Steriflow Mark 9020 User Manual

Page 1

Mark 9020 Series

CRN Registration Number Available

Sanitary Ball Valves

The Mark 9020 Series ball valves take ASME BPE guidelines to heart. This valve was designed from the beginning to meet every aspect of ASME BPE

2009. From the materials chosen for seats and seals

to the nal marking and documentation, you can trust the Steriow name.

Sanitary Valves Mark 9020 Sanitary Ball Valves

New: Optional Integral bottom

condensate drain. See pages 9 & 10

Features

• Traceable Industry grade high density 316L

body, ball, stem and end caps with <3% ferrite standard, 1% optional

• Certied TFM 1600 body seal, seat, thrust washer, and packing material meet:

— FDA 21 CFR 177

— Final form materials also certied to meet USP <88> Class VI (in-vivo), and USP <87> (in-vitro) testing requirements

• Documented surface nish on all wettable components is SF1 (20 Ra µin (.5 Ra µm) Mechanical Polish), SF4 (15 Ra µin (.4 Ra µm) mechanical/electropolish optional)

• Ball porting has identical ID as inlet/outlet tubing to prevent holdup

• Pressure ratings to 1000 psig @ 100°F

• Anti-blowout stem design

• Tongue & groove body seal to insure gasket containment and precise alignment regardless of vibration

• Tri-clamp ends, extended tube weld ends, or both available on all sizes

• Available as manual or actuated (pneumatic/

electric) valve

• ISO 5211 actuator mounting ange direct on body, or on stem extensions

• Optional cavity ller seats available for non-BPE applications

• Optional condensate drain and purge ports

• Stem grounding standard

Documentation

The following documentation is shipped with

each order:

• Steriow Unicert — Certicate of Material compliance with

Traceable MTR's

— Certicate of Compliance to FDA and USP <88> Class VI and USP <87> — Certicate of Compliance to Surface

Finish

• Final Test Reports and Certicate of Ori-

gin available upon request at time of order

applications

• Biopharmaceutical, Pharmaceutical Clean Steam, Condensate, or CIP

• Biopharmaceutical, Pharmaceutical Clean Air and Gas

• Food and Beverage

• Fine and Specialty chemicals

• Any viscous media or other application

where inline valve cleaning or remove-for-

cleaning access is desired

Steriﬂow by Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Page 2

Mark 9020 SerieS Sanitary Ball ValVeS

sample speciFications

Mark 9020 Series (1/2" – 4") Investment Cast two-way, three piece sanitary ball valve, shall be designed, manufactured, marked, and documented per ASME BPE-2009.

Body seal, seat, thrust washer, and packing shall be manufactured from FDA 21 CFR 177 acceptable TFM 1600, which has been tested in nal form to meet the requirements of USP Chapter 88 Class VI (in-vivo) and USP Chapter 87 (in-vitro).

Body, ball, and end caps shall be manufactured from ASTM A351 Gr. CF3M 316L with ferrite controlled to <3% (<1% optional).

Internal surface nish shall be SF1, 20Ra mechanical polish, or optional to SF4, 15 Ra mechanical polish with

electropolish.

Mounting ange on body and stem extensions shall be designed to ISO 5211 to facilitate actuator attach-

ment.

Valves shall not require disassembly for welding and shall be repairable inline.

Maximum working pressure shall be 1000 psi to full vacuum at 100°F for 1/2" through 2" design, 720 psi to full vacuum for 2-1/2" through 4" sizes.

Weld end ttings or ferrules to match sanitary tubing connections. Body bolts and nuts to be 304 or better strain-hardened with minimum tensile strength of 100,000 psi.

Stem packing shall be live loaded TFM

V-rings to compensate for pressure and thermal cycles and for wear,

to insure a positive seal against process leaks.

Steriow model series Mark 9020 size, material, seat/stem extension, ends, manual/automated, actuator accessories, fail position.

