Sta-Rite CP-100 Installation Manual

Page 1
CP-100 POOLISPA CONTROL
SYSTEM
INSTALLATION
AND
OWNERS
MANUAL
$hemtd11'
Because
mliabiliry
maftem
Pool
most
Page 2
INSTALLATION
MANUAL
IMPORTANT
SYSTEM
TOOLS
EQlJlPMENT
SAFETY
INCLUDES
REQUlRED
RECOMMENDED
PLUMBING
LX-100
HIGH
REQtlI
POWER CENTER
VOLTAGE
GENERAL
SYSTEM
POWER
EQUIPMENT
LOW
VOLTAGE
LOW
VOLTAGE
CP-
100
USING
VALVE
WATER
INDOOR
ACTIJATORS
TEMPERATURE
CABLES
WIRING
CONTROLLER
THE
CRIMPING
INSTKUCT1QNS
LOCATION
HYDRAULIC
REMENTS
WIRING
POWER
TOOL
SENSOR
SCHEMATIC
HEATER
SYSTEM
CQNNECTIONS
DUAL
THERMOSTAT
SINGLE
ELECTRIC
SPA-SIDE POOL
AUXILlARY
SPA
FREEZE
THERMOSTAT
HEATER
OPTIONS
llEMOTE
CLEANER
VALVE
WATERFALL
PROTECTION
SYSTEM START-UP
GAS
kIEA1'EK
GAS
HEATER
OK
HEAT
CONTROL
CONTROL
PUMP
Page 3
OWNER'S
MANUAL
IMPORTANT
SAFETY
HEATER POOL CLEANER INDOOR CONTROLLER Equipment EQUIPMENT TEMPERATURE Display
USING
POWER
FILTER
SPA
FILTER
AUXI,
HEATER
PUhdP
POWER
MOTORIZED
SYSTEM
SPA-SIDE
SPA WATERFALL CONTROL FREEZE
SAFETY
FEATURES
PROTECTICIN
Pushbuttons
YOUR
CENTER
PUMP
Scrvicc
Service
AUXZ
Switch
DELAY
ON
VALVES
OPTIONS
REMO'rfi
PROTECTION
INSTRUCTIONS
PROTECTION
#S,
STATUS
SPA
and
Switcl~
and
Slatus
Stutus
INDICA'I'UKS
POOL CLEANER
Switch
AUX3
Service
Light
Light
CONTROL
#I,
#2
and
Switches
#3
Time
Clocks
MAINTENANCE
CLEANING THE SPA WINTERIZING
THE
TROUBLE-SHOOTING
GENERAL
NOTHING
FILTER
FILTER
POOL
HEATER
SPA
OPERATES
PUMP
PUMP
CLEANER
DOES
WATER
LEVEL
DOES
DOES
DOES
NOT
SYSTEM
NOT
OPERATE
NOT
TIJRN
NOT
QPEMTE
OPERATE
DROPS
OFF
Page 4
INSTALLATION MANUAL
CP-100
IMPORTANT
All wiring must
Basic
safety precautions and locd
cal equipment.
REAP
AND
WARNING:
supervised
SAVE
THESE
SYSTEM
CPlOO
Conmller.
LXlOO
Power Center or
CVAZQT Valve Actuators,
TSSL
Water Temperature Sensor.
2COND
6COND
Modular
Mounting Hnrdwarc
be
performed by
FOLLOW
To
at all limes,
INSTRUCTIONS.
ALL INSTRUCTIONS.
reduce the
INCLUDES
flook-up
Cornmu~rication Cable (2qty 150n Connectors for Comnlunicalion
Cable
for
POOL-SPA
rr
qualified elech-icisn.
codes
risk
of
injury, do not
LXlUOL
(25fl
CP-
P/N
spuul).
100.
Load Cenler.
263045
CONTROL
SAFETY
should always
permit
(2qty).
sppnls).
Cable.
SYSTEM
INSTRUCTIONS
be
followed when installing
children
to
use
this
product unless they
and
using this electri-
arc
closely
TOOLS
3/16"
5/16" dia, Drill
Crimping
REQUIRED
dia.
DdII
(for
(for
Twl
for mounting Modular Connectors to Communication Cable:
EQUIPMENT
With the exception of
of
the
spa),
all
equipment must
1.
2.
3.
4.
5.
LX-100
CP-IN
CVA-24
TS-5L
Spa-sidc
Pawer
(Inntroller
Valve
Water
Rcmote
mounting mounting TS-5L Water Tempralure Sensor).
