STIEBEL ELTRON HSBC 200, HSBC 200 S Operation And Installation

BEDIENUNG UND INSTALLATION
OPERATION AND INSTALLATION
UTILISATION ET INSTALLATION
BEDIENING EN INSTALLATIE
USO E INSTALLAZIONE

Integral-Speicher| Integral cylinder| Ballon intégral| Combiboiler| Caldaia
integrale

» HSBC 200
» HSBC 200 S

30 | HSBC www.stiebel-eltron.com

CONTENTS | SPECIAL INFORMATION

SPECIAL INFORMATION

- The appliance may be used by children over
8years of age and persons with reduced phys­ical, sensory or mental capabilities or a lack of
experience and expertise, provided that they are
supervised or they have been instructed on how
to use the appliance safely and have understood
the potential risks. Children must never play with
the appliance. Children must never clean the ap­pliance or perform user maintenance unless they
are supervised.

- The connection to the power supply must be in
the form of a permanent connection. Ensure the
appliance can be separated from the power sup­ply by an isolator that disconnects all poles with
at least 3mm contact separation.

- Observe all applicable national and regional reg­ulations and instructions.

- Observe minimum distances (see chapter "Instal­lation/ Preparations/ Installation site").

- Only a qualified contractor should carry out in­stallation, commissioning, maintenance and re­pair of the appliance.

DHW cylinder

- Drain the appliance as described in chapter "In­stallation/ Maintenance/ Draining the DHW
cylinder".

- Observe the maximum permissible pressure (see
chapter "Installation/ Specification/ Data table").

- The appliance is pressurised. During the heat-up
process, expansion water will drip from the safety
valve.

- Regularly activate the safety valve to prevent
it from becoming blocked, e.g. by limescale
deposits.

- The safety valve drainage aperture must remain
open to atmosphere.

SPECIAL INFORMATION
OPERATION

1. General information ��������������������������������������� 31

1.1 Relevant documents�������������������������������������������� 31

1.2 Safety instructions ����������������������������������������������31

1.3 Other symbols in this documentation ���������������������� 31

1.4 Information on the appliance �������������������������������� 31

1.5 Units of measurement ����������������������������������������� 31

2. Safety �������������������������������������������������������� 32

2.1 Intended use ����������������������������������������������������� 32

2.2 General safety instructions �����������������������������������32

2.3 Test symbols ����������������������������������������������������� 32

3. Appliance compatibility ����������������������������������� 32

4. Appliance description ������������������������������������� 32

5. Settings ����������������������������������������������������� 33

6. Cleaning, care and maintenance ������������������������� 33

7. Troubleshooting �������������������������������������������� 33

INSTALLATION

8. Safety �������������������������������������������������������� 34

8.1 General safety instructions �����������������������������������34

8.2 Instructions, standards and regulations ������������������� 34

9. Appliance description ������������������������������������� 34

9.1 Standard delivery ����������������������������������������������� 34

9.2 Accessories ������������������������������������������������������� 34

10. Preparations ������������������������������������������������ 34

10.1 Installation site �������������������������������������������������� 34

10.2 Transport and handling ���������������������������������������35

11. Installation �������������������������������������������������� 37

11.1 Positioning the appliance �������������������������������������37

11.2 Heating water connection and safety valve ���������������37

11.3 DHW connection and safety assembly ���������������������� 39

11.4 Filling the system ����������������������������������������������� 40

11.5 Venting the appliance ������������������������������������������ 41

12. Power supply ����������������������������������������������� 41

12.1 Electric emergency/booster heater and control voltage 42

12.2 Low voltage, BUS cable ���������������������������������������� 43

12.3 Sensor installation ����������������������������������������������44

12.4 Remote control �������������������������������������������������� 45

13. Commissioning ��������������������������������������������� 45

13.1 Checks before commissioning the heat pump manager 45

13.2 Commissioning the heat pump manager ������������������ 46

13.3 Appliance handover �������������������������������������������� 46

14. Appliance shutdown ��������������������������������������� 46

15. Maintenance ������������������������������������������������ 46

16. Specification ������������������������������������������������ 48

16.1 Dimensions and connections ��������������������������������� 48

16.2 Wiring diagram for HSBC 200 �������������������������������� 50

16.3 Wiring diagram for HSBC 200 S ������������������������������ 52

16.4 Data table �������������������������������������������������������� 55

16.5 Details on energy consumption ������������������������������ 56

GUARANTEE | ENVIRONMENT AND RECYCLING

OPERATION

General information

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ENGLISH

OPERATION

1. General information

The chapters "Special information" and "Operation" are intended
for both users and qualified contractors.

