Steriflow Mark 9030 User Manual

Page 1

Mark 9030 Series

Sanitary Three-Way Ball Valves

The Mark 9030 Series ball valves take ASME BPE guidelines to heart. This valve was designed from the beginning to meet every aspect of ASME BPE. From the materials chosen for seats and seals to the

nal marking and documentation, you can trust the Steriow name.

Features

• Traceable Industry grade high density 316L

body, ball, stem and end caps with <3% ferrite standard, 1% optional

• Certied TFM 1600 body seal, seat, thrust washer, and packing material meet:

— FDA 21 CFR 177

— Final form materials also certied to meet USP <88> Class VI (in-vivo), and USP <87> (in-vitro) testing requirements

• Documented surface nish on all wettable components is SF1 (20 Ra Mechanical Polish), SF4 (15Ra mechanical/eplectropolish optional)

• Ball porting has identical ID as inlet/outlet tubing to prevent holdup

• Pressure ratings to 1000 psig @ 100°F

• Anti-blowout stem design

• Tongue & groove body seal to insure gasket containment and precise alignment regardless of vibration

• Inline repairable

• Tri-clamp ends, extended tube weld ends, or both available on all sizes

• Available as manual or actuated (pneumatic/

electric) valve

• ISO 5211 actuator mounting ange direct on body, or on stem extensions

• Optional cavity ller seats available for non-BPE applications

• Optional drain and purge ports available

• Stem grounding standard

The following documentation is shipped with

each order:

• Steriow Unicert — Certicate of Material compliance with

Traceable MTR's

— Certicate of Compliance to FDA and USP <88> Class VI and USP <87> — Certicate of Compliance to Surface

Finish

• Final Test Reports and Certicate of Ori-

gin available upon request at time of order

• Biopharmaceutical, Pharmaceutical Clean Steam, Condensate, or CIP

• Biopharmaceutical, Pharmaceutical Clean Air and Gas

• Food and Beverage

• Fine and Specialty chemicals

• Any viscous media or other application

where inline valve cleaning or remove-for-

cleaning access is desired

Sanitary Valves Mark 9030 Sanitary Ball Valves

Documentation

applications

Steriﬂow by Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Page 2

Mark 9030 SerieS Sanitary Ball ValVeS

sample speciFications

Mark 9030 Series (1/2" – 4" / DN15 – DN100) Investment Cast three-way, three piece sanitary ball valve, shall be designed, manufactured, marked, and documented per ASME BPE-2009.

Body seal, seat, thrust washer, and packing shall be manufactured from FDA 21 CFR 177 acceptable TFM 1600, which has been tested in nal form to meet the requirements of USP Chapter 88 Class VI (in-vivo) and USP Chapter 87 (in-vitro).

Body, ball, and end caps shall be manufactured from ASTM A351 Gr. CF3M 316L with ferrite controlled to <3% (<1% optional).

Internal surface nish shall be SF1, 20Ra mechanical polish, or optional to SF4, 15 Ra mechanical polish with

electropolish.

Mounting ange on body and stem extensions shall be designed to ISO 5211 to facilitate actuator attach-

ment.

Valves shall not require disassembly for welding and shall be repairable inline.

Maximum working pressure shall be 1000 psi to full vacuum at 100°F for 1/2" through 2" design, 720 psi to full vacuum for 2-1/2" through 4" sizes.

Weld end ttings or ferrules to match sanitary tubing connections. Body bolts and nuts to be 304 or better stain-hardened with minimum tensile strength of 100,000 psi.

Stem packing shall be live loaded TFM

V-rings to compensate for pressure and thermal cycles and for wear,

to insure a positive seal against process leaks.

Steriow model series Mark 9030 size, material, seat/stem extension, ends, manual/automated, actuator accessories, fail position.

