Star Manufacturing 30BD Parts List

®

®

ROLLER GRILLS

MODELS

30CBD, CBDE, CHD, CHDE,

SCBD, SCBDE, SCHD, SCHDE

45CBD, CHD, SCBD, SCHD

50CBD, CBDE, CHD, CHDE,

SCBD, SCBDE, SCHD, SCHDE

75CBD, CBDE, CHD, CHDE,

SCBD, SCBDE, SCHD, SCHDE

Infi nite and Electronic Controls

Bun Drawer & Heated Bun Drawer

®

Installation and

Operation

Instructions

2M-Z9666 Rev. A 3/30/07

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.

Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.

Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.

These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com
E-mail [e-mail]
Telephone: [phone] Local [phone]

The Star Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:

Telephone: [phone] Local [phone]

Fax: [phone] Local [phone]

E-mail [e-mail]

[e-mail]
[e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive
St. Louis, MO 63143
U.S.A

2

2

TABLE OF CONTENTS

PAGE NUMBER
GENERAL SAFTEY INFORMATION 3
GENERAL INSTALLATION INFORMATION 4
Connection Load 4
GENERAL OPERATING INSTRUCTIONS 5

Cleaning 6

ELECTRONICALLY CONTROLLED:

Start-up, Heating & Programing 7
WARRANTY 8
WIRING DIAGRAM 9 - 12
EXPLODED VIEW 14 - 15
PARTS LIST
30 MODEL SERIES 16 - 17
45 MODEL SERIES 18
50 MODEL SERIES 19 - 20
75 MODEL SERIES 21 - 22

GENERAL SAFETY INFORMATION

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor for
use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.

3

GENERAL INSTALLATION INFORMATION

The grill should be connected to a wall type receptacle, a direct line or individual branch circuit.
An individual branch circuit is preferred. If connected to an overloaded circuit the grill will not
operate properly. The unit should be level when installed. Models equipped with bun boxes
must be level to utilize the self-closing feature of the bun drawer. Adjustable 4-inch legs are
standard on the 75 series and available for all other models.

This grill is equipped for the voltage shown on the nameplate. It will operate on alternating
current only, however, the specifi ed voltage must be applied.

CONNECTION LOAD:

INFINITE CONTROL

MODEL SERIES WATTAGE

30CBD, 30SCBD 1150
30CHD, 30SCHD 1230

45CBD, 45SCBD 1650
45CHD, 45SCHD 1730
50CBD, 50SCBD 1535
50CHD, 50SCHD 1635
75CBD, 75SCBD 1730
75CHD, 75SCHD 1830

MODEL SERIES WATTAGE

30CBDE, 30SCBDE 1150
30CHDE, 30SCHDE 1230

50CBDE, 50SCBDE 1535
50CHDE, 50SCHDE 1635
75CBDE, 75SCBDE 1730
75CHDE, 75SCHDE 1830

ELECTRONIC CONTROL

CAUTION

DO NOT CONNECT TO DIRECT CURRENT (DC).

IMPORTANT

UNLEVEL UNITS COULD RESUL T IN HAVING PRODUCT TRA VEL FROM ONE SIDE
TO THE NEXT, OVER A PERIOD OF TIME.

4

GENERAL OPERATING INSTRUCTIONS

For specifi c information regarding ELECTRONIC GRILL OPERATION see page 7.

The main switch located on the control panel controls all the power to the unit. With the main switch
on, the rollers will turn, heat will be supplied to the bun box, but no heat will be supplied to the rollers
unless the heat controls are turned on. The switch is lighted to indicate when the unit is turned on.
For fl exibility the heating section of the grill is divided into two individually controlled heat sections.
The right control regulates the heat to the rear section and the left control regulates the heat to
the front section. On Infi nite control grills a signal light is provided above each heat control and
indicates when the heated section is on. An additional light is provided on the end housing of
the unit that indicates the position of the main power switch.

All units are equipped with an easily removed bun pan which can be removed by lifting out of
the open bun drawer. This makes daily cleaning of the pan easy.

It is necessary to remove the bun drawer before attempting to remove the drip tray when
access to the rear of the unit is obstructed. To remove the bun drawer, fi rst allow the unit
to cool, remove bun pan, then grab the drawer by both sides and pull it out all the way.
Lift the front to unhook the drawer slide from rear drawer roller. Pull the drawer the remainder
of the way out. Use caution not to drop the drawer when reaching the end of the drawer slide
travel. To reinsert the drawer, fi rst hook the drawer slide over the fi rst right side roller then push
the drawer in until the second roller drops in, doing one side at a time. Repeat for left side rollers.
Reinsert bun pan. Do not operate the grill without the drip tray in place.

COOKING

The heat controls provide an infi nite range of settings for a wide variety of food products and
installation conditions. The size, content and shape of the product and the installation of any
sanitary food shields or sneeze guards will determine the proper heat setting. The National
Sanitation Foundation requires that perishable foods be kept at 140°F or above during
serving periods. Do not keep the food product on a low setting for more than two hours. The
product should be kept refrigerated until ready for use. Cooking time will vary depending on the
starting temperature and the qualities of the product. For best results when cooking hot dogs
use a hot dog made for grilling.

