State G-42-S User Manual

Page 1
Revised March 2011
©2011 State Industries
Page 2
PUMP
TA N KS
PUMP MATE
PRE-PRESSURIZED DIAPHRAGM OPERATION 5-YEAR LIMITED WARRANTY
State Industries Pump Mate tanks are designed for installa­tion flexibility and years of trouble-free service. Smooth, dependable diaphragm design and operation provides precise control of system operation cycles. Free-standing and in-line vertical tanks are available, as well as horizontal tanks with universal pump mounting bracket. Every State Pump Mate tank is made in the U.S.A.
Higher Drawdown Than Competition!
Convenient Air Charge Valve.
Butyl Diaphragm ensures
permanent separation of air
and water. Steel retaining
ring “seals” diaphragm
directly to tank shell.
The industry's most popular “standard” tank sizes are 44-gallon. Pump Mate offers 52-gallon tanks in the same price range. So, a 52-gallon Pump Mate delivers 12% higher drawdown than the industry standard. A 52-gallon Pump Mate delivers 18% higher drawdown than standard!
In-Line Tanks
SPMDI Series tanks, available in 2, 4.6,
7.3 and 14-gallon sizes, are designed to be supported by system piping (See Typical Installations, page 4).
2-coat polymer water-side
lining, bonded to shell,
proven protection
against rust.
Rotating corrosion-resistant base
assures stability. Rotates for
easy alignment to connection.
Slotted and notched for proper
airflow, reduced condensation.
PRE-PRESSURIZED PUMP TANK OPERATION CYCLES
38 PSI
50 PSI
28 PSI
40 PSI
Start-up Cycle*
Diaphragm is pressed against the bottom of the chamber.
* Based on 30-50 PSI operating system.
2
Fill Cycle*
Water is pumped into the reser­voir, which forces the diaphragm upward into the air chamber.
Hold Cycle*
Pump-cutoff pressure is attained. Diaphragm reaches its uppermost position. Reservoir is now filled to its rated capacity.
Delivery Cycle*
Pump remains shut off while air pressure in top chamber forces diaphragm downward, delivering water to syste m.
Page 3
PUMP
TA N KS
PUMP MATE
PRE-PRESSURIZED DIMENSIONS AND WEIGHTS
Dimensions in Inches
SPMD Series Free Standing
SPMDI Series In-Line
SPMDH Series Horizontal
Model Number
SPMD-14 SPMD-20 SPMD-31 SPMD-36S SPMD-52 SPMD-86 SPMD-96 SPMD-119 SPMDI-2 SPMDI-5 SPMDI-7 SPMDH-7 SPMDH-14 SPMDH-20
Vol um e
(Gallons)
14.0
20.0
31.0
36.0
52.0 86 59
96.0
119.5
2.0
4.6
7. 3
7. 3
14.0
20.0
“A”
Overall
Height
243⁄ 323⁄ 451⁄ 325⁄ 385⁄
633⁄
611⁄
103⁄
143⁄
211⁄ 127⁄ 173⁄ 173⁄
4
4
2
8
8
8
4
16
4
16
8
8
8
“B” To
Center of
Water Inlet
21⁄ 21⁄ 21⁄ 21⁄ 21⁄ 21⁄ 21⁄ 21⁄
— — —
211⁄ 213⁄ 271⁄
SPMD-14, SPMD-20, SPMD-36S connection 1" Female. SPMD-52, SPMD-86, SPMD-96, SPMD-119 connection 1-1⁄4" Female. SPMDI connection3⁄4" Male. • SPMDI-14 1" male. SPMDH-7 connection3⁄4" Male. * SPMDH-14, SPMDH-20 connection 1" Male.
4
4
4
4
4
4
4
4
16
4
8
Diameter
153⁄ 153⁄ 153⁄
233⁄ 233⁄ 233⁄
81⁄
153⁄8251⁄ 153⁄
Weight
“C”
(Lbs.)
8
8
8
20
8
105
8
8
26 160
4
11 9 11 12 11
8
25 30 40 45 77
111
5
16
2
30
3
Page 4
PUMP TANK SIZING
PUMP
TANKS
Free-Standing
Chart 1- PMD Series Free-Standing Tank Selection Chart
Selection Charts
The charts below allow you to easily select the right free-standing tank for stan­dard size pumps between 2-1/2 and 30 gallons in capacity and for 20-40 PSI, 30-50 PSI and 40-60 PSI pressure ranges. Minimum run times shown (from start-up) are 1 minute, 1­1/2 minutes and 2 min­utes. For example, for a sys­tem that delivers 10 gpm at 30-50 PSI, with a mini­mumruntimeof1 minute, Chart 1 indicates that the proper tank is the SPMD-36S.
