Star Manufacturing HPD1, HPD1SHP, HPD1H Installation Manual

Star Manufacturing International Inc.
Installation
and Operating Instructions
Phone: (314) 781-2777 Fax: (314) 781-3636
2M-Z4671 Rev. G 4/24/07
HEATED PERISTALTIC DISPENSER
HPD1, HPD1H, HPD1P, HPD1HP
HPD2, HPD2H, HPD2P, HPD2HP
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SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure faster service.
Model No.
Serial No.
Voltage
Purchase Date
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777
The Star Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 807-9054 Local (314) 781-2777
Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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SPECIFICATIONS
HPD1, HPD1H, HPD1P, HPD1HP
Capacity: Two 6 pound bags (Two 2.7 KG Bags) Electrical: 120V, 60 hertz, single phase, 800 Watts; 7.10 amps 230V, 50/60 hertz, single phase, 800 Watts; 3.75 amps Cord: 6 ft. length Plug: 120V - NEMA 5-15P 230V - CEE7-7 Dimensions: 9 7/16" W x 20 7/16" D x 26 13/16" H (23.97 W x 51.91 D x 68.10 H cm) Net Weight: 36 lbs. (16.34 KG)
HPD2, HPD2H, HPD2P, HPD2HP Capacity: Four 6 pound bags (Four 2.7 KG Bags) Electrical: 120V, 60 hertz, single phase, 950 Watts; 9 amps 230V, 50/60 hertz, single phase, 950 Watts; 4.75 amps Cord: 6 ft. length Plug: 120V - NEMA 5-15P 230V - CEE7-7 Dimensions: 14 5/16" W x 20 7/16" D x 26 13/16" H (36.35 W x 51.91 D x 68.10 H cm) Net Weight: 50 lbs. (22.7 KG)
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CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
-IMPORTANT-
Read this manual completely before attempting installation.
INSTALLATION
This peristaltic dispenser is equipped for the voltage and wattage indicated on the nameplate mounted on the back of the unit, and is designed for use on alternating current (AC) only.
NOTE: The peristaltic dispenser should not be installed without the four-inch (10cm) legs provided with the machine. The legs screw into the nuts on the bottom of the dispenser.
4. Insert the new bag into tray making sure the fi tment rests on the block track and route the tube around the rollers.
(Note: Make sure tube is not twisted)
5. Place the end of the tube in the slot of the bottom bracket.
6. Slide the pump block towards the pump head.
7. Hook the tension spring onto the catch.
8. Route the tube through the hole in the tube cover leaving 1/2" of the tube below the cover.
9. Dispense a small amount of product to insure the tube is seated correctly, and the product is owing.
WARNING
DO NOT CONNECT TO DIRECT CURRENT (DC).
GENERAL OPERATING INSTRUCTIONS
This heated dispenser is designed to be used with a 9” x 18” (22.8 x 45.7cm) poly bag with a 1 inch (2.5cm) outlet fi tment. The peristaltic dispenser is designed to be used with 1/4 inch ID (.6cm) to 1/2 inch id. (1.3cm) tubing with 1/16 inch (.16cm) wall thickness.
The dispenser is designed with a preset non-adjustable thermostat. It is designed to maintain a product temperature of 155°F +/- 10°F, This is not to be confused with the thermometer temperature which will be different.
Loading Product:
1. Turn the dispenser OFF.
2. Unhook the tension spring from the catch.
3. Slide the pump block away from the pump head.
PORTION CONTROL
This dispenser is supplied with a portion control timer. This portion control is based on a time setting. Variations in product temperature and consistency will affect the dispensed amount. To insure a consistent portion, use product that is at the correct temperature
(145°F to 160°).
To set portion:
1. Load preheated product bag into dispenser.
2. Dispense product until there is a steady fl ow.
3. Dispense the product into a clean container, and measure the product to verify the dispensed amount.
4. Using a small screwdriver, turn the control dial located on the back panel clockwise for more product and counter-clockwise for less product.
5. Repeat steps 3 and 4 until the desired amount is reached.
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Operation Notes:
The product should be preheated according to the manufacturer's instructions. The product should be a minimum of 140°F before dispensing.
The dispenser will not function correctly if the product is not at the correct temperature.
CHECKING PRODUCT TEMPERATURE
The dispenser should be plugged in and turned on with product in the dispenser for a least 5 hours.
1. Dispense at least 3 inches of product into an insulated cup.
2. Without hesitation, insert the thermometer to the bottom of the cup and stir the product gently with the stem of the thermometer.
3. Position the tip of the thermometer in the center of the product mass.
4. The temperature should read between 140°F and 165°F.
The dispenser is designed to operate 24 hours a day. Once the product is placed in the dispenser it should not be removed until the bag is empty, or the holding period of the product has expired.
Note: To increase the evacuation, open the dispenser and pull the product towards the outlet fi tment once or twice during operation.
If the pump drips, or does not dispense product, check to make sure the tube is routed correctly, the spring
is latched onto the catch.
NOTE: The tube cover must be in place for proper operation.
CLEANING INSTRUCTIONS
To clean the peristaltic dispenser:
The stainless steel body is corrosion resistant, but may corrode if not cleaned properly. The dispenser should be cleaned with a soft cloth with mild soap and water and wiped dry. Do not use detergents, strong abrasives, or metal scouring pads on the stainless steel panels.
The pump mechanism should not need cleaning during normal use. If product should spill onto the pump head, it can be removed for easy cleaning. Clean the parts in a solution of mild soap and water using a soft cloth. Dry parts before reassembling.
The spring can also be removed for cleaning by removing the knob and retaining washer.
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To remove and clean the pump head:
1. Open the door.
2. Remove the bag according to the instructions.
3. Unscrew the knob from the pump head.
4. Remove the pump head.
5. Slide the pump block out of the track.
6. If needed the rollers can also be disassembled for cleaning.
Note: When installing the pump head onto the drive shaft, make sure the pump head is fully seated onto the square end of the drive shaft before installing
the knob.
WARNING: The drive shaft and pump head could be damaged if the pump head is installed incorrectly.
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