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Page 3

ISO 5211 actuator

mounting pad

Tongue and groove body seal for gasket containment and precise alignment of

end caps, while allow-

ing inline repairability

Adjustable

extra strength

high grade stainless steel bolting for dependable service at elevated pressure

Mark 9030 SerieS Sanitary Ball ValVeS

Features & BeneFits (1/2" through 2")

Standard locking handle sleeve with body tab allows secure lockout on all models

FDA and USP <88> (Class VI), and USP <87> certied TFM

1600 seats and seals standard

Optional purge or drain ports available

Live loaded TFM 1600 packing

Bore matches sanitary tube ID

Tri-clamp end (shown), extended tube weld ends or mixed ends

available

316L <3% Ferrite standard, <1% optional

ASME BPE 2009

SF1(20 Ra) mechani-

cally polished internal

surfaces standard SF4 (15 Ra with electropolish optional)

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Page 4

B/2

Mark 9030 SerieS Sanitary Ball ValVeS

Dimensions (1/2" through 2")

529 25

15-1

ØR2

Tube ends

Tri-clamp

ART1019-1

Tube ends

end

3736

Inches

Size Port

Tri-Clamp Ends Tube Ends

B1 F1 Wt, Lb B2 F2 ØR2 Wt. Lb

Tri-Clamp ends

D C H

1/2" 0.37 5.27 6.0 6.45 0.50 5.9 5.2 2.8 1.7 3/4" 0.62 5.89 8.2 6.83 0.75 8.2 7.1 3.7 2.2

1" 0.87 6.38 11.5 7.28 1.00 11.2 7.1 3.9 2.4

1-1/2" 1.37 8.50 25.6 8.37 1.50 25.6 8.9 4.9 3.3

2" 1.87 10.12 42.8 9.71 2.00 42.6 10.5 5.5 3.7

Metric

Size Port

Tri-Clamp Ends Tube Ends

B1 F1 Wt, Kg B2 F2 ØR2 Wt. Kg

D C H

DN15 9,4 133,9 2,7 163,8 12,7 2,7 132 72 44 DN20 15,7 149,6 3,7 173,5 19,1 3,7 180 94 55

DN25 22,1 162,1 5,2 184,9 25,4 5,1 180 100 61 DN40 34,8 215,9 11,6 212,6 38,1 11,6 225 125 84 DN50 47,5 257,0 19,4 246,6 50,8 19,3 267 139 94

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Page 5

Mark 9030 SerieS Sanitary Ball ValVeS

Bill oF materials (1/2" through 2")

Item Part Name Quantity Material

1 Body 1 ASTM A351 Gr. CF3M

4 Ball 1 ASTM A351 Gr. CF3M

5 Stem 1 SS 316L

9 End Cap 3 ASTM A351 Gr. CF3M

10 Blind Cap 1 ASTM A351 Gr. CF3M

11 Seal, End Cap 3 TFM1600

11-1 Seal, Blind Cap 1 TFM1600

12 Seat 4 TFM1600

12-1 Support, Ball (Blind Cap) 1 TFM1600

13 Thrust Washer 1 TFM1600

14 Stem Packing 1 Set TFM1600

15 Gland Bush 1 SS 304

15-1 Gland Washer 1 TFM1600

19 Handle 1 SS 304

21 Cover, Handle 1 Vinyl

23 Washer, Handle 1 SS 304

24 Nut, Stem 1 SS 304

25 Nut, Handle 1 SS 304

29 Belleville Washer 2 SS 304

30 Lock Washer, Stem Nut 1 SS 304

33 Stop Pin 1 SS 304

34 Nut, Stop Pin 1 SS 304

35 Stud, Body 2" 16 A2-70

35-1 Bolt, Body 1/2" – 1-1/2" 16 A2-70

36 Washer, Body Stud 2" 16 SS 304

36-1 Washer, Body Bolt 1/2" – 1-1/2" 16 SS 304

37 Nut, Body 16 A2-70

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Page 6

Mark 9030 SerieS Sanitary Ball ValVeS

Dimensions (2-1/2" through 4")

