Steriflow SC30 User Manual

Page 1

Sample Coolers

SC30 The HSC30 is a portable sample cooler designed to allow samples to be taken quickly and safely at any accessible location within in a clean steam, or high purity steam or WFI distribution system. Cooling water connections are 3/4" Tri-Clamp enable the unit to be connected easily to a local water supply. The SC30 is suitable for autoclaving.

SC50 Designed for use in environments where the cooling water supply may lead to fouling of the coil, the SC50 can be disassembled for cleaning. The orientation of the sample connections also makes the SC50 suitable for continuous inline cooing applications such as conductivity monitoring in high purity water systems.

SC60

The SC60 is intended for permanent mounting. Utilizing the same basic coil design as the SC30 and SC50 units, the SC60 is ideal for obtaining samples at both the point of generation (clean steam generator, WFI still), or at any permanent sampling point throughout the distribution system. The SC60 can be sterilized inplace, thus ensuring continuity of samples regardless of testing frequency.

compatible which

Sample Coolers

SC30

Sample Cooler aCCeSSorieS

Steriow offers a comprehensive range of ancillary

products for use with all models of sample coolers (see Ordering Schematic). These include:

• SV, steam rated sample valve

• PTFE-lined sample hoses (for use with portable SC30), or with the permanently installed SC50 and SC60

• Isolation valves

• Hose kits

• Adapter kits

SC50

SC60

Steriﬂow by Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Page 2

Sample CoolerS

Steriow's range of sample coolers allow clean steam

and high purity water samples to be taken quickly and easily while maintaining a sterile testing environment. The SC50 and SC60 units are designed to be mounted at the sampling point, while the SC30 is a free-standing portable unit. All models can be operated with chilled water as the cooling medium.

Where the quality of the cooling water may cause fouling of the coil, the SC50 can be easily disassembled for cleaning. A wide range of ancillary products are available for use with all models of sample cooler.

doCumentation

The following documentation is shipped with each order:

• Steriow Unicert — Traceable Material Heat Number for body and ferrels — Certicate of Compliance to FDA and USP Class VI

— Certicate of Surface Finish

• Final Test Reports and Certicate of Origin available upon request at time of order

produCt FeatureS

• 316/316L Stainless Steel construction

• High efciency

• Free draining designs

• Fully sterilizable/autoclavable

StandardS

• Where applicable, all sample cooler models comply with ASME BPE criteria

• All sample cooler models are CE compliant under the SEP category of the PED directive

optionS

• Electropolish

Cleaning & paCkaging

• All sample coolers are cleaned after manufacture, capped, sealed in a polythene bag and individually boxed

typiCal appliCationS

• Continuous or select point steam sampling

• Point-of-use cooling

• In-line conductivity monitoring of clean condensate

• Cooling of pump seal water

Sample Cooler operation

clean steam, WFI

inlet

cooling water outlet

cooling water inlet

cool clean condensate or WFI

operation

The cooling medium passes through the center shell of the coil. A hand regulating valve (SV) is used to throttle

the sample medium ow through the tubing coil. Cooling

water is passed through the shell of the unit in an opposing direction to the sample medium in order to ensure opti-

mum efciency. The heat energy of the sample medium is absorbed by the owing cooling water, resulting in a drop in

the sample temperature.

Where steam is the sample medium, the cooling water will

rst absorb the steam's latent heat content, condensing

it back to water. Further heat transfer as the condensate passes through the coil will reduce its sensible heat/temperature prior to discharge.

CapaCity

• Pure/Clean Steam: All models will condense approximately 22 lbs/hr (10 kg/h) of steam from 43.5 psig (3 barg) to 86°F (30°C) condensate with 0.1 l/s of cooling water. The cooling water outlet temperature will increase from 68°F to 113°F (20°C to 45°C) during operation at these conditions. Note: Steriow can computer model typical testing conditions for all units upon request.

• WFI: All models will cool approximately 66 lbs [30 kg/ hr (30L/hr)] of WFI from 185°F(85°C) to 86°F (30°C) using 0.2 L/s of cooling water at 68°F (20°C).