If proper tank selection can-
Pump
GPM
1
2.5 SPMD-14 SPMD-14 SPMD-14 SPMD-14 SPMD-14 SPMD-20 SPMD-14 SPMD-20 SPMD-20 5 SPMD-14 SPMD-20 SPMD-36S SPMD-20 SPMD-36S SPMD-36S SPMD-20 SPMD-36S SPMD-52 7 SPMD-20 SPMD-36S SPMD-52 SPMD-36S SPMD-36S SPMD-52 SPMD-36S SPMD-52 SPMD-86
10 SPMD-36S SPMD-52 SPMD-86 SPMD-36S SPMD-52 SPMD-86 SPMD-52 SPMD-86 SPMD-86 12 SPMD-36S SPMD-52 SPMD-86 SPMD-52 SPMD-86 SPMD-86 SPMD-52 SPMD-86 SPMD-96 15 SPMD-52 SPMD-86 SPMD-86 SPMD-52 SPMD-86 SPMD-119 SPMD-86 SPMD-96 SPMD-119 20 SPMD-86 SPMD-86 SPMD-119 SPMD-86 SPMD-119 [2]SPMD-86 SPMD-86 SPMD-119 [2]SPMD-86 25 SPMD-86 SPMD-119 [2]SPMD-86 SPMD-86 [2]SPMD-86 [2]SPMD-86 SPMD-96 [2]SPMD-86 [2]SPMD-96 30 SPMD-86 [2]SPMD-86 [2]SPMD-86 SPMD-119 [2]SPMD-86 [2]SPMD-119 SPMD-119 [2]SPMD-96 [2]SPMD-119
Chart 2- Drawdown Volume Multiplier (Approximate)
Pump Shut-Off Pressure
10 20 30 40 50 60 70 80
Psi
20 0.26 30 0.41 0.22 40 0.37 0.18 50 0.46 0.31 0.15 60 0.40 0.27 0.13 70 0.47 0.35 0.24 0.12
not be made using Chart 1, follow this procedure .
First find the “drawdown multiplier” by matching the pump start-up and shut-off pressures on Chart 2. For example, the multiplier for a 30-50 PSI pressure range is .31. Next, insert the pump GPM capacity and desired minimum run time into this formula:
PUMP GPM x Min. Run Time Multiplier
To assume dependable Drawdown Volumes, and in keeping with present industry practice, Drawdowns are based on Boyles Law.
For example, using a 10 GPM pump, a one-minute minimum run time, and a 30-50 PSI pressure range, the formula is as follows:
10 x 1
.31
32.25 Minimum Tank Volume
=
Then, using Chart 3, select the tank that has a mini­mum volume that meets or exceeds your minimum volume requirement, and supplies adequate draw­down at the required pressure range. Minimum draw­down equals Pump GPM x Minimum Run Time. Therefore, in the above example, select the SPMD­36S 36-gallon tank. It provides adequate drawdown at 30-50 PSI.
Minimum Tank
=
Volume Required
System Pressure Ranges-PSI
20-40
1-1/2
Minimum Run Times (Minutes)
2 1
30-50 40-60
1-1/2
2 1
1-1/2
Chart 3- Drawdown in Gallons
Pump Start-Up Pressure-PSI
Model No.
SPMDI-2 2.0 0.7 0.6 — SPMDI-5 4.6 1.7 1.4 — SPMDI-7 7.3 2.7 2.3 — SPMD-14 14.0 5.2 4.3 3.8
SPMD-20 20.0 7.4 6.2 5.4
SPMD-31 31 11.4 9.6 8.4
SPMD-36S 36.0 13.3 11.2 9.7
SPMD-52 52.0 19.2 16.1 14.0
11.012.023.024.008
SPMD-86 86.0 31.8 26.7 23.2 SPMD-96 96.0 35.5 29.8 25.9
01.091.092.083.084.009 SPMD-119 119.5 44.2 37.0 32.3
71.062.053.044.0001
Vol . i n
Gallons
20-40 30-50 40-60
Rule of Thumb Sys tem Sizing
The following water requirements figures are based on averages accepted by the industry. They represent typical household and farm animal water use requirements. Generally speaking, a reliable daily average water requirement is 100 gallons per day per person.
Average home water requirements based on Average daily farm animal requirements
Gallons/Day
Horse, Mule, Steer 12
Cow-Dry 15
Cow-Milking 35
Hog 4
Sheep 2
Chicken/100 6
Turkey/100 20
Average household water requirements (GPM) using industry-accepted 7-minute peak demand cycle
No. of
Bathrooms
1 Sink, Toilet, Lavatory Tub/Shower 7
2
11⁄
Same as Above but with Automatic Washer 10
2
2-21⁄
Same as Above but with Automatic Dishwasher 14
3-4 Same as Above 17
industry-accepted 7-minute peak demand cycle
Unit
Kitchen sink 5 3 Toilet 4 5 Lavatory 4 2 Tub or Shower 5 35 Auto Wash Machine 5 35 Dishwasher 2 14 Garden Hose (1⁄2") 3 Lawn Sprinkler 3-7 Water Softener 7
Type of Water Using Fixtures Installed
Flow Rate
GPM
Requirement
Gallons
Depends upon
{
cycle time
GPM
Required
2
4
Page 5
PUMP
TANKS
TYPICAL INSTALLATIONS
F or multiple installations, manifold size is critical. If you have questions about sizes call our Technical Engineering Services Department at 1-800-36 5-002 4.
