Star Manufacturing 20C, 20SCE Installation Manual

ROLLER

GRILLS

MODEL

20C, 30C, 45C, 50C & 75C

54IC/ISC, 90IC/ISC

Inﬁ nite and Electronic Controls

Installation and

30SCBB

Operation

Instructions

2M-Z8542 Rev. G 9/20/06

SAFETY SYMBOL

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change speciﬁ cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the speciﬁ cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the speciﬁ cations. By using the information provided, the user assumes all risks in connection with such use.

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

for an updated listing go to:

Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777

The Star Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time Hours:

Telephone: (800) 807-9054 Local (314) 781-2777

Fax: (800) 396-2677 Local (314) 781-2714

E-mail Parts@star-mfg.com

Service@star-mfg.com Warranty@star-mfg.com

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive St. Louis, MO 63143 U.S.A

TABLE OF CONTENTS

PAGE NUMBER GENERAL SAFTEY INFORMATION 3 GENERAL INSTALLATION INFORMATION 4 Connection Load 4 GENERAL OPERATING INSTRUCTIONS 5

Cleaning 5

ELECTRONICALLY CONTROLLED:

Start-up, Heating & Programing 6 WARRANTY 7 WIRING DIAGRAM 8-13 EXPLODED VIEW (C Series) 14, 15 PARTS LIST 20 MODEL SERIES 16 30 MODEL SERIES 17, 18 45 MODEL SERIES 19, 20 50 MODEL SERIES 21, 22 75 MODEL SERIES 23, 24 EXPLODED VIEW (iC/ISC Island Series) 26 PARTS LIST 54 MODEL SERIES 27, 28 30 MODEL SERIES 29, 30

GENERAL SAFETY INFORMATION

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and

experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels

associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is

unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.

GENERAL INSTALLATION INFORMATION

The grill should be connected to a wall type receptacle, a direct line or individual branch circuit. An individual branch circuit is preferred. If connected to an overloaded circuit the grill will not operate properly. The unit should be level when installed. Models equipped with bun boxes must be level to utilize the self-closing feature of the bun drawer. Adjustable 4-inch legs are standard on the 75 series and available for all other models.

This grill is equipped for the voltage shown on the nameplate. It will operate on alternating current only, however, the speciﬁ ed voltage must be applied.

CONNECTION LOAD:

INFINITE CONTROL

MODEL SERIES WATTAGE

20C, 20SC 930 30C, 30SC, 30CF, 30SCF, 30CBB, 30CBBC, 30SCBB, 30CDV 1150

45C, 45SC, 45CBB, 45SCBB, 45CDV 1650

50C, 50SC, 50CF, 50SCF, 50CBB, 50CBBC, 50SCBB, 50CDV 1535

54IC, 54ISC 1760 75C, 75SC, 75CBB, 75SCBB, 75FF, 75SCF 208/240V 1810/2400

75C, 75SC, 75CBB, 75SCBB, 75CDV 230V 2210

75C, 75CF, 75SC, 75SCF, 75CBB, 75SCBB, 75CDV 120V 1700

75CFV 120V 2880 90IC, 90ISC 208V 2133 90IC, 90ISC 240V 2840

ELECTRONIC CONTROL

MODEL SERIES WATTAGE

20SCE 930

30CE, 30SCE, 30SCEX, 30CBBE 30SCBBE 1150

45SCE, 45SCRE 1650

50CE, 50SCE, 50SCEX 50CBBE, 50SCBBE, 50CBBES 1535

54ICE, 54ISCE 1760

75CE, 75SCE, 75CBBE, 75CBBES,

75SCBBE, 75SCRE 208/240V, 75SCFE 1810/2400

75CE, 75SCE, 75CBBE, 75SCBBE, 75SCRE 120V 1730

90ICE, 90ISCE 208V 2133 90ICE, 90ISCE 240V 2840

CAUTION

DO NOT CONNECT TO DIRECT CURRENT (DC).

IMPORTANT

UNLEVEL UNITS COULD RESULT IN HAVING PRODUCT TRAVEL FROM ONE SIDE TO THE NEXT, OVER A PERIOD OF TIME.

