STIEBEL ELTRON HSBB 3, HSBB 3 S Operation And Installation

BEDIENUNG UND INSTALLATION OPERATION AND INSTALLATION UTILISATION ET INSTALLATION GEBRUIK EN INSTALLATIE OBSLUHA A INSTALACE
Speicher- und Hydraulikmodul | Cylinder and hydraulic module | Module ballon et hydraulique | Boiler- en hydraulische module | Modul zásobníku a hydraulický modul
» HSBB 3 » HSBB 3 S
CONTENTS
SPECIAL INFORMATION
OPERATION
1. General information ��������������������������������������� 27
1.1 Relevant documents�������������������������������������������� 27
1.2 Safety instructions ���������������������������������������������� 27
1.3 Other symbols in this documentation ���������������������� 28
1.4 Units of measurement ����������������������������������������� 28
2. Safety �������������������������������������������������������� 28
2.1 Intended use ����������������������������������������������������� 28
2.2 General safety instructions �����������������������������������28
2.3 Test symbols �����������������������������������������������������28
3. Appliance compatibility ����������������������������������� 28
4. Appliance description ������������������������������������� 29
5. Settings ����������������������������������������������������� 29
6. Cleaning, care and maintenance ������������������������� 29
7. Troubleshooting �������������������������������������������� 29
INSTALLATION
8. Safety �������������������������������������������������������� 30
8.1 General safety instructions �����������������������������������30
8.2 Instructions, standards and regulations ������������������� 30
9. Appliance description ������������������������������������� 30
9.1 Standard delivery ����������������������������������������������� 30
9.2 Accessories �������������������������������������������������������30
10. Preparations ������������������������������������������������ 30
10.1 General information �������������������������������������������� 30
10.2 Installation site �������������������������������������������������� 30
10.3 Transport ��������������������������������������������������������� 30
10.4 Minimum clearances ������������������������������������������� 30
11. Installation �������������������������������������������������� 31
11.1 Siting �������������������������������������������������������������� 31
11.2 Opening the appliance �����������������������������������������31
11.3 Hydraulic connection ������������������������������������������ 31
11.4 Connection to the heat pump �������������������������������� 32
11.5 Filling the system ����������������������������������������������� 32
11.6 Venting the appliance ������������������������������������������ 33
11.7 DHW connection ������������������������������������������������34
12. Power supply ����������������������������������������������� 35
12.1 Sensor installation ���������������������������������������������� 37
12.2 FE7 remote control ���������������������������������������������38
12.3 FEK remote control ��������������������������������������������� 38
12.4 Internet Service Gateway ISG �������������������������������� 38
13. Commissioning ��������������������������������������������� 39
13.1 Checks before commissioning the heat pump manager 39
13.2 Commissioning the heat pump manager ������������������ 39
13.3 Appliance handover �������������������������������������������� 39
14. Shutdown ��������������������������������������������������� 39
15. Maintenance ������������������������������������������������ 40
15.1 DHW cylinder ���������������������������������������������������� 40
15.2 Replacing the signal anode ����������������������������������� 40
16. Specification ������������������������������������������������ 41
16.1 Dimensions and connections ��������������������������������� 41
16.2 Wiring diagrams ������������������������������������������������ 42
16.3 Details on energy consumption ������������������������������ 46
16.4 Data table �������������������������������������������������������� 46
GUARANTEE
ENVIRONMENT AND RECYCLING
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SPECIAL INFORMATION | OPERATION
General information
SPECIAL INFORMATION
- The appliance may be used by children aged 8 and older and persons with reduced physical, sensory or mental capabilities or a lack of ex­perience and know-how, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the resulting risks. Children must never play with the appliance. Children must never clean the ap­pliance or perform user maintenance unless they are supervised.
- The connection to the power supply must be in the form of a permanent connection. Ensure the appliance can be separated from the power sup­ply by an isolator that disconnects all poles with at least 3mm contact separation.
- Maintain the minimum clearances in order to en­sure trouble-free operation and to allow enough space for maintenance work on the appliance.
- Maintenance work, such as checking the electri­cal safety, must only be carried out by a qualified contractor.
- We recommend an annual inspection (to establish the system's current condition), and maintenance by a qualified contractor if required (to return the system to the intended condition).
