STIHL HL 100 K, HL 100 Instruction Manual

STIHL HL 100

WARNING

Read Instruction Manual thoroughly before use and follow all safety

precautions – improper use can cause serious or fatal injury.

ADVERTENCIA

Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.

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Instruction Manual Manual de instrucciones

Instruction Manual 1 - 40

Manual de instrucciones 41 - 84

Contents

English

Guide to Using this Manual 2 Safety Precautions and Working

Techniques 3 Using the Unit 12 Approved Power Tool Attachments 14 Assembling the Unit 15 4-MIX Engine 16 Fuel 17

Original Instruction ManualPrinted on chlorine-free paper

Fueling 18 Adjusting the Cutter Bar 19 Fitting the Harness 21 Starting / Stopping the Engine 21 Operating Instructions 23 Cleaning the Air Filter 24 Engine Management 24 Adjusting the Carburetor 24 Spark Arresting Screen in Muffler 26 Checking the Spark Plug 26 Lubricating the Gearbox 27 Rewind Starter 28 Sharpening Instructions 28 Storing the Machine 29

Printing inks contain vegetable oils, paper can be recycled.

Maintenance and Care 30 Main Parts 32 Specifications 34 Maintenance and Repairs 35 Disposal 35 STIHL Incorporated Federal

Emission Control Warranty Statement 35

STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 37

Trademarks 40

Allow only persons who fully understand this manual to operate your hedge cutter.

To receive maximum performance and satisfaction from your STIHL hedge cutter, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your hedge cutter. For further information you can go to www.stihlusa.com.

Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.

WARNING

Because a hedge cutter is a high-speed cutting tool some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.

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Guide to Using this Manual

Pictograms

The meanings of the pictograms attached to or embossed on the machine are explained in this manual.

Depending on the model concerned, the following pictograms may be on your machine.

Fuel tank for gasoline and engine oil mixture

Press to operate manual fuel pump

Filler hole for gear lubricant

Starting lock

Rotating rear handle

A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. Example:

N Loosen the screw (1). N Lever (2) ...

In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:

DANGER

Indicates an imminent risk of severe or fatal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.

NOTICE

Indicates a risk of property damage, including damage to the machine or its individual components.

described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance.

Symbols in Text

Many operating and safety instructions are supported by illustrations.

The individual steps or procedures described in the manual may be marked in different ways:

N A bullet marks a step or procedure.

Engineering Improvements

STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those

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Safety Precautions and Working Techniques

Because a hedge trim mer is a high-speed, fastcutting power tool with sharp cutting blades, special safety precau tions must be observed to reduce the risk of per sonal injury.

It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.

Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.

WARNING

Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.

WARNING

The use of this machine may be hazardous. If the cutting tool comes in contact with your body, it will cut you.

Use your hedge trimmer only for cutting hedges, shrubs, scrub, bushes and similar material.

WARNING

Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.

WARNING

Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.

WARNING

To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.

Most of these safety precautions and warnings apply to the use of all STIHL hedge trimmers. Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.

Safe use of a hedge trimmer involves

1. the operator

2. the power tool

3. the use of the power tool.

THE OPERATOR

Physical Condition You must be in good physical condition

and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.

WARNING

Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.

WARNING

Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome.

These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and ing sensations and may cause nerve and circulation damage and tissue necrosis.

All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger

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disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:

Most STIHL power tools are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.

– Wear gloves and keep your hands

warm.

– Keep the AV system well

maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.

– Maintain a firm grip at all times, but

do not squeeze the handles with constant, excessive pressure. Take frequent breaks.

All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.

WARNING

The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.

Proper Clothing

WARNING

To reduce the risk of injury, the operator should wear proper protective apparel.

WARNING

To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec tive glasses with adequate top and side protection complying with ANSI Z87 "+" (or your applicable national stand ard). To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses

Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly

Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.

Always wear heavy duty work gloves (e.g. made of leather or other wear resistant material) when handling the machine and the cutting tool. Heavy-duty, nonslip gloves improve your grip and help to protect your hands.

Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear

shorts, sandals or go barefoot.

Avoid loose-fitting jack ets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.

Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.

Wear an approved safety hard hat to reduce the risk of injury to your head when there is a danger of head injuries.

