Sta-Rite CP-100 Installation Manual

CP-100 POOLISPA CONTROL

SYSTEM

INSTALLATION

AND

OWNERS

MANUAL

$hemtd11'

Because

mliabiliry

maftem

Pool

Products"

most

INSTALLATION

MANUAL

IMPORTANT

SYSTEM

TOOLS

EQlJlPMENT

SAFETY

INCLUDES

REQUlRED

RECOMMENDED

PLUMBING

LX-100

HIGH

REQtlI

POWER CENTER

VOLTAGE

GENERAL

SYSTEM

POWER

EQUIPMENT

LOW

VOLTAGE

LOW

VOLTAGE

CP-

100

USING

VALVE

WATER

INDOOR

ACTIJATORS

TEMPERATURE

CABLES

WIRING

CONTROLLER

THE

CRIMPING

INSTKUCT1QNS

LOCATION

HYDRAULIC

REMENTS

WIRING

POWER

TOOL

SENSOR

SCHEMATIC

HEATER

SYSTEM

CQNNECTIONS

DUAL

THERMOSTAT

SINGLE

ELECTRIC

SPA-SIDE POOL

AUXILlARY

SPA

FREEZE

THERMOSTAT

HEATER

OPTIONS

llEMOTE

CLEANER

VALVE

WATERFALL

PROTECTION

SYSTEM START-UP

GAS

kIEA1'EK

GAS

HEATER

OK

HEAT

CONTROL

PUMP

OWNER'S

MANUAL

IMPORTANT

SAFETY

HEATER POOL CLEANER INDOOR CONTROLLER Equipment EQUIPMENT TEMPERATURE Display

USING

POWER

FILTER

SPA

FILTER

AUXI,

HEATER

PUhdP

POWER

MOTORIZED

SYSTEM

SPA-SIDE

SPA WATERFALL CONTROL FREEZE

SAFETY

FEATURES

PROTECTICIN

Pushbuttons

YOUR

CENTER

PUMP

Scrvicc

Service

AUXZ

Switch

DELAY

ON

VALVES

OPTIONS

REMO'rfi

PROTECTION

INSTRUCTIONS

PROTECTION

#S,

STATUS

SPA

and

Switcl~

and

Slatus

Stutus

INDICA'I'UKS

POOL CLEANER

Switch

AUX3

Service

Light

CONTROL

#I,

#2

and

Switches

#3

Time

Clocks

MAINTENANCE

CLEANING THE SPA WINTERIZING

THE

TROUBLE-SHOOTING

GENERAL

NOTHING

FILTER

POOL

HEATER

SPA

OPERATES

PUMP

CLEANER

DOES

WATER

LEVEL

DOES

NOT

SYSTEM

NOT

OPERATE

NOT

TIJRN

NOT

QPEMTE

OPERATE

DROPS

OFF

INSTALLATION MANUAL

CP-100

IMPORTANT

All wiring must

Basic

safety precautions and locd

cal equipment.

REAP

AND

WARNING:

supervised

SAVE

THESE

SYSTEM

CPlOO

Conmller.

LXlOO

Power Center or

CVAZQT Valve Actuators,

TSSL

Water Temperature Sensor.

2COND

6COND

Modular

Mounting Hnrdwarc

be

performed by

FOLLOW

To

at all limes,

INSTRUCTIONS.

ALL INSTRUCTIONS.

reduce the

INCLUDES

flook-up

Cornmu~rication Cable (2qty 150n Connectors for Comnlunicalion

Cable

for

POOL-SPA

rr

qualified elech-icisn.

codes

risk

of

injury, do not

LXlUOL

(25fl

CP-

P/N

spuul).

100.

Load Cenler.

263045

CONTROL

SAFETY

should always

permit

(2qty).

sppnls).

Cable.

SYSTEM

INSTRUCTIONS

be

followed when installing

children

to

use

this

product unless they

and

using this electri-

arc

closely

TOOLS

3/16"

5/16" dia, Drill

Crimping

REQUIRED

dia.

