Stihl FT 250 Instruction Manual

STIHL FT 250

Instruction Manual2 - 32
English
Contents
1 Guide to Using this Manual.........................2
2 Safety Precautions and Working Techni‐
ques............................................................ 3
3 Using the Unit............................................. 9
4 Approved Combinations of Cutting Attach‐
5 Mounting the Bike Handle.........................10
6 Adjusting the Throttle Cable......................12
7 Fitting Padding.......................................... 12
8 Mounting the Deflector..............................12
9 Mounting the Cutting Attachment..............13
10 Fuel........................................................... 14
11 Fueling...................................................... 15
12 Fitting the Harness....................................16
13 Starting / Stopping the Engine.................. 20
14 Transporting the Unit................................ 22
15 Operating Instructions...............................22
16 Cleaning the Air Filter............................... 23
17 Adjusting the Carburetor........................... 24
18 Spark Plug................................................ 25
19 Engine Running Behavior......................... 26
20 Lubricating the Gearbox............................26
21 Replacing the Starter Rope and Rewind
22 Storing the Machine.................................. 28
23 Sharpening Metal Cutting Blades............. 28
24 Inspection and Maintenance by User........28
25 Inspections and Maintenance by Dealer...29
26 Maintenance and Care..............................29
27 Minimize Wear and Avoid Damage...........30
28 Main Parts.................................................31
29 Specifications............................................31
30 Maintenance and Repairs......................... 32
31 Disposal.................................................... 32
Dear Customer,
Thank you for choosing a quality engineered STIHL product.
It has been built using modern production techni‐ ques and comprehensive quality assurance. Every effort has been made to ensure your satis‐ faction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl

1 Guide to Using this Manual

1.1 Pictograms

The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the follow‐ ing pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Operate decompression valve
Manual fuel pump
Operate manual fuel pump
Tube of grease
Intake air: Summer operation
Intake air: Winter operation
Handle heating

1.2 Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
Original Instruction Manual
0000000795_016_GB
Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG 2021
0458-262-0121-C. VA0.F21.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.

1.3 Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason we may modify
2 0458-262-0121-C

2 Safety Precautions and Working Techniques English

the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this man‐ ual.
2 Safety Precautions and
Working Techniques
Some special safety precautions must be observed to reduce the risk of personal injury when operating this power tool because of the very high speed of its cutting attachment.
It is important you read and under‐ stand the User Manual before com‐ missioning and keep it in a safe place for future reference. Non-compliance with the User Manual may cause seri‐ ous or even fatal injury.
Observe all applicable local safety regulations, e.g. by trade organizations, social insurance institutions, labor safety authorities etc.
If you have never used a power tool before: Have your dealer or other experienced user show you how to operate your machine – or attend a special course to learn how to operate it.
Minors should never be allowed to use the machine – except for apprentices over the age of 16 when working under supervision.
Children, animals and bystanders must remain at a distance.
When not using the machine, it must be laid down in such a way that it does not endanger anyone. Ensure that the machine cannot be used without authorization.
The user is responsible for avoiding injury to third parties or damage to their property.
Do not lend or rent your power tool without the User Manual. Be sure that anyone using it under‐ stands the information contained in this manual.
The use of machines that emit noise may be limi‐ ted to certain hours of the day as specified by national and/or regional or local regulations.
Anyone operating the machine must be well res‐ ted, in good physical health and in good mental condition.
If you have any condition that might be aggrava‐ ted by strenuous work, check with your doctor before operating a machine.
If you have a pacemaker: The ignition system of your machine produces an electromagnetic field of very low intensity. This field may interfere with some pacemakers. STIHL recommends that per‐ sons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Anyone who has consumed alcohol or drugs or medicines affecting their ability to react must not operate a power tool.
Use your power tool only for cutting and pruning tea plants – not logs.
The machine must not be used for any other pur‐ poses – risk of accidents!
Only use cutting attachments and accessories that are explicitly approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult your dealer. Use only high quality parts and accessories. in order to avoid the risk of acci‐ dents and damage to the machine.
STIHL recommends the use of original STIHL tools and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your power tool in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a high-pressure washer to clean the power tool. The solid jet of water may damage parts of the unit.
The guard provided with your machine may not protect the operator from all foreign objects (gravel, glass, wire etc.) ejected by the revolving cutting attachment. Ejected objects may also ric‐ ochet and strike the operator.

