STIEBEL ELTRON DHC 3-1, DHC 4-3, DHC 4-2, DHC 5-2, DHC 8-2 Operation And Installation

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OPERATION AND INSTALLATION OPERACIÓN E INSTALACIÓN UTILISATION ET INSTALLATION
Tankless Electric Water Heater Calentador de Agua Instantaneos sin Tanque Chauffe-Eau Électrique sans Accumulateur
» DHC 3-1 » DHC 3-2 » DHC 4-2 » DHC 4-3 » DHC 5-2 » DHC 6-2 » DHC 8-2 » DHC 9-3 » DHC 10-2
Conforms to ANSI/UL Std. 499 Certified to CAN/CSA Std. E335-1 & E335-2-35
Conforme a ANSI/UL Std. 499 Certificación con CAN/CSA Std. E335-1 & E335-2-35
Conforme à la norme ANSI/UL Std. 499 Certifié à la norme CAN/CSA Std. E335-1 & E335-2-35
Tested and certified by WQA to NSF/ANSI372 for lead free compliance.
Probado y certificado por WQA NSF/ANSI 372 para el cumplimiento de las regulaciones sin plomo.
Testé et certifié par WQA à la NSF/ANSI 372 pour une utilisation sans plomb.
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CONTENTS | OPERATION
OPERATION
1. General information
Note
Read these instructions carefully before using the ap­pliance and familiarize yourself with its functions. Keep these instructions safe. Pass on the instructions to a new user if required.
1.1 Safety information
1.1.1 Structure of safety information
KEYWORD Type of risk Here, possible consequences are listed that may re­sult from not observing the safety information.
 Steps to prevent the risk are listed.
1.1.2 Symbols. type of risk
Symbol Type of risk
!
Injury
Electrocution
Burns or scalding
1.1.3 Keywords
KEYWORD Description
DANGER If this information is not observed, it will result in serious
injury or death.
WARNING If this information is not observed, it can result in serious
injury or death.
CAUTION If this information is not observed, it can lead to medium
or minor injury.
OPERATION
1. General information �����������������������������������������2
1.1 Safety information ����������������������������������������������� 2
1.2 Other symbols in this document ������������������������������ 3
2. Safety ���������������������������������������������������������� 3
2.1 Intended use ������������������������������������������������������ 3
2.2 General Information��������������������������������������������� 3
2.3 Safety Precautions ����������������������������������������������� 3
2.4 Test symbols ������������������������������������������������������ 3
3. Register your product ���������������������������������������4
4. General ��������������������������������������������������������4
INSTALLATION
5. Mounting the unit ��������������������������������������������4
6. Water connections �������������������������������������������5
7. Electrical connection �����������������������������������������5
7.1 Terminal block ���������������������������������������������������� 6
8. Commissioning �����������������������������������������������6
8.1 Appliance handover ��������������������������������������������� 6
9. Troubleshooting ����������������������������������������������7
10. Normal maintenance �����������������������������������������8
11. Technical Data ������������������������������������������������8
11.1 Dimensions �������������������������������������������������������� 8
11.2 Wiring diagram �������������������������������������������������� 8
11.3 Temperature increase above ambient water temperature ���������������������������������������������������������������������� 9
11.4 Data table �������������������������������������������������������� 10
12. Spare parts ������������������������������������������������� 11
13. Warranty ���������������������������������������������������� 12
OPERATION
SAFETY
ENGLISH
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1.2 Other symbols in this document
Note
Notes are bordered by horizontal lines above and below the text. General information is identified by the symbol shown on the left.
 Read these notes carefully.
Symbol
!
Damage to the appliance and environment
Appliance disposal
 This symbol indicates that you have to do something. The ac-
tion you need to take is described step by step.
2. Safety
Observe the following safety information and regulations. Operate the appliance only when fully installed and with all safety
equipment fitted.
2.1 Intended use
The appliance is intended for heating domestic hot water and can supply one draw-off point.