Operating the bun drawer requires fi lling the pan with fresh buns and removing the stale buns
as required. For units equipped with a heated bun drawer (HD) there are no heat adjustment
for the bun drawer, NO WATER IS REQUIRED OR RECOMMENDED.

CAUTION

USE ONL Y PLASTIC OR COATED UTENSILS FOR HANDLING THE FOOD PRODUCT .
METAL COULD SCRATCH THE ROLLER COATING AND AFFECT THE CLEAN
ABILITY OF THE ROLLERS.

CAUTION
INTERNAL DRAWER COMPONENTS & DRAWER CAVITY ARE HEATED. ALLOW
THE DRAWER & CAVITY TO COOL DOWN BEFORE SERVICING OR CLEANING.

5

CAUTION

DO NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS.
SCRAPES WILL VOID THE W ARRANTY. USE CAUTION WHEN CLEANING A HOT
GRILL TO PREVENT BURNS OR BODILY INJURY.

CLEANING

Before cooking for the fi rst time, wash the rollers with mild soap and water using a soft cloth.
Do not use metal utensils when cooking. Scratches and scrapes will hamper the ability to easily
clean the rollers. Never use steel wool or abrasive cleaners on the rollers. This will damage
the fi nish and the roller bearings. The rollers clean most easily when hot. Use caution when
cleaning to prevent burns and bodily injury. Clean the rollers with a clean wet cloth. Wipe
from the ends to the center to prevent forcing debris into the roller seals. Do not allow the food
product to build up and bake onto the roller surface. The exterior of the unit should be cleaned
using a mild detergent or non-abrasive cleaner. Clean the entire unit daily to insure long life
and satisfactory performance as well as to maintain an attractive appearance. Do not clean
with water jet equipment.

When cleaning the interior bun drawer compartment, remove the bun drawer (see General
Operating Instructions on page 5) and clean with mild detergent and warm water.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for
service or required maintenance. Replacement cord sets must be purchased from
Star Manufacturing International, Inc.

6

OPERATING PROCEDURES FOR ELECTRONIC GRILLS

START-UP

When initially turning on power to the electronic
controlled grill, it will be in the HOLD mode. The
displays will fl ash until the setpoint temperature
is reached. The grill will beep once when it is
up to temperature. Infi nite controlled grills have
no notifi cation when operating temperature is
reached.

HEATING

The size, content, and shape of the product and the
installation of any sanitary food shields or sneeze
guards will determine the proper heat setting. The
National Sanitation Foundation requires that all
perishable foods be kept at 140°F or above during
serving periods.

The product should be kept refrigerated until ready
to use. Heating times vary depending on the starting
temperature and the qualities of the product. For
best results, use a hot dog made for grilling.

Before cooking for the fi rst time, wash the rollers
with mild soap and water using a soft cloth. When
the electronic controled grills are initially turned on,
the displays will fl ash the HOLD temperature until
the grill reaches that setpoint.

With the grill preheated to the hold temperature,
load with the desired product and press the HEA T
button. The grill will then go into the heat mode and
the displays will fl ash until the HEAT temperature
is reached. After the heating cycle, the grill will
beep four times and the food product will be at the
serving temperature.

NOTE: Based on the product being heated, some
experimentation is required to fi nd the optimal HEAT
temperature and HEAT time to bring the product up
to temperature in an acceptable amount of time.

PROGRAMMING

The electronic controls provide programmable
HEAT and HOLD settings for a variety of food
products and installation conditions.

To program the electronic roller grill:

1. With the grill on, push and hold the

and
on the side you wish to program together for three
seconds until the alarm beeps once and the display
blanks.

2. T o set the heat temperature and/or heat time, push
the heat button. The last saved heat time will be
displayed and the HEA T LED will fl ash and HEAT

TIME indicator will be ON. Use the

and
buttons to adjust to the desired time, then press
the HEAT button again. The HEAT TIME LED
indicator will turn off and the HEAT TEMP LED
indicator will now be lit. When programming the
HEAT temperature is complete, push the HEAT
button one more time to exit the programming
mode.

3. To set the hold temperature, repeat step 1 above
then push the HOLD button. The last saved hold
temperature will be displayed and HOLD LED will

be ON. Use the

and buttons to adjust to
the desired temperature, then press the HOLD
button again to exit programming mode.

4. T o turn the heat off to the front or rear section, press
and hold the

for that section for 3 seconds.
"OFF" will be displayed. To turn the section back
on, press the HEAT or HOLD button.

PAT. # 6,782,802 PAT. # 6,707,015

PAT. # 6,782,802 PAT. # 6,707,015

Electronic Control

7



Seal-Max

DURATEC

PAT. # 6,393,971

™

™

MADE IN

U.S.A.

™

Visit our Website at:

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.

www.star-mfg.com Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:

* The Model 510FD Fryer.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CMA & 526CMA Cheese Melter.
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment
15 . Resetting of circuit breakers or safety controls or reset buttons
16 . Replacement of bulbs

17. Replacement of fuses
18 . Repair of damage created during transit, delivery, &

installation OR created by acts of God

ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Pumps

Part# 2M-4497-2 05/06 RB