Sta-Rite D175120V, D125115T Installation Manual

D125, D133, D150
and D175 Series
Submersible Sump Pumps
INSTALLATION, OPERATION, & PARTS MANUAL
SAFETY INFORMATION
Carefully read and follow all safety instructions in this manual or on pump.
This is the safety alert symbol. When you see this
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored. The word NOTICE indicates special instructions which are
important but not related to hazards. Electrically powered sump pumps normally give many years
of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, consult your dealer about installing a secondary sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for informa­tion about common sump pump problems and remedies. For more information, see your dealer or call customer service at 1-888-782-7483.
1. Know the pump application, limitations, and potential hazards.
2. Disconnect power before servicing.
3. Release all pressure within system before servicing any component.
4. Drain all water from system before servicing.
5. Secure discharge line before starting pump. An unse­cured discharge line will whip, possibly causing personal injury and/or property damage.
6. Check hoses for weak or worn condition before each use, making certain that all connections are secure.
7. Periodically inspect sump, pump and system compo­nents. Keep free of debris and foreign objects. Perform routine maintenance as required.
8. Provide means of pressure relief for pumps whose dis­charge line can be shut-off or obstructed.
9. Personal Safety: a. Wear safety glasses at all times when working with
pumps.
b. Keep work area clean, uncluttered and properly light-
ed – replace all unused tools and equipment. c. Keep visitors at a safe distance from work area. d. Make workshop child-proof – with padlocks, master
switches, and by removing starter keys.
10. When wiring an electrically driven pump, follow all elec­trical and safety codes that apply.
11. This equipment is only for use on 115 volt and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
© 2006 S502 (Rev. 8/12/09)
293 Wright Street • Delavan, WI 53115
MOTOR, SWITCH, & CORD SPECIFICATIONS
Individual Switch Setting
Model Motor Max. Branch Circuit Cord in inches (mm)
Number HP Load Amps Required (Amps) Length
On Off
D12518T 1/4 8.5 15 8’ 13"(330) 6"(152) D12518V 1/4 8.5 15 8’ 8-1/2"(216) 4"(102) D125115T 1/4 8.5 15 15’ 13"(330) 6"(152) D13318T 1/3 9.0 15 8’ 13"(330) 6"(152) D13318V 1/3 9.0 15 8’ 8-1/2"(216) 4"(102) D133115T 1/3 9.0 15 15’ 13"(330) 6"(152) D15018T 1/2 5.5 15 8’ 13"(330) 6"(152) D15018V 1/2 5.5 15 8’ 8-1/2"(216) 4"(102) D150115T 1/2 5.5 15 15’ 13"(330) 6"(152) D175110T 3/4 7.5 15 10’ 11"(279) 3-1/2"(89) D175120T 3/4 7.5 15 20’ 11"(279) 3-1/2"(89) D175120M 3/4 7.5 15 20’
To reduce risk of electric shock, pull plug before servicing. This pump has not been inves­tigated for use in swimming pool areas. Pump is sup­plied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
12. A ground fault circuit is recommended for use with any electrical appliance submerged in water. Installation and all wiring should be performed by a qualified electrician.
13. Make certain power source conforms to requirements of your equipment.
14. Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
15. Do not touch an operating motor. Modern motors are designed to operate at high temperatures.
16. Do not handle pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
Risk of electric shock. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Failure to follow this warning can result in fatal electrical shock. Remove pump and repair or replace.
DESCRIPTION
This Submersible Sump Pump is designed for home sumps. Unit is equipped with a 3-prong grounding-type power cord. The shaded-pole motor is oil filled and sealed for cooler running. The sleeve bearings on the motor shaft never need lubrication. The pump includes automatic reset thermal protection.
Pump water only with this pump.
SPECIFICATIONS
Power supply required . . . . . . . . . . . . . . . . . . . .115V, 60 HZ
Liquid Temp. Range . . . . . . . . . . . . . . .32°F-70°F (0°-21°C)
Individual Branch Circuit Required . . . . . . . . . . . . .15 Amps
Discharge Adapter* . . . . . . . . . . . . . . . . . . . . . .1-1/2” FNPT
* D175 Series Models have a 1-1/2” Slip Discharge Pipe Size and a 77°F Maximum Temperature.
NOTE: Do not use where fish are present. Any leakage of oil from the motor into the water can kill fish.
Not for use where water recirculates. Not designed for use as a swimming pool drainer.
PERFORMANCE
INSTALLATION
1. Install pump in sump pit with minimum diameter of 10" (254mm) for models equipped with vertical switches and 14" (356mm) for float switch models. Sump depth should be 14" (356mm). Construct sump pit of tile, concrete, steel or plastic. Check local codes for approved materials.
