Steriflow JSB User Manual

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3L/T-2R/S33 Series

CRN Registration Number Available

JSB Series

Back Pressure Regulating Valves for Bio-Pharma Gas Applications

J-Pure is the rst fully drainable high purity gas back pressure regulator designed and built specically for hygienic, ASME BPE gas applications.

Traditionally, regulator manufacturers adapted their industrial gas regulators for use in biopharm by simply changing the construction materials and surface nish. Not so with the J-Pure Series Model JSB.

• It's been designed specically to eliminate all threaded connections and contaminant traps below the diaphragm.

• It is completely drainable out the inlet and outlet (an industry rst in compact hygienic regulator design), and compatible with CIP and SIP practices.

• The simple trim design facilitates quick trim change out and cleaning without valve removal or complete disassembly.

The durable valve body and metal trim components are machined from ASTM A479 316L SST barstock and nished to ASME BPE SF5 (20Ra micro-inch (0,5 Ra μm), electropolished) standard. The valve is outtted with the rugged Jorlon diaphragm and Teon or PEEK seats, all FDA approved, USP Class VI compliant materials. These materials of construction enable the JSB to withstand the rigors of continuous SIP and CIP processes if required.

Features

• Fully drainable with no threaded connections, or contaminant traps below the diaphragm

• In-line removable seat and trim signicantly reduce maintenance time

• Barstock construction guarantees material integrity and surface nish

• High ow rate coupled with high rangeability reduces need for reduced trim sizes

• Minimized internal volume

• Proprietary Jorlon diaphragm material provides exception-

ally long life and CIP/SIP capability, and FDA and USP Class VI compliance

• Soft seat material for ANSI Class VI shutoff

Documentation

The following documentation is shipped with each order:

• Steriow Unicert

— Traceable Material Heat Number for body and ferrules — Certicate of Compliance to FDA and USP Class VI — Certicate of Surface Finish

• Final Test Reports and Certicate of Origin, O2 cleaning, etc., available upon request at time of quote, or order

• ASME BPE SF5 (20 Ra μin , electropolished) – standard for all external and wetted metal parts

• Other nishes optional

• O2 cleaning - optional

Typically used in Biopharm or parenteral installations for modulating pressure relief during lling, or other back pressure applications. Ideal for clean gases typically found in bio-pharmaceutical, pharmaceutical and food & beverage processes including:

• Clean hygienic air

• Nitrogen

• Carbon Dioxide

• Argon

• Oxygen Sparge

• Custom purge or blanket gas

• Post SIP drying

surFace Finish

applications

Sanitary Valves JSB Series Back Pressure Valves

Steriﬂow by Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

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JSB SerieS Bio-Pharma GaS Back PreSSure reGulatinG ValVe

speciFications

Sizes: 1/2" (DN15) & 3/4" (DN20) Ends: Clamp, Weld-stub or NPT ends Soft Seat Materials for ANSI Class VI Shut-Off:

• PTFE to +252°F (122°C) continuous or 275°F (135°C) intermittent [not to exceed 15 min. in a one hour

period] FDA, USP Class VI

• PEEK to +350°F (176,7°C) FDA, USP Class VI

Body Material: 316L SST Diaphragm Material: PTFE-based Jorlon; FDA, USP

Class VI

Maximum Inlet Pressure: 150 psig (10,5 bar) Spring Ranges: 8–40 psi (0,06–2,8 bar); 35–60 psi

(2,4–4,1 bar); 50–125 psi (3,4–8,6 bar)

options

Flow Characteristics:

• High Flow: Trim Cv 0.8; Cv for relief valve sizing is 1.9

• Low Flow: Trim Cv 0.5; Cv for relief valve sizing is 0.6

Surface Finish: ASME BPE SF5, 20 Ra μin

(0,5 Ra μm) electropolish as standard.

Options:

• Panel Mounting

• Captured Vent

• Inlet-Outlet Gauge

Panel Mount Option Captured Vent Option (1/8" NPT)

option DeFinition

Captured Vent

The captured vent design is for maximum safety for the user when handling toxic or hazardous media. It features a 1/8" FNPT port located on the spring housing. The user can easily tube this vent to a safe location.

Panel Mount

The panel mount feature requires a panel cut out of 1-1/2" allowing insertion of the threaded spring housing, and a panel mount ring to secure the regulator against the panel.

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JSB SerieS Bio-Pharma GaS Back PreSSure reGulatinG ValVe

Autoclavable Anodized Aluminum Knob available as cataloged option

SST spring chamber suitable for washdown

Features & BeneFits

Fine thread pitch for precision setpoint adjustments

Guiding done above the wetted process

ASME BPE SF5, 20 Ra μin (0,5 Ra μm) electropolish standard

No cracks, crevices or threads below diaphragm

Metal trim components 100% 316L

To select a valve with the proper Cv:

1. Convert pressure and ow units to those shown on graph.

2. Select the graph below with a ow range (x axis) that encompasses the minimum and maximum ows of your installation, and with an appropriate outlet regulated pressure range (y axis). Note: Your max ow cannot exceed either of the graphs, nor can your desired set point be below 4 psi, or above 125 psi. Note also that the maximum inlet pressure allowed is 150 psig.