2.1 Clothing and equipment

Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete freedom of movement. Wear close-fitting clothes such as a boiler suit, not a loose jacket.
Do not wear clothing which could become trapped in wood, brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair above your shoulders.
0458-262-0121-C 3
262BA029 KN
English 2 Safety Precautions and Working Techniques
Wear safety boots with steel toe caps and non-slip soles.
WARNING
To reduce the risk of eye injuries, wear close-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a snug fit.
Wear face protection and make sure it is a good fit. Face protection alone is not sufficient to pro‐ tect the eyes.
Wear "personal" sound protection, e.g. ear defenders.
Wear a safety hard hat for thinning operations, when working in high scrub and where there is a danger of head injuries from falling objects.
Wear sturdy protective gloves made of a resistant material (e. g. leather).
STIHL can supply a comprehensive range of per‐ sonal protective equipment.

2.2 Transporting the machine

2.3 Refueling

Gasoline is extremely flammable – keep it away from naked flames – do not spill any fuel – no smoking.
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Only refuel the machine in a well ventilated place. If fuel has been spilled, immediately clean the machine – do not allow your clothes to be splashed with fuel. If that happens, change your clothes at once.
After refueling, close the fuel cap as tightly as possible.
This helps reduce the risk of unit vibrations caus‐ ing an incorrectly tightened fuel cap to loosen or come off and spill quantities of fuel.
Check for leaks. Do not start the engine if there is a fuel leak – serious or fatal burns could result!

2.4 Before starting

Check that your power tool is properly assem‐ bled and in good condition – refer to appropriate chapters in the User Manual:
Check the fuel system for leaks, especially the
visible parts, e. g., fuel cap, hose connections, manual fuel pump (only in machines with a manual fuel pump). In case of leakage and damage, do not start the engine – risk of fire! Have the machine serviced by a dealer before using it Use only an approved combination of cutting
Always stop the engine.
Carry the machine hanging on the harness or by the shaft so that it is balanced.
To reduce the risk of cut injuries, fit transport guard on the cutting attachment, even when car‐ rying the tool for short distances – see also "Transporting the Unit".
Avoid touching hot parts of the machine and gearbox – risk of burns!
By vehicle: When transporting in a vehicle, prop‐ erly secure your machine to prevent turnover, damage and fuel spillage.
attachment, deflector, handle and harness. All parts must be assembled properly and securely Slide control / stop switch must move easily to
STOP or 0 Throttle trigger lockout (if installed) and throttle
trigger must move easily – the throttle trigger must return to the idle position automatically Check that the spark plug boot is secure – a
loose boot may cause sparking that could ignite combustible fumes and cause a fire! Check cutting attachment for correct and
secure assembly and good condition Check safety devices (e. g., deflector for cut‐
ting attachments) for damage and/or wear.
4 0458-262-0121-C
262BA048 KN
15m (50ft)
2 Safety Precautions and Working Techniques English
Always replace damaged parts. Never operate the unit with a damaged deflector Never attempt to modify the controls or safety
devices Keep the handles dry and clean – free from oil
and dirt – this is important for safe control of the machine Adjust the harness and handles to suit your
height and reach – see "Fitting the Harness".
To reduce the risk of personal injury, do not operate your machine if it is not in a safe condi‐ tion.
To prepare for emergencies when using a har‐ ness: Practice setting down the machine quickly. To avoid damage, do not throw the machine to the ground when practicing.

