Steriflow SSC User Manual

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Clean Steam Products SSC Series
SSC Series
Subcooled Condensers
The SSC, Sanitary Subcooled Condenser is a pat­ent pending sanitary condensate chamber and steam trap assembly that was designed to replace the 12-18" downcomer (drip leg) traditionally installed between SIP temperature sensors and sanitary steam traps. It is ASME BPE 2007 compliant, being con­structed of ASTM A479 316L barstock, fully drain­able, and polished to SF1, 20 Ra µin (0,5 Ra µm), or optionally to SF5, 20 Ra µin electropolished.
OperatiOn
As spent condensate and wet stream exit sterilized process tubing or equipment, the SSC rapidly re­moves enthalpy, subcooling the condensate below it's saturation temperature. As the cooler condensate enters the sanitary steam trap, it causes the trap bellows to contract. The contracted bel-
lows opens the trap orice further allowing greater
amounts of condensate to exit the system.
Patent Pending
CRN13987.5
The nned-chamber geometry of the SSC offers the best available technology for insuring rapid SIP heat-up and uninterrupted hold cycles, while offering a more economical alternative (re: space uti­lization and capital costs) to conventional downcomer designs.
SpecificatiOnS
• ASME BPE 2007 Compliant
• ASTM A479 316L barstock construction
• Teon/stainless and Silverback
to FDA 21 CFR 177, and USP <88> Class VI
• SF1, 20 Ra µin (0,5 Ra µm) internal surface nish standard; SF5, 20 Ra µin (0,5 Ra µm) electropolish optional
• 3/4" Tri-Clamp
• Fully drainable in full size or compact conguration
• Max water ow capacity: 24,773#/hr @ 15 psi-d (11,236 kg/hr @ 1.03 bar-d)
• Max pressure rating: 145 psig
• Minimum port diameter: 0.62" (15,75 mm)
®
end connections standard
TM
gaskets certied
Steriflow by Jordan Valve
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f) sterifl[email protected] • www.steriflowvalve.com
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SSC SerieS
featureS
Project CAPex savings on new, or retrot installations
• The SSC can signicantly reduce Project CAPex by reducing SIP temperature sensor/trap assembly TIC (total installed cost), by reducing the cost for OEM process skids, or for retrot and new site built installa-
tions. The savings accrue from the SSC's smaller installed space envelope relative to traditional site built SIP downcomer assemblies, and from the installation labor, materials handling and purchasing expense reduction associated with the purchase of a prefabricated SSC SIP Assembly.
o
TIC (Total Installed Cost) reductions — Signicant reductions in Installation Labor and Material Handling costs: Everything comes preassembled sealed in tagged plastic bags: no on site material consolidation, staging, tube bending, assembly, welding, polishing, or work inspection labor costs
— One purchase order for Tubing, Fittings, Valves, Temperature Sensor, and Steam Trap
o
Process skid capital cost reduction: — Use of the SSC will result in up to 15" skid height reduction – lower overall process skid material and labor costs
o
Process retrot capital cost reduction: — SSC allows use of SIP steam trap/sensor in vertically constrained spaces (under vessels) without altering vessel height or requiring thru-the-oor downcomers
How does the SSC reduce the installed space envelope required for SIP downcomer assemblies?
• The SSC reduces the lineal and vertical distance needed between the SIP temp sensor and the steam trap by a minimum of 80%.
o
With the SSC, vertical head space is reduced by 15.6" if enduser practice calls for the industry preferred 18" lineal - vertical downcomer. For 18" - 12" vertical, bent tube installations, the savings are 9.6".
o
With the SSC, vertical head space reductions on 12" vertical tube downcomer (industry minimum lineal distance) assemblies is also 9.6". See installations.
Sanitary RTD
2.48
(63mm)
5.05
12.0 (305mm)
18.0 (457mm)
(128mm)
7.43
(189mm)
10.0
(254mm)
Typical 18" lineal, 12" vertical (bent tube)
downcomer assembly
Compact SSC installation requires
only 2.37" between sensor tee
and trap inlet
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SSC SerieS
featureS
Increased Process Availability
• The SSC increases process equipment availability by reducing average annual SIP time. The device dramatically reduces the probability of SIP wetted temperature sensor faults, and total heat-up time. The SSC design makes it impossible for spent condensate to touch (cool) the SIP temperature sensor upstream of the trap under expected load conditions. And, it ensures that condensate cannot cool (and insulate) critical process areas that are being sterilized during heat-up or temperature hold periods.
The SSC increases the volumetric condensate holding capacity immediately upstream of the trap
o
by 4 times that of the industry's typical 3/4", 18" lineal sanitary tubing downcomer, and 6 times the industry's minimum recommended 12" downcomer. This compact, extra capacity ensures that spent condensate is completely removed from the temperature sensor area, and from the tubing, vessel, or process equipment being sterilized.
The SSC provides more than 5 times the effective cooling capacity than the typical 3/4", 18"
o
lineal sanitary downcomer. Condensate entering the trap is thoroughly subcooled regardless of the steam traps subcooling performance. This ensures that the steam trap is fully open during the high condensate load SIP heat-up, and during the ensuing lighter load, temperature hold period.
Infrared photograph of typical
18" downcomer and Steriow's
Sanitary Subcooled Condenser SSC). Greater heat transfer capability is clearly evident.