- Never interrupt the power supply, even outside the heating season. The system's active frost pro­tection is not guaranteed if the power supply is interrupted.
- Size the drain pipe so that water can drain off un­impeded when the safety valve is fully opened.
OPERATION
1. General information
The chapters "Special Information" and "Operation" are intended for both the user and qualified contractors.
The chapter "Installation" is intended for qualified contractors.
Note
Read these instructions carefully before using the appli­ance and retain them for future reference. Pass on the instructions to a new user if required.
1.1 Relevant documents
Operating and installation instructions for the WPM3
heat pump manager
Operating and installation instructions for the connected
heat pump
Operating and installation instructions of all other sys-
tem components
1.2 Safety instructions
1.2.1 Structure of safety instructions
KEYWORD Type of risk
!
Here, possible consequences are listed that may result from failure to observe the safety instructions.
Steps to prevent the risk are listed.
1.2.2 Symbols, type of risk
ENGLISH
- There is no need to shut the system down in summer. The heat pump manager has an auto­matic summer/winter changeover.
- Drain the DHW cylinder as described in the chap­ter "Installation/ Maintenance/ Draining the DHW cylinder".
Symbol Type of risk
!
Injury
Electrocution
Burns (burns, scalding)
- Install a type-tested safety valve in the cold water supply line. Please note that, depending on the supply pressure, you may also need a pressure reducing valve.
- The safety valve discharge aperture must remain open to atmosphere.
- Install the safety valve drain pipe with a constant
1.2.3 Keywords
KEYWORD Meaning
DANGER Failure to observe this information will result in serious
injury or death.
WARNING Failure to observe this information may result in serious
injury or death.
CAUTION Failure to observe this information may result in non-seri-
ous or minor injury.
fall to the drain.
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OPERATION
Safety
1.3 Other symbols in this documentation
Note
General information is identified by the adjacent symbol.
Read this information carefully.
Symbol Meaning
!
This symbol indicates that you have to do something. The ac-
tion you need to take is described step by step.
Material losses (appliance damage, consequential losses and environmen­tal pollution)
Appliance disposal
1.4 Units of measurement
Note
All measurements are given in mm unless stated oth­erwise.
2. Safety
2.1 Intended use
The appliance is intended to be used for heating interiors and domestic hot water.
This appliance is intended for domestic use. It can be used safely by untrained persons. The appliance can also be used in a non-do­mestic environment, e.g. in a small business, as long as it is used in the same way.
Observe the application limits listed in chapter "Specifica-
tion/ Data table".
Any other use beyond that described shall be deemed inappropri­ate. Observation of these instructions and of instructions for any accessories used is also part of the correct use of this appliance.
2.2 General safety instructions
WARNING Injury
!
The appliance may be used by children aged 8 and older and persons with reduced physical, sensory or mental capabilities or a lack of experience and know-how, pro­vided that they are supervised or they have been in­structed on how to use the appliance safely and have understood the resulting risks. Children must never play with the appliance. Children must never clean the ap­pliance or perform user maintenance unless they are supervised.
WARNING Injury
!
For safety reasons, only operate the appliance with
the casing closed.
- Only qualified contractors may carry out the electrical work and installation of this appliance.
- The qualified contractor is responsible for adherence to all currently applicable regulations during installation and commissioning.
- Operate the appliance only when fully installed and with all safety equipment fitted.
- Protect the appliance from dust and dirt ingress during building work.
- The DHW cylinder is at mains water pressure. If no dia­phragm expansion vessel is installed, expansion water may drip from the safety valve during heat-up.
- If water still drips from the safety valve after heat-up, call a qualified contractor.
2.3 Test symbols
See type plate on the appliance.
3. Appliance compatibility
The appliance can be operated in conjunction with the following air | water heat pumps:
- WPL 13 E
- WPL 10 I
- WPL 10 AC (S)
- WPL 15-25AC (S)
- WPL 08-22 (S) Trend
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OPERATION
Appliance description
4. Appliance description
The appliance is a hydraulic module with an integral DHW cylinder. The appliance is designed for indoor installation. The appliance is connected hydraulically and electrically to the heat pump.
The appliance transfers the heat absorbed by the heat pump to the heating system and the domestic hot water. During this pro­cess, DHW is heated to the required temperature via an internal indirect coil.