ØR2

B/2

15-1

35-1

37-1

11-1

35-2

36-1

9-1

37-2

Tube Ends

ART1020-1

13-1

23-1

Tri-Clamp End

(Tube Ends)

Inches

Size Port

Tri-Clamp Ends Tube Ends

(Tri-Clamp Ends)

D C H

B1 F1 Wt, Lb B2 F2 R2 Wt. Lb

2-1/2" 2.37 11.10 10.59 2.50 18.8 6.7 4.3

3" 2.87 11.42 12.00 3.00 18.8 7.2 4.7 4" 3.84 14.02 14.37 4.00 22.7 7.9 5.9

Metric

Size Port

Tri-Clamp Ends Tube Ends

D C H

B1 F1 Wt, Kg B2 F2 R2 Wt. G

DN65 60,2 281,9 269,0 63,5 477 171 108 DN80 72,9 290,1 304,8 76,2 477 183 120

DN100 97,3 256,1 365,0 101,6 577 201 151

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Page 7

Mark 9030 SerieS Sanitary Ball ValVeS

speciFications (2-1/2" through 4")

Item Part Name Quantity Material

1 Body 1 ASTM A351 Gr. CF3M

4 Ball 1 ASTM A351 Gr. CF3M

5 Stem, Upper 1 SS 316L

9 End Cap 3 ASTM A351 Gr. CF3M

9-1 Bonnet, Top 1 ASTM A351 Gr. CF3M

10 Blind Cap 1 ASTM A351 Gr. CF3M

11 Seal, End Cap 3 TFM1600

11-1 Seal Bonnet 1 TFM1600

12 Seat 4 TFM1600

12-1 Support, Ball (Blind Cap) 1 TFM1600

13 Thrust Washer, Stem 1 TFM1600

13-1 Thrust Washer, Trunnion 1 TFM1600

14 Stem Packing 1 Set TFM1600

15 Gland Bushing 1 SS 304

15-1 Gland Washer 1 TFM1600

19 Handle 1 SS 304

21 Cover, Handle 1 Vinyl

23 Washer, Handle 1 SS 304

23-1 Thrust Washer, Trunnion 1 TFM1600

24 Nut, Stem 1 A2-70

28 Stop Plate 1 SS 304

29 Belleville Washer 2 SS 304

30 Lock Washer, Stem Nut 1 SS 304

33 Stop Pin 1 SS 304

35 Stud, Body 24 A2-70

35-1 Bolt, Handle 2 A2-70

35-2 Stud, Bonnet 4 A2-70

36 Washer, Body Stud 24 SS 304

36-1 Washer, Bonnet Stud 4 SS 304

37 Nut, Body 24 A2-70

37-1 Nut, Handle 2 A2-70

37-2 Nut, Bonnet 4 A2-70

50 Adapter, Handle 1 SS 304

77 Trunnion 1 SS 304

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Page 8

ISO 5211 direct mount

actuator pad

Tongue and groove body seal for gasket containment and precise alignment of end caps while allowing inline repairability

Mark 9030 SerieS Sanitary Ball ValVeS

Features & BeneFits (2-1/2" through 4")

Live loaded TFM 1600 packing

Tri-clamp end (shown), extended tube weld ends or mixed ends

available

Adjustable extra

strength high grade bolting standard for dependable service at elevated pressure and vibration

ASME BPE 2009 SF1(20 Ra) mechanically polished internal

surfaces, standard, SF4 (15 Ra with electropolish optional)

FDA and USP <88> (Class VI), and USP <87> TFM 1600 seats

and seals standard

316L <3% Ferrite standard on all wetted components, <1% optional

Bore matches sanitary tubing ID

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Page 9

Mark 9030 SerieS Sanitary Ball ValVeS

actuator mounting Dimensions

ØD2

L +03

ØC2 (B.C.)

