Steriflow Mark 901 User Manual

Page 1
Mark 901 Series
Cavity-Filled Three Piece Ball Valves
The Mark 901 Series is a sanitary ball valve
Features
• In sizes from 1/2" (DN15) through 4" (DN100) with a true bore design, to provide unobstructed ow and better drainage
• Pressure ratings up to 1000 psi (69 bar) for 1/2" - 2" and 800 psi (44 bar) for 2-1/2" - 4"
• PTFE cavity ller seats
• Internal nish 20 Ra
• Lockable handle prevents accidental opening or
closing of valve
• ISO 5211 actuator mounting ange
• Designed for simple maintenance with in-line
repairable feature
• Anti-blowout stem
• Live-loaded stem seal – no threads in packing
chamber
• No sharp internal llet radius – for smooth nish
• Tri-clamp or tube weld ends
• Available as manual or actuated (pneumatic/
electric) valve
IndustrIes and applIcatIons
The Mark 901 is designed for applications in the following industries and applications:
• Healthcare/Cosmetics
• Pharmaceutical, Bio-Pharmaceutical
- Clean Steam
- Process Gases (N
- Clean Dry Air and Gas
• Food & Beverage
• Specialty Chemical
• Viscous Media
, CO2)
2
MaterIal and FInIsh specIFIcatIons
• Body/End Connections/Ball: ASTM A351 CF3M 316L SS
• Stem: ASTM A276 316 SS
• External Hardware: AISI 304 SS
• Cavity lled Seat/Packing/Thrust Washer/
Gasket: PFTE TF1641 (FDA and USP Class VI approved resin)
• Wetted Surface Finish: ASME BPE SF1 (20 Ra µin (0,5 Ra µm) mechanical polish)
Steriflow by Jordan Valve
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f) sterifl[email protected] • www.steriflowvalve.com
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ØD2
Mark 901 SerieS Cavity-Filled Ball valveS
MaterIal specIFIcatIons
Handle for 4" valve
Ød
12 18
14 15
6
13
17
16
8
7
4
L
ØD1
L1
Ød
L1
ValVe naMe plate ratIng
Size,
NPS
Body Pressure
Rating
1/2" 1000 500 1000 3/4" 1000 500 1000
1" 1000 500 1000
1-1/2" 1000 500 1000
2" 1000 450 750
2-1/2" 800 400 50
3" 800 350 625 4" 800 300 600
1
Clamp end name plate pressure rating is based on Tri-Clover A13MHM
Tri-Clamp (hinged 2-segment clamp with wing nut)
2
Tube end name plate pressure rating is the lesser of the body rating or the tube end rating calculated with ANSI B31.3 using Sy-20ksi Y=0.4 and E=0.8
Valve Name Plate Pressure
Rating, PSI
Clamp End
1
Tube End
1
pressure – teMperature chart
-18 38 93 149 204
1100
1000
900
800
700
600
500
400
Pressure, psi
300
200
100
0
0 100 200 300 400
Temperature, °C
1/2"-2"
2-1/2"-4"
Graph shows body center rating. Clamp ttings or tube ends may reduce rating
Temperature, °F
76
69
62
55
48
41
35
28
21
14
7
0
Pressure, bar
DIN3337 ISO5211
G
101131529
No. Part Material Qty
1 Body ASTM-A351-CF3M 1 2 Cap ASTM-A351-CF3M 2
3 Ball ASTM-A351-CF3M 1 4 Seat PTFE / TF 1641 2 5 Gasket PTFE / TF 1641 2 6 Stem ASTM A276 316 1 7 Thrust Washer PTFE / TF 1641 1 8 Stem Packing PTFE / TF 1641 1
9 Bolt AISI 304 4 10 Hex Nut AISI 304 4 11 Bolt Washer AISI 304 4
12 Bevel Washer AISI 304 2 13 Nut AISI 304 1 14 Nut AISI 304 1 15 Handle AISI 304 1 16 Handle Cover Vinyl 1 17 Lock Device AISI 304 1 18 Stop Pin AISI 304 1
technIcal specIFIcatIons
Oper.
