Stihl BR 200 Instruction Manual

STIHL BR 200

Instruction Manual2 - 18
English
Contents
1 Guide to Using this Manual.........................2
2 Safety Precautions and Working Techni‐
ques............................................................ 2
3 Assembling the Unit.................................... 6
4 Adjusting the Throttle Cable........................7
5 Fitting the Harness......................................8
6 Fuel............................................................. 8
7 Fueling........................................................ 9
8 Information Before You Start...................... 9
9 Starting / Stopping the Engine.................. 10
10 Operating Instructions...............................12
11 Cleaning the Air Filter............................... 12
12 Adjusting the Carburetor........................... 12
13 Catalytic Converter................................... 12
14 Spark Plug................................................ 13
15 Engine Running Behavior......................... 13
16 Storing the Machine.................................. 13
17 Maintenance and Care..............................14
18 Minimize Wear and Avoid Damage...........14
19 Main Parts.................................................15
20 Specifications............................................16
21 Maintenance and Repairs......................... 16
22 Disposal.................................................... 17
23 EC Declaration of Conformity................... 17
24 UKCA Declaration of Conformity.............. 17
Dear Customer,
It has been built using modern production techni‐ ques and comprehensive quality assurance. Every effort has been made to ensure your satis‐ faction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl

1 Guide to Using this Manual

1.1 Pictograms

The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the follow‐ ing pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Operate manual fuel pump

1.2 Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.

1.3 Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this man‐ ual.
2 Safety Precautions and
Working Techniques
Special safety precautions must be observed when operating a power tool.
It is important you read and under‐ stand the User Manual before com‐ missioning and keep it in a safe place for future reference. Non-compliance with the User Manual may cause seri‐ ous or even fatal injury.
Observe all applicable local safety regulations, e.g. by trade organizations, social insurance institutions, labor safety authorities etc.
If you have not used this machine before: Have your dealer or other experienced user show you how to handle your machine safely or attend a specialist course.
Minors must never work with the machine – except for young people over the age of 16 who are being trained under supervision.
Children, animals and bystanders must not be allowed near the machine.
When the machine is not in use, put it in a place where it does not endanger others. Secure the machine against unauthorized access.
Original Instruction Manual
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Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG 2021
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2 Safety Precautions and Working Techniques English
The user is responsible for accidents or risks involving third parties or their property.
The machine should only be provided or loaned to people familiar with this model and its opera‐ tion. The instruction manual should always be handed over with the machine.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
Do not operate your machine if any of its compo‐ nents are damaged.
Do not use a high-pressure washer to clean the power tool. The solid jet of water may damage parts of the unit.
2.1 Accessories and replacement
parts
Only use parts and accessories that are explicitly approved for this power tool by STIHL or are technically identical. If you have any questions in this respect, consult your dealer. Use only high quality parts and accessories. In order to avoid the risk of accidents and damage to the unit.
STIHL recommends the use of original STIHL parts and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your power tool in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.

2.2 Physical fitness

To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition which may be aggrava‐ ted by strenuous work, check with your doctor before operating a power tool.
If you have a pacemaker: The ignition system of your machine produces an electromagnetic field of very low intensity. This field may interfere with some pacemakers. To reduce health risks, STIHL recommends that persons with pacemak‐ ers consult their physician and the pacemaker manufacturer before operating this tool.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.

2.3 Intended Use

The blower is designed for blow-sweeping leaves, grass, paper and similar materials, e.g. in gardens, sports stadiums, car parks and drive‐ ways. It is also suitable for blow-sweeping forest paths.
Do not blow-sweep hazardous materials.
Do not use the power tool for any other purpose because of the increased risk of accidents and damage to the power tool itself. The product must not be modified in any way - this may also lead to accidents or damage to the unit.

2.4 Clothing and equipment

Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete freedom of movement. Wear snug-fitting clothing, an overall and jacket combination, do not wear a work coat.
Avoid any clothing, scarves, neckties, jewelry or anything that could get into the air intake. Tie up and confine long hair above your shoulders so that it cannot be pulled into the machine.
Wear sturdy shoes with non-slip soles.
WARNING
To reduce the risk of eye injuries, wear close-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a snug fit.
Wear "personal" sound protection, e.g. ear defenders.
STIHL can supply a comprehensive range of per‐ sonal protective equipment.

2.5 Transporting the machine

Always stop the engine.
Transporting in a vehicle:
Secure the machine against overturning, dam‐
age and fuel spillage

2.6 Refueling

Gasoline is extremely flammable – keep it away from naked flames – do not spill any fuel – no smoking.
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
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Always remove the power tool from your back and put it on the ground before refueling. Fuel the machine only when it is standing on the ground.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Only refuel the machine in a well ventilated place. If you spill fuel, wipe the machine immedi‐ ately – if fuel gets on your clothing, change immediately.
Check for fuel leakage! Never start the engine if fuel has been spilled or is leaking – Fatal burns may result!
Fuel cap
Never use a tool to open or close the screw-type fuel cap. This could damage the cap and cause fuel to leak out.
After fueling, tighten down the screw­type fuel cap as securely as possible.