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389BA019 KN

THE POWER TOOL

For illustrations and definitions of the power tool parts see the chapter on "Main Parts and Controls".

WARNING

Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.

If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.

THE USE OF THE POWER TOOL

Transporting the Power Tool

WARNING

To reduce the risk of injury from blade contact, never carry or transport your power tool with the cutter blades moving.

It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you.

WARNING

To reduce the risk of burn injury, do not touch hot parts of the machine and the gear housing when they are hot.

WARNING

Always switch off the engine and fit the scabbard over the cutter blades before transporting the power tool over long distances. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.

On machines with an adjustable cutter bar: Make sure the cutter bar is secured in position. See chapter in instruction manual entitled "Adjusting Cutter Bar Angle." On machines with a transport position: Move cutter bar to transport position and secure.

Fuel Your STIHL power tool uses an oil-

gasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual).

WARNING

Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri

ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combusti ble fuel vapor may escape from the fuel system.

Fueling Instructions

WARNING

To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator.

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001BA220 KN

001BA227 KN

001BA226 KN

WARNING

Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refueling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.

In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank to release slowly. Never remove the fuel filler cap while the engine is running.

Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine.

WARNING

Check for fuel leakage while refueling and during operation. If fuel leakage is found, do not start or run the engine until the leak is fixed and any spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.

WARNING

In order to reduce the risk of fuel spillage and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening.

Different models may be equipped with different fuel caps.

Toolless cap with grip

To do this with this STIHL cap, raise the grip on the top of the cap until it is upright at a 90° angle. Insert the cap in the fuel tank opening with the raised positioning marks on the grip of the cap and on the fuel tank opening lining up. Using the grip, press the cap down firmly while turning it clockwise as far as it will go (approx. 1/4 turn).

Fold the grip flush with the top of the cap. Grip the cap and check for tightness. If the grip does not lie completely flush with the cap and the detent on the grip does not fit in the correspond

ing recess in the filler opening, or if the cap is loose in the filler opening, the cap is not properly seated and tightened and you must repeat the above steps.

Misaligned, damaged or broken cap N If the cap does not drop fully into the

opening when the positioning marks line up and/or if the cap does not tighten properly when twisted, the

base of the cap may be prematurely rotated (vis-à-vis the top) to the closed position. Such misalignment can result from handling, cleaning or an improper attempt at tightening.

Left: Base of cap in closed posi

tion (with open space)

Right: Base of cap correctly posi

tioned for installation

N To return the cap to the open

position for installation, turn the cap (with the grip up) until it drops fully into the tank opening. Next, twist the cap counterclockwise as far as it will go (approx. 1/4 turn) – this will twist

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the base of the cap into the correct position. Then, twist the cap clockwise, closing it normally.

N If your cap still does not tighten

properly, it may be damaged or broken; immediately stop use of the unit and take it to your authorized STIHL dealer for repair.

Screw Cap

WARNING

Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti ties of fuel. In order to reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand as securely as possible.

See also the "Fueling" chapter in your Instruction Manual for additional information.

Before Starting

WARNING

Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch and cutting tool. The throttle trigger (if applicable) must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices.

WARNING

Check fuel system for leaks, especially the visible parts, e.g., filler cap, hose connections, manual fuel pump (only for

power tools equipped with a manual fuel pump). Do not start the engine if there are leaks or damage – risk of fire! Have the machine repaired by a servicing dealer before using it.

WARNING

Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely or securely assembled.

WARNING

Check that the spark plug boot is securely mounted on the spark plug – a

loose boot may cause arcing that could ignite combustible fumes and cause a fire.

Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, grease or resin in order for you to maintain a firm grip and properly control your power tool.

WARNING

The cutting tool must be properly tightened and in safe operating condition. Inspect for loose parts (nuts, screws, etc.) and for cracked, bent, warped or damaged blades. Regularly check the condition and tightness of the cutter blades – with the engine stopped! Replace damaged cutter blades before using the power tool. Always keep blades sharp.

STIHL recommends that you always spray the cutter blades with STIHL resin solvent before starting work – with the

engine stopped! You can obtain this protective spray from your dealer. Apply generously.

Adjust carrying harness and hand grip to suit your size before starting work.