ART1021

Inches

Size

NPS

1/2" F03 1.42 0.24 F04 1.65 0.24 0.356 / 0.352 7/16"-20UNF 0.35 3/4" F04 1.65 0.24 F05 1.97 0.28 0.435 / 0.431 9/16"-18UNF 0.45

1" F04 1.65 0.24 F05 1.97 0.28 0.435 / 0.431 9/16"-18UNF 0.45

1-1/2" F05 1.97 0.28 F07 2.76 0.35 0.553 / 0.549 M18x2.5 0.59

2" F07 2.76 0.35 F10 4.02 0.43 0.671 / 0.667 7/8"-14UNF 0.71

2-1/2" F07 2.76 0.35 F10 4.02 0.43 0.671 / 0.667 7/8"-14UNF 0.75

3" F07 2.76 0.35 F10 4.02 0.43 0.671 / 0.667 7/18"-14UNF 0.78 4" F10 4.02 0.43 F12 4.92 0.51 0.868 / 0.864 — 0.87

ØC1 (B.C.)

ISO

Pattern

ØC1

(B.C.)

ØD1 Hole

ISO

Pattern

ØC2

(B.C.)

ØD1

ØD2 Hole

G (Flats) K Stem Thd L

ØK

Strem

Thread

Metric

Size

DNS

DN15 F03 36,1 6,0 F04 41,9 6,0 9,0 7/16"-20UNF 9,0 DN20 F04 41,9 6,0 F05 50,0 7,0 11,0 9/16"-18UNF 11,5 DN25 F04 41,9 6,0 F05 50,0 7,0 11,0 9/16"-18UNF 11,5 DN40 F05 50,0 7,0 F07 70,1 9,0 14,0 M18x2.5 15,0 DN50 F07 70,1 9,0 F10 102,1 11,0 17,0 7/8"-14UNF 18,0 DN65 F07 70,1 9,0 F10 102,1 11,0 17,0 7/8"-14UNF 19,0 DN80 F07 70,1 9,0 F10 102,1 11,0 17,0 7/18"-14UNF 19,9

DN100 F10 102,1 11,0 F12 125,0 13,0 22,0 — 22,0

ISO

Pattern

ØC1

(B.C.)

ØD1 Hole

ISO

Pattern

ØC2

(B.C.)

ØD2 Hole

G (Flats) K Stem Thd L

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Page 10

Mark 9030 SerieS Sanitary Ball ValVeS

stem extension Dimensions

Size A

1/2" – 3" 3.94 (100mm)

4" 5.25 (134mm)

Notes:

1. Handle parts from valve.

2. Handle length and actuator mounting dimensions same as top of valve.

3. Add stem extension height "D" above to valve heights for heights of valve with stem extension.

Item Part Name Quantity Material

40 Bonnet 1 ASTM A351 Gr. CF3M

41 Stem, Extension 1 AISI 316L SS

45 Thrust Washer, Ext. Stem 1 AISI 316L SS

46 Packing, Ext. Stem 1 Set TFM 1600

47 Thrust Washer, Ext. Stem Packing 1 TFM 1600

50 Bolt, Bonnet 4 AISI 304 SS

51 Gland, Ext. Stem Packing 1 TFM 1600

52 Belleville Washer, Ext. Stem 2 TFM 1600

53 Tab Lock Washer, Ext. Stem 1 AISI 304 SS

54 Nut, Ext. Stem Packing 1 AISI 304 SS

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Page 11

Mark 9030 SerieS Sanitary Ball ValVeS

technical inFormation

Size Operating Torque* Flow Coefcient

Cv Kv

NPS DN in-lb N.m

Straight (Run)

90°

(Branch)

Straight

(Run)

(Branch)

1/2" DN15 49 55 4.6 2,6 3.7 2,3 3/4" DN20 104 11,8 12.3 7,7 10.6 6,6

1" DN25 243 27,5 25 15,7 21.6 13,5

1-1/2" DN40 408 46,1 65 41 56 35

2" DN50 958 108 126 80 108 69

2-1/2" DN65 207 132 178 113

3" DN80 1476 167 310 194 267 166 4" DN100 582 345 501 297

* TFM 1600 seats, maximum differential pressure

tri-clamp pressure – temperature ratings

Pressure Rating, psi

Temp °F

13MHP Tri-Clamp (2 bolt)