GENERAL OPERATING PROCEDURES

The main switch located on the control panel controls all the power to the unit. With the main switch on, the rollers will turn, but no heat will be supplied unless the heat controls are turned on. For ﬂ exibility the heating section of the grill is divided into two individually controlled heat sections. The right control regulates the heat to the rear section and the left control regulates the heat to the front section. The switch is lighted to indicate when the unit is turned on. On Inﬁ nite control grills a signal light is provided above each heat control and indicates when the heated section is on. An additional light is provided on the end housing of the unit. This light indicates the position of the main power switch when either the optional bun drawer front or merchandising door obstructs the control panel view. Bun box equipped models require the removal of the bun drawer to remove the bun pan and to remove the drip tray when access to the rear of the unit is obstructed. To remove the bun drawer, grab the drawer by both sides and pull it out all the way. Lift the front to unhook the drawer slide from rear drawer roller. Pull the drawer the remainder of the way out. Use caution not to drop the drawer when reaching the end of the drawer slide travel. To reinsert the drawer, ﬁ rst hook the drawer slide over the front roller then the back roller. Do not operate the grill without the drip tray in place.

COOKING

The heat controls provide an inﬁ nite range of settings for a wide variety of food products and installation conditions. The size, content and shape of the product and the installation of any sanitary food shields or sneeze guards will determine the proper heat setting. The National Sanitation Foundation requires that perishable foods be kept at 140°F or above during serving periods. Do not keep the food product on a low setting for more than two hours. The product should be kept refrigerated until ready for use. Cooking time will vary depending on the starting temperature and the qualities of the product. For best results when cooking hot

dogs use a hot dog made for grilling.

CAUTION

USE ONLY PLASTIC OR COATED UTENSILS FOR HANDLING THE FOOD PRODUCT. METAL COULD SCRATCH THE ROLLER COATING AND AFFECT THE CLEAN ABILITY OF THE ROLLERS.

CAUTION

DO NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS. SCRAPES WILL VOID THE WARRANTY. USE CAUTION WHEN CLEANING A HOT GRILL TO PREVENT BURNS OR BODILY INJURY.

CLEANING

Before cooking for the ﬁ rst time, wash the rollers with mild soap and water using a soft cloth. Do not use metal utensils when cooking. Scratches and scrapes will hamper the ability to easily clean the rollers. Never use steel wool or abrasive cleaners on the rollers. This will damage the ﬁ nish and the roller bearings. The rollers clean most easily when hot. Use caution when cleaning to prevent burns and bodily injury. Clean the rollers with a clean wet cloth. Wipe from the ends to the center to prevent forcing debris into the roller seals. Do not allow the food product to build up and bake onto the roller surface. The exterior of the unit should be cleaned using a mild detergent or non-abrasive cleaner. Clean the entire unit daily to insure long life and satisfactory performance as well as to maintain an attractive appearance. Do not clean with water jet equipment.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required maintenance. Replacement cord sets must be purchased from Star Manufacturing International, Inc.

OPERATING PROCEDURES FOR ELECTRONIC GRILLS

START-UP

When initially turning on power to the electronic controlled grill, it will be in the HOLD mode. The displays will ﬂ ash until the setpoint temperature is reached. The grill will beep once when it is up to temperature. Inﬁ nite controlled grills have no notiﬁ cation when operating temperature is reached.

HEATING

The size, content, and shape of the product and the installation of any sanitary food shields or sneeze guards will determine the proper heat setting. The National Sanitation Foundation requires that all perishable foods be kept at 140°F or above during serving periods.

The product should be kept refrigerated until ready to use. Heating times vary depending on the starting temperature and the qualities of the product. For best results, use a hot dog made for grilling.

Before cooking for the ﬁ rst time, wash the rollers with mild soap and water using a soft cloth. When the electronic controled grills are initially turned on, the displays will ﬂ ash the HOLD temperature until the grill reaches that setpoint.