Free-Standing Series*
The standard installation, utilizing front entry, with gauge, relief valve and pressure switch installed in
front
of tank.
Free-Standing Series With Pump Mounted On Tank*
The pump can be mounted on tank using a universal mounting base. The pump and base can be strapped to the tank in the horizontal position, or mounted to the tank in a vertical position.
In-Line Series*
The In-Line Series is designed to be supported by system piping, either directly above the pump, or in a convenient place in the piping system as close to the pump as possible.
Universal Mounting Bracket
Standard on SPMDH models.
* When pump and tank are in different locations, the pressure switch should be at the tank location.Orcompensating adjustment must be made for pressure loss due to head of water, i.e., one PSI for every two feet of elevation.
5
Page 6
NEPTUNE
GLASSLINED
Rolled Steel Construction Fused Glasslining Maximum working pressure 100 PSIG 3-Year limited warranty
PUMP
TANKS
“Glasslining,” a porcelain protective coating to a steel tank interior, is the plumbing industry’s most time-tested system protec­tion. State Neptune Glasslined Pump Tanks feature rolled-steel construction. State Water Heaters is one of the world’s largest produc­ers of glasslined tanks, and every Neptune Tank is made in the U.S.A.
Other Neptune features include a 1-1/4" NPT spud on top for motor mount or reten­tion tank connections, a 1/4" switch or gauge tapping on the air side of the tank, and full-size 1-1/4" connections at all needed locations.
G Series Glasslined Pump Tanks
Model
Number
G-42-T 42 51-1/4 26 16 12 3 6 77 G-42-S 42 35-7/8 17 20 8 3 6 79 G-82 82 62-1/4 33 20 12 3 6 120 G-120 120 63 33 24 12 3 6 160 G-220 220 62 33 36 12 3 6 640
1-1/4" NPT Spud in head for alternate motor mount or retention tank connection. All tapping 1-1/4" Water Connections. 1/4 " pressure switch tapping on all models.
Volume
(Gallons)
A B C D E F
Dimensions in Inches
(Pounds)
Weight
A STANDARD RETENTION SYSTEM
Typical Installation of Retention Tank
With Chemical Feed Pump
Pump-type
Chlorinator
Chlorine
Suction Line
Water Pump
Chlorine Solution
Container
6
Pump
Delivery
Line
Page 7
NEPTUNE
GALVANIZED
Horizontal or Vertical Tanks
Maximum working pressure 75 PSIG
NSF Certified
1-Year limited warranty
Sizes 12 to 120 Gallons - Free Standing
Model
Number
Z-1 2 12 26-1⁄2 24 12 5 13 27 Z-21 21 27 24 16 5 13 45 Z-32 32 38 3⁄4 36 16 8 17 52 ZT-42 42 51 48 16 12 26 71 ZS-42 42 33 3⁄4 30 20 8 17 71 Z-8 2 82 63 60 20 12 33 114 Z-1 20 120 64 1⁄2 60 24 12 33 154
Volume
(Gallons)
A B C D E
Dimensions in Inches
(Pounds)
Weight
PUMP
TANKS
Fre e
Standing
30-Gallon - Horizontal
Model
Volume
Number
(Gallons)
Z-30 H 30 16 29-1/2 34-1/2 5-1/4 14 1 3/8 65
A B C E F
Dimensions in Inches
G H
(Pounds)
Sizes 220 to 900 Gallons - Galvanized
Model
Number
Z-220 220 78 66 30 6 32 6 2-1/2 2 2 303
Z-31 5 315 79-1/2 66 36 6 32 7 2-1/2 2 2 416
Z-4 80 480 87 72 42 6 32 7-1 /2 2-1/2 2 3 640
Volume
(Gallons)
Models: ZU-525, ZU-900
A B C D E
Dimensions in Inches
G J K L
Model
Number
ZU-525 525 128 114 36 6 56 2-1/2 2-1/2 4 2" NPT 685
ZU-900 900 159 144 42 14 77 4 4 9 3" NPT 1040
1" NPT Spud in head for alternate motor mount or retention tank connection. All tapping 1-1⁄4" Water Connections. 1⁄4" pressure switch tapping on all models.
Volume
(Gallons)
A B C D E
(Pounds)
Weight
Weight
Dimensions in Inches
F G H J
Horizontal
Models: Z-220, Z-315, Z-480
Weight
(Pounds)
7
Page 8
Revised March 2011
©2011 State Industries
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