Size
Torque
Cv (Kv)
in-lbs (Nm)
1/2" 80 (9,1) 9 (7,7) 1.6 (0,72) 1.54 (0,70) 3/4" 85 (9,6) 26 (22,4) 2.0 (0,90) 1.90 (0,86)
1" 100 (11,3) 61 (52,5) 2.7 (1,2) 2.6 (1,2)
1-1/2" 250 (28) 193 (166) 5.8 (2,6) 5.6 (2,6)
2" 350 (40) 432 (372) 8 (4) 8 (4)
2-1/2" 600 (68) 728 (626) 18 (8) 17 (8)
3" 860 (97) 1125 (968) 25 (11) 25 (11) 4" 990 (112) 1986 (1708) 46 (21) 46 (21)
-2-
Weight Lb (Kg)
Clamp End BWE
ØF
B
A
Page 3
Mark 901 SerieS Cavity-Filled Ball valveS
dIMensIons
H
H
C
K
• Tri-Clamp / Butt Weld Ends Dimensions, inches
Size ISO-5211 H C L K A B
ØF
1/2" F03 5.6 2.64 3.50 1.22 0.39 0.91 1.417 0.35 3/4" F03 5.6 2.81 4.00 1.40 0.39 0.91 1.417 0.35
1" F04 6.3 3.19 4.50 1.42 0.42 1.05 1.654 0.43
1-1/2" F05 7.4 4.04 5.51 1.87 0.47 1.10 1.968 0.55
2" F05 7.4 4.35 6.14 2.19 0.47 1.10 1.968 0.55
2-1/2" F07 12.2 5.79 7.76 3.10 0.56 1.42 2.756 0.67
3" F07 12.2 6.16 9.02 3.47 0.56 1.42 2.756 0.67 4" F10 15.8 6.46 9.57 4.25 0.67 1.77 4.016 0.87
• Tri-Clamp / Butt Weld Ends Dimensions, metric
Size ISO-5211 H C L K A B
ØF
DN15 F03 143 67 89 31 10 23 36 9 DN20 F03 143 71,5 101 35,5 10 23 36 9 DN25 F04 160 81 114 36 10,7 26,7 42 11 DN40 F05 187 102,5 140 47,5 12 28 50 14 DN50 F05 187 110,5 156 55,5 12 28 50 14 DN65 F07 310 147 197 78,8 14,2 36 70 17 DN80 F07 310 156,5 229 88,2 14,2 36 70 17
DN100 F10 400 164 243 108 17 45 102 22
C
K
G
G
• Tube End Dimensions, inches • Tube End Dimensions, metric
Size d D2 L1
1/2" 0.374 0.500 1.29 3/4" 0.622 0.752 1.44
1" 0.874 1.000 1.58
1-1/2" 1.378 1.504 1.72
2" 1.874 2.000 1.80
2-1/2" 2.374 2.500 2.20
3" 2.874 3.000 2.54 4" 3.835 4.000 2.39
Size d D2 L1
DN15 9,5 12,7 32,8 DN20 15,8 19,1 36,5 DN25 22,2 25,4 40,0 DN40 35,0 38,2 43,5 DN50 47,6 50,8 45,8 DN65 60,3 63,4 56,0 DN80 73,0 76,2 64,5
DN100 97,4 101,6 60,6
• Clamp End Dimensions, inches • Clamp End Dimensions, metric
Size d D1 L1
1/2" 0.374 1.00 1.29 3/4" 0.622 1.00 1.44
1" 0.874 1.98 1.58
1-1/2" 1.378 1.98 1.72
2" 1.874 2.52 1.80
2-1/2" 2.374 3.05 2.20
3" 2.874 3.58 2.54 4" 3.835 4.68 2.39
-3-
Size d D1 L1
DN15 9,5 25,40 32,8 DN20 15,8 25,40 36,5 DN25 22,2 50,29 40,0 DN40 35,0 50,29 43,5 DN50 47,6 64,01 45,8 DN65 60,3 77,47 56,0 DN80 73,0 90,93 64,5
DN100 97,4 118,9 60,6
Page 4
Mark 901 SerieS Cavity-Filled Ball valveS
orderIng scheMatIc
MK901/0714
Model