Note
The appliance can be used with a heat pump with cooling capability.
A multi-function assembly (MFG) with safety assembly and 3-way diverter valve is integrated into the appliance. The MFG is used for switching between the heating circuit and the DHW circuit. The heating water heated by the heat pump is pumped through an indirect coil inside the DHW cylinder. The heat channelled through the indirect coil is thus transferred to the domestic hot water.
The integral heat pump manager also regulates the DHW heating to the required temperature.
Further features
- Robust metal casing made from galvanised, powder-coated and stove enamelled sheet steel
- Integral diaphragm expansion vessel for the heating circuit
- High levels of DHW convenience thanks to an enamelled DHW cylinder with internal indirect coil
- Switching to DHW heating via a diverter valve
- Pasteurisation function
- Adjustable heat-up program for drying a screed with an un­derfloor heating system
- Hours run meter for the connected heat pump
Control unit
The system is controlled by means of the integral heat pump man­ager.
The heat manager is suitable for the control of a direct heating circuit and a heating circuit with mixer.
A seven-day heating program is integrated in the heat pump man­ager which you can use to set the times and temperatures for central heating and DHW heating.
You can extend the heat pump manager with the following com­ponents:
- Room temperature controllers FE7 and FEK for controlling the direct heating circuit and the heating circuit with mixer.
- Mixer module MSM, if connecting a second heating circuit with mixer
5. Settings
The system is controlled by means of the integral heat pump man­ager.
Please observe the heat pump manager operating and instal-
lation instructions.
6. Cleaning, care and maintenance
Material losses
!
Only qualified contractors may perform maintenance work, such as electrical safety checks.
A damp cloth is sufficient for cleaning all plastic and sheet metal parts. Never use abrasive or corrosive cleaning agents.
7. Troubleshooting
Fault Cause Remedy
No hot water Heating system remains cold
If you cannot remedy the fault, notify your contractor. To facilitate and speed up your request, provide the number from the type plate (000000-0000-000000).
Faulty fuses/MCBs
Check the fuses/MCBs in your fuse box/distribu­tion panel.
ENGLISH
D0000051958
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INSTALLATION
Safety
INSTALLATION
8. Safety
Only a qualified contractor should carry out installation, commis­sioning, maintenance and repair of the appliance.
- If you are installing the appliance in a boiler room together with other heating equipment, ensure that the operation of other heating equipment will not be impaired.
10.3 Transport
Material losses
!
The appliance is unsuitable for lifting by hoist.
8.1 General safety instructions
We guarantee the trouble-free function and operational reliabil­ity only if original accessories and spare parts intended for the appliance are used.
8.2 Instructions, standards and regulations
Note
Observe all applicable national and regional regulations and instructions.
9. Appliance description
9.1 Standard delivery
The following are delivered with the appliance:
- 1 contact sensor
- 1 outside temperature sensor AFS 2
- 4 appliance feet
- 4 sliding blocks for the appliance feet
9.2 Accessories
- Remote control for heating operation
- High limit safety cut-out STB-FB
- Pressure hoses
- Water softener HZEA
Material losses
!
Store and transport the appliance at temperatures of +5°C to +50°C.
To protect the appliance from damage, transport it in its
packaging.
Use the angle brackets at the back of the appliance as a
transport aid.
Where space for transport is restricted, you may also move the appliance tipped backwards at an angle.
Material losses
!
Fittings may come loose during transport.
After transport, check all fittings on the cylinder and
on the hydraulic assembly for tightness.
Retighten the fittings if required.
10.4 Minimum clearances
≥500 ≥100
10. Preparations
10.1 General information
To reduce line losses, keep the distance short between the appli­ance and the heat pump.
10.2 Installation site
Material losses
!
Never install the appliance in wet rooms.
Installation site requirements:
- free from the risk of frost
- The room must not be subject to a risk of explosions arising from dust, gases or vapours.
- Load-bearing floor (for the weight of the appliance, see chapter "Specification / Data table")
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Maintain the minimum clearances in order to ensure trou-
ble-free operation of the appliance and to allow enough space for maintenance work.