Starting On machines with an adjustable cutter

bar: Secure the cutter bar in the starting position as described in the chapter "Starting/Stopping the Engine." If this starting position is not the desired cutting position, you will then need to carefully adjust the machine to the desired position once the engine has returned to idle and the blades are no longer moving.

On machines with a defined transport position (cutter bar folded against the drive tube): Never start the machine in the transport position, since the blades are not engaged in that position and you therefore cannot visually check to see that they will be stopped at idle when you start to adjust the cutter bar to the desired cutting position (where the blades are engaged).

Start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.

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389BA023 KN

388BA025 KN

388BA026 KN

For specific starting instructions, see the appropriate section of your manual. Place the power tool on firm ground or other solid surface in an open area. Maintain good balance and secure footing.

WARNING

To reduce the risk of injury from blade contact, be absolutely sure that the cutting tool is clear of you and all other obstructions and objects, including the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the blades on the cutting tool.

Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.

With the engine running only at idle, attach the power tool to the spring hook of your harness (see appropriate chapter of this manual).

WARNING

Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.

WARNING

To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.

WARNING

When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.

Important Adjustments

WARNING

To reduce the risk of personal injury from loss of control or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move. For directions on how to adjust idle speed, see the appropriate section of your instruction manual.

If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper adjustments and repairs.

During Operation

Holding and Controlling the Power Tool Always hold the unit firmly with both

hands on the handles while you are working.

Models with loop handle

Right hand on control handle, left hand on loop handle on drive tube, even if you are left-handed. Wrap your fingers and thumbs around the handles.

Models with handle hose

Right hand on control handle, left hand on handle hose on drive tube, even if you are left-handed. Wrap your fingers and thumbs around the handles.

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WARNING

Never attempt to operate your power tool with one hand. Loss of control of the power tool resulting in serious or fatal injury may result. To reduce the risk of cut injuries, keep hands and feet away from the cutting tool. Never touch a moving cutting tool with your hand or any other part of your body.

WARNING

Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For better footing, clear away fallen branches, scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.

WARNING

To reduce the risk of injury from loss of control, never work on a ladder, in a tree or any other insecure support. Never hold the machine above shoulder height.

Working Conditions Operate and start your power tool only

outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.

WARNING

As soon as the engine is running, this product gen erates toxic exhaust fumes containing chemi cals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respira tory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color less and odorless. To reduce the risk of serious or fatal injury/illness from inhaling toxic fumes, never run the machine indoors or in poorly venti lated locations.

WARNING

If the vegetation being cut or the surrounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue.

WARNING

Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. Control dust at the source

where possible. Use good work practices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool

away from the operator. Follow the recommendations of EPA/OSHA/NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH/MSHA for the type of dust encountered.

Operating Instructions

WARNING

Do not operate your power tool using the

starting throttle lock, as you do not have control of the engine speed.

In the event of an emergency, switch off the engine immediately – move the slide control / stop switch to 0 or STOP.

WARNING

The cutter blades continue to move for a short period after the throttle trigger is released (flywheel effect).

Accelerating the engine while the blades are blocked increases the load and will cause the clutch to slip continuously. This may result in overheating and damage to important components (e.g. clutch, polymer housing components) – which can then increase the risk of injury from the blades moving while the engine is idling.

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15m (50ft)

WARNING

On units with an adjustable cutter bar: To reduce the risk of injury, never touch the blades while making adjustments.

The power tool has a large range. In order to reduce the risk of personal or even fatal injury

to bystanders from falling objects or inadvertent contact with the moving cutter blades of your power tool always keep bystanders at least 50 feet (15 m) away when the power tool is running.

Stop the engine and cutting tool immediately if you are approached.

WARNING

Before you start work, examine the hedge area for stones, fence wire, metal or other solid objects which could damage the cutter blades.

Take particular care when cutting hedges next to or against wire fences. Do not touch the wire with the cutting blades. When working close to the ground, make sure that no sand, grit or stones get between the cutter blades.

Striking solid foreign objects such as stones, fence wire or metal could damage the cutting attachment and may cause blades to crack, chip or break. STIHL does not recommend the use of your power tool when cutting in areas where the blades could contact such objects.

WARNING

Observe the cutting blades at all times – do not cut any areas of the hedge that you cannot see. When cutting the top of a taller hedge, check the other side of the hedge frequently for bystanders, animals and obstructions.