2.5 Starting the engine

Start the engine at least 3 meters from the fuel‐ ing spot, outdoors only.
Place the unit on firm ground in an open area. Make sure you have good balance and secure footing. Hold the unit securely. The cutting attachment must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is a one-person unit. To reduce the risk of injury from ejected objects, do not allow other persons within a radius of 15 meters of your own position – even when starting.
Avoid contact with the cutting attach‐ ment – risk of injury!

2.6 Holding and guiding the machine

Always hold the unit firmly with both hands on the handles.
Make sure you always have good balance and secure footing.
Right hand on control handle, left hand on grip on handlebar.

2.7 While working

Make sure you always have good balance and secure footing.
In the event of impending danger or in an emer‐ gency, switch off the engine immediately - move the slide control/stop switch to STOP or 0.
Do not drop-start the power tool – start the engine as described in the User Manual. The cutting attachment runs on for a short while after releas‐ ing the throttle trigger – coasting effect!
Check engine idling: The cutting attachment must remain at a standstill when the engine idles – throttle trigger released.
Keep easily combustible materials (e. g., wood chips, bark, dry grass, fuel) away from hot exhaust gases and hot muffler surfaces – risk of fire!
0458-262-0121-C 5
Within a wide area around the workplace, there is a risk of accident by ejected objects, therefore ensure that there is no-one within a 15 m radius of the machine. This distance must also be main‐ tained in relation to objects (vehicles, window panes) – risk of property damage! Even at a dis‐ tance over 15 m, danger cannot be ruled out.
Never touch the rotating cutting attachment – risk of serious injury.
Check that the engine is properly idling so that the cutting tool will not continue rotating after you release the throttle trigger.
Check and correct the idle speed setting at regu‐ lar intervals. If the cutting attachment still rotates at idle speed, have your dealer make proper
English 2 Safety Precautions and Working Techniques
adjustments or repairs. STIHL recommends you have this work done by a STIHL servicing dealer.
Take special care in slippery conditions – damp, snow, ice, on slopes or uneven ground.
Watch out for obstacles: tree stumps, roots – risk of tripping or stumbling!
Only work while standing on the ground, never on a ladder or mobile elevated work platform.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Take breaks when you start getting tired or feel‐ ing fatigue – risk of accidents!
Work calmly and carefully – in daylight conditions and only when visibility is good. Proceed with caution, do not put others in danger.
As soon as the engine is running, the power machine generates toxic exhaust gas.As soon as the engine is running, the power machine gener‐ ates toxic exhaust gas. These gases may be odorless and invisible and may contain unburned hydrocarbons and benzene. Never run the engine indoors or in poorly ventilated loca‐ tions, even if your model is equipped with a catalytic converter.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other con‐ fined locations.
Stop work immediately if you start suffering from nausea, headaches, impaired vision (e.g. your field of vision gets smaller), impaired hearing, dizziness, or impaired concentration – these symptoms may possibly be the result of too-high exhaust gas concentration – Risk of accidents!
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Com‐ bustible fuel vapor may escape from the fuel sys‐ tem.
Dust, fumes and smoke produced while working may be hazardous to your health. Wear respira‐ tory protection in case of heavy dust or smoke emission.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy
impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting".
Check in particular that the fuel system has no leaks and the safety equipment is fully operative. Never use a power tool that is no longer safe to operate. In case of doubt, contact a dealer.
Do not operate your power tool in the starting throttle position – engine speed cannot be con‐ trolled in this position.
To reduce the risk of injury from thrown objects, never operate the unit without the proper deflector for the type of cutting attachment being used.
Check the work site – rocks, metal objects etc. may be caught up and ejected – possibly over a distance of 15 m – risk of injury! – They can also damage the cutting attachment and other property (e. g. parking vehicles, windows).
Be particularly careful when working on difficult, densely grown terrain.
When mowing in high shrubbery, under shrub‐ bery and hedges: Hold the cutting tool at a work‐ ing height of at least 15 cm – avoid risks to ani‐ mals.
Before you leave the machine: Shut the engine off.
Examine the cutting attachment periodically at short intervals and as soon as you note any noticeable changes:
Stop the engine, hold the machine securely,
allow the cutting attachment to come to a stop Check condition and secure fitting; watch out
for cracks Ensure that the cutting blades are sharp
Replace damaged or dull cutting attachments
immediately, even if they have only superficial cracks
Clean grass and plant residue off the cutting attachment mounting at regular intervals – remove any build up of material from the cutting attachment and deflector.
To reduce the risk of injury, shut off the engine before replacing the cutting attachment.
The gearbox gets hot during opera‐ tion. Never touch the gearbox – risk of burns!
6 0458-262-0121-C
2 Safety Precautions and Working Techniques English