2. Install pump in pit so that switch operating mechanism has maximum possible clearance.
3. Pump should not be installed on clay, earth or sand sur­faces. Clean sump pit of small stones and gravel which could clog pump. Keep pump inlet screen clear.
NOTICE: Do not use ordinary pipe joint compound on plastic pipe. Pipe joint compound can attack plastics.
4. Install discharge plumbing. When using rigid pipe, use plastic pipe.
A. For D125, D133, and D150 Series: Wrap thread
with Teflon tape
TM
. Screw pipe into pump hand tight +1 – 1-1/2 turns. Thread outlet pipe into pump body carefully to avoid stripping or crossing threads.
B. D175 Series: Slip connector hose over pump dis-
charge. Install and tighten first clamp. Place second clamp loosely over connector hose. Slip connector hose over discharge pipe. Clamp hose tightly with second clamp.
NOTICE: Discharge piping should be as short as possi­ble to reduce pipe friction losses. Discharge pipe diameter should be equal to or larger than dis­charge size of pump. Smaller pipe diameters will restrict capacity of pump and reduce performance. Do no use flexible discharge pipe in any permanent installation.
Risk of flooding. Failure to secure pump may allow pump movement, switch interfer­ence and prevent pump from starting or stopping.
If a flexible discharge hose is used, make sure pump is secured in sump to prevent movement.
5. To reduce motor noise and vibrations, a short length of rubber hose (e.g. radiator hose) can be connected into discharge line near pump using suitable clamps.
6. For D125, D133, and D150 Series ONLY: Install an in­line check valve to prevent flow backwards through pump when pump shuts off.
NOTICE: Drill 1/8" (3.2 mm) hole in discharge pipe just above pump body but below check valve to prevent air locks. D175 Series pumps have an internal check valve and don’t require drilling.
7. Power Supply: Pump is designed for 115 V., 60 Hz., opera­tion and requires a minimum 15 amp individual branch cir­cuit. Both pump and switch are supplied with 3-wire cord sets with grounding-type plugs. Switch plug is inserted directly into outlet and pump plug inserts into opposite end of switch plug.
Hazardous voltage. Pump should always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway or ground wire system. Do not modi­fy cord or plug or cut off round ground pin.
8. Secure discharge line before starting pump.
9. If pump discharge line is exposed to outside sub-freezing atmosphere, portion of line exposed must be installed so any water remaining in pipe will drain to the outfall by gravity. Failure to do this can cause water trapped in dis­charge to freeze which could result in damage to pump.
10. After piping and check valve (if needed) have been installed, unit is ready for operation.
11. Check operation by filling sump with water and observing pump operation through one complete cycle.
Failure to make this operational check
may lead to flooding and premature failure.
NOTICE: This unit is not designed for applications involving salt
water or brine! Use with salt water or brine will void warranty.
TM
E.I. DuPont De Nemours and Company Corporation, Delaware.
2
GPM (LPM) AT TOTAL FEET (m)
5101520
Model (1.5m) (3m) (4.6m) (6.1m)
CAPACITY GALLONS(L)/MINUTE
D12518T
38 30 14 18 Ft.
D12518V D125115T
(144) (114) (53) (–) (5.5m)
D13318T
46 36 24 0 20 Ft.
D13318V D133115T
(174) (136) (91) (0) (6.1m)
D15018T
54 45 33 20 24 Ft.
D15018V D150115T
(204) (170) (125) (76) (7.3m)
D175110T
85 70 50 30 27 Ft.
D175120M D175120V
(322) (265) (190) (114) (8.2m)
No flow
at height
shown
below
ELECTRICAL
Hazardous Voltage. Can cause severe or
fatal electric shock. Pump is supplied with a grounding con-
ductor and ground ding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding type receptacle. Ground termi­nal on pump cord plug is provided for your protection. DO NOT REMOVE!
OPERATION / MAINTENANCE
Risk of electric shock. Before attempting to check why unit has stopped operating, disconnect power from unit. Do not handle pump with wet hands or when standing on wet or damp surfaces, or in water.
Risk of flooding. If a flexible discharge hose
is used, pump may move when motor starts. If the switch hits the side of the sump, the switch may stick and prevent the pump from starting. Make sure the pump is secured so it cannot move around in sump.
Risk of sudden starts. The pump motor is equipped with automatic resetting thermal protector and may restart unexpectedly.
1. If protector trips, motor may be overloading. Check for
the following problems: A. Not enough back pressure in discharge pipe. B. Voltage too high or too low. C. Wires to motor too small. D. Motor incorrectly connected to power supply wires. E. Defective motor.