Any other use beyond that described shall be deemed inappro­priate.
Observation of these instructions is also part of the correct use of this appliance.
2.2 General Information
This appliance is designed for domestic use. It can be used safely by untrained persons. The appliance can also be used in a non­domestic environment, e.g. in a small business, as long as it is used in the same way.
Read this entire manual. Failure to follow all the guides, instruc­tions and rules could cause personal injury or property damage. Improper installation, adjustment, alteration, service and use of this appliance can result in serious injury.
This appliance must be installed by a licensed electrician and plumber. The installation must comply with all national, state and local plumbing and electric codes. Proper installation is the res­ponsibility of the installer. Failure to comply with the installation and operating instructions or improper use voids the warranty.
Save these instructions for future reference. Installer should leave these instructions with the consumer.
If you have any questions regarding the installation, use or opera­tion of this water heater, or if you need any additional installation manuals, please call our technical service line, see last side.
2.3 Safety Precautions
!
DANGER: Injury Please read and follow these instructions. Failure to follow these instructions could result in serious per­sonal injury or death.
!
Damage to the appliance and the environment
The appliance must be installed by a licensed electrician and plumber. The installation must comply with all nati­onal, state and local plumbing and electric codes. Service of the appliance must be performed by qualified service TECHNICIANS.
DANGER: Electrocution Before proceeding with any installation, adjustment. Alteration, or service of this appliance all circuit breakers and disconnect switches servicing the appli­ance must be turned off. Failure to do so could result in serious personal injury or death.
DANGER: Electrocution Never remove the appliance‘s cover unless the elec­tricity servicing the appliance is turned off. Failure to do so could result in personal injury or death.
DANGER: Electrocution The appliance must be properly grounded. Failure to electrically ground the product could result in serious personal injury or death.
DANGER: Burns Water temperatures over 125°F (52 °C)can cause severe burns instantly or death from scalding. A hot water scalding potential exists if the thermostat on the appliance is set too high. Households with small children, disabled or elderly persons may require that the thermostat be set at 113°F (45 °C) or lower to prevent possible injury from hot water.
WARNING: Injury Where children or persons with limited physical, sen­sory or mental capabilities are to be allowed to con­trol this appliance, ensure that this will only happen under supervision or after appropriate instructions by a person responsible for their safety. Children should be supervised to ensure that they never play with the appliance.
2.4 Test symbols
See type plate on the appliance.
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INSTALLATION
REGISTER YOUR PRODUCT
3. Register your product
You must register this product within 90 days of pur­chase on our web site in order to activate the standard warranty or to be eligible for the extended warranty. Go to our web site at www.stiebel-eltron-usa.com and click on register your product.
Before beginning the registration process, we suggest that you gather the necessary information which will be as follows:
Type, Example: DHC (from the label that is on the unit)
Number listed after "Nr." Place of Purchase Purchase Date First & Last Name Email address Physical Address Phone Number Installation Date
IF YOU HAVE ANY QUESTIONS CONCERNING THE REGISTRA­TION PROCESS OR WARRANTY OPTIONS, PLEASE CONTACT STIEBEL ELTRON USA DIRECTLY AT (800)-582-8423.
4. General
The DHC tankless water heater differs from conventional storage type water heaters in several ways. It does not store hot water. Instead, water is heated instantaneously as it flows through the unit. The powerful heating elements are activated by a flow switch as water is drawn from a hot water faucet connected to the DHC. Due to the absence of stand-by losses, the DHC has greater energy efficiency than storage type water heaters.
The temperature of the hot water delivered by the DHC depends on the wattage of the heating element, the temperature of the incoming cold water, and the water flow rate through the unit. In order for the DHC to operate properly, it must be carefully matched to the application.
In case you have questions regarding the way you plan to use the DHC, please call our technical service line at 800-582-8423 (USA and Canada). For service outside the U.S. and Canada, please call us at USA 413-247-3380. You can also e-mail us at info@stiebel-el­tron-usa.com or fax us at 413-247-3369.