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Page 3

Sample CoolerS

SpeCiFiCationS

SC30 Sample Portable Cooler

The SC30 Sample Cooler is designed to facilitate sampling of clean steam and Water For Injection (WFI), while maintaining product sterility during testing. Constructed in 316L stainless steel, the SC30 is intended for portable operation at any access point in those systems.

Sampling is achieved by regulating a ow of clean

steam or WFI through the central coil controlled using the SV hand valve. A cooling medium, typically city main water, passes through the shell of the unit absorbing heat from the test sample, condensing or cooling the sample prior to discharge from the coil.

All surfaces wetted by the sample medium have a

maximum surface nish of SF1, 20 Ra

Features offered by the SC30 include:

• 316L stainless steel construction – suitable for clean steam and WFI systems

• Self-draining design – eliminates possibility of sample retention

• Fully sterilisable/autoclavable – satises validation criteria

• Availability of hygienic sample valve – allows ne

control of sample ow during testing

• Portable design – single unit can be used to take samples throughout a system, carrying case available

19.7 (500

7.9

(200)

6.3 (160)

Weight: 10# (4,5 kgs)

Note: Foot pads on extended leg model are 2,4" (60mm) round

6.9 (175)

with extended legs

24.0

(610)

12.0

(305)

µin (0.5 µin Ra).

11.0

(280)

12.3 (312)

sample inlet

cooling water

inlet

Sample inlet/outlet connection: 1/2" Tri-Clamp

cooling water

outlet

Cooling water connections: 3/4" Tri-Clamp®

Shell, coil and ttings: 316L Stainless Steel

Coil surface area: 0.97 ft

(0.09m2)

Coil design pressure: 145 psig @ 365°F (10 barg @

185°C)

Shell design pressure: 145 psig @ 212°F (10 barg @

100°C)

Surface nish

• Wetted surfaces: SF1 20 Ra optional: SF5, 20 Ra

µin (0.5 µm Ra electropolish)

µin (0.5 µm Ra);

Note: coil formed from tube having an internal nish

of 10 Ra

µin (0.25 µm Ra);

• External body and ttings: satin polish

Available accessories

• Sample valve

• Cooling water hose adaptor kit

• Sample hose

• Carrying case

• Extended Legs

Capacities (approximate)

• Steam – 10 l/h of condensate at 86°F (30°C) from steam at 43.5 psig (3 barg)

• Water – 30 l/h of water from 185°F to 86°F (85°C to 30°C)

-3-

Page 4

Sample CoolerS

SpeCiFiCationS

SC50 Sample Cooler

The SC50 Sample Cooler is designed to allow clean steam and Water For Injection (WFI) samples to be taken quickly, easily and safely while maintaining product sterility during testing. Intended for use in systems where fouling of the coil through scale build-up is anticipated, the SC50 can be easily disassembled for cleaning.

Sampling is achieved by regulating a ow of clean steam

or WFI through the central coil by using a hand regulating valve (SV). Cooling medium: typically city main water, passing through the shell of the unit absorbs heat from the test sample, condensing or cooling the sample prior to discharge from the coil.

cooling

water outlet

All surfaces wetted by the sample medium have a maxi-

mum surface nish of SF1 20 Ra

µin (0.5 µm Ra). Full

material certication is supplied for wetted parts.

Features offered by the SC50 include:

• 316L stainless steel construction – suitable for clean steam and WFI systems

• Unit designed to be disassembled – easy to clean

• Fully sterilizable/autoclavable – satises validations criteria

• Availability of hygienic sample valve – allows ne

control of sample ow during testing

• Simple to install – use of Tri-Clamp

compatible t-

tings ensures that the SC50 is simple to install

• Mounts using standard pipe clamps

Dimensions, inches (mm)

A B C D

12.0

(305)

7.9

(200)

2.8

(70)

5.5

(140)

Weight

Lbs, Kgs

7.1

(3,2)

cooling water inlet

sample outlet

sample inlet

Sample connection: (inlet/outlet) 1/2" Tri-Clamp®

compatible

Cooling water connections: 3/4" Tri-Clamp

compatible

Shell, coil and ttings: 316L Stainless Steel

Coil surface area: 0.97 ft

(0.09m2)