DANGER

Your power tool is not insulated against electric shock. To reduce the risk of electrocution, never operate this power tool in the vicinity of any wires or cables (power, etc.) which may be carrying electric current.

WARNING

If the cutting tool becomes clogged or stuck, always turn off the engine and make sure the cutting tool has stopped before cleaning. Grass, weeds, etc. should be cleaned off the cutting tool at regular intervals.

Check the cutting blades at regular short intervals during operation, or immediately if there is a noticeable change in cutting behavior:

– Shut off the engine. – Wait until the cutting blades have

come to a complete standstill.

– Check condition and tightness, look

for cracks.

– Check sharpness. – Replace damaged or dull cutting

tools immediately, even if they have only superficial cracks.

WARNING

The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing when it is hot.

WARNING

Never modify your muffler. Any modification could cause an increase in heat radiation, sparks or sound level, thereby increasing the risk of fire, burn injury or hearing loss. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.

WARNING

The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns, do not touch the muffler and other parts while they are hot. Keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood (e.g. the trunk of a felled tree) away from any combustible substances.

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WARNING

An improperly mounted or damaged cylinder housing or a damaged/deformed muffler shell may interfere with the cooling process of the muffler. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged/deformed muffler shell.

Your muffler is furnished with a spark arresting screen designed to reduce the risk of fire from the emission of hot particles. Never operate your unit with a missing or damaged spark arresting screen. If your gas/oil mix ratio is correct (i.e., not too rich), this screen will normally stay clean as a result of the heat from the muffler and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. Some state or federal laws or regulations may require a properly maintained spark arrestor for certain uses. See the "Maintenance, Repair and Storing" section of these Safety Precautions. Remember that the risk of a brush or forest fire is greater in hot or dry conditions.

WARNING

Some STIHL power tools are equipped with a cata lytic converter, which is designed to reduce the exhaust emissions of the engine by a chemical process in the muffler. Due to this process, the muffler does not cool down as rapidly as con

ventional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn injuries when using a cat alytic converter, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other combustible materi als while it is still hot.

After Finishing Work

Always clean dust and dirt off the machine – do not use any grease solvents for this purpose.

Spray the blades with STIHL resin solvent. Start and run the engine briefly so that the solvent is evenly distributed.

MAINTENANCE, REPAIR AND STORING

Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or

individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly or if nonapproved replacement

parts were used, STIHL may deny coverage.

WARNING

Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.

Strictly follow the maintenance and repair instructions in the appropriate section of your instruction manual. Please also refer to the maintenance

chart in this manual.

WARNING

Always stop the engine and make sure that the cutting blades are stopped before doing any maintenance or repair

work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your instruction manual. Have such work performed by your STIHL servicing dealer only.

Wear gloves when handling or performing maintenance on blades.

WARNING

Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be securely attached.) A loose connection between spark plug terminal and the ignition wire connector

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in the boot may create arcing that could ignite combustible fumes and cause a fire.

WARNING

Never test the ignition system with the ignition wire boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.

WARNING

Do not operate your power tool if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. Your muffler is equipped with a sparkarresting screen to reduce the risk of fire; never operate your power tool if the screen is missing, damaged or clogged. Remember that the risk of a brush or forest fire is greater in hot or dry weather.

In California, it is a violation of § 4442 or

§ 4443 of the Public Resources Code to use or operate gasoline-powered tools on forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a complying spark arrester that is maintained in effective working order. The owner/operator of this product is responsible for properly maintaining the spark arrester. Other states or governmental entities/agencies, such as the U.S. Forest Service, may have similar requirements. Contact your local fire agency or forest service for the laws or regulations relating to fire protection requirements.

WARNING

Never repair damaged cutting attachments by welding, straightening or modifying the shape. This may cause parts of the cutting blades to come off and result in serious or fatal injuries.

Keep the cutting blades sharp. Tighten all nuts, bolts and screws, except the carburetor adjustment screws, after each use.

Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.

Store the power tool in a dry and high or locked location out of reach of children.

Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the machine" in this manual.

Using the Unit

Cutting Season

Observe country-specific or municipal rules and regulations for cutting hedges.

Do not use your hedge trimmer during rest periods customary in the neighborhood.

Cutting Sequence

If a radical cut is necessary, cut a little at a time in several stages.