The DHC can be used for hand washing type applications in the U.S. and Canada:
- Restroom sinks in commercial/industrial facilities and homes
- Kitchen areas in commercial /industrial facilities and homes
- Cabins
- Special uses in photo developing shops, laboratories etc.
The DHC can also be used for whole apartments and homes in warm climate zones such as the Caribbean region, Central Ame­rica and Mexico due to the higher ambient water temperatures.
INSTALLATION
5. Mounting the unit
26�02�02�0330
7
6
1
4
3 2
8
5
1 Electrical junction box 2 Water supply line for faucet installation 3 3/8˝ compression-T 4 Shut-off valve 5 1/2˝ main pipe 6 Sink 7 Cold valve (right) 8 Hot valve (left)
DANGER: Electrocution The unit must be installed in a vertical position with the water fittings pointing downward. Do not install unit where it would routinely be splashed with water. Electric shock may result.
1. Install DHC as close as possible to the hot water draw-off point, for example, directly underneath the sink or next to the shower stall.
2. Install DHC in a frost free area. If frost may occur, remove unit before freezing temperatures set in.
3. Leave a minimum of 5˝ of clearance on all sides for servicing.
4. Remove plastic cover.
26�02�02�1360
5. Mount unit securely to wall by putting two screws through mounting holes. Screws and plastic wall anchors for moun­ting on masonry or wood are provided.
ENGLISH
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INSTALLATION
WATER CONNECTIONS
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6. Water connections
1. All plumbing work must comply with national and applicable state and local plumbing codes.
2. A pressure reducing valve must be installed if the cold water supply pressure exceeds 150 PSI (10 bar).
3. Make certain that the cold water supply line has been flushed to remove any scale and dirt.
4. Install isolating valve in cold water line as shown in illust­ration. This allows the unit to be isolated for maintenance purposes.
5. Cold water connection (inlet) is on the right side of the unit, hot water connection (outlet) is on the left side of unit.
Note
Excessive heat from soldering on copper pipes near the DHC may cause damage.
6. Tankless water heaters such as the DHC are not required to be equipped with a Pressure and Temperature Relief Valve (PTRV). If the local inspector will not pass the installation without a PTRV, it should be installed on the hot water outlet side of unit.
7. In case you are connecting to 1/2˝ water pipe, solder 1/2˝ NPT tapered female adapter by copper on ends of cold and hot water lines. In case you are connecting to 3/8˝ water pipe, use a 1/2˝ female pipe thread by 3/8˝ compression adapter. Braided flexible connectors will work as well. Connect cold and hot water lines to the unit.
8. When all plumbing work is completed, check for leaks and take corrective action before proceeding.
7. Electrical connection
!
WARNING:
Before beginning any work on the electric installation, be sure that main breaker panel switches are "off" to avoid any danger of electric shock. All mounting and plumbing must be completed before proceed­ing with electrical hook-up. Where required by local, state or national electrical codes the circuits should be equipped with a "ground fault interrupter".
The unit must be properly grounded in accordance with state and local codes, or in absence of such codes, in accordance with national electric code or the Canadian electric code. Failure to electrically ground the product could result in serious personal injury or death.
1. All electrical work must comply with national and applicable state and local electrical codes.
2. The DHC should be connected to a properly grounded dedi­cated branch circuit of proper voltage rating. In installa tions with several DHC units, each unit requires an independent circuit. Please refer to the technical data table for the correct wire and circuit breaker size.
3. The wire must be fed through the rubber seal located bet­ween the hot and cold water connections. Then feed wires through strain relief clamp and tighten clamp down on wire. The "live" wires must be connected to the slots on the termi­nal block marked N and L (DHC 3-1 only) or L and L (all other versions). The ground wire must be connected to slot mar­ked with the ground symbol.
4. Reinstall plastic cover.
4˝ (100 mm)
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INSTALLATION
COMMISSIONING
7.1 Terminal block
Consult the chart below for the recommended torque amounts on the terminal block screws.