Coil design pressure: 145 psig @ 365°F (10 barg @

185°C)

Shell design pressure: 145 psig @ 212°F (10 barg

@ 100°C)

Surface nish

• Wetted surfaces: SF1 20 Ra optional: SF5, 20 Ra

µin (0.5 µm Ra electropol-

µin (0.5 µm Ra);

ish) Note: coil formed from tube having an inter-

nal nish of 10 Ra

µin (0.25 µm Ra);

• External body and ttings: satin polish

Mounting: The SC50 is designed to be mounted in a

vertical orientation using a standard 4" pipe clamp

Capacities (approximate)

• Steam – 10 l/h of condensate at 86°F (30°C) from steam at 43.5 psig (3 barg)

• Water – 30 l/h of water from 185°F to 86°F (85°C to 30°C)

-4-

Page 5

Sample CoolerS

SpeCiFiCationS

SC60 Sample Cooler

The SC60 Sample Cooler is designed to allow clean steam and Water For Injection (WFI) samples to be taken quickly, easily and safely while maintaining product sterility during testing. Constructed in 316L stainless steel, the SC60 is intended for permanent installation at the sampling point.

Sampling is achieved by regulating a ow of clean

steam or WFI through the central coil controlled using a hand throttling valve (SV). The cooling medium is typically city main water. Passing through the shell of the unit, the cooling water absorbs heat from the test sample, condensing and cooling the sample prior to discharge from the coil.

All surfaces wetted by the sample medium have a maxi-

mum surface nish of SF1 20 Ra

µin (0.5 µm Ra). Full

material certication is supplied for wetted parts.

Features offered by the SC60 include:

• 316L stainless steel construction – suitable for clean steam and WFI systems

• Self-draining design – eliminates possibility of sample retention

• Can be sterilized in place or autoclaved – satises validation criteria

• Availability of hygienic sample valve – allows ne

control of sample ow during testing

• Mounting bosses : wall mount bolt kit included

Dimensions, inches (mm)

A B C D

12.6

(320)

11.0

(279)

9.3

(235)

Weight

Lbs (Kgs)

6.6

(3,0)

sample inlet

cooling

water outlet

cooling water

inlet

sample outlet

Sample connection: (inlet/outlet) 1/2" Tri-Clamp

Cooling water connections

• 1/2" BSPT, NPT

• 1/2" Tri-Clamp

compatible

Shell, coil and ttings: 316L Stainless Steel

Coil surface area: 0.97 ft

(0.09m2)

Coil design pressure: 145 psig @ 365°F (10 barg @

185°C)

Shell design pressure: 145 psig @ 212°F (10 barg @

100°C)

Surface nish

• Wetted surfaces: SF1 20 Ra optional: SF5, 20 Ra

µin (0.5 µm Ra electropol-

µin (0.5 µm Ra);

ish) Note: coil formed from tube having an inter-

nal nish of 10 Ra

µin (0.25 µm Ra);

• External body and ttings: satin polish

Available accessories

• Sample valve

• Sample outlet hose adaptor

• Cooling water isolation valve

Capacities (approximate)

• Steam – 10 l/h of condensate at 86°F (30°C) from steam at 3 barg

• Water – 30 l/h of water from 185°F to 86°F (85°C to 30°C

-5-

Page 6

Sample CoolerS

ordering SChematiC – SC30/SC50/SC60 SerieS

Model

Cooling Water Connection

—

Model

SC30

SC50

SC60

Sealed Body Portable Unit with 1/2" Tri-

Clamp

Tri-Clamp

sample inlet, outlet

body Unit with 1/2" Tri-Clamp®

sample inlet, outlet

Sealed Body Unit with 1/2" Tri-Clamp

sample inlet, outlet

Cooling Water Connection

SC30/SC50 Series

D 3/4" Tri-Clamp

Cooling Water Connection

SC60 Series A 1/2" Tri-Clamp B 1/2" NPT Female C 1/2" BSP Female D 3/4" Tri-Clamp E 1" Tri-Clamp