Use lopping shears to cut out thick branches first.

Cut the sides of the hedge first, then the top.

Disposal

Do not throw cuttings into the garbage can – they can be composted.

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388BA029 KN

388BA030 KN

389BA050 KN

Working Technique

Horizontal Cut (with cutter bar at an angle)

Cutting close to the ground from a standing position, e.g. low shrubs.

Vertical Cut (with cutter bar at an angle)

Cutting without standing directly next to the hedge, e.g. flowerbed between operator and hedge.

Swing the cutter bar up and down in an arc as you move along the hedge – use both sides of the cutting blades.

Vertical Cut (with straight cutter bar)

Extra long reach without the need for other aids.

Swing the cutter bar up and down in an arc as you move along the hedge – use both sides of the cutting blades.

WARNING

The K version (HL 100 K) is not approved for cutting close to the ground.

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388BA031 KN

388BA033 KN

228BA047 KN

FCS

Overhead Cut (with cutter bar at an angle)

Hold the hedge trimmer vertically and swing it in an arc to make maximum use of its reach.

WARNING

Any working position above head height is tiring. To minimize the risk of accidents, work in such positions for short periods only. Set angle of adjustable cutter bar to maximum so that the unit can be held in a lower, less tiring position (with shoulder strap) while still providing adequate reach.

Horizontal Cut (with straight cutter bar)

Cutting without standing directly next to the hedge, e.g. flowerbed between operator and hedge.

Hold the cutter bar at an angle of 0° to 10° as you swing the hedge trimmer horizontally.

Swing the cutter bar in an arc towards the outside of the hedge so that the cuttings are swept to the ground.

Approved Power Tool Attachments

The following STIHL attachments may be mounted to the basic power tool:

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7 8

388BA034 KN

388BA035 KN

Attachment

1) 2)

FCS

1) 2)

FH HL 0° Long reach hedge

HL 135°

HT BF KB (4601) KW (4601)

1) 2)

may not be mounted to versions with a short drive tube (HL 95 K, HL 100 K)

loop handle necessary on versions with a long drive tube (HL 95, HL 100)

loop handle is necessary

Application Edger Power scythe

trimmer Long reach hedge

trimmer Pole pruners Pick tines Bristle brush

1) 2)

PowerSweep

Assembling the Unit

Mounting the Loop Handle

Necessary on versions with long drive tube and 135° adjustable cutter bar (not on HL 100 K).

N Align the loop handle (2) and move

it to the most comfortable position.

Distance (A) must not be more than

21.6 in (55 cm) (recommended: about 13.8 in (35 cm)).

N Tighten down the screws firmly.

HL 100, HL 100 K

N Place the clamp (1) in the loop

handle (2) and position them both against the drive tube (5) between the carrying ring (3) and handle hose (4).

N Place the clamp (6) against the

drive tube.

N Line up the holes. N Insert the screws (7) with

washers (8).

N Fit the square nuts (9) and screw

home the screws.

English

388BA036 KN

Mounting the Gearbox

N Loosen the clamp screws (9). N Push the gearbox (10) onto the

drive tube (5), turn the gearbox (10) back and forth as necessary.

4-MIX Engine

The STIHL 4-MIX engine features mixture lubrication and must be run on a fuel mixture of gasoline and engine oil.

It operates otherwise on the 4-stroke principle.

Once the end of the drive tube is inserted beyond the slot in the clamp (11):

N Push the gearbox (10) fully home as

far as stop.

N Tighten down the clamp screws

moderately.

N Line up the gearbox (10). N Tighten down the clamp screws

firmly.

HL 100, HL 100 K

English

Fuel

This engine is certified to operate on unleaded gasoline and the STIHL twostroke engine oil at a mix ratio of 50:1.

Your engine requires a mixture of highquality gasoline and two-stroke air cooled engine oil.

Use mid-grade unleaded gasoline with a minimum octane rating of 89 ((R+M)/2) and no more than 10% ethanol content.

Fuel with a lower octane rating may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.

The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or even damage the engine. For this reason STIHL recommends that you use only high-quality unleaded gasoline!

Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines and should not be used.

The ethanol content in gasoline affects engine running speed – it may be necessary to readjust the carburetor if you use fuels with various ethanol contents.