Screw Size (mm) Min. Torque (N•cm) Min. Torque (lbf•in)
M5 150-2 00 13.3-17.7
Using the proper torque specifications to secure wire to the wiring block helps to avoid personal loss or property damage.
8. Commissioning
!
WARNING:
Open hot water faucet for a few minutes until water flow is continuous and all air is purged from water pipes. The unit’s cover must be installed before the circuit breakers are turned on.
1. Turn on circuit breaker to bring electrical power to the unit.
2. Open hot water faucet to a degree so that water flow is „typi­cal“ i.e. until the water flow is the same as that encountered during normal use.
3. Wait twenty seconds until temperature has stabilized. Then check water temperature. If temperature is too low, the water flow rate needs to be reduced. In order to do this, turn off the unit’s circuit breaker, remove the cover and turn the flow adjustment screw shown in illustration clockwise 1/2 turn (180 degrees). Then reinstall plastic cover, turn on circuit breaker and check water temperature. This procedure should be repeated until the desired temperature is achie­ved. In case the water temperature is too high, turn the flow adjustment screw counter clockwise in the same manner until the desired temperature is achieved. The arrows in il­lustration refer to the water temperature.
4. In order to obtain temperature control at a single spout mi­xer-type faucet, restrict cold water flow to faucet by partially closing the cold water shut-off valve under the sink until cold water and hot water flow rates are approximately the same.
8.1 Appliance handover
Explain the functions of the appliance to the user. Draw special attention to the safety information. Hand the operating and instal­lation instructions to the user.
ENGLISH
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INSTALLATION
TROUBLESHOOTING
9. Troubleshooting
Symptom Possible cause Solution
No hot water but audible click can be heard when water is turned on.
circuit breaker off circuit breaker on.
safety thermal cut-out tripped reset thermal cut-out. No hot water and no audible click can be heard when water is turned on
water flow too low to activate flow switch clean faucet aerator.
open shut-off valve completely. open flow adjustment screw.
clean filter screen at DHC unit (see figure “Spare
parts”). Water not warm enough water flow too high reduce wter flow, close flow agjusment screw. voltage too low supply correct voltage to unit.
If you are not able to resolve a problem please contact us toll free at 800-582-8423 before removing the unit from the wall. STIEBEL ELTRON is happy to provide technical assistance. In most instances, we can resolve the problem over the phone.
Open flow adjustment screw
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Reset button from safety thermal cut out
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INSTALLATION
NORMAL MAINTENANCE
10. Normal maintenance
STIEBEL ELTRON DHC tankless heaters are designed for a very long service life. Actual life expectancy will vary with water quality and use. The unit itself does not require any regular maintenance. However, to ensure consistent water flow, it is recommended to periodically remove scale and dirt that may build up at the aerator of the faucet or in the shower head. Also, the DHC has a built in filter screen that should be cleaned from time to time. In order to do this, turn off the cold water supply at the isolating valve and remove the ground wire. Twist cold water supply tube counterclock wise by 90° and pull towards bottom of unit. Clean screen and put the screen, the cold water supply tube and the ground wire back into their original position. Please be sure that the ground wire is reinstalled and that ground screw is securely tightened after this procedure.
Note:
Other than the filter screen, the DHC does not contain any parts serviceable by the lay person. In case of malfunction please contact a licensed plumber or electrician.