-2-

Page 3

ISO 5211 actuator

mounting pad

Tongue and groove body seal for gasket containment and precise alignment of

end caps, while allow-

ing inline repairability

Mark 9020 SerieS Sanitary Ball ValVeS

Features & BeneFits – 1/2" – 1-1/2"

Standard locking handle sleeve with body tab allows secure lockout on all models

Live loaded TFM 1600 packing

Enclosed body bolts (1/2" – 1") (1-1/2" has exposed body bolts)

Adjustable

extra strength

high grade stainless steel bolting for dependable service at elevated pressure

FDA and USP <88> (Class VI), and USP <87> certied TFM

1600 seats and seals standard

ASME BPE 2009

SF1(20 Ra) mechani-

cally polished internal

surfaces standard SF4 (15 Ra with electropolish optional)

Tri-clamp end (shown), extended tube weld ends or mixed ends

available

316L <3% Ferrite standard, <1% optional

Optional purge or drain ports available

Bore matches sanitary tubing ID

ART0956

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Page 4

Mark 9020 SerieS Sanitary Ball ValVeS

Dimensions (1/2" through 1-1/2")

Tube ends

ART0948-1

Tri-clamp

end

ØR2

3736911141235

Tri-Clamp ends

Tube ends

Inches

Size Port

Tri-Clamp Ends Tube Ends

B1 F1 Wt, Lb B2 F2 R2 Wt. Lb

D C H

1/2" 0.37 3.58 0.51 2.0 4.94 1.19 0.50 1.9 5.23 3.73 1.22 3/4" 0.63 4.25 0.73 3.1 5.29 1.25 0.75 3.0 5.23 2.91 1.38

1" 0.87 5.15 1.00 4.6 5.74 1.25 1.00 4.4 6.76 3.22 1.50

1-1/2" 1.37 5.91 0.66 9.0 6.51 0.96 1.50 8.9 8.04 3.84 1.92

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Page 5

Mark 9020 SerieS Sanitary Ball ValVeS

speciFications (1/2" through 1-1/2")

Item Part Name Quantity Material

1 Body 1 ASTM A351 Gr. CF3M, 316L

4 Ball 1 ASTM A351 Gr. CF3M

5 Stem 1 316L SS Bar

9 End Cap 2 ASTM A351 Gr. CF3M

11 Body Seal 2 TFM1600

12 Seat 2 TFM1600

13 Thrust Washer, Stem 1 TFM1600

14 Packing, Stem 1 Set TFM1600

15 Gland, Packing 1 AISI 304 SS

19 Handle 1 AISI 304 SS

21 Cover, Handle 1 Vinyl

22 Nut, Gland 1 AISI 304 SS

24 Nut, Handle 1 AISI 304 S

29 Belleville Washer 2 AISI 301 SS

30 Lock Tab Washer 1 AISI 304 SS

32 Thrust Washer, Packing 1 TFM1600

33 Stop Pin, Handle 1 AISI 304 SS

35 Bolt, Body 4 AISI 304 SS

36 Lock Washer, Body Bolt 4 AISI 304 SS

37 Nut, Body Bolt 4 AISI 304 SS

38 Grounding Cable 1 Braided Copper/Vinyl

nD arrangements & orDering coDes For unequal enDs

Clamp

Clamp x Tube

(Ordering Codes C & F)

Handle Open

Tube

-5-

Tube

Tube x Clamp

(Ordering Codes G & H)

Handle Open

Clamp

Page 6

Mark 9020 SerieS Sanitary Ball ValVeS

Dimensions (2" through 4")

Tube End

ØR2

2-1/2" – 4"

21192018

2" ~ 2-1/2"

Tri-Clamp

3726111129

End

ART0949

3" ~ 4"

(Tri-Clamp Ends)

(Tube Ends)

Inches

Size Port

Tri-Clamp Ends Tube Ends

D C H

B1 F1 Wt, Lb B2 F2 R2 Wt. Lb

2" 1.87 6.53 0.75 10.2 6.87 1.04 2.00 10.0 8.0 4.9 3.25

2-1/2" 2.37 8.00 0.72 19.2 8.75 1.30 2.50 19.7 14.3 5.8 4.25

3" 2.87 9.19 1.09 28.4 9.25 1.06 3.00 27.0 14.3 6.0 4.56 4" 3.84 10.23 1.16 50.0 10.21 1.15 4.00 48.0 15.7 7.7 6.10

-6-

Page 7

Mark 9020 SerieS Sanitary Ball ValVeS

speciFications (2" through 4")