3. Plot your desired set point on the graph you chose above, at the ow rate you expect that set point.

4. Pick an outlet pressure spring range ow curve that contains your set point. Eg. 50 - 125 psi, 35-60 psi, etc.

5. Draw a curve with the same slope as #4 above parallel to the spring range ow curve you have chosen through your plotted set point. That curve approximates the ow of your valve under operating conditions.

6. Note that you may also use the SFCV sizing program for Globe style valves to calculate approximate ow or Cv.

FDA/USP Class VI seat and seal material for ANSI Class VI shutoff

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Jorlon Diaphragm FDA/USP Class VI approved – unsurpassed life

Optimized minimal internal volume

Sanitary clamp connections

First compact gas regulator fully drainable in both vertical and horizontal installation

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JSB SerieS Bio-Pharma GaS Back PreSSure reGulatinG ValVe

JsB perFormance 0.5 cv

140

120

100

trim Flow Graphs

50-125 psi

Regulated Pressure (psi)

0 200

400 600 800 1000 1200 1400 1600 1800 2000 2200

JsB perFormance 0.8 cv

140

120

35-60 psi

8-40 psi

Flow (SCFM)

50-125 psi

100

Regulated Pressure (psi)

400 800 1200 1600 2000 2400 2800

35-60 psi

8-40 psi

Flow (SCFM)

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JSB SerieS Bio-Pharma GaS Back PreSSure reGulatinG ValVe

Flow conFiGurations

inlet gage outlet gage

A B D E

outlet inlet outlet inlet outlet inlet outlet inlet

outlet gage inlet gage

* Gage ports are 1/4" FNPT (consult factory for required alternative)

Dimensions, in. (mm)

5.21 (132,2)*

* Add 0.75" (19,1) for easy removal

0.615 (15,6)

3.31

(84,1)

sample speciFications

Stainless Steel back pressure regulator shall be made from ASTM A479 barstock material, which includes body and all wetted metal parts, and shall have SF5, 20 Ra μin (0,5 Ra μm) electropolish nish as standard. Regulator shall be fully drainable out the inlet and outlet when installed with spring housing 90° to ground. Regulator shall be activated by an FDA approved, USP Class VI certied Jorlon diaphragm, stem shall be completely guided above the wet so as not to generate metal particulate. Regulator shall be free of exposed threads and any cracks or crevices within wetted process area. Regulator shall have trim that can be replaced inline by simply unthreading the bonnet and replacing the one piece, diaphragm and trim set. Trim set must be either FDA and USP Class VI approved Teon, or PEEK.

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JSB/0614

JSB SerieS hiGh Purity Bio-Pharma GaS Back PreSSure reGulatinG ValVe

orDerinG schematic

Model Size Material 1 & 2 3 & 4 5 & 6 7 & 8 9 & 10 11 & 12 13 & 14 15 16 17

JSB — 50 — 6L

Model

JSB High Purity Gas Back Pressure Reducing

Size

050 1/2" 075 3/4"

Material

6L Stainless Steel 316L

1 & 2 Body Feature

End Connection Port Conguration

C Tri-Clamp 20 Ra EP A Port "A"

P FNPT 20 Ra EP B Port "B" T BWE 20 Ra EP D Port "D"

E Port "E"

ZZ Non-Standard

3 & 4 Trim

1S 0.8 Cv 2S 0.5 Cv ZZ Non-Standard

5 & 6 Seat Material

TF PTFE PK Peek ZZ Non-Standard

7 & 8 Range Spring/Outlet Pressure

08 8 - 40 PSI 35 35 - 60 PSI 50 50 - 125 PSI

ZZ Non-Standard

9 & 10 Diaphragm Material

JL Jorlon

ZZ Non-Standard

11 & 12 Actuator

SK Standard Actuator

Standard Actuator / Autoclavable

Anod. Aluminum Knob

PM Panel Mount CV Captured Vent

TP Tamper Proof ZZ Non-Standard

13 & 14 Inlet Gauge*

ØB ØC ØD ØE

ØF

ØN

0 - 30 PSIG/Bar (Dual)

0 - 60 PSIG/Bar (Dual) 0 - 100 PSIG/Bar (Dual) 0 - 160 PSIG/Bar (Dual) 0 - 200 PSIG/Bar (Dual)

None

ZZ Non-Standard

* Gauges are Oil Free and O2 clean as standard.

15 Outlet Gauge*

B C

D E

0 - 30 PSIG/Bar (Dual)

0 - 60 PSIG/Bar (Dual) 0 - 100 PSIG/Bar (Dual)

0-160 PSIG/Bar (Dual)

None

ZZ Non-Standard

* Gauges are Oil Free and O2 clean as standard.

16 SEP Compliance

0 G Z

None Required

SEP Compliant

Non-Standard

17 Accessories

0 S X Z

None Required

Clean For Oil Free*

Clean for Oxygen*

Non-Standard

Steriﬂow, a division of Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f) steriﬂ[email protected] • www.steriﬂowvalve.com

Steriﬂow Valve reserves the right to make revisions to its product, speciﬁcations, literature and related information without notice. Please visit our website at www.steriﬂowvalve.com for the latest information on our products.