Stearns 1-056-200 Series Parts List

®

Spring-Set Disc Brakes

Parts List
for 1-056-200 Series (rev. C)

Manual Adjust Brakes

P/N 8-078-906-12

effective 05/02/14

For Installation and Service
Instructions refer to sheet part
number 8-078-905-60. Instructions
and parts list also available at

Tools required for installation and servicing:

3/8” hex wrench 5/16” nut driver
5/16” hex wrench 1/4” screwdriver
3/16” hex wrench 8” adjustable wrench

Typical Nameplate

IMPORTANT

Please read these instructions carefully
before installing, operating, or servicing
your Stearns Brake. Failure to comply
with these instructions could cause
injury to personnel and/or damage
to property if the brake is installed or
operated incorrectly. For definition of
limited warranty/liability, contact

Cudahy, WI

53110, [phone].

Caution

1. Installation and servicing must be
made in compliance with all local
safety codes including Occupational
Safety and Health Act (OSHA). All
wiring and electrical connections must
comply with the National Electric
Code (NEC) and local electric codes
in effect.

2. Do not operate the brake in
atmospheres containing explosive
gases or dusts.

3. To prevent an electrical hazard,
disconnect power source before
working on the brake. If power
disconnect point is out of sight, lock

disconnect in the off position and tag

to prevent accidental application of
power.

4. Make certain power source conforms
to the requirements specified on the
brake nameplate.

5. Be careful when touching the
exterior of an operating brake. Allow
sufficient time for brake to cool before
disassembly. Surfaces may be hot
enough to be painful or cause injury.

6. Do not operate brake with housing
removed. All moving parts should be
guarded.

7. Installation and servicing should be
performed only by qualified personnel
familiar with the construction and
operation of the brake.

8. For proper performance and
operation, only genuine Stearns
parts should be used for repairs and
replacements.

9. After usage, the brake interior will
contain burnt and degraded friction
material dust. This dust must be
removed before servicing or adjusting
the brake.

DO NOT BLOW OFF DUST using an air
hose. It is important to avoid dispersing
dust into the air or inhaling it, as this may
be dangerous to your health.

a) Wear a filtered mask or a respirator

while removing dust from the inside of
a brake.

b) Use a vacuum cleaner or a soft brush

to remove dust from the brake. When
brushing, avoid causing the dust to
become airborne. Collect the dust in
a container, such as a bag, which can
be sealed off.

1

Information required when ordering replacement parts:

• Give Part Number of parts or kits needed, Brake Model Number,
and Brake Serial Number. The Brake Model and Serial Number
may identify special brakes not covered by this parts list

• When ordering hubs, specify shaft diameter (hub bore) and keyway.

Solenoid and
Coil Assembly

• Enclosure is specified as follows:

NEMA 2 (formerly referred to as standard)
NEMA 4 (formerly referred to as DTWP dust-tight waterproof)
NEMA 4X (formerly referred to as BISSC washdown)

A (NEMA 4 and 4X)
AA

4

3 (3A & 3B)

16

2

Support Plate
Assembly

A (NEMA 4
and 4X

A

AA

Torque (lb-ft) 3 6 10 15 20 and 25

NEMA Enclosure 2 4 4X 2 4 4X 2 4 4X 2 4 4X 2 4 4X

TABLE 1

Components of Standard AC or DC Brake

Item Description

A Hardware kit - NEMA 2 (all revisions)

Hardware kit - NEMA 4 (revision C)
Hardware kit - NEMA 4X (revision C)

AA Plug/Gasket kit

**Close couple

7 Housing & release knob kit ─ NEMA 2

Housing & release knob kit ─ NEMA 4
Housing & release knob kit ─ NEMA 4X

3

Stationary disc kit (1 disc universal,
3 disc horizontal)

3A

Stationary disc kit (2 disc universal)

3B

Stationary disc kit (3 disc universal)

Not

Vertical spring kit (3 disc)

Shown

4 Friction disc kit 5-66-8462-00 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3

DP Disc pack kit ─ 2 disc

Disc pack kit ─ 3 disc

16 Hub and set

screw assembly

2 Endplate

Seal assembly
Seal Assembly

─ NEMA 4
─ NEMA 4X
─ NEMA 4 3 disc
─ NEMA 4X 3 disc

5/8 bore
7/8 bore
1-1/8 bore

2 & 3 disc (NEMA 2)
2 & 3 disc (NEMA 4)
2 & 3 disc (NEMA 4X)

Brake Model

Number

Part Number 

5-66-1014-00
5-66-1019-00
5-66-1020-00

5-63-0532-00
5-63-0533-00
5-63-0534-00
5-63-0537-00

5-07-5040-00
5-07-5041-00
5-07-5043-00

5-66-8354-00

5-66-8355-00
5-66-8356-00

5-63-0525-00

5-66-8602-00
5-66-8603-00

5-16-5153-00-01B
5-16-5153-00-01D
5-16-5153-00-01E

8-002-582-01-30F

5-02-5044-00
5-02-5046-00

1-056-211-00

1-056-212-00

1-056-214-00

1-056-221-00

1-056-222-00

1-056-224-00

1-056-231-00

1-056-232-00

1-056-234-00

1-056-241-00

1-056-242-00

1-056-244-00

1

1

11 1 11 1 111 11 1

11 1 11 1 111 11 1

1
1
1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1
1
1

1

1

1

1

1

1
1
1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

& -261-00

1-056-251-00

1

1

31313

111

111

1
1
1

1

** Close coupled brakes are identified by an 8 in the 8th digit. Example: 1-056-XXX-8X.

& -262-00

& -264-00

1-056-252-00

1-056-254-00

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2