DdII

(for

Twl

for mounting Modular Connectors to Communication Cable:

EQUIPMENT

With the exception of

of

the

spa),

all

equipment must

1.

2.

3.

4.

5.

LX-100

CP-IN

CVA-24

TS-5L

Spa-sidc

Pawer

(Inntroller

Valve

Water

Rcmote

mounting mounting TS-5L Water Tempralure Sensor).

CP-

LOO

Uon~ller).

LOCATION

the

Spa-side

Center

Actlurtors

lkmperature

Remote

be

located

at the equipment site.

inside

the

hvuse

at

valves

Sensor

Control

(optional) a1

Control (which

five

feet

or

other weather-pmtectd arm.

to

bc

motorized.

at

the

spa

is

UL

or

more

from

fitter pump,

wall or decking.

listed

the

water's

(modal

for

ins~allntion

cdge.

TOOL-6)

right

at the tile-line

RECOMMENDED

HYDRAULIC

SCHEMATIC

Refer for

"PLUMBING

REQUIREMENTS"

on

page

3

PLUlVIBING

REQUIREMENTS

Plumb system in accordance cdes und the following guidelines.

Bring

all lines back to the equip~nent pad.

1.

Spa

should

be

If

spa

is attached into pool, must

2.

Plurnh a three-port Intake is connected to the pu111p inlet. Connect spa suction to

3.

Plurnh a three-port valve through the center pon, Conncct spa return to one side of Return Valve, and pool return to the other side.

4.

A

check'valvc) may

cally-balanced water from

amount of bypas to

5.

If

installation of Select n convenient location Ru~nore will not

pmvide

finished surfilcc of the Reduce pip size down to pad. The

If

bt:

installed at water level

W

spa make-up line (incot-prating

the spa is to

r

receptacle for the

Use

swcep elbows for turns.

Spa-ride

with

"RECOMMENDED

at

or

above

to

pool, provide a dam bctwcen the bwo bodies of wilter to allow spa overflow

spa

is

not attached to pwl, an overflow. sufficient in size to carry

one

Return

bc

provided to bypass the pool return line. l'his will enable some al the chemi-

be

adjusted,

be

constructed in concrete, special provision should

the

Spa-side

be

submerged by the

spa.

Remote wlll not

HYDRAULIC

the level of

in

Valve

side

Valve

the

pool to cycle through die

Remote Control.

in

the deck or above water level in the spa wall (where the Spa-side

Spa-side

It

will

$5''

or

the

pool.

tlie

spa.

on the suction-side ol the filter pump, so that cearer port of vnlvr

of Intake Valve, and pool suction to the othcr side.

on the return-side

a

H"

manual gate or ball valve and, for elevated spis, a

spa

water). and install

Reniorc.

be

cut

back

%iV

conduit, and run to proposed

be

installed

of

the heater, so tllot rcturt~ walcr

The

pipe should be level and protrude beyond

n

later date.

until

spa

construction

SCHEMATIC"

on

full

spa.

The manual valve will allow lhe

be

made ut this time for the.

n

6"

to

12"

length

of

I-'/)'"

LX-IOU

location at equipment

is

iwmplclc.

page

pump-flow,

2,

lmal

will

cnlcr

'/I".

pvc pipe to

the

6.

For systems which incorporate a skimmer.

the skimmer and main drain for maintenance purposes.

is

uasily accomplished

This

Plumb

onc port to the skimmer and the other to the main dnin.

7.

