuum cleaner must be stored
in a dry room and protected against
unauthorized use
Emptying the container
2
1
NSwitch off the vacuum cleaner
NUnplug the power plug from the
socket
NRelease the spring catches (1)
NLift the upper part of the vacuum
649BA013 KN
cleaner (2) vertically up and off
When dry-vacuuming without filter
bag and when wet-vacuuming
NEmpty the container and dispose of
its contents in accordance with the
applicable regulations
NContinue with: Refit the upper part
of the vacuum cleaner
1
649BA016 KN
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11
English
When dry-vacuuming with filter bag
1
NPull filter bag sleeve (1) off intake
port and seal opening in filter bag
sleeve with slide (2)
NCarefully remove filter bag from
container and dispose of in
accordance with statutory
regulations
2
3
NInsert new filter bag (3) (instructions
on filter bag)
NPush filter bag sleeve onto intake
port as far as possible
Refit the upper part of the vacuum
cleaner
NClean the edge of the container
NRefit the upper part of the vacuum
cleaner
NClean the sleeve and intake port
before fitting the suction hose
Cleaning the filter element
1
649BA010 KN
NSqueeze sleeve (1) of suction hose
(arrows) together to release it
NRemove suction hose
NSwitch on machine
649BA011 KN
NSeal the hose at the sleeve by firmly
pressing the sleeve against the flat
surface beside the switch (as shown
in picture)
NPress the filter cleaning button 3
times
Dust deposits are removed from the filter
element.
Replacing the filter element
1
649BA008 KN
NUnplug the power plug from the
NRemove upper part of vacuum
649BA009 KN
NUnscrew supporting cage for
NRemove filter element (2) and
NFit new filter element in the reverse
NCheck correct operation of the float:
NRefit upper part of the vacuum
2
socket
cleaner and turn it over
filter (1)
dispose of it in accordance with the
statutory regulations
sequence of steps
the float must move easily when the
supporting cage for the filter is
turned over.
cleaner
649BA012 KN
12
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