Steriflow Mark 94 User Manual

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Mark 94 Series
High Flow Sanitary Steam Traps
The Mark 94 is a thermostatic steam trap designed specifically for use in high capacity clean steam systems where sanitary conditions must be maintained. It features a 20 Ra internal finish, and a self-draining design, to minimize the possibility of medium entrap­ment and bacterial growth.
The Mark 94 has been designed to provide high con­densate flow rates during SIP heat up, allowing ves­sels and other process equipment to reach validation temperature in minimum time.
The proprietary fill, bellows and orifice design minimize the subcooling required to open the trap during SIP temperature hol, insuring fast drainage under lower load conditions to help insure against low temperature faults.
The Mark 94 is designed for use up to 50 psig (3,5 bar) inlet pressure.
Sanitary Valves Mark 94 Sanitary Steam Traps
OperatiOn
During SIP Heatup, the bellows assembly is fully open to discharge all air, non-condensate gases and cool condensate. The heat of the entering steam causes the element to expand, closing the valve. As condensate accumulates in the body, the element cools, causing the bellows/stem tip to retract allowing condensate to flow.
Features
• Body and solid internal components constructed of ASTM A479 316L
• Polished components – body interior and exterior are mechanically polished to 20 Ra finish
• Sanitary clamp ends standard, other ends (tube weld, threaded, ISO/DIN) available upon request
• Self draining when installed vertically (outlet side down)
• New design provides excellent flow rates with low subcooling during heat up and temperature hold period
• FDA, USP Class VI gasket standard
• Horizontal connections available
applicatiOns
• Typical applications are: fermentors, bioreactors, sterilizers/autoclaves
• Condensate drainage from large tube clean steam distribution loops
• Condensate drainage from large scale process systems – fermenters, bioreactors, holding vessels, separators, chromatogra­phy vessels, etc.
STERIFLOWTM by Jordan Valve
3170 Wasson Road • Cincinnati, Ohio 45209
Telephone 513.533.5600 • Fax 513.871.0105
Toll-Free Telephone: 800.543.7311
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MK94 Sanitary SteaM trapS
speciFicatiOns
Sizes: 3/4" (DN20), 1" (DN25), 1-1/2" (DN40) End Connections
• Standard – Sanitary clamp ends (Tri-Clamp)
• Optional – Tube weld ends, DIN/ISO, threaded
Connection Orientation: Vertical or horizontal Material
• Body Inlet/Outlet: ASTM A479 316L Stainless Steel
• Thermal Element: 316L Stainless Steel
• O-Ring-Gasket: Viton, Teflon Encapsulated (FDA,
USP Class VI approved)
• Clamp: 304 SST
Maximum Operating Conditions
• Maximum Operating Pressure (PMO): 50 psig
(3,5 bar)
• Maximum Allowable Temperature (TMA): 350°F
(177°C)
Design Pressure/Temperature Rating
• Maximum Allowable Pressure (PMA): 145 psig
(10,0 bar)
• Maximum Allowable Temperature (TMA): 350°F
(177°C)
Maximum Recommended Differential Pressure
• MK94: 5 – 50 psi (0,34 – 3,5 bar)
CRN Number: CRN13987.5 Weight: 2.5 lbs (1,2 kgs)
FlOw capacity table
3/4” (DN20) Size Inlet/Outlets
Condensate Temp
Below Saturation
(Subcooled Temp)
5°F
10°F
20°F
Cold Water
1” & 1-1/2” (DN25 & DN40) Size Inlet/Outlets
Condensate Temp
Below Saturation
(Subcooled Temp)
5°F
10°F
20°F
Cold Water