2.8 When using metal cutting attachments

STIHL recommends the use of original STIHL metal cutting attachments. These have been optimized for the machine and the user’s require‐ ments.
Metal cutting attachments rotate very fast, gener‐ ating forces acting on the attachments and on the cuttings.
Metal cutting attachments must be sharpened in regular intervals in accordance with the instruc‐ tions.
Unevenly sharpened metal cutting attachments generate an imbalance which may cause extreme loads on the machine – risk of break‐ age!
Dull or improperly sharpened cutting edges can put a higher load on the cutting attachment and increase the risk of injuryfrom cracked or broken parts.
After each contact of the metal cutting attach‐ ment with hard objects (e.g. stones, rocks, metal parts), check it for damage (e.g. tears and defor‐ mation). Burrs and other visible material accumu‐ lations must be removed since they may come loose at any time while the machine is running and then be ejected – risk of injury!
If a rotating metal cutting attachment touches a rock or another hard object, sparks may be gen‐ erated which may possibly ignite combustible materials. Also dried-out plants and brushwood are combustible, above all in hot and dry weather. If there is a risk of fire, do not use metal cutting attachments in the vicinity of combustible materials, dried-out plants or brushwood. It is mandatory that you ask the responsible forestry office about the current fire hazard.
Do not continue using or attempt to repair dam‐ aged or cracked cutting attachments by welding, straightening or modifying the shape (out of bal‐ ance).
Particles or pieces may come off and hit the operator or a bystander at a high speed – risk of most severe injuries!
To reduce the above-named risks involved in operating a metal cutting attachment, ensure that the diameter of your metal cutting attachment is not too big. Also, the attachment must not be too heavy. It must be made of high-quality materials and have a suitable geometry (shape, thickness).
A metal cutting attachment not made by STIHL must not have a different weight, thickness, shape and a larger diameter than the largest STIHL metal cutting attachment approved for this metal cutting attachment – risk of injury!

2.9 Vibrations

Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer from poor cir‐
culation (symptoms: frequently cold fingers, tingling sensations). Low outside temperatures.
The force with which the handles are held (a
tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.

2.10 Maintenance and Repairs

Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work per‐ formed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
0458-262-0121-C 7
002BA226 KN
1 2
262BA049 KN
262BA071 KN
English 2 Safety Precautions and Working Techniques
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular inter‐ vals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good con‐ dition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Vibration behavior is influenced by the condition of the AV elements – check the AV elements at regular intervals.
For safety reasons, the tea plant pruner may only be operated with the following cutting attach‐ ment:
Circular saw blade 250-100 (scratcher tooth)
Circular saw blades made of any other non-metal material are not permitted.

2.11 Symbols on Deflectors

2.12.1 Shoulder strap with 2 carabiners (included with machine)
► Attach the shoulder strap to the machine. ► With the engine running, put on the shoulder
strap with the machine.
2.12.2 Shoulder strap with 1 carabiner (spe‐ cial accessory)
► With the engine running, attach the machine to
the shoulder strap.

2.13 Circular Saw Blade

For cutting shrubs up to a stem diameter of 6 cm.
Before starting the cut, accelerate the engine up to full throttle. Perform cut with uniform pressure.
Use circular saw blade only with a matching limit stop of the correct diameter.
Arrows on top of the circular saw blade (1) and limit stop (2) show the correct direction of rota‐ tion.

