Stihl BR 420 Instruction Manual

BR 420
Instruction Manual2 - 20
English
Contents
1 Guide to Using this Manual.........................2
2 Safety Precautions and Working Techni‐
ques............................................................ 2
3 Assembling the Unit.................................... 6
4 Harness.......................................................8
5 Fuel............................................................. 9
6 Fueling........................................................ 9
7 Information Before You Start.................... 10
8 Starting / Stopping the Engine.................. 10
9 Operating Instructions...............................12
10 Cleaning the Air Filter............................... 13
11 Adjusting the Carburetor........................... 13
12 Catalytic Converter................................... 14
13 Spark Plug................................................ 14
14 Engine Running Behavior......................... 15
15 Spark Arresting Screen in Muffler............. 16
16 Storing the Machine.................................. 16
17 Maintenance and Care..............................17
18 Minimize Wear and Avoid Damage...........17
19 Parts Subject to Wear and Tear................18
20 Main Parts.................................................18
21 Specifications............................................19
22 Maintenance and Repairs......................... 19
23 Disposal.................................................... 20
24 EC Declaration of Conformity................... 20
Dear Customer,
It has been built using modern production techni‐ ques and comprehensive quality assurance. Every effort has been made to ensure your satis‐ faction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl

1 Guide to Using this Manual

1.1 Pictograms

The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the follow‐ ing pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Operate manual fuel pump

1.2 Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.

1.3 Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this man‐ ual.
2 Safety Precautions and
Working Techniques
Special safety precautions must be observed when operating a power tool.
It is important that you read and understand the User Manual before commissioning and keep it in a safe place for future reference. Non-com‐ pliance with the User Manual may cause serious or even fatal injury.
Observe all applicable local safety regulations, e.g. by trade organizations, social insurance institutions, labor safety authorities etc.
If you have not used this machine before: Have your dealer or other experienced user show you how to handle your machine safely or attend a specialist course.
Minors must never work with the machine – except for young people over the age of 16 who are being trained under supervision.
Children, animals and onlookers must not be allowed near the machine.
When the machine is not in use, put it in a place where it does not endanger others. Secure the machine against unauthorized access.
Original Instruction Manual
0000000021_015_GB
Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG 2022
0458-373-0121-D. VA0.L21.
2 0458-373-0121-D
2 Safety Precautions and Working Techniques English
The user is responsible for accidents or risks involving third parties or their property.
The machine should only be provided or loaned to people familiar with this model and its opera‐ tion. The instruction manual should always be handed over with the machine.
The use of noise-emitting power tools may be restricted to certain times by national or local regulations.
Do not operate your machine if any of its compo‐ nents are damaged.
Do not use a high-pressure washer to clean the power tool. The solid jet of water may damage parts of the unit.
2.1 Accessories and replacement
parts
Only use parts and accessories that are explicitly approved for this power tool by STIHL or are technically identical. If you have any questions in this respect, consult your dealer. Use only high quality parts and accessories. Otherwise there is a risk of accidents and damage to the unit.
STIHL recommends the use of original STIHL parts and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your power tool in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.

2.2 Physical fitness

To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition which may be aggrava‐ ted by strenuous work, check with your doctor before operating a power tool.
If you have a pacemaker: The ignition system of your machine produces an electromagnetic field of very low intensity. This field may interfere with some pacemakers. To reduce health risks, STIHL recommends that persons with pacemak‐ ers consult their physician and the pacemaker manufacturer before operating this tool.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.

2.3 Intended Use

The blower is designed for blow-sweeping leaves, grass, paper and similar materials, e.g. in gardens, sports stadiums, car parks and drive‐ ways. It is also suitable for blow-sweeping forest paths.
Do not blow-sweep hazardous materials.
Do not use the power tool for any other purpose because of the increased risk of accidents and damage to the power tool itself. The product must not be modified in any way - this may also lead to accidents or damage to the unit.

2.4 Clothing and equipment

Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete freedom of movement. Wear snug-fitting clothing, an overall and jacket combination, do not wear a work coat.
Avoid any clothing, scarves, neckties, jewelry or anything that could get into the air intake. Tie up and confine long hair above your shoulders so that it cannot be pulled into the machine.
Wear sturdy shoes with non-slip soles.
WARNING
To reduce the risk of eye injuries, wear close-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a snug fit.
Wear "personal" sound protection, e.g. ear defenders.
STIHL can supply a comprehensive range of per‐ sonal protective equipment.