WARNING

To reduce the risk of personal injury from loss of control and / or contact with the running cutting tool, do not use your

unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move.

If your power tool shows an incorrect idle adjustment, have your STIHL dealer check your power tool and make proper adjustments and repairs.

The idle speed and maximum speed of the engine change if you switch from a fuel with a certain ethanol content to another fuel with a much higher or lower ethanol content.

This problem can be avoided by always using fuel with the same ethanol content.

Use STIHL HP Ultra oil or ask your dealer for an equivalent high quality oil to ensure the maximum performance of the product for the full lifetime.

To meet the requirements of EPA 40CFR90/1054 we recommend to use STIHL HP Ultra oil.

Do not use BIA or TCW rated (twostroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).

Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the container from your vehicle and place the container on the ground before filling. To reduce the risk of sparks from static discharge and resulting fire and/or explosion, do not fill fuel containers that are sitting in or on a vehicle or trailer.

The container should be kept tightly closed in order to limit the amount of moisture that gets into the mixture.

The machine’s fuel tank should be cleaned as necessary.

Fuel mix ages

Only mix sufficient fuel for a few days work, not to exceed 30 days of storage. Store in approved fuel-containers only. When mixing, pour oil into the container first, and then add gasoline. Close the container and shake it vigorously by hand to ensure proper mixing of the oil with the fuel.

Gasoline Oil (STIHL 50:1 or equiva

lent high-quality oils)

Liters Liters (ml) 1 0.02 (20) 5 0.10 (100) 10 0.20 (200) 20 0.40 (400)

US gal. US fl.oz.

12.6 2 1/2 6.4

512.8 Dispose of empty mixing-oil containers

only at authorized disposal locations.

HL 100, HL 100 K

English

002BA420 KN

002BA418 KN

002BA419 KN

249BA053 KN

249BA054 KN

249BA055 KN

Fueling

Preparations

N Before fueling, clean the filler cap

and the area around it to ensure that no dirt falls into the tank.

Always thoroughly shake the mixture in the canister before fueling your machine.

N Position the machine so that the

filler cap is facing up.

WARNING

In order to reduce the risk of fire and personal injury from escaping gas vapor and fumes, remove the fuel filler cap carefully so as to allow any pressure build-up in the tank to release slowly.

One of two different filler caps is installed as standard at the factory.

Toolless filler cap (with folding grip)

Threaded filler cap

Opening the toolless filler cap

N Swing the grip into an upright

position.

N Turn the cap counterclockwise

(approx. 1/4 turn).

N Remove the filler cap.

Refueling

Take care not to spill fuel while fueling, and do not overfill the tank.

Closing the toolless filler cap

N Position the cap with the grip in an

upright position; the raised positioning marks must line up.

N Turn cap clockwise as far as it will

go (approx. 1/4 turn).

HL 100, HL 100 K

English

249BA056 KN

002BA447 KN

002BA448 KN

N Fold the grip down so that it is flush

with the surface.

If the grip is not flush with the surface and the lug on the clip does not engage entirely in the recess (arrow), the cap is not properly closed and the steps described above must be repeated. See also the "Toolless cap with grip" section in the Safety Precautions.

Opening the threaded filler cap

N Turn the cap counterclockwise until

it can be removed from the tank opening.

N Remove the filler cap.

Refueling

Take care not to spill fuel while fueling and do not overfill the tank.

Closing the threaded filler cap

N Position cap. N Turn the cap clockwise as far as it

will go and tighten it as securely as possible by hand.

Adjusting the Cutter Bar

135° Version

The angle of th cutter bar can be adjusted upwards in 4 stages from 0° (straight) to 45°, and downwards in 8 stages from 0° to 90° (right angle facing down). There are therefore 13 possible working positions.

There is also a special transport position for the cutter bar.

WARNING

To reduce the risk of injury, carry out the adjustment only when the cutting blades are at a standstill – engine at idle speed.

HL 100, HL 100 K

English

WARNING

The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing.

WARNING

To reduce the risk of injury, never touch the blades while making adjustments.

N Pull back the sliding sleeve (1) and

use the lever (2) to adjust the joint by one or several holes.

N Release the sliding sleeve (1) and

make sure the lock pin engages the quadrant (3).

The sliding sleeve butts against the housing when the pin is properly engaged (after making adjustment).