2.12 Harness

► Use a shoulder strap.
8 0458-262-0121-C
002BA449 KN
262BA050 KN

3 Using the Unit English

WARNING
To reduce the risk of blade damage, avoid con‐ tact with stones and the ground. Resharpen the blade properly in good time – dull teeth may result in the blade cracking and shattering and causing serious injury.
2.13.1 Risk of kickout
The risk of kickout is highest in the black area of the blade: Do not use this area of the circular saw blade for cutting.
There is also a risk of kickout when using the lighter shaded areas of the blade: These areas of the blade should only be used by experienced operators with specialized training.
STIHL recommends that you use the non-sha‐ ded area of the circular saw blade. Always start the cut with this area of the blade.
Use your tea plant pruner only for cutting and pruning tea bushes.

3.1 Preparations

► To reduce the risk of accidents or injury,
remove all obstacles and objects from the work area.
► Before starting cutting work, scare away small
animals to ensure they are not injured. ► Put on the harness – see "Fitting the Harness". ► Start the engine – see "Starting / Stopping the
Engine". ► Put on the harness with machine – see "Fitting
the Harness".
WARNING
Do not operate your tea plant pruner without the harness.
► Swing the tea plant pruner to and fro at the
same height while moving forwards.
3 Using the Unit
0458-262-0121-C 9
681BA261 KN
1
2
3
4
3
262BA032 KN
1
2
4
5
English
4 Approved Combinations of Cutting Attachment, Deflector, Limit Stop and Har‐
ness
4 Approved Combinations of Cutting Attachment, Deflector, Limit
Stop and Harness
Cutting attachment Deflector, limit stop Carrying strap

4.1 Permissible combinations

Choose the correct combination from the table depending on the cutting tool!
WARNING
For safety reasons no other combinations are permitted – risk of accidents!

4.2 Metal cutting attachment

1 Circular saw blade 250-100 scratcher tooth
(Ø 250 mm)

4.3 Deflector, limit stop

2 Limit stop for circular saw blades 250

4.4 Carrying strap

3 Shoulder Strap with 1 Carabiner
4 Shoulder Strap with 2 Carabiners

5 Mounting the Bike Handle

5.1 Mounting the Handlebar

► Place the rubber liner (1) in the clamp (2) and
against the drive tube (3). ► Position rubber liner (4) on the drive tube so
that it lines up exactly with the lower rubber
liner. ► Place the handle support (5) on the rubber
liner.
10 0458-262-0121-C
9
2
7
8
6
262BA033 KN
262BA051 KN
A
2
1
1
3
4
5
6
002BA241 KN
6
2
2
21
2
1
262BA052
5 Mounting the Bike Handle English

5.3 Mounting the Control Handle

► Fit the handlebar (6) in the handle support –
the rubber handle (7) must be on the left (viewed from the engine).
► Place the clamp (8) on the handle support and
handlebar.
► Insert the screws (9) through the holes in the
parts and screw them into the lower clamp (2) – do not finally tighten yet.

5.2 Aligning the handlebar

► Unscrew the screw (1) – the nut (2) remains in
the control handle (3) ► Push the control handle with the throttle trig‐
ger (4) facing toward the gearbox onto the
handlebar (5) until the holes (6) align ► Insert and tighten screw (1)

5.4 Fastening the Throttle Cable

NOTICE
Do not kink the throttle cable or lay it in tight radii – make sure the throttle trigger moves freely.
► Fasten the handlebar (1) before the motor at a
distance A of approx. 43 cm (17 in.) ahead of the engine on the shaft (2)
► Line up the handlebar and tighten down the
0458-262-0121-C 11
screws firmly
► Position the throttle cable retainer (2) and the
throttle cable (1) on the shaft ► Squeeze the throttle cable retainer (2). The
throttle cable retainer (2) engages in position
with an audible click
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