With the grill preheated to the hold temperature, load with the desired product and press the HEAT button. The grill will then go into the heat mode and the displays will ﬂ ash until the HEAT temperature is reached. After the heating cycle, the grill will beep four times and the food product will be at the serving temperature.

NOTE: Based on the product being heated, some experimentation is required to ﬁ nd the optimal HEAT temperature and HEAT time to bring the product up to temperature in an acceptable amount of time.

PROGRAMMING

The electronic controls provide programmable HEAT and HOLD settings for a variety of food products and installation conditions.

To program the electronic roller grill:

1. With the grill on, push and hold the

and on the side you wish to program together for three seconds until the alarm beeps once and the display blanks.

2. To set the heat temperature and/or heat time, push the heat button. The last saved heat time will be displayed and the HEAT LED will ﬂ ash and HEAT

TIME indicator will be ON. Use the

and buttons to adjust to the desired time, then press the HEAT button again. The HEAT TIME LED indicator will turn off and the HEAT TEMP LED indicator will now be lit. When programming the HEAT temperature is complete, push the HEAT button one more time to exit the programming mode.

3. To set the hold temperature, repeat step 1 above then push the HOLD button. The last saved hold temperature will be displayed and HOLD LED will

be ON. Use the

and buttons to adjust to the desired temperature, then press the HOLD button again to exit programming mode.

4. To turn the heat off to the front or rear section, press and hold the

for that section for 3 seconds. "OFF" will be displayed. To turn the section back on, press the HEAT or HOLD button.

PAT. # 6,782,802 PAT. # 6,707,015

Electronic Control Board



Seal-Max

DURATEC

PAT. # 6,393,971

™

MADE IN

U.S.A.

™

Visit our Website at: www.star-mfg.com Email: service@star-mfg.com

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

LIMITED EQUIPMENT WARRANTY

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is ¿ ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for TeÀ on/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

TeÀ on/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identi¿ ers and point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:

* The Model 510FD Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

SERVICES NOT COVERED BY WARRANTY

PARTS WARRANTY

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, & installation OR created by acts of God

PORTABLE EQUIPMENT

ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens

(Model PO12 Only)

* Heat Lamps * Pumps-Manual

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

Part# 2M-4497-2 12/06 RMS

PILOT

LIGHT

8/07/2000

FRONT

PILOT

LIGHT

PILOT

REAR

PILOT

(AS VIEWED FROM REAR OF PANEL)

SK1646 Rev D

STAR MANUFACTURING INTERNATIONAL INC.

ALL MODELS EXCEPT

20, 20S, 30D, 30SD - 230V

RG SERIES, INFINITE CONTROLS

MODEL:

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

MATERIAL

DR.

DATE

FINISH

MODEL NO.

TITLE

PART NO.

TOLERANCES UNLESS OTHERWISE NOTED

FRACTIONS ± 1/64 DECIMALS ± .005

REVISIONS

RG SERIES

SK1663

WIRE DIAGRAM

6/16/00

CK.

LTR DATE DESCRIPTION OF CHANGE DR

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA

6/16/00

REDRAWN FOR CLARITY

REDRAWN TO NEW STAR TITLE

FRONT

REAR

MODEL 30D & 30SD 230 VOLT

(AS VIEWED FROM REAR OF PANEL)

PILOT

FRONT

(AS VIEWED FROM REAR OF PANEL)

MODEL 20 & 20S 230 VOLT

REAR

PILOT

(AS VIEWED FROM REAR OF PANEL)

PILOT

REAR

L1 L1

FRONT

PILOT

FRONT

REAR

DWD 11/12/02

75AFV

WIRING DIAGRAM 75AFV-120V

SK1917

STAR MANUFACTURING INTERNATIONAL INC.

#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA

FRACTIONS ±1/64 DECIMALS ±.005 ANGLES ±1°

TOLERANCES UNLESS OTHERWISE NOTED

DR.

DATE

CK.

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

FINISH

MATERIAL

TITLE

REVISIONS

LTR

MODEL NO.

DESCRIPTION OF CHANGEDATE

PART NO.

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