The chapter "Installation" is intended for qualified contractors.

Note

Read these instructions carefully before using the appli­ance and retain them for future reference.
Pass on the instructions to a new user if required.

1.1 Relevant documents

 Operating and installation instructions for the WPM3

heat pump manager

 Operating and installation instructions for the connected

heat pump

 Operating and installation instructions for all other sys-

tem components

1.2 Safety instructions

1.2.1 Structure of safety instructions

!

KEYWORD Type of risk
Here, possible consequences are listed that may result
from failure to observe the safety instructions.

 Steps to prevent the risk are listed.

1.2.2 Symbols, type of risk

Symbol Type of risk

Injury

Electrocution

Burns
(burns, scalding)

1.2.3 Keywords

KEYWORD Meaning

DANGER Failure to observe this information will result in serious

injury or death.

WARNING Failure to observe this information may result in serious

injury or death.

CAUTION Failure to observe this information may result in non-seri-

ous or minor injury.

1.3 Other symbols in this documentation

Note

General information is identified by the adjacent symbol.

 Read these texts carefully.

Symbol Meaning

Material losses
(appliance damage, consequential losses and environmen­tal pollution)

Appliance disposal

 This symbol indicates that you have to do something. The ac-

tion you need to take is described step by step.

 These symbols show you the software menu level (in

this example level3).

1.4 Information on the appliance

Connections

Symbol Meaning

Inlet/ intake

Red arrow: Hot
Blue arrow: Cold
Green arrow: Neutral

Drain/ outlet

Red arrow: Hot
Blue arrow: Cold
Green arrow: Neutral

Domestic hot water

DHW circulation

Heat pump

Central heating

1.5 Units of measurement

Note

All measurements are given in mm unless stated oth­erwise.

!

!

OPERATION

Safety

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2. Safety

2.1 Intended use

This appliance is intended to be used for heating and cooling
interiors (area cooling 18°C/ 23°C) and for DHW heating.

The appliance is intended for domestic use. It can be used safely
by untrained persons. The appliance can also be used in non-do­mestic environments, e.g. in small businesses, as long as it is
used in the same way.

Any other use beyond that described shall be deemed inappro­priate. Observation of these instructions and of the instructions
for any accessories used is also part of the correct use of this
appliance.

2.2 General safety instructions

WARNING Burns
There is a risk of scalding at outlet temperatures in ex­cess of 43 °C.

!

WARNING Injury
The appliance may be used by children over 8years of
age and persons with reduced physical, sensory or men­tal capabilities or a lack of experience and expertise,
provided that they are supervised or they have been
instructed on how to use the appliance safely and have
understood the potential risks. Children must never play
with the appliance. Children must never clean the ap­pliance or perform user maintenance unless they are
supervised.

!

WARNING Injury
For safety reasons, only operate the appliance with the
front casing closed.

Note

The DHW cylinder is under mains pressure. During the
heat-up process, expansion water will drip from the safe­ty valve.

 If water continues to drip when heating is complet-

ed, please inform your qualified contractor.

2.3 Test symbols

See type plate on the appliance.

3. Appliance compatibility

The appliance can be operated in conjunction with the following
air | water heat pumps:

- WPL 13 E, WPL 13 (S) basic

- WPL 10 AC (S)

- WPL 15-25AC (S), WPL 15-25 A (S)

- WPL 08-28 (S) Trend

4. Appliance description

The buffer cylinder and DHW cylinder with indirect coil are ar­ranged one above the other and can be separated for easier han­dling.

The appliance has a plastic jacket with foam insulation and is
equipped with a removable front casing. The appliance is connect­ed hydraulically and electrically to the heat pump. All hydraulic
connections are made at the top.

In addition to the DHW cylinder and the buffer cylinder, further
system components are integrated:

- Heat pump manager

- Cylinder primary pump

- Highly efficient circulation pump for a heating circuit without
mixer

- Multifunction assembly with safety valve and 3-way diverter
valve

- Emergency/booster heater for mono energetic operation

DHW cylinder

The steel cylinder is coated on the inside with special direct enam­el and is equipped with a signal anode. The anode with consump­tion indicator protects the cylinder interior from corrosion.