Item Part Name Quantity Material

1 Body 1 ASTM A351 Gr. CF3M

4 Ball 1 ASTM A351 Gr. CF3M

5 Stem 1 316L SS Bar

9 End Cap 2 ASTM A351 Gr. CF3M

11 Body Seal 2 TFM1600

12 Seat 2 TFM1600

13 Thrust Washer, Stem 1 TFM1600

14 Packing, Stem 1 Set TFM1600

15 Gland, Packing 1 AISI 304 SS

18 Adaptor, Handle 1 AISI 304 SS

19 Handle 1 AISI 304 SS

20 Bolt, Handle 1 AISI 304 SS

21 Cover, Handle 1 Vinyl

22 Nut, Gland 1 AISI 304 SS

24 Nut, Handle 1 AISI 304 SS

29 Belleville Washer 2 AISI 304 SS

30 Lock Tab Washer 1 AISI 301 SS

32 Thrust Washer, Packing 1 TFM 1600

33 Stop Pin, Handle 1 AISI 304 SS

35 Stud, Body 4 ~ 6 AISI 304 SS

36 Lock Washer, Body Bolt 8 ~ 12 AISI 304 SS

37 Nut, Body Bolt 8 ~ 12 AISI 304 SS

38 Grounding Spring 1 AISI 304 SS

39 Locking Sleeve 1 AISI 304 SS

-7-

Page 8

ISO 5211 direct mount

actuator pad

Tongue and groove body seal for gasket containment and precise alignment of end caps while allowing inline repairability

Adjustable extra

strength high grade bolting standard for dependable service at elevated pressure and vibration

Mark 9020 SerieS Sanitary Ball ValVeS

Features & BeneFits – 2" – 4"

Live loaded TFM 1600 packing

Tri-clamp end (shown), extended tube weld ends or mixed ends

available

ART0958

FDA and USP <88> (Class VI), and USP <87> TFM 1600 seats

and seals standard

ASME BPE 2007 SF1(20 Ra) mechanically polished internal surfaces, standard, SF4 (15 Ra with electropolish optional)

316L <3% Ferrite standard, <1% optional

Optional purge or drain ports available

Bore matches sanitary tubing ID

-8-

Page 9

Features & BeneFits – conDensate Drain option

Unique condensate drain option

directs upstream clean steam

condensate, or trapped liquids in the

body cavity to drain.

When the valve is in the closed

position, this port directs clean

steam condensate from the closed

inlet side of the ball to drain, preventing liquid backup. (Also see next page)

Mark 9020 SerieS Sanitary Ball ValVeS

-9-

1/2" Tri-clampTM condensate drain removes condensate or liquids from

the body cavity surrounding the ball. It also insures complete sterilization of the body cavity.

Page 10

Mark 9020 SerieS Sanitary Ball ValVeS

conDensate Drain option (BoDy orDer coDes Dl anD DF)

191631514

Open Position

1 2 6

Item No. Description Quantity

1 Body 1 2 Ball 1 3 Stem 1

4 Thrust Washer 1 5 Seat 2

6 Body SEal 2 7 Cap 2 8 Body Bolt 4

9 Bolt Nut 4 10 Stem Packing 2 11 Follower Washer 1 12 Gland Bush 1 13 Bellville Washer 2

14 Tab Washer 1 15 Stem Nut 2

16 Handle 1 17 Pin 1 18 Handle Cover 1 19 Lock 1

Closed/Vented Position

-10-

Page 11

Mark 9020 SerieS Sanitary Ball ValVeS

actuator mounting Dimensions

ART0950

C (B.C.)

C2 (B.C.)

C1 (B.C.)

ØK Stem Thread

(Thread)

Ground

Wire

G Flats

1/2" ~ 1-1/2"

ØD2

ØD1

G Sq.

2" ~ 4"

ØK

Stem

Thread

L +0.030

0.08

L +0.030

Inches

Size NPS

1/2" F03 1.42 M5 — — — 0.258 / 0.254 0.38-24 0.67 0.30 0.98 3/4" F03 1.42 M5 — — — 0.258 / 0.254 0.38-24 0.73 0.34 0.98

1" F04 1.65 M5 — — — 0.317 / 0.313 0.44-20 1.00 0.40 1.18

1-1/2" F05 1.97 M6 — — — 0.384 / 0.380 M14x1.4 1.26 0.58 1.38

2" F05 1.97 0.276 F07 2.76 0.354 0.549 / 0.545 0.69-10 0.76 — —

2-1/2" F07 2.76 0.354 F10 4.02 0.433 0.671 / 0.677 0.88-14 1.01 — —

3" F07 2.76 0.354 F10 4.02 0.433 0.671 / 0.677 0.88-14 1.01 — — 4" — — — F12 4.92 0.512 0.868 / 0.864 1.12-12 1.84 — —

ISO

Pattern

(B.C.)