—

Legs

—

Finish

Legs

SC30 Series SL Standard Legs FL Extended Legs with Floor Pads

Legs

SC50/SC60 Series

00 None

Note: Steriow Unicert included with each order

Standard SF1, 20 Ra µin (0,5 µm Ra),

Optional SF5, 20 Ra µin (0,5 µm Ra),

Finish

Mechanical Polish

Electro-Polish

-6-

Page 7

Sample CoolerS

SV Steam Sampling Valve (see Ordering Code p.8)

Designed for use in high purity steam systems, the SV utilizes a steam resilient Perlast seal to ensure optimum service life and bubble tight shut-off. The SV is designed to connect directly onto the sample cooler inlet to control the

ow of clean steam into the unit and condensate

out. The SV can also be used for any general steam sampling application were a hand valve is required.

Connection: 1/2" Tri-Clamp® Maximum operating pressure: 116 psig (8.0 barg) Maximum operating temperature : 347°F (176°C)

Surface nish

• Wetted surfaces: SF1, 20 Ra

• External surfaces: Satin polish

seat

µin (0.5 µm Ra)

aCCeSSorieS

Outlet

Inlet

Materials of Construction

1 Body 316L Stainless Steel

2 Valve Stem 316L Stainless Steel

3 Stem Seal

4 Seat Seal

Viton (FDA and USP

Class VI compliant)

Perloast

(FDA and

USP Class VI compli-

ant)

5 Handle Polyethermide

6 -10

Non-wetted

components

Stainless Steel

SA Hose Adaptor (see Ordering Code p.8)

The SA allows users to connect the 1/2" Tri-Clamp sample outlet on any SC unit to a

sanitary exible hose so the sample can be

directed where required. It can also be used without a hose as a directional spout.

Connection: Inlet 1/2" Tri-Clamp

outlet 1/4"

nose barb (6mm)

Surface nish: SF1 20 Ra

µin (0.5 µm Ra)

2.8" (71mm)

0.83" (21mm)

1/2"

Tri-Clamp

Outlet

Inlet

1.7" (43mm)

1.50" (38mm)

-7-

1/4" (6mm)

Page 8

Sample CoolerS

SampleCoolers/1113/5K/AB

ordering SChematiC – Sample ValVe

(For use at sample cooler stream inlet, or a sanitary sample valve for any compatible process)

Model

Inlet Connection

—

Outlet Connection

—

Model

SV Standard

Inlet Connection

050

100

1/2" Tri-Clamp

1" Tri-Clamp

(will mate 1/2" or 3/4"

ferrule)

(will mate 1" or 1-1/2"

ferrule)

Outlet Connection

050

1/2" Tri-Clamp

(will mate 1/2" or 3/4"

ferrule)

ordering SChematiC – Sample hoSe

(For connecting clean steam or on WFI to sample cooler inlet)

Model

—

Size

—

Accessory

—

Finish

Accessory

0 None

K Wing Nut Clamp & PTFE Gasket

Finish

—

SF1, 20 Ra µin (0,5 µm Ra),

Mechanical Finish

SF5, 20 Ra µin (0,5 µm Ra),

Electro-Polish

Length

Model

SH Standard, FDA, USP Class VI PTFE Liner

Size

050

1/2" 316 SST Tri-Clamp

Electro-Polish

/ 5 Ra µin

ordering SChematiC – Sample adapter

To adapt 1/2" Tri-Clamp

Model

SA Sample Adapter

050 1/2" Tri-Clamp

sample outlet to 1/4" hose, or act as spout)

—

Size

Model

Size

—

Length

Accessory

2m Long, PTFE with 304SS braid, FDA

white silicon outer

4m Long, PTFE with 304SS braid, FDA

white silicon outer

—

Accessory

00 None

KT Kit with Tri-Clamp

Finish

SF1, 20 Ra µin (0,5 µm Ra),

Mechanical Finish

SF5, 20 Ra µin (0,5 µm Ra),

Electro-Polish

Finish

& PTFE Gasket

Steriﬂow, a division of Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Steriﬂow Valve reserves the right to make revisions to its product, speciﬁcations, literature and related information without notice. Please visit our website at www.steriﬂowvalve.com for the latest information on our products.