The heating water heated by the heat pump is pumped through an
indirect coil inside the DHW cylinder. The heat channelled through
the indirect coil is thus transferred to the domestic hot water. The
integral heat pump manager regulates the DHW heating to the
required temperature.

Buffer cylinder

The steel cylinder provides hydraulic separation between the flow
rates of heat pump and heating circuit. The heating water heated
by the heat pump is transferred into the buffer cylinder by the
cylinder charging pump. When a demand is issued, the integral
heating circuit pump delivers the heating water to the heating
circuit.

Heat pump manager (WPM)

The system is controlled by means of the integral heat pump man­ager.

The heat pump manager is suitable for the control of a direct
heating circuit and a heating circuit with mixer.

You can set the times and temperatures for heating operation and
heating DHW. Remote controls for controlling the direct heating
circuit and the heating circuit with mixer are available as acces­sories.

For detailed information, see the enclosed operating and instal­lation instructions for the WPM3 heat pump manager.

Multifunction assembly (MFG)

The multifunction assembly switches between heating circuit and
DHW heating.

OPERATION

Settings

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ENGLISH

5. Settings

!

Material losses

The system's active frost protection is not guaranteed if
the power supply is interrupted.

 Never interrupt the power supply even outside the

heating season.

Note

The heat pump manager has an automatic summer/win­ter changeover so you can leave the system switched on
in summer.

The system is controlled by means of the integral heat pump
manager. Please observe the heat pump manager operating and
installation instructions.

OKMENU

D0000064711

6. Cleaning, care and maintenance

 Have the electrical safety of the appliance and the function

of the safety assembly regularly checked by a qualified
contractor.

 Never use abrasive or corrosive cleaning agents. A damp

cloth is sufficient for cleaning the appliance.

Signal anode with consumption indicator

!

Material losses

If the consumption indicator changes colour from white
to red, have the signal anode checked by a qualified con­tractor and if necessary replaced.

1 2

D0000055608

1 White = Anode OK
2 Red = Requires checking by qualified contractor

Scaling

Almost every type of water will deposit limescale at high tem­peratures. This settles inside the appliance and affects both the
performance and service life. A qualified contractor who knows
the local water quality will tell you when the next service is due.

 Check the taps regularly. Limescale deposits at the tap out-

lets can be removed using commercially available descaling
agents.

 Regularly activate the safety valve to prevent it from becom-

ing blocked, e.g. by limescale deposits.

7. Troubleshooting

Problem Cause Remedy

The water does not heat
up. The heating does not
work.

There is no power.

Check the fuses/MCBs in
your distribution board.

If you cannot remedy the fault, contact your qualified contractor.
To facilitate and speed up your request, provide the number from
the type plate (000000-0000-000000).

No.:

000000-0000-000000

Made in Germany

D0000056320

INSTALLATION

Safety

34 | HSBC www.stiebel-eltron.com

INSTALLATION

8. Safety

Only a qualified contractor should carry out installation, commis­sioning, maintenance and repair of the appliance.

8.1 General safety instructions

We guarantee trouble-free function and operational reliability only
if original accessories and spare parts intended for the appliance
are used.

8.2 Instructions, standards and regulations

Note

Observe all applicable national and regional regulations
and instructions.

9. Appliance description

9.1 Standard delivery

The following are delivered with the appliance:

- Operating and installation instructions for the WPM3 heat
pump manager

- Outside temperature sensor AFS 2

- 4 adjustable feet

- Drain hose

9.2 Accessories

Required accessories

Safety assemblies and pressure reducing valves are available
to suit the prevailing supply pressure. These type-tested safety
assemblies protect the appliance against impermissible excess
pressure.

Required for area cooling:

- Temperature sensor TF 6

- FEK remote control

Additional accessories

- Pump assembly for a heating circuit with mixer HSBC-HKM

- Remote control for heating operation

- High limit safety cut-out STB-FB

- Pressure hoses

- Water softening fitting HZEA

10. Preparations

10.1 Installation site

!

Material losses

Never install the appliance in wet rooms.

Install the appliance near the draw-off point in a dry room free
from the risk of frost. To reduce line losses, keep the distance short
between the appliance and the heat pump.