2.7 Before starting

Check that your machine is properly assembled and in good condition – refer to appropriate chapters in the instruction manual:
Check the fuel system for leaks, especially the
visible parts, e. g., fuel cap, hose connections, manual fuel pump (only in machines with a manual fuel pump). In case of leakage and damage, do not start the engine – risk of fire! Have the machine serviced by a dealer before using it Throttle trigger must move freely and spring
back by itself to the idle position The setting lever must move easily to STOP or
The blower tubes must be properly assembled
Keep the handles dry and clean – free from oil
and dirt – this is important for safe control of the machine Check that the spark plug boot is secure – a
loose boot may cause sparking that could ignite combustible fumes and cause a fire! Never attempt to modify the controls or safety
devices Check the condition of the blower housing
Check condition of harness straps and replace
damaged or worn straps
Wear of the blower housing (cracks, nicks, chips) may result in an increased risk of injury from
thrown foreign objects. If the blower housing is damaged, consult your dealer – STIHL recom‐ mends you contact a STIHL servicing dealer
To reduce the risk of accidents and personal injury, do not operate your power tool if it is not properly assembled and in good condition!
For the case of emergency: Practice quickly releasing the shoulder straps and taking the unit off your back.

2.8 Starting the engine

Start the engine at least 3 meters from the fuel‐ ing spot, outdoors only.
Your power tool is designed to be operated by one person only. Do not allow other persons in the work area – even when starting.
Do not drop start your machine – the correct starting procedure is described in the User Man‐ ual.
Place the machine on level ground only, ensure that you have a secure footing and hold the machine securely.
As soon as the engine starts, the increasing air flow may eject objects (e.g. stones).

2.9 While working

In the event of impending danger or in an emer‐ gency, switch off the engine immediately by mov‐ ing the setting lever to STOP or .
To reduce the risk of injury from thrown objects, do not allow any other persons within 15 meters of your own position.
This distance must also be maintained in relation to objects (vehicles, window panes) – risk of property damage!
Do not direct the air blast towards bystanders or animals since the air flow can blow small objects at great speed – risk of injury.
When blow-sweeping (in open terrain and in gar‐ dens), look out for small animals to prevent endangering them.
Never leave a running machine unattended.
Use caution with slippery surfaces, water, snow, ice, on slopes, on uneven ground - Danger of slip‐ ping!
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2 Safety Precautions and Working Techniques English
Watch out for obstacles: Be careful of refuse, tree stumps, roots and ditches which could cause you to trip or stumble
Do not work on a ladder or in unstable locations.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Work calmly and carefully – in daylight conditions and only when visibility is good. Proceed with caution, do not put others in danger.
Take breaks when you start getting tired or feel‐ ing fatigue – risk of accidents!
Mufflers with catalytic converters can become especially hot.
Your power tool produces toxic exhaust fumes as soon as the engine is running. These gases may be odor‐ less and invisible and may contain unburned hydrocarbons and ben‐ zene. Never run the engine indoors or in poorly ventilated locations, even if your model is equipped with a cata‐ lytic converter.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other con‐ fined locations.
Stop work immediately if you start suffering from nausea, headaches, impaired vision (e.g. your field of vision gets smaller), impaired hearing, dizziness, or impaired concentration – these symptoms may possibly be the result of too-high exhaust gas concentration – Risk of accidents!
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Com‐ bustible fuel vapor may escape from the fuel sys‐ tem.
Always wear a dust mask if dust is generated.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
After work, place the machine on a level, non­flammable surface. Do not place the machine near easily flammable materials (e.g. wood chips, bark, dry grass, fuel) – risk of fire!
If the machine was exposed to a load for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check in particular that the fuel system has no
leaks and the safety equipment is fully operative. Do not continue operating your power tool if it is damaged. In case of doubt, contact a dealer.

2.10 Using the blower

The unit is carried as a backpack. Hold and con‐ trol the blower tube with your right hand on the control handle.
Work only slowly, moving in a forwards direction – always observe the discharge area of the blower tube – do not move backwards – risk of tripping!
Always shut off the engine before taking the machine off your back.

2.11 Working Technique

To minimize blowing time, use a rake and broom to loosen dirt particles before you start blowing.
If necessary, dampen the surface to be
cleaned in order to avoid creating too much dust. Do not blow particles in the direction of
bystanders, in particular in the direction of chil‐ dren, pets, open windows or freshly washed vehicles. Take special care in such situations. Remove the blow-swept debris in rubbish bins
– do not blow it onto the neighbor's land. Operate your power tool at reasonable times
only – not early in the morning, late at night or during midday rest periods when people could be disturbed. Observe local rest periods. Operate blowers at the lowest engine speed
necessary to accomplish the task. Check your blower before starting work. Pay
special attention to the muffler, air intakes and air filter.

2.12 Vibrations

Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
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English 3 Assembling the Unit

No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Keeping your hands warm
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer from poor cir‐
culation (symptoms: frequently cold fingers, itching). Low outside temperatures.
Gripping force (a tight grip hinders circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.

2.13 Maintenance and Repairs

Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work per‐ formed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed since there is otherwise a risk of fire from uncontained sparking.
Do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular inter‐ vals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good con‐ dition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Vibration behavior is influenced by the condition of the AV elements – check the AV elements at regular intervals.
Shut off the engine before rectifying problems.
3 Assembling the Unit

3.1 Fitting the Pleated Hose on the Elbow

► Open the hose clamp (1) and fit it on the plea‐
ted hose (2).
► Engage the tab in the recess
► Push the pleated hose (2) over the slip ring (3)
as far as it will go
► Line up the hose clamp (1) and slip ring (3) –
as shown
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