Transport Position

The cutter bar can be folded flat against the drive tube and locked in position to save space during transportation.

WARNING

To reduce the risk of injury, always shut off the engine – move slide control to STOP or stop switch to 0 – and fit the blade scabbard before moving the cutter bar to the transport position or from the transport position to the normal working position.

WARNING

The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing.

N Shut off the engine. N Fit the blade scabbard. N Pull back the sliding sleeve (1) and

use the lever (2) to swing the joint upwards – in direction of drive tube – until the cutter bar is flat against the drive tube.

N Release the sliding sleeve (1) and

make sure the lock pin engages the quadrant (3).

The sliding sleeve butts against the housing when the pin is properly engaged (after making adjustment).

HL 100, HL 100 K

English

388BA037 KN

388BA038 KN

STOP

5 6

002BA181 KN

START

STOP-

Fitting the Harness

Some versions of the machine can be carried on a harness.

The type and style of the harness depend on the market.

Shoulder strap

Full harness

N Put on the full harness (2). N Adjust the length of the strap. N With the power tool attached, the

carabiner (3) must be at about the same height as your right hip.

Starting / Stopping the Engine

Controls

1 Throttle trigger lockout 2 Throttle trigger 3 Slide control

N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the

carabiner (3) must be at about the same height as your right hip.

HL 100, HL 100 K

Positions of slide control 4STOP-0 – engine off – the ignition is

switched off

5 F – normal run position – the engine

is running or can start

6START – ignition is switched on –

the engine can start

English

249BA057 KN

388BA039 KN

Symbol on slide control 7 h – stop symbol and arrow. To stop

the engine, push the slide control in the direction of the arrow on the stop symbol (h) to STOP-0.

Starting

N Press down the trigger lockout lever

and squeeze the throttle trigger

N and hold them in that position. N Move the slide control to START

and hold it there.

N Now release the throttle trigger,

slide control and trigger interlock in that order. This is the starting throttle position.

N Set the choke knob (8): For cold start to g

For warm start to e – also use this position if the engine has been running but is still cold.

N Press the manual fuel pump

bulb (9) at least five times – even if the bulb is already filled with fuel.

N Put the unit on the ground: It must

rest securely on the engine support and the gearbox.

N On units with an adjustable cutter

bar and defined transport position: Set the cutter bar to the straight (0°) position.

N Remove the blade scabbard. Check

that the cutting tool is not touching the ground or any other obstacles. If necessary, rest the gearbox on a raised support (e.g. mound, brick or something similar).

N Make sure you have a firm footing. N Hold the unit with your left hand and

press it down firmly – your thumb should be under the fan housing.

NOTICE

Do not stand or kneel on the drive tube since it will otherwise be permanently bent and damaged.

N Pull the starter grip slowly with your

right hand until you feel it engage and then give it a brisk strong pull. Do not pull out the starter rope to full length – it might otherwise break.

N Do not let the starter grip snap back.

Guide it slowly back into the housing so that the starter rope can rewind properly.

N Crank the engine until it begins to

fire. After no more than five attempts, turn the choke knob to e.

N Continue cranking. N As soon as the engine runs, blip the

throttle trigger so that the slide control moves to the normal run position F and the engine settles down to idle speed.

Make sure the carburetor is correctly adjusted. The cutting blades must not move when the engine is idling.

Your machine is now ready for operation.

At very low outside temperatures

As soon as the engine runs: N Blip the throttle trigger to disengage

the starting throttle position. The slide control moves to the normal run position F – and the engine settles down to idle speed.

N Open the throttle slightly and warm

up the engine for a brief period.

HL 100, HL 100 K

English

249BA058 KN

Stopping the engine

N Push the slide control in the

direction of the arrow on the stop symbol (h) to STOP-0.

If engine does not start

Choke knob If you did not turn the choke knob to e

quickly enough after the engine began to fire, the combustion chamber is flooded.

N Turn the choke knob to e N Set the slide control, lockout lever

and throttle trigger to the starting throttle position and start the engine by giving the starter rope a brisk strong pull. 10 to 20 pulls may be necessary.

If the engine still does not start

N Refit the spark plug. Connect the

spark plug boot (press it down firmly).

N Move the slide control to START. N Set the choke knob to e – even if

the engine is cold.