11. Technical Data
11.1 Dimensions
b01
c06 c01
c01
c06
38 (1.5")
360 (14.17")
200 (7.88")
100 (3.94")
110 (4.33")
273 (10.75")75 (2.953")
8 (0.315")
D0000021558
b01 electrical supply cable c01 cold water connection 1/2" NPT c06 hot water connection 1/2" NPT
11.2 Wiring diagram
DHC 3-2, DHC 4-2, DHC 5-2
A 2/GRD ~ 208 / 240 V
DHC 4 -3
B 1/N/GRD ~ 277 V
LL
A
V
NL
B
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ENGLISH
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INSTALLATION
TECHNICAL DATA
DHC 6-2, DHC 8-2, DHC 10-2
A 2/GRD ~ 208 / 240 V
DHC 9 -3
B 1/N/GRD ~ 277 V
DHC 3-1
B 1/N/GRD ~ 120 V
V
LL
NL
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A B
11.3 Temperature increase above ambient water temperature
[ °F ]
Typ kW GPM (gallon per minute)
0.32 0.42 0.48 0.5 0.69 0.75 0.79 1.0 1.5 2.0 DHC 3-1 3.0 65 49 43 41 30 27 26 20 14 10 DHC 3-2 2.5 54 40 35 34 25 23 21 17 11 9
3.3 71 53 47 45 33 30 28 22 15 11 DHC 4-2 2.9 – 47 41 40 29 26 25 20 13 10
3.8 – 61 54 52 38 35 33 26 17 13 DHC 4-3 4.5 – 73 64 61 45 41 39 31 20 15 DHC 5-2 3.6 – 58 51 49 36 33 31 25 16 12
4.8 – 77 68 65 48 44 41 33 22 16 DHC 6-2 4.5 – 64 61 45 41 39 31 20 15
6.0 – 85 82 60 55 52 41 27 20 DHC 8-2 5.4 – 54 49 46 37 25 18
7.2 – 71 65 62 49 33 25 DHC 9-3 9.0 - - - - - - 77 58 41 31 DHC 10-2 7.2 – - 62 49 33 25
9.6 – - 82 65 44 33
Min. water flow to activate unit
[ °C ]
Typ / Type kW l/min
1.2 1.6 1.8 2.0 2.6 3.0 4.0 5.0 7.5 DHC 3-1
3.0 36 27 24 22 17 14 11 9 6
DHC 3-2
2.5 30 22 20 18 14 12 9 7 5
3.3 39 30 26 24 18 16 12 9 6 DHC 4-2
2.9 26 23 21 16 14 10 8 6
3.8 – 34 30 27 21 18 14 11 7 DHC 4-3
4.5 40 36 32 25 22 16 13 9
DHC 5-2
3.6 32 29 26 20 17 13 10 7
4.8 – 43 38 34 26 23 17 14 9 DHC 6-2
4.5 36 32 25 22 16 13 9
6.0 48 43 33 29 22 17 11 DHC 8-2
5.4 30 26 19 15 10
7.2 40 34 26 21 14 DHC 9-3 9.0 - - - - - 43 32 26 17 DHC 10-2
7.2 34 26 21 14
9.6 46 34 28 18
Min. water flow to activate unit
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INSTALLATION
TECHNICAL DATA
11.4 Data table
DHC 3-1 DHC 3-2 DHC 4-2 DHC 4-3 D HC 5-2 DHC 6-2 DHC 8-2 DHC 9 -3 DHC 10-2
074050 074052 074053 074051 074054 074424 074055 232204 074056 Electrical details Voltage 120 V 208 V 240 V 208 V 240 V 277 V 208 V 240 V 208 V 240 V 208 V 240 V 277 V 208 V 240 V Wattage 3.0 kW 2.5 kW 3.5 kW 2.9 kW 3.8 kW 4.5 kW 3.6 kW 4.8 kW 4.5 kW 6.0 kW 5.4 kW 7.2 k W 9 kW 7. 2 k W 9.6 kW Amperage 25 A 12 A 14 A 14 A 16 A 17 A 18 A 20 A 22 A 25 A 26 A 30 A 32.5 A 35 A 40 A Min. recommended circuit bre­aker size
1
25 A 15 A 15 A 15 A 20 A 20 A 20 A 20 A 25 A 25 A 30 A 30 A 35 A 35 A 40 A
Min. recommended wire size (copper)
2
10 AWG 14 AWG 14 AWG 12 AWG 12 AWG 12 AWG 10 AWG 10 AWG 8 AWG 8 AWG
Power connection 1/N/GRD 2/GRD 2/GRD 2/GRD 2/GRD 2/GRD 2/GRD 2/GRD 2/GRD Connections Water connection