2.5 Transporting the machine

Always stop the engine.
Transporting in a vehicle:
Secure the machine against overturning, dam‐
age and fuel spillage

2.6 Refueling

Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
Always shut off the engine before refueling.
Do not refuel a hot engine. Fuel may spill and cause a fire.
0458-373-0121-D 3
English
2 Safety Precautions and Working Techniques
Always remove the power tool from your back before refueling. Refuel the machine only when it is standing on the ground.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and to pre‐ vent fuel spraying out.
Only refuel the machine in a well ventilated place. If fuel has been spilled, immediately clean the machine – do not allow your clothes to be splashed with fuel. If that happens, change your clothes at once.
Check for fuel leakage! Never start the engine if fuel has been spilled or is leaking. Fatal burns may result!
After refueling, tighten the screw-type fuel cap as securely as possible.
This helps reduce the risk of unit vibrations caus‐ ing an incorrectly tightened fuel cap to loosen or come off and spill quantities of fuel.

2.7 Before starting

Check that your machine is properly assembled and in good condition – refer to appropriate chapters in the instruction manual:
Check the fuel system for leaks, especially the
visible parts, e. g., fuel cap, hose connections, manual fuel pump (only in machines with a manual fuel pump). In case of leakage and damage, do not start the engine – risk of fire! Have the machine serviced by a dealer before using it Throttle trigger must move freely and spring
back by itself to the idle position The setting lever must move easily to STOP or
0 The blower tubes must be properly assembled
Keep the handles dry and clean – free from oil
and dirt – this is important for safe control of the machine Check that the spark plug boot is secure – a
loose boot may cause sparking that could ignite combustible fumes and cause a fire! Never attempt to modify the controls or safety
devices Check the condition of the blower housing
Wear of the blower housing (cracks, nicks, chips) may result in an increased risk of injury from thrown foreign objects. If the blower housing is damaged, consult your dealer – STIHL recom‐ mends you contact a STIHL servicing dealer
The machine must only be operated when it is in good operating condition – Risk of accident!
For emergencies: Practice quickly opening the fastener on the waist belt, loosening the shoulder straps and setting down the unit.

2.8 Starting the Engine

Start the engine at least 3 meters from the fuel‐ ing spot, outdoors only.
Your power tool is designed to be operated by one person only. Do not allow other persons in the work area – even when starting.
Do not drop-start the power tool – start the engine as described in the user manual.
Place the machine on a flat surface, ensure a firm and safe footing and hold the machine securely.
As soon as the engine starts, the increasing air flow may eject objects (e.g., stones).

2.9 While working

In the event of impending danger or in an emer‐ gency, switch off the engine immediately by mov‐ ing the setting lever to STOP or 0.
To reduce the risk of injury from thrown objects, do not allow any other persons within 15 meters of your own position.
This distance must also be maintained in relation to objects (vehicles, window panes) – risk of property damage!
Do not direct the air blast towards bystanders or animals since the air flow can blow small objects at great speed – risk of injury.
When blow-sweeping (in open terrain and in gar‐ dens), look out for small animals to prevent endangering them.
Never leave a running machine unattended.
Use caution with slippery surfaces, water, snow, ice, on slopes, on uneven ground - Danger of slip‐ ping!
Watch out for obstacles: Be careful of refuse, tree stumps, roots and ditches which could cause you to trip or stumble
Do not work on a ladder or in unstable locations.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
4 0458-373-0121-D
373BA005 KN
2 Safety Precautions and Working Techniques English
Work calmly and carefully – in daylight conditions and only when visibility is good. Proceed with caution, do not put others in danger.
Take breaks when you start getting tired or feel‐ ing fatigue – risk of accidents!
Your power tool produces toxic exhaust fumes as soon as the engine is running. These gases may be odor‐ less and invisible and may contain unburned hydrocarbons and ben‐ zene. Never run the engine indoors or in poorly ventilated locations, even if your model is equipped with a cata‐ lytic converter.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other con‐ fined locations.
Stop work immediately if you start suffering from nausea, headaches, impaired vision (e.g. your field of vision gets smaller), impaired hearing, dizziness, or impaired concentration – these symptoms may possibly be the result of too-high exhaust gas concentration – Risk of accidents!
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Com‐ bustible fuel vapor may escape from the fuel sys‐ tem.
Always wear a dust mask if dust is generated.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
After work, place the machine on a level, non­flammable surface. Do not place the machine near easily flammable materials (e.g. wood chips, bark, dry grass, fuel) – risk of fire!
If the machine was exposed to a load for which it was not designed (e.g., heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check the fuel system for leaks and make sure the safety devices are working properly. Do not continue operating your power tool if it is dam‐ aged. In case of doubt, contact a dealer.

2.10 Using the blower

The unit is carried on your back. Hold and control the blower tube with your right hand on the con‐ trol handle – even if you are left-handed.
Work slowly, moving only in a forward direction. Always observe the discharge area of the blower tube. Do not move backward – risk of tripping!
Always shut off the engine before taking the power tool off your back.