N Now start the engine.

Adjusting the Throttle Cable N Check adjustment of throttle cable –

see chapter on "Adjusting the Throttle Cable".

Fuel tank run until completely dry N After refueling, press the manual

fuel pump bulb at least five times – even if the bulb is filled with fuel.

N Set the choke knob according to

engine temperature.

N Now start the engine.

Operating Instructions

During break-in period

A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.

During Operation

After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects enginemounted components (ignition, carburetor) from thermal overload.

N Move the slide control to STOP-0. N Remove the spark plug boot (10). N Unscrew and dry off the spark plug. N Open the throttle wide and pull the

starter rope several times to clear the combustion chamber.

HL 100, HL 100 K

After Finishing Work

Storing for a short period: Wait for the engine to cool down. Empty the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out-ofservice periods – see "Storing the Machine".

English

273BA006 KN

Cleaning the Air Filter

If there is a noticeable loss of engine power

N Turn the choke knob to g N Take out the screw (1) and remove

the filter cover (2).

N Clean away loose dirt from around

the filter.

N Grip the filter element (3) at the

cutout (arrow) in the filter housing (4) and remove it.

N Fit a new filter element. As a

temporary measure you can knock it out on the palm of your hand or blow it out with compressed air. Do not wash.

N Replace damaged parts.

Engine Management Adjusting the Carburetor

Exhaust emissions are controlled by the design of the fundamental engine parameters and components (e.g. carburation, ignition, timing and valve or port timing) without the addition of any major hardware.

The carburetor comes from the factory with a standard setting.

This setting provides an optimum fuel-air mixture under most operating conditions.

With this carburetor it is only possible to adjust the high speed and low speed screws within fine limits.

Standard Setting

N Shut off the engine N Inspect the cutting blades and clean

if necessary (they must be clean, move freely and not be warped).

N Check that the throttle cable is

properly adjusted – readjust if necessary – see chapter on "Adjusting the Throttle Cable".

N Check the spark arresting screen

(not in all versions) and clean or replace as necessary.

N Check the air filter and clean or

replace as necessary.

Installing the filter

N Install the filter element in the filter

housing and fit the cover.

N Insert the screw and tighten it down

firmly.

HL 100, HL 100 K

English

249BA051 KN

N Carefully turn both adjusting screws

counterclockwise as far as stop.

High speed screw (H) is open a 3/4 turn, and the low speed screw (L) is open a 3/4 turn.

N Start and warm up the engine. N Adjust idle speed with the idle speed

screw (LA) so that the cutting blades do not run.

Fine Tuning

A slight correction of the setting of the high speed screw (H) may be necessary if engine power is not satisfactory when operating at high altitude or at sea level.

N Turn the high speed screw (H)

about one quarter of a turn for every 3300 ft (1000 m) change in altitude.

N Carry out the standard setting

without disturbing the high speed screw (H).

N Warm up the engine for about 3

minutes.

N Open the throttle wide.

At high altitude N Turn the high speed screw (H)

clockwise (leaner), no further than stop, until there is no noticeable increase in engine speed.

At sea level N Turn the high speed screw (H)

counterclockwise (richer), no further than stop, until there is no further noticeable increase in engine speed.

It is possible that maximum engine speed may be reached with the standard setting in each case.

Adjusting Idle Speed

It is usually necessary to change the setting of the idle speed screw (LA) after every correction to the low speed screw (L).

N Warm up the engine for about 3

minutes.

Engine stops while idling N Turn the idle speed screw (LA)

slowly clockwise until the engine runs smoothly – the cutting blades must not run.

Cutting blades run when engine is idling N Turn the idle speed screw (LA)

counterclockwise until the cutting blades stop running and then turn the screw about another 1/2 to 3/4 turn in the same direction.

WARNING

If the cutting blades continue to run when the engine is idling, have your machine checked and repaired by your servicing dealer.

Erratic idling behavior, engine stops even though setting of LA-screw has been corrected, poor acceleration

Idle setting is too lean N Turn the low speed screw (L)

counterclockwise, no further than stop, until the engine runs and accelerates smoothly.

Erratic idling behavior Idle setting is too rich N Turn the low speed screw (L)

clockwise, no further than stop, until the engine runs and accelerates smoothly.

HL 100, HL 100 K

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