3
1/2˝ NPT Total alkaline earths 2.5 mol/m³ Total hardness (H2O) 14 Degree d Hardness range 2 (average hardness) Hydraulic data Rated capacity 0.5 l Rated capacity 0.13 gal Values Max. permissible inlet temp. 86 °F / 30°C Min. water flow to activate unit 1.2 l/min 1.2 l/min 1.6 l/min 1.6 l/min 1.6 l/min 1.8 l/min 2.6 l/min 3.0 l/min 3.0 l/min Min. water flow to activate unit 0.32 GPM 0.32 GPM 0.43 GPM 0.43 GPM 0.43 GPM 0.48 GPM 0.69 GPM 0.8 GPM 0.8 GPM Pressure drop at flow rate 0.023 MPa 0.023 MPa 0.023 MPa 0.023 MPa 0.023 MPa 0.023 MPa 0.025 MPa 0.03 MPa 0.03 MPa Pressure drop at flow rate 2.88 PSI 2.88 PSI 2.88 PSI 2.88 PSI 2.88 PSI 2.88 PSI 3.13 PSI 3.75 PSI 3.75 PSI Flow rate for pressure drop 1.2 l/min 1.2 l/min 1.6 l/min 1.6 l/min 1.6 l/min 1.8 l/min 2.6 l/min 3.0 l/min 3.0 l/min Flow rate for pressure drop 0.32 GPM 0.32 GPM 0.43 GPM 0.43 GPM 0.43 GPM 0.48 GPM 0.69 GPM 0.8 GPM 0.8 GPM DHW delivery 1.2 l/min 1.2 l/min 1.6 l/min 1.6 l/min 1.6 l/min 1.8 l/min 2.6 l/min 3.0 l/min 3.0 l/min DHW delivery 0.32 GPM 0.32 GPM 0.43 GPM 0.43 GPM 0.43 GPM 0.48 GPM 0.69 GPM 0.8 GPM 0.8 GPM Application limits Max. permissible pressure 1 MPa Max. permissible pressure 150 PSI Test pressure 2 MPa Test pressure 300 PSI Versions IP-Rating IP25 Material of the pressure vessel Copper Heating system Tubular heater Cover and back panel Plastic Color white Dimensions Height 14.17 in / 360 mm Width 7.88 in / 200 mm Depth 4.33 in / 100 mm Weights Weight 2.1 kg Weight 4.6 lb
ENGLISH
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INSTALLATION
SPARE PARTS
12. Spare parts
No. Spare part DHC 3-1 DHC 3-2 DHC 4-2 DHC 4-3 D HC 5-2 DHC 6-2 DHC 8-2 D HC 9-3 DHC 10-2
1 Heating system 165889 167769 167770 165890 167771 171117 167772 296874 167773 2 Flow switch 165273 165273 162162 162162 162162 171105 162164 162465 162165 3 Thermostat 162472 162472 162472 162472 162472 162472 162472 162472 162472 4 Switch 168026 168026 168026 168026 168026 168026 168026 168026 168026 5 Housing (back) 165891 165891 165891 165891 165891 165891 165891 165891 165891 6 Plumbing connection 170789 170789 170789 170789 170789 170789 170789 170789 170789 7 Housing (front) 165892 165892 165892 165892 165892 165892 165892 165892 165892 8 Safety thermal cut out 162474 162474 162474 162474 162474 162474 162474 162474 162474 9 Wiring block 026010 026010 026010 026010 026010 026010 026010 026010 026010 10 Copper tube 162314 162314 162314 162314 162314 162314 162314 162314 162314 11 Module chassis 162462 162462 162462 162462 162462 162462 162462 162462 162462 12 Wire strain relief clamp 055754 055754 055754 055754 055754 055754 055754 055754 055754 13 Filter screen 275981 275981 275981 275981 275981 275981 275981 275981 275981
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