If

a

"non-booster pun~p" pressure-side pool cleaner between the filter pump and filter, with the motorized two-porz Pool Cleaner wl~encvcr tlie Control System activates

If a booster pump pool cleaner

8.

connected to

the

pool return, after the heater

it

is possible to balance

by

installing a manual three-port mixing valve at the suction linc.

is

being used, plumb a manual three-port valve

third

port plumbed

Vaive

at this line. The motorized valve

Ihe

pool

clmna.

is

being used. plumb the booster pump

and

as

close

to

the

amount of suction between

to

the pool cleaner linc. and install

will

autr~~natically open

so

that its suction-side

the ground

as

praaicnl.

a

is

Select a col~venient location to mount the LX-100 Power Center. Ensure frrt from the water's tor cables will need Mount the located on the side

1.X-100

edge

and no hurther than

lo be extended).

on a flat surface using appropriate screws lhrough the three cxtenlal mounting paints

of

the enclosure,

Do

not

15

feet from any motorized valves (otherwise Valve Actua-

drill

and

mount

from

inside

ht

the location is

the

enclosure.

greikr

than

5

Looscn LOCK

age

compirtment. All low-voltage connections

diagram

The

high-vottage wiring compnrtment is located behind service panel in right-side of LX-100.

SCREW

lucated inside door.

of hinged faceplate in left-side of

HIGH

LX-100,

are

made to the circuit board, in accordance with wiring

VOLTAGE

and

swing open to expose the low-volt-

WIRING

GENERAI,

At khe equip~nent site, install

Circuit breakers should

cdgu.

Make

sure that the rnolor(s) on the equipment have built-in thermal protection.

At the

LX-100, remove the

the

appropriate

for high-voltage corrncctions.

l~oles

an

electrical sub-panel wbh separate breakers

be

readily accessible to the spa user, but installed at least 5 feet froin

service

panel (at left) to expose the high-voltage compariment,

at

bottom of enclosure to facilitate condui~ mounting. Screw terminals are pmvidcd

for

each load,

SYSTEM POWER

Provide a repiirate circuit b~aker to power the system. Either erable). System dnws less than I-Amp. The breaker will

422-20

of

ply with section Run

approprialo

renninal black in iiccordince wilh wiring label, which

Install two jumper wires for

wires

the National

from circuit breaker to high-voltage compartment of LX-100, and connect to top

11

SV,

Electrical

or one jumper for

Code, ANSVNFPA 70-1987.

is

230V,

1

15

or

23OVAC

open

all ungrounded supply conductors to com-

marked

SYSTEM

according to

cnn

IDOWER,

wiring

label.

be

used

the

and

knock-out

[

I

15V

water's

is

pref-

EQUIPMENT

Provide independent circuit breakers for Run opproprii~te wires from breiers to high-voltage compartlnent of LX-100. and connect to LINE1 and

LINE2

sscrcw

Connect pumps and other high-voltage equipment

Each individual terminal Note: For

POWER

R1

(FLTR),

terminals at each terminal block.

block can

11

5V

cquiprnent. only half of the terminal block will

be

wircd for eithcr

It2

10

LOAD1

115V

(AUXI),

and

or 230VAC.

bt.

TW

(AUX2) and

LOAD2 terminals.

used

(ic:

R4

LINE1

(AUX3).

rmd

LOADI).

Install

cnble

equipmnent.

Note:

Never

tain

s

minimum

1.

2 black

Nore:

2.

25

3.

CVA-24 Valvc Actuators

4.

The

betwccn

Provide plastic

the

install low

dlsrance

qty.

separate

and

one

Cable

lubricant

feet

of

Zconductor

optio~~al

Spa-side ILniole Control

LOW

low

vokage colliparrment

or

me~nllic conduit

voltage

I50

silver)

of

foot

and

12"

between

spools

to

connect

must

22

AWG

are

VOLTAGE

where

high

voltage

parallel

a#

6-conductor

to

he

CP-100

be

uscd

when

cable

is

provided

with

is

CABLES

of

the LX-100 Power Ce~lter ilnd Ihc various

cables

run

underground.

wires

in

the

sumc

runs

of

low voltap

26

AWG

conrtnunication

Controller.

pulling these cables through tke

ro

conncct the Warcr Tempcralurc Sensor.

15

feet

of

3-condactor

provided

with

necessnry

conduit.

snd

AC

cable.

ci~ble

through

It

is

advisable

currcnt-cnrrying wlrcs.

cable

attached.

concrete,

arc

providd

condult.

pieces

etc.

to

main-

(w1e

uT

LOW

VOLTAGE

WIRING