2.11 Working Technique

To minimize blowing time, use a rake and broom to loosen dirt particles before you start blowing.
If necessary, dampen the surface to be
cleaned in order to avoid creating too much dust. Do not blow particles in the direction of
bystanders, in particular in the direction of chil‐ dren, pets, open windows or freshly washed vehicles. Take special care in such situations. Remove the blow-swept debris in rubbish bins
– do not blow it onto the neighbor's land. Operate your power tool at reasonable times
only – not early in the morning, late at night or during midday rest periods when people could be disturbed. Observe local rest periods. Operate blowers at the lowest engine speed
necessary to accomplish the task.
0458-373-0121-D 5

English 3 Assembling the Unit

Check your blower before starting work. Pay
special attention to the muffler, air intakes and air filter.
2.12
Watch out for small animals when vacuuming in open areas, yards and gardens.
Using the Vacuum Attachment
To reduce the risk of personal injury from fire, never attempt to pick up hot or burning substances (e.g. smolder‐ ing ashes, glowing cigarettes).
To reduce the risk of fatal injury from fire or explosion, never attempt to pick up combustible fluids (e.g. gaso‐ line) or materials soaked in combusti‐ ble fluids.

2.13 Vibrations

Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer from poor cir‐
culation (symptoms: frequently cold fingers, tingling sensations). Low outside temperatures.
The force with which the handles are held (a
tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
*
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular inter‐ vals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good con‐ dition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Vibration behavior is influenced by the condition of the AV elements – check the AV elements at regular intervals.

2.14 Maintenance and Repairs

Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work per‐ formed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
3 Assembling the Unit

3.1 Mounting the Elbow

A combination wrench and carburetor screw‐ driver are stowed on the underside of the blower.
*
Special accessory
6 0458-373-0121-D
353BA002 KN
2
3
1
373BA033 KN
7
4
8
10
6
11
5
9
a
b
373BA039 KN
7
12
10
6
11
9
a
b
13
3 Assembling the Unit English
NOTICE
The throttle cable is already connected and must not be kinked during assembly.
NOTICE
Operate the machine only with the blower tube and nozzle properly mounted.
Attach the throttle cable (4) to the holder (5).
► Push the blower tube (6) into the pleated
hose (7).
► Push the nozzle (8) in position (a) (long) or
position (b) (short) onto the blower tube as far as the lpin (9) and rotate the nozzle in the direction of the arrow to it lock in position.
► Rotate the pleated hose (7) to the left as far as
the limit stop and leave it in that position.
► Turn the control handle (10) to the left until it is
horizontal and tighten the tensioning screw (11).
3.3 Mounting Blower Tube with Curved Nozzle
► Push the elbow (1) into the connector (2) as
far as it will go. The limit stops on the elbow and connector must line up.
► Fit the nuts (3) in the hexagon recesses in the
connector.
► Insert the screws in the nut from the other side
and tighten with moderate force. The elbow must still turn.
3.2 Mounting Blower Tube with Straight Nozzle
*
Depending on model
0458-373-0121-D 7
*
NOTICE
Operate the machine only with the blower tube and nozzle properly mounted.
► Push the blower tube (6) into the pleated
hose (7).
► Push the blower tube (12) in position (a) (long)
or position (b) (short) on the blower tube (6) as far as the pin (9) and rotate in the direction of the arrow to lock it in position.
► Fit the nozzle (13) on the end of the blower
► Rotate the pleated hose (7) to the left as far as
the limit stop and leave it in that position.
► Rotate the complete blower tube assembly
until the discharge opening of the nozzle points in the same direction as the control handle.
*
11
10
373BA002 KN
0811BA009 KN
373BA003 KN
373BA004 KN

English 4 Harness

► Turn the control handle (10) to the left until it is
horizontal.
► Tighten the tensioning screw (11).

4.2 Adjusting the Harness

3.4 Adjusting the Control Handle

► Pull the ends of the straps downward to
tighten the harness.

4.3 Loosening the Harness

► Put the unit on your back. ► Loosen the tensioning screw (11). ► Slide the control handle (10) along the tube
and adjust it to the user's arm length.
► Tighten the tensioning screw (11).
► Lift the tabs of the sliding adjusters. ► Adjust the harness so that the backplate fits
snugly and securely against your back.

4.4 Throwing Off Machine

4 Harness

4.1 Attaching the Harness

Before using the machine, make yourself familiar with how to release and throw off the backpack.
In an emergency, quickly throw the machine off
► Attach strap hook to the backplate.
your back as follows: ► Open the quick-release fastener on the waist
belt (special accessory).
► Open the strap hook on the backplate by
snapping it forwards (arrow).
► Throw the machine to the rear.
8 0458-373-0121-D
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