Ensure the floor has sufficient load-bearing capacity and evenness
(for weight, see chapter "Specification/ Data table").

The room must not be subject to a risk of explosions arising from
dust, gases or vapours.

If you are installing the appliance in a boiler room together with
other heating equipment, ensure that the operation of other heat­ing equipment will not be impaired.

Minimum clearances

≥500 ≥100

≥100 ≥400

≥800

D0000055505

The minimum side clearances can be swapped between left and
right.

INSTALLATION

Preparations

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ENGLISH

10.2 Transport and handling

!

Material losses

Store and transport the appliance at temperatures be­tween -20°C to +60°C.

Handling

 Undo the 4screws from the non-returnable pallet.

D0000055519

 Tilt the appliance and wind the 4adjustable feet into the

appliance.

 Lift the appliance off the pallet. For a better hold during

transport, use the recessed grips on the underside and rear
of the appliance.

If narrow doors or hallways hinder handling, you can separate
the upper and lower sections of the appliance as described in the
following chapters.

10.2.1 Removing/ fitting the front casing

Removing the front casing

D0000055619

 Remove the screw at the top in the middle of the appliance.
 Unhook the front casing towards the top.

D0000055620

 Detach the plug of the electronic assembly for operation and

the earth connection from the front fascia.

Fitting the front casing

Fit the front casing in reverse order.

10.2.2 Separating/ joining the appliance sections

Separating the appliance sections

D0000055689

1

 Disconnect the push-fit connectors of the 4hydraulic connec-

tions. To do this, pull the spring clips fully out with a screw­driver. Pull the hydraulic connectors off downwards.

D0000055874

 Pull out the sensor at the buffer cylinder.

INSTALLATION

Preparations

36 | HSBC www.stiebel-eltron.com

D0000055685

 Release the 4screws on the tabs at the front of the appliance.

D0000057295

 Pull the upper section of the appliance towards the front.

D0000057294

1

1 Recessed grip

 Tip the upper section of the appliance backwards. For a

better hold during transport, use the recessed grips on the
underside and rear of the appliance.

D0000057298

 Place the upper section of the appliance on a base to prevent

damage.

Joining appliance sections

Rejoin the appliance sections in reverse order.
The positioning aids and the dotted line marking provide assis-

tance when positioning and inserting the upper appliance section
into the guide groove on the lower section:

D0000055687

1
2

4

3

5

1 Recessed grip
2 Guide pin
3 Dotted line (perforation in the panel)
4 Guide groove
5 Positioning aid

INSTALLATION

Installation

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ENGLISH

1

D0000057300

1 Dotted line (perforation in the panel)

 Place the upper appliance section onto the lower appliance

section along the dotted line.

D0000055688

 Slide the upper appliance section to the back until it is flush

with the lower appliance section. If the appliance sections
are joined correctly, the final position is determined by the
guide groove and guide pin.

 Secure the tabs on the appliance front.
 Insert the sensor at the buffer cylinder.
 Connect the push-fit connectors of the 4hydraulic connec-

tions. Ensure that the spring clips click into place.

11. Installation

11.1 Positioning the appliance

 When positioning the appliance, observe minimum clearanc-

es (see chapter "Preparations/ Installation site").

 Use the adjustable feet to compensate for any unevenness in

the floor.

11.2 Heating water connection and safety valve

11.2.1 Safety instructions

!

Material losses

The heating system to which the appliance is connected
must be installed by a qualified contractor in accord­ance with the water installation drawings in the technical
guides.

!

Material losses

When fitting additional shut-off valves, install a further
safety valve in an accessible location on the heat gen­erator itself or in the flow line in close proximity to the
heat generator.
There must be no shut-off valve between the heat gen­erator and the safety valve.

Oxygen diffusion

!

Material losses

Avoid open vented heating systems and underfloor heat­ing systems with plastic pipes which are permeable to
oxygen.

In underfloor heating systems with plastic pipes that are per­meable to oxygen and in open vented heating systems, oxygen
diffusion may lead to corrosion on the steel components of the
heating system (e.g.on the indirect coil of the DHW cylinder, on
buffer cylinders, steel radiators or steel pipes).

!

Material losses

The products of corrosion (e.g.rusty sludge) can set­tle in the heating system components, which may re­sult in a lower output or fault shutdowns due to reduced
cross-sections.