2. Shaft seal depends on water for lubrication and cooling.
Do not operate pump unless it is submerged in water as seal may be damaged if allowed to run dry.
3. Motor is equipped with automatic reset thermal protector.
If temperature in motor should rise unduly, switch will cut off all power before damage can be done to motor. When motor has cooled sufficiently, switch will reset automati­cally and restart motor. If protector trips repeatedly, unplug the pump and remove it; check for cause of diffi­culty. Low voltage, long extension cords, clogged impeller, very low head or lift, etc., could cause cycling.
4. Pump will not remove all water. If manually operated
pump is operating and suddenly no water comes out dis­charge hose, shut off unit immediately. Water level is probably very low and unit has broken prime.
NOTICE: For continuous operation, water depth must be at least 5" (127mm) to prevent motor overheating.
AUTOMATIC FLOAT SWITCH ­INSTALLATION
1. Install pump following installation and operating instructions.
2. Automatic float switch is sealed and factory adjusted for
most home sumps. See Page 1 for switch settings.
3. Be sure that horizontal float switch clearance is 8”. For
best performance of pumps with tethered switches, sump
diameter and sump depth should be at least 14”. For best performance of pumps with vertical switches, sump diameter must be at least 10”.
4. Plug piggyback switch cord into 115V AC outlet. Then, plug pump into piggyback switch cord. NOTICE: Call Customer Service for minimum recom­mended turn-off level above pump base. Do not allow cord to interfere with float control motion or to drape over pump motor. With electrician's tape or cable ties secure cord to discharge pipe for cord protection.
FLOAT SWITCH ­OPERATIONAL CHECK
1. Fill the sump with correct amount of water to check oper­ation an tightness of connections. During the first auto­matic cycle, it may take 30 seconds or more before pump is primed and pumping. Pump will start as indicated in the “Motor, Switch and Cord” Specifications Table, Page
1.
2. Check turn-off position. Pump will stop approximately as indicated in the “Motor, Switch and Cord” Specifications Table, Page 1.
3. If pump does not operate check electrical service. NOTICE: Float switch tether length is set at factory. It is 3-1/2” (89mm) for D125, D133, and D150 Series and 3” (76mm) for D175 Series pumps. Do not change tether length of float switch. Float must swing through its com­plete arc without interference.
To Clean Impeller D125, D133 and D150 Series Models
Follow steps 1, 2, 3, and 4, shown below. To reassemble pump, reverse the sequence.
A. Complete repairs and replace pump in pit before plug-
ging it in again.
B. Do not raise, lower, or carry pump by the power cord.
use the tee-handle provided.
3
1
4
Float Switch Tether Length
3
21
Varies - See
“NOTICE”
Below
4
REPLACEMENT PARTS LIST
5
8
4
1 2
7
6
3
9
10
4
• Not illustrated. **If motor fails, replace entire pump.
D125115T D12518T D12518V
Key D133115T D13318T D13318V
No. Description Qty. D150115T D15018T D15018V
1 Power Cord Assembly 1 See Chart, Below See Chart, Below See Chart, Below 2 Cord Clamp Screw 1 U30-955PS U30-955PS – 3 Float Switch Cord Clamp 1 CC0030-13 CC0030-13 – 4 AutomaticFloat Switch Assembly 1 1000001334 PS17-108 PS17-66 5 Screw, #8-32x7/8” Hex Head 4 U30-951PS U30-951PS U30-951PS 6 Motor 1 ** ** ** 7 Volute (Upper) 1 PS1-21P PS1-21P PS1-21P 8 Impeller 1 See Chart, Below See Chart, Below See Chart, Below 9 Volute (Lower) 1 FP0005781 FP0005781 FP0005781
10 Screw, #8-16x1/2” Lg. Pan Head 7 U30-934ZP U30-934ZP U30-934ZP
Screw, #8-32x5/8” Phillips Pan Head 4 U30-912PS U30-912PS U30-912PS
MODELS
D12518T, D12518V, D125115T D13318T, D13318V, D133115T D15018T, D15018V, D150115T
Model Impeller Power Cord Assembly
D12518T RP0000917 PS117-54-TSU D13318T RP0000918A PS117-54-TSU D15018T RP0000911A PS117-53-TSU D12518V RP0000917 PS117-54-TSU D13318V RP0000918A PS117-54-TSU D15018V RP0000911A PS117-53-TSU D125115T RP0000917 PS117-51-TSU D133115T RP0000918A PS117-51-TSU D150115T RP0000911A OV-ELCOR8-TSU
IMPELLERS AND POWER CORD ASSEMBLIES
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