ISO

Pattern

C2 (B.C.) D2

Flats or Sq.KStem Thd.

L M N

-11-

Page 12

Mark 9020 SerieS Sanitary Ball ValVeS

stem extension Dimensions

3.94"

(100 mm)

ART0953

1/2" ~ 1-1/2"

Size A

2-1/2" 3.94 (100mm)

2-1/2" ~ 4"

2" 3.94 (100mm)

3" 3.94 (100mm)

Notes:

1. Handle parts from valve.

2. Handle length and actuator mounting dimensions same as top of valve.

3. Add stem extension height "D" above to valve heights for heights of valve with stem extension.

Item Part Name Quantity Material

40 Bonnet 1 ASTM A351 Gr. CF3M

41 Stem, Extension 1 AISI 316L SS

45 Thrust Washer, Ext. Stem 1 AISI 316L SS

46 Packing, Ext. Stem 1 Set TFM 1600

47 Thrust Washer, Ext. Stem Packing 1 TFM 1600

48 Seal, Bonnet (1/2" ~ 1-1/2") 1 PTFE

50 Bolt, Bonnet 4 AISI 304 SS

51 Gland, Ext. Stem Packing 1 TFM 1600

52 Belleville Washer, Ext. Stem 2 TFM 1600

53 Tab Lock Washer, Ext. Stem 1 AISI 304 SS

54 Nut, Ext. Stem Packing 1 AISI 304 SS

55 Grounding Cable 1/2" - 1-1/2" only (Not Shown) 1 Braided Copper/Vinyl

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Page 13

Mark 9020 SerieS Sanitary Ball ValVeS

tri clamp pressure - temperature ratings

Temp °F

Pressure Rating, psi

13MHP Tri-Clamp (2 bolt)

A13MHM Tri-Clamp (2-Segment Hinged, Wing Nut)

Pressure Rating, psi

1/2"~2" 2-1/2"~3" 4" 1/2"~1-1/2" 2" 2-1/2" 3" 4"

-20 1000 720 720 500 450 400 350 300 0 1000 720 720 500 450 400 350 300

75 1000 720 720 500 450 400 350 300

250 1000 720 600 300 250 200 175 150

• Tri-Clamp gasket material maximum temperatures: Buna-N, PTFE – 200°F; EPDM – 300°F; Viton — 400°F; Silicon — 450°F

• Pressure ratings based on tri-clamp and maximum pressure rating for product.

tuBe pressure - temperature ratings

Temp

°F

-20 to

+300

350 >1000 >1000 1000 1000 720 610 510 485 400 >1000 >1000 1000 995 720 590 480 470 450 >1000 >1000 1000 960 715 570 470 450

Tube ratings based on ASME B31.3 – 2002 for 316L tubing and on maximum pressure rating for the valve

Pressure Rating, 2" ~ 4" Tube End, psi

1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4"

>1000 >1000 1000 1000 720 695 525 505

technical inFormation

Size Operating Torque* Flow Coefcient

NPS in-lb N.m Cv Kv

1/2" 39 4,4 8 6,9 3/4" 95 10,7 30 26

1" 148 16,7 65 56

1-1/2" 338 38 190 163

2" 651 74 435 374

2-1/2" 797 90 720 619

3" 974 110 1120 963 4" 1328 150 2100 1806

* TFM 1600 seats, maximum differential pressure

1100

1000

900

800

700

600

500

Pressure, psi

400

300

200

100

pressure - temperature chart

Temperature °C

-25 0 25 50 75 100 125 150 175 200 225 250

1/2"~2"

2-1/2"~4"

Graph shows body center rating. Clamp ttings or tube ends may have lower allowable pressure and temperature values than center section

0 100 200 300 400 500

Temperature °F

Pressure, bar

-13-

Page 14

Mark 9020 SerieS Sanitary Ball ValVeS

orDering schematic

Model

9020 3-Pc BPE Sanitary Ball Valve

050 1/2" 075 3/4" 100 1" 150 1-1/2" 200 2" 250 2-1/2" 300 3" 400 4"

6L CF3M 3% Ferrite (Std.)

LF CF3M 1% Ferrite

Size

—

CF3M 3% Ferrite (Std.) w/ 1/2" Tri-clamp

CF3M 1% Ferrite w/ 1/2" Tri-clamp body

Body Mat'l 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

—

Model Number

Size

Body Material/Drain Option

body condensate drain

condensate drain

3 & 4 Operation

HL Lever (Std.)