A13MHM Tri-Clamp (2-Segment Hinged, Wing Nut)

1/2" ~ 1-1/2" 2" ~ 3" 4" 1/2" ~ 1-1/2" 2" 2-1/2" 3" 4"

-20 1500 1000 800 500 450 400 350 300 0 1500 1000 800 500 450 400 350 300

75 1500 1000 800 500 450 400 350 300

250 1200 800 600 300 250 200 175 150

Tri-clamp gasket material maximum temperatures: Buna-N, PTFE – 200°F; EPDM – 300°F; Viton – 400°F; Silicon – 450°F

Pressure Rating, psi

90°

tuBe pressure – temperature ratings

Temp °F

1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4"

-20 – +300 >2000 >2000 1635 1070 795 695 525 505 350 >2000 >2000 1575 1035 770 610 510 485 400 >2000 >2000 1575 995 740 590 480 470

450 >2000 >2000 1465 960 715 570 470 450

Tube ratings based on ASME B31.2 – 2002 for 316L tubing

Pressure Rating, 2" – 4" Tube End, psi

pressure - temperature chart

Temperature °C

-18 38 93 149 204 260

1100

1000

900

800

700

600

500

400

Pressure, psi

300

200

100

0 100 200 300 400 500

Graph shows body center rating. Clamp ttings or tube ends may have lower allowable pressure and temperature values than center section

1/2"~ 2" DN15-DN40

2-1/2"~ 4" DN50-DN100

7 0

Seat Tightness Note: If closed port

pressure exceeds open port pressure,

the ball may be forced slightly off the

seat, which would allow mixing from all

ports. Occurrence may vary depending

upon ow and ambient conditions.

Pressure, bar

Temperature °F

-11-

Page 12

Mark 9030 SerieS Sanitary Ball ValVeS

orDering schematic

Model

3L-9030 3-Way L-Port Sanitary Ball Valve 3T-9030 3-Way T-Port Sanitary Ball Valve

050 1/2" 075 3/4" 100 1" 150 1-1/2" 200 2" 250 2-1/2" 300 3" 400 4"

6L CF3M 3% Ferrite (Std.)

LF CF3M 1% Ferrite

1 Seat/Stem Extension

T TFM1600 Enhanced Teon (Std.)

C TFM1600 Cavity Filler Enhanced Teon

E TFM1600 with Enclosed Stem Extension S TFM1600 Cavity Filler with Stem Extension Z Non-Standard

2 Ends

A Tri-Clamp / SF1 Int. Fin. (Std.) B Extended Tube End / SF1 Int. Fin. (Std.)

D Tri-Clamp / SF4 Int. Fin.

E Extended Tube End / SF4 Int. Fin.

Note: SF1 nish is 20 Ra µin (.5 Ra µm) Mechanical Polish, SF4 is 15Ra µin (.4 Ra µm) mechanical/electropolish nish

—

Size

Body Mat'l 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

—

Model Number

Size

Body Material

3 & 4 Operation

HL Lever (Std.)

NN None

P1 UT-0A-DA STD P2 UT-0-DA STD S1 UT-0-SR STD P3 UT-1-DA-STD S2 UT-1-SR STD

P4 UT-2-DA STD S3 UT-2-SR STD P5 UT-2.5-DA STD S4 UT-2.5-SR STD

P6 UT-3-DA-STD S5 UT-3-SR STD P7 UT-3.5-DA STD S6 UT-3.5-SR STD P8 UT-4-DA STD S7 UT-4-SR STD PF UT-4.5-DA STD SF UT-4.5-SR STD P9 UT-5-DA STD S8 UT-5-SR STD ZZ Non-Standard