—
901HN Hand Operated 901DA Double Acting Pneumatic Actuator 901SR Spring Return Pneumatic Actuator
901MO Motor Operated
050 1/2" (DN15) 075 3/4" (DN20) 100 1" (DN25) 150 1-1/2" (DN40) 200 2" (DN50) 250 2-1/2" (DN65) 300 3" (DN80) 400 4" (DN100)
6L A351 CF3M 316L
1 End Connections
C PTFE Cavity Filler Z Non-Standard
2 End Features
A Tri-Clamp / SF1 B Extended Tube End / SF1 C Tri-Clamp x Extended Tube End / SF1
H Extended Tube x Tri-Clamp / SF1
Z Non-Standard
3 & 4 Operation
HL Lever (Standard) P1 UT-0A-DA STD P2 UT-0-DA STD P3 UT-1-DA STD P4 UT-2-DA STD P5 UT-2.5-DA STD P6 UT-3-DA STD P7 UT-3.5-DA STD P8 UT-4-DA STD PF UT-4.5-DA STD P9 UT-5-DA STD S1 UT-0-SR STD S2 UT-1-SR STD S3 UT-2-SR STD S4 UT-2.5-SR STD S5 UT-3-SR STD S6 UT-3.5-SR STD S7 UT-4-SR STD SF UT-4.5-SR STD S8 UT-5-SR STD NN None ZZ Non-Standard
Size
Model Number
Size
Body Material
Body Mat'l 1 2 3 4 5 6
—
5 & 6 Actuator Pressure
40 40 psi 60 60 psi 80 80 psi
NN N/A (no pneumatic actuator)
ZZ Non-Standard
7 & 8 Solenoid Feature
1A 110 VAC Motor MO 3A 3W 8551-120VAC N4 UT-0/5 SR
3C 3W EF8551-120VAC N7 UT-0/5 SR
3J 3W 8317G35-120VVAC N4 UT-0/2.5 SR 3M 3W 8321G1-120VAC N4 UT-3/5 SR 3Q 3W EF8317G35-120VAC N7 UT-0/2.5 SR
3R 3W EF8321G1-120VAC N7 UT-3/5 SR
4A 4W 8551-120VAC N4 UT-0A DA 4B 4W 8551-120VAC N4 UT-0/5 DA
4D 4W EF8551-120VAC N7 UT-0A DA
4E 4W EF8551-120VAC N7 UT-0/5 DA ZZ Non-Standard
9 & 10 Limit Switch
AA LS FMYB-5120-N4 to UT-0/3 AB LS FMYB-5120-N4 to UT-3.5/7 AC LS AMYB-5120-N7 to UT-0/3 AD LS AMYB-5120-N7 to UT-3.5/7 AE LS AMYB-5120-N4 to Valve AF LS-AMYB-5120-N7 to Valve
0Z Non-Standard
11 & 12 Fail Position
NN Fail Position N/A (No "SR" Actuator)
01 Fail Closed 02 Fail Open
13 & 14 Positioner
AA Siemens 760P (3-15 psi), for UT-0/3 AB Siemens 760P (3-15 psi), for UT-3.5/7 AC Siemens 760E (4-20 mA), for UT-0/3 AD Siemens 760E (4-20 mA), for UT-3.5/7 AE Siemens 2-IQ (4-20 mA), for UT-0/3 DA AF Siemens 2-IQ (4-20 mA), for UT-3.5/7 DA
AQ Siemens 2-IQ (4-20 mA), for UT-0/3 SR
AR Siemens 2-IQ (4-20 mA), for UT-3.5/7 SR
ZZ Non-Standard
15 Miscellaneous Features
1 2-Bug Screen 1/8" SST 2 2-Speed Control 1/8" (4-Way) 3 SST Tube & Fittings F/Automation 4 AFR 4Z030A to UT-0.2 SST Z Non-standard
Actuator
Type
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