NN None

P1 UT-0A-DA STD P2 UT-0-DA STD S1 UT-0-SR STD P3 UT-1-DA-STD S2 UT-1-SR STD

P4 UT-2-DA STD S3 UT-2-SR STD P5 UT-2.5-DA STD S4 UT-2.5-SR STD

P6 UT-3-DA-STD S5 UT-3-SR STD P7 UT-3.5-DA STD S6 UT-3.5-SR STD P8 UT-4-DA STD S7 UT-4-SR STD PF UT-4.5-DA STD SF UT-4.5-SR STD P9 UT-5-DA STD S8 UT-5-SR STD ZZ Non-Standard

5 & 6 Actuator Pressure

40 40 psi

60 60 psi

80 80 psi

NN N/A (no pneumatic actuator)

ZZ Non-Standard

1 Seat/Stem Extension

T TFM1600 Enhanced Teon (Std.) C TFM1600 Cavity Filler Enhanced Teon E TFM1600 with Enclosed Stem Extension* S TFM1600 Cavity Filler with Stem Extension*

* Not available on 4" models

2 Ends

A Tri-Clamp / SF1 Int. Fin. (Std.) B Extended Tube End / SF1 Int. Fin. (Std.)

C** Tri-Clamp x Extended Tube End / SF1 Int. Fin.

D Tri-Clamp / SF4 Int. Fin. E Extended Tube End / SF4 Int. Fin.

F** Tri-Clamp x Extended Tube End / SF4 Int. Fin. G** Extended Tube x Tri-Clamp / SF4 Int. Fin. H** Extended Tube x Tri-Camp / SF1 Int. Fin.

Note: SF1 nish is 20 Ra µin (.5 Ra µm) Mechanical Polish, SF4 is 15Ra µin (.4 Ra µm) mechanical/electropolish nish

** See page 7

7 & 8 Solenoid Feature Act. Type

3A 3W 8551-120VAC N4 UT-0/5 SR 3C 3W EF8551-120VAC N7 UT-0/5 SR

3J 3W 8317G35-120VAC N4 UT-0/2.5 SR 3M 3W 8321G1-120VAC N4 UT-3/5 SR 3Q 3W EF8317G35-120VAC N7 UT-0/2.5 SR

3R 3W EF8321G1-120VAC N7 UT-3/5 SR

4A 4W 8551-120VAC N4 UT-0A DA 4B 4W 8551-120VAC N4 UT-0/5 DA 4D 4W EF8551-120VAC N7 UT-0A DA 4E 4W EF8551-120VAC N7 UT0/5 DA ZZ Non-Standard

N4 = NEMA 4 N7 = NEMA 7

-14-

Page 15

Mark 9020 SerieS Sanitary Ball ValVeS

orDering schematic (con't)

MK9020/0514

Model

—

Size

Body Mat'l 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

—

9 & 10 Limit Switch

AA LS FMYB-5120-N4 to UT-0/3

AB LS FMYB-5120-N4 to UT-3.5/7 AC LS AMYB-5120-N7 to UT-0/3 AD LS AMYB-5120-N7 to UT-3.5/7

AE LS-AMYB-5120-N4 to Valve

AF LS AMYB-5120-N7 to Valve

0Z Non-Standard

11 & 12 Fail Position

NN Fail Position N/A (No "SR" Actuator)

01 Fail Closed 02 Fail Open

13 & 14 Positioner

AA Siemens 760P (3-15 psi), for UT-0/3 AB Siemens 760P (3-15 psi), for UT-3.5/7 AC Siemens 760E (4-20 mA), for UT-0/3 AD Siemens 760E (4-20 mA), for UT-3.5/7 AE Siemens 2-IQ (4-20 mA) for UT-0/3DA AF Siemens 2-IQ (4-20 mA) for UT-3.5/7DA AQ Siemens 2-IQ (4-20 mA), for UT-0/3SR AR Siemens 2-IQ (4-20 mA), for UT-3.5/7SR ZZ Non-Standard

15 Misc. Features

1 2-Bug Screen 1/8" SST 2 2-Speed Control 1/8" (4-Way) 3 SST Tube & Fittings F/Automation

4 AFR 4Z030A to UT-0-2.5 SST Z Non-Standard

Steriﬂow, a division of Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Steriﬂow Valve reserves the right to make revisions to its product, speciﬁcations, literature and related information without notice. Please visit our website at www.steriﬂowvalve.com for the latest information on our products.