Capacity - lbs/hr (kg/hr) @ Differential
Pressure - psi (bar)
10
(0,69)20(1,38)30(2,07)40(2,76)50(3,45)
1355 (616)
2190 (996)
3720
(1691)
5870
(2668)
Capacity - lbs/hr (kg/hr) @ Differential
(0,69)20(1,38)30(2,07)40(2,76)50(3,45)
1490
(677)
2410
(1096)
4090
(1859)
6460
(2936)
10
1800 (818)
3065
(1393)
5010
(2277)
8280
(3764)
1980 (900)
3370
(1532)
5510
(2505)
9110
(4141)
2460
(1118)
3920
(1782)
5985
(2721) 10140
(4609)
Pressure - psi (bar)
2705
(1230)
4310
(1959)
6585
(2993) 11550
(5250)
3050
(1386)
4620
(2100)
7190
(3268) 11710
(5323)
3355
(1525)
5080
(2309)
7910
(3596) 12800
(5818)
3410
(1550)
5160
(2346)
7845
(3566) 13100
(5955)
3750
(1705)
5675
(2580)
8630
(3923) 14410
(6550)
DimensiOns - VerticalcOnnectiOns
Bolted Clamp Traditional Wingnut Clamp
3.00
(76,2)
1.63
(41,8)
4.44
(112,8)
2.22
(56,4)
3.12
(79,2)
1.63
(41,8)
4.00
(101,6)
2.22
(56,4)
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A A
5.68
(144,2)
MK94 Sanitary SteaM trapS
DimensiOns - HOrizOntal cOnnectiOns
4.37
(110,9)
Proprietary fill and bellows construction insures low subcooling operation. Fast reaction to temp change in­sures minimum condensate backup upstream of trap.
20 Ra (.5 Ra surface finish standard
µm)
2.00
(50,8)
Features & beneFits
Section A-A
Choice of traditional or bolted Tri-clamp standard
Drainable interior surface.
Ball type tip helps insures low subcooling operation by providing maximum flow with minimum lift. Helps insure minimum condensate backup upstream of trap.
speciFicatiOn
Fully drainable, high capacity sanitary steam trap with body and plug components made from ASTM A479 316L. Ball type stem tip pulls completely out of orifice flow path allowing full flow between 1355 #/hr of 5oF subcooled condensate at SIP vessel maintenance temperature, to 14410 #/hr max cool water flow during SIP heat up.
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MK94 Sanitary SteaM trapS
OrDering scHematic
MK94/0214/10K/AB
Model Body
—
Size
94 C 075 C K
Model/Body Joint
94C Tri-Clamp Standard
Size
075 3/4" DN20 100 1" DN25 150 1-1/2" DN40
—
End Connections
—
Special Options
4 Options
K Bolted Clamp
S
Silverback Gasket TFE/SST Body Gasket,
USP Class VI
Z Non-Standard L Electropolish
Note: You can combine up to two options in alphabetical order. For example: 94C-075-CHCH-LS = MK94C with 3/4" Tri-clamp body, wingnut clamp, horizontal inlet and outlet with electropolish body and silverback gasket
Note: Note: if no gasket is specifically requested, a TFE/ Viton gasket is provided
3 End Connections
Inlet Outlet
C Inch Tri-Clamp Vertical Inlet/Outlet S ISO Tri-Clamp Vertical Inlet/Outlet D DIN Tri-Clamp Vertical Inlet/Outlet
T Inch Tube Vertical Inlet/Outlet
M** DIN Tube Vertical Inlet/Outlet
P*** ISO TUbe Vertical Inlet/Outlet
Z Non-Standard C H C H Inch Tri-Clamp Horizontal Inlet/Outlet C H C V Inch Tri-Clamp Horizontal Inlet/Vertical Outlet C V C H Inch Tri-Clamp Vertical Inlet/Horizontal Outlet
** According to DIN 1186, DIN 11850 row A *** According to ISO DIN 1186 line B, ISO 1127
Steriflow, a division of Jordan Valve
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f) sterifl[email protected] • www.steriflowvalve.com
Steriflow Valve reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our website at www.steriflowvalve.com for the latest information on our products.
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