≥100
≥800
D0000049926
INSTALLATION
Installation
11. Installation
11.1 Siting
1
2
3
4
1 Transport tube (on the installation side) 2 Transport aids 3 Appliance foot 4 Sliding block
Undo the four screws from the non-returnable pallet.Remove the washers.Remove the appliance feet from the pack.Tilt the appliance and wind in the appliance feet.Lift the appliance off the pallet.You may need to use the sliding blocks provided to help you
position the appliance.
Observe minimum clearances (see chapter "Preparations /
Minimum clearances").
Remove the transport aids.Level the appliance horizontally using its adjustable feet.
11.2 Opening the appliance
Undo the fixing screws on the top appliance door.Open the top appliance door.
D0000050019
Undo and remove the fixing screws from the lower appliance
door.
Remove the lower appliance door.
11.3 Hydraulic connection
Material losses
!
Carry out all water connection and installation work in accordance with regulations.
Material losses
!
The heating system to which the appliance is connected must be installed by a qualified contractor in accordance with the water installation drawings that are part of the technical guides.
Material losses
!
When fitting additional shut-off devices, install a further safety valve in an accessible location on the heat gen­erator itself or in the flow line in close proximity to the heat generator. There must be no shut-off device between the heat gen­erator and the safety valve.
ENGLISH
D0000050136
D0000050137
Install the DHW outlet line and the cold water supply line
(see chapter "Specification/ Dimensions and connections").
Please note that, depending on the supply pressure, you may
also need a pressure reducing valve.
Debris (e.g. welding pearls, rust, sand, sealant, etc.) can im-
pair the operational reliability of the heat pump. Thoroughly flush the pipework before connecting the heat pump.
Ensure the heating flow and return are connected correctly
(see chapter "Specification/ Dimensions and connections").
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INSTALLATION
Installation
Provide thermal insulation in accordance with applicable
regulations.
Oxygen diffusion
Material losses
!
Avoid open heating systems and plastic pipes in under­floor heating systems which are permeable to oxygen.
In underfloor heating systems with plastic pipes that are per­meable to oxygen and in open vented heating systems, oxygen diffusion may lead to corrosion on the steel components of the heating system (e.g. on the indirect coil of the DHW cylinder, on buffer cylinders, steel heating elements or steel pipes).
Material losses
!
The products of corrosion (e.g. rusty sludge) can settle in the heating system components and can result in a lower output or fault shutdowns due to reduced cross-sections.
Supply lines
The maximum permissible line length between the appliance and the heat pump will vary, depending on the version of the heating system (pressure drop).
As a standard value, assume a maximum line length of 10m
and a pipe diameter of 22-28mm.
Protect the flow and return lines against frost with sufficient
thermal insulation.
Provide thermal insulation in accordance with applicable
regulations.
Only use weather-resistant cables.Also protect all supply lines/cables against humidity, damage
and UV radiation by means of a conduit.
Sample installation
1
11.4 Connection to the heat pump
The appliance and the heat pump are connected to one anoth­er hydraulically via pipes carrying heating water. To reduce the transmission of structure-borne noise on the water side, connect the appliance to the heat pump with pressure hoses (not required for WPL 15-25 A).
When sizing the pipes, take the following information into
account:
Available pressure differential
If you exceed the permissible value, the pressure drop in the heat­ing system could result in a reduced heating output.
When sizing the pipes, ensure that the available external
pressure differential is not exceeded (see chapter "Specifica­tion/ Data table").
When calculating the pressure drop, take account of the flow
and return lines and the pressure drop of the heat pump. The pressure drop must be covered by the available pressure differential.
11.5 Filling the system
Water quality
Carry out a fill water analysis before the system is filled. This analysis may, for example, be requested from the relevant water supply utility.
To avoid damage as a result of scaling, it may be necessary to soften or desalinate the fill water. Always observe the fill water limits specified in chapter "Specification / Data table".
Recheck these limits 8-12weeks after commissioning and
during the annual system service.
Note
To prevent corrosion, desalinate water with conductivity >1000μS/cm before use.
Note
If you treat the fill water with inhibitors or additives, the same limits as for desalination apply.
Note
Suitable appliances for water softening, as well as for filling and flushing heating systems, can be obtained from trade suppliers.
2
D0000050024
1 Pipes carrying heating water 2 Pressure hoses
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