Sta-Rite DH2J-113 Installation Manual

OWNER’S MANUAL
Self-Priming Centrifugal Pumps
© 2005, Sta-Rite Industries S976 (Rev. 8/8/05)
293 Wright Street, Delavan, WI 53115
“D” Series
Installation/Operation/Parts
or maintenance assistance:
Call 1-262-728-5551
Safety 2
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
Carefully read and follow all safety instructions in this manual and on pump.
Keep safety labels in good condition.
Replace missing or damaged safety labels.
Make workshops childproof; use padlocks and master switches; remove keys.
GENERAL SAFETY
Do not touch an operating motor. Modern
motors are designed to operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
Do not allow pump or any system component to freeze. To do so will void warranty.
Pump water only with this pump.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.
Keep visitors at a safe distance from the work areas.
Pump body may explode if used as a booster pump unless relief valve capable of passing full pump flow at 75 psi is installed.
WARNING
Hazardous pressure! Install pressure relief valve in discharge pipe.
Release all pressure on system before working on any component.
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply. Disconnect power before working on pump, motor or tank.
Wire motor for correct
voltage. See “Electrical” section of this manual and motor nameplate.
Ground motor before
connecting to power supply.
Meet National Electri-
cal Code, Canadian Electrical Code, and local codes for all wiring.
Follow wiring instruc-
tions in this manual when connecting motor to power lines.
Table of Contents 3
Thank you for purchasing a top quality, factory tested pump.
Page
General Safety .....................................................................................................2
Warranty..............................................................................................................3
Installation........................................................................................................4-5
Electrical...........................................................................................................6-7
Service ...........................................................................................................8-10
Repair Parts ..................................................................................................11-12
LIMITED WARRANTY
Sta-Rite Industries warrants to the original consumer of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period from the date of original installation or manufacture as noted.
Product Warranty Period
Water Systems Products – jet pumps,
whichever occurs first:
small centrifugal pumps, submersible pumps 1 year from date of original installation, or and related accessories 2 years from date of manufacture
Hydro-Flow Filters 1 year from date of purchase
Signature 2000
®
Fibrewound Tanks 5 years from date of original installation
Pro-Source
TM
Steel Pressure Tanks 5 years from date of original installation
Pro-Source
TM
Epoxy-Lined Tanks 3 years from date of original installation
Sump/Sewage/Effluent Products 1 year from date of original installation, or
2 years from date of manufacture
Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or main­tenance. In the event a three phase submersible motor is operated with single phase power through a phase converter, or if three-leg ambient compensated, extra-quick trip overload relays of recommended size are not used, our warranty is void.
Buyer’s only remedy and Sta-Rite Industries’ only duty is to repair or replace defective products (at Sta-Rite Industries’ choice). Buyer agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as soon as a problem is discovered. If warranty service is requested more than 30 days after the Warranty Period has ended, it will not be honored.
STA-RITE INDUSTRIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WAR­RANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth spe­cific legal rights and obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications.
Sta-Rite Industries, 293 Wright St., Delavan, WI 53115
Installation 4
Figure 1
Figure 2
Priming Plug
Offset suction flange adapter keeps suction water level above impeller eye to aid priming.
Important:
All connections must be
air tight
Support suction pipe as required
As close
as possible
4 x "D"
minimum
Misaligned pipe causes high spots along the suction line result in
Straight run, short as possible but at least 6 times pipe diameter ("D"); slope is from pump.
Pipe diameter "D" at least as large as pump suction connection
air leaks;
air pockets.
Discharge to service
down
going away
Union
Solid, level base
Gate Valve
Support discharge pipe as required
Some models have top discharge; these require a priming tee.
Recommended pump suction and discharge connections
Long suction
run
High
lift
Pipe submerged less than 4 x "D" will cause vortexing
Unsupported
Pipe
Pipe diameter "D" insufficient size
Use of excess fittings means potential
Valve
On the discharge Quick closing valves. Small I.D. pipe. Numerous fittings. Misalignment. Sharp turns in piping run.
air leaks
Not
recommended pump suction
and discharge connections
avoid:
Elbow immediately in front of pump suction.
1239 0894
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