18" 3/4" sanitary tubing downcomer 3/4" Steriow SSC Series
• The large volumetric and cooling capacity of the SSC increases the effectiveness of sanitary steam traps
on high load, clean steam applications, such as bioreactor and fermentation vessels.
o
Condensate cooling effectiveness of SSC relative to typical SIP downcomer assemblies:
Average number of °F that condensate is cooled between inlet and outlet of device under dynamic load conditions (30 psi saturated steam heat-up, at loads between 50-290 #/hr).
SIP Assembly Construction Subcooling measured (°F)
18", 3/4" Sanitary Downcomer -1.5°F
SSC -31.3°F
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Four different inlet/sensor position congurations
SSC SerieS
featureS & BenefitS
SF1, (20 Ra µin) standard
nish, SF5 (20 Ra µin, electropolish) optional nish
Two body congurations
ASTM A479 316L Standard
Choice of FDA and USP Class VI gaskets available
Vertical and horizontal trap outlets available
Fully drainable body regardless of body
conguration, no holdup
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Patent Pending
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SSC SerieS
inStallatiOn & DimenSiOnS
Horizontal Inlet, No Sensor, Two-body Segments, Model SSC-075-HN2...
7.43
Inlet
2.48
7.27
9.67
Horizontal Inlet, No Sensor, One-body Segment, Model SSC-075-HN1...
5.60
Ø5.00
Horizontal Inlet, Sensor, Two-body Segments, Model SSC-075-HS2...
Sensor
7.43
Inlet
2.48
7.77
9.67
Horizontal Inlet, Sensor, One-body Segment, Model SSC-075-HS1...
Sensor
5.60
Ø5.00
7.27
2.48
Inlet
7.84
Ø5.00
7.77
2.48
Inlet
Ø5.00
7.84
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SSC SerieS
inStallatiOn & DimenSiOnS
Vertical Inlet, No Sensor, Two-body Segments, Model SSC-075-VN2...
Inlet
7.43
2.48
7.81
9.67
Vertical Inlet, No Sensor, One-body Segment, Model SSC-075-VN1...
Inlet
Vertical Inlet, Sensor, Two-body Segments, Model SSC-075-VS2...
Inlet
7.43
Sensor
Ø5.00
2.48
7.77
9.67
Vertical Inlet, Sensor, One-body Segment, Model SSC-075-VS1...
Inlet
Ø5.00
9.60
7.81
2.48
7.84
Ø5.00
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7.71
2.48
Sensor
Ø5.00
7.84
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SSC SerieS
OrDering Schematic — SSc SerieS
How to Order
To maximize your savings on temperature validated SSC assemblies, order your SIP temperature sensor
and clean steam block valve, or check valve, with the SSC/steam trap assembly on one purchase order. We will purchase your specied components, assemble them to the SSC and bag the assembly for shipment with your installation drawings for shipment directly to your job site. To that end, we have made provisions in the
SSC model code for your specied components.
Note: Solid Work les (version 2008) of your chosen SSC assembly (with trap) can be emailed to your process design team so that they can incorporated your chosen SSC conguration into your installation details.
1. Select your SSC model using the model schematic below. If separate components are required, ll in the appropriate model order elds at the end of the model string.
2. Select the steam trap model from the steam trap ordering grid below.
3. Include quantity and model information for any temperature sensor block or check valve you require on a separate line item on your RFQ or order.
Model
SSC Standard
075 3/4" (DN20)
—
H Horizontal Inlet
V Vertical Inlet
N No Sensor connector needed
S Sensor connector needed
1 One Body Segment Assembly L Electropolish One Body Segment Assy 2 Two Body Segment Assembly J Electropolish Two Body Segment Assy
Size
Orientation Sensor Body Segment Gasket Acc. #1 Acc. #2 Acc. #3
—
Model
Size
Orientation
Sensor
Body Segment
Gasket
0 Standard, TFE/Viton Gasket
G TFE/SST Gasket
L TFE/SST Gasket & Bolted Clamp
S Silverback Gasket
Accessory #1
0 None
S Assemble to Mark 93 Steam Trap
Accessory #2
0 None
T Assemble to Temperature Probe*
Accessory #3
0 None
B Assemble to Valve*
* See "How to Order" above, section 3
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SSC SerieS
OrDering Schematic — mark 93 SerieS (fOr aSSemBly tO SSc)
SSC Series/0812/5K/AB
Model
—
Size
—
Model
93C Tri-Clamp - Standard
93K Bolted Tri-Clamp
Size
075 3/4"
End Connections
C H C H
Inch Tri-Clamp
Horizontal Inlet/Outlet
Inlet Tri-Clamp
C H C V
Horizontal Inlet/
Vertical Outlet
End Connections Gaskets Options
Gaskets
0 Standard, TFE/Viton, FDA USP
G TFE/SST Body Gasket, FDA USP
S Silverback Gasket, FDA USP
Options
0 Standard MK 93 Bellows
L Electropolish, Body with Std MK93 Bellows
P High Pressure MK93 Bellows
R Electropolish, High Pressure MK93 Bellows
Please refer to the Mark 93 Series brochure for non SSC applications
Steriflow, a division of Jordan Valve
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f) sterifl[email protected] • www.steriflowvalve.com
Steriflow Valve reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our website at www.steriflowvalve.com for the latest information on our products.
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