5 & 6 Actuator Pressure

40 40 psi

60 60 psi

80 80 psi

NN N/A (no pneumatic actuator)

ZZ Non-Standard

7 & 8 Solenoid Feature Act. Type

3A 3W 8551-120VAC N4 UT-0/5 SR 3C 3W EF8551-120VAC N7 UT-0/5 SR

3J 3W 8317G35-120VAC N4 UT-0/2.5 SR 3M 3W 8321G1-120VAC N4 UT-3/5 SR 3Q 3W EF8317G35-120VAC N7 UT-0/2.5 SR

3R 3W EF8321G1-120VAC N7 UT-3/5 SR

4A 4W 8551-120VAC N4 UT-0A DA 4B 4W 8551-120VAC N4 UT-0/5 DA 4D 4W EF8551-120VAC N7 UT-0A DA 4E 4W EF8551-120VAC N7 UT0/5 DA ZZ Non-Standard

N4 = NEMA 4 N7 = NEMA 7

Page 13

Mark 9030 SerieS Sanitary Ball ValVeS MK9030/0414

orDering schematic

Model

—

Size

Body Mat'l 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

—

9 & 10 Limit Switch

AA LS FMYB-5120-N4 to UT-0/3 AB LS FMYB-5120-N4 to UT-3.5/7 AC LS AMYB-5120-N7 to UT-0/3 AD LS AMYB-5120-N7 to UT-3.5/7 AE LS-AMYB-5120-N4 to Valve

AF LS AMYB-5120-N7 to Valve

0Z Non-Standard

11 & 12 Fail Position

NN Fail Position N/A (No "SR" Actuator)

L1 See Below L2 See Below L3 See Below T1 See Below T2 See Below T3 See Below T4 See Below T6 See Below T7 See Below T8 See Below T9 See Below

"T" Port Arrangement 180°

Position Flow

Pattern

180°

"T" Port Arrangement 90°

Position Flow

Pattern

90°

A (0°) B (90°) C (180°)

StartStart Start

A (0°) B (90°) C (180°)

StartStartStart

Start

13 & 14 Positioner

AA Siemens 760P (3-15 psi), for UT-0/3

AB Siemens 760P (3-15 psi), for UT-3.5/7 AC Siemens 760E (4-20 mA), for UT-0/3 AD Siemens 760E (4-20 mA), for UT-3.5/7

AE Siemens 2-IQ (4-20 mA) for UT-0/3DA

AF Siemens 2-IQ (4-20 mA) for UT-3.5/7DA AQ Siemens 2-IQ (4-20 mA), for UT-0/3SR AR Siemens 2-IQ (4-20 mA), for UT-3.5/7SR

ZZ Non-Standard

15 Misc. Features

1 2-Bug Screen 1/8" SST 2 2-Speed Control 1/8" (4-Way) 3 SST Tube & Fittings F/Automation

4 AFR 4Z030A to UT-0-2.5 SST Z Non-Standard

"L" Port Arrangement 180°

Position Flow

Pattern

180°

Start

"L" Port Arrangement 90°

Position Flow

Pattern

180°

Arrows show sequence of positions (ABC or CBA) for the direct rotating UT-SR actuator air stroke (CCW)

Start/fail positions are as follows, and will be used if not specied on order:

A for L1, L2, L3, L20, LL30, S1, T2, T3, T6, T7, T8 and T9 B for T4 C for T1

Start positions opposite these are available but require reverse rotating UT-SR actuators (see explanation below)

If not specied, port conguration / start position L2A or T3A will be used for 90° valves, and L2A or T1C for 180° valves

Rotation for UT-SR actuators is dened as follows: Direct (Std) - CCW when air is applied (air stroke), and CW when air is exhausted (spring stroke) Reverse (Non-std.) - CW on the air stroke, and CCW on the spring stroke; requires that the pistons be reversed inside the actuator

A (0°) B (90°) C (180°)

Start StartStart

A (0°) B (90°) C (180°)