CP-
LOO
Uon~ller).
LOCATION
the
Spa-side
Center
Actlurtors
lkmperature
Remote
be
located
at the equipment site.
inside
the
hvuse
at
valves
Sensor
Control
(optional) a1
Control (which
five
feet
or
other weather-pmtectd arm.
to
bc
motorized.
at
the
spa
is
UL
or
more
from
fitter pump,
wall or decking.
listed
the
water's
(modal
for
ins~allntion
cdge.
TOOL-6)
right
at the tile-line
Page 5
RECOMMENDED
HYDRAULIC
SCHEMATIC
Refer for
"PLUMBING
REQUIREMENTS"
on
page
3
Page 6
PLUlVIBING
REQUIREMENTS
Plumb system in accordance cdes und the following guidelines.
Bring
all lines back to the equip~nent pad.
1.
Spa
should
be
If
spa
is attached into pool, must
2.
Plurnh a three-port Intake is connected to the pu111p inlet. Connect spa suction to
3.
Plurnh a three-port valve through the center pon, Conncct spa return to one side of Return Valve, and pool return to the other side.
4.
A
check'valvc) may
cally-balanced water from
amount of bypas to
5.
If
installation of Select n convenient location Ru~nore will not
pmvide
finished surfilcc of the Reduce pip size down to pad. The
If
bt:
installed at water level
W
spa make-up line (incot-prating
the spa is to
r
receptacle for the
Use
swcep elbows for turns.
Spa-ride
with
"RECOMMENDED
at
or
above
to
pool, provide a dam bctwcen the bwo bodies of wilter to allow spa overflow
spa
is
not attached to pwl, an overflow. sufficient in size to carry
one
Return
bc
provided to bypass the pool return line. l'his will enable some al the chemi-
be
adjusted,
be
constructed in concrete, special provision should
the
Spa-side
be
submerged by the
spa.
Remote wlll not
HYDRAULIC
the level of
in
Valve
side
Valve
the
pool to cycle through die
Remote Control.
in
the deck or above water level in the spa wall (where the Spa-side
Spa-side
It
will
$5''
or
the
pool.
tlie
spa.
on the suction-side ol the filter pump, so that cearer port of vnlvr
of Intake Valve, and pool suction to the othcr side.
on the return-side
a
H"
manual gate or ball valve and, for elevated spis, a
spa
water). and install
Reniorc.
be
cut
back
%iV
conduit, and run to proposed
be
installed
of
the heater, so tllot rcturt~ walcr
The
pipe should be level and protrude beyond
n
later date.
until
spa
construction
SCHEMATIC"
on
full
spa.
The manual valve will allow lhe
be
made ut this time for the.
n
6"
to
12"
length
of
I-'/)'"
LX-IOU
location at equipment
is
iwmplclc.
page
pump-flow,
2,
lmal
will
cnlcr
'/I".
pvc pipe to
the
6.
For systems which incorporate a skimmer.
the skimmer and main drain for maintenance purposes.
is
uasily accomplished
This
Plumb
onc port to the skimmer and the other to the main dnin.
7.
If
a
"non-booster pun~p" pressure-side pool cleaner between the filter pump and filter, with the motorized two-porz Pool Cleaner wl~encvcr tlie Control System activates
If a booster pump pool cleaner
8.
connected to
the
pool return, after the heater
it
is possible to balance
by
installing a manual three-port mixing valve at the suction linc.
is
being used, plumb a manual three-port valve
third
port plumbed
Vaive
at this line. The motorized valve
Ihe
pool
clmna.
is
being used. plumb the booster pump
and
as
close
to
the
amount of suction between
to
the pool cleaner linc. and install
will
autr~~natically open
so
that its suction-side
the ground
as
praaicnl.
a
is
Page 7
Select a col~venient location to mount the LX-100 Power Center. Ensure frrt from the water's tor cables will need Mount the located on the side
1.X-100
edge
and no hurther than
lo be extended).
on a flat surface using appropriate screws lhrough the three cxtenlal mounting paints
of
the enclosure,
Do
not
15
feet from any motorized valves (otherwise Valve Actua-
drill
and
mount
from
inside
ht
the location is
the
enclosure.
greikr
than
5
Looscn LOCK
age
compirtment. All low-voltage connections
diagram
The
high-vottage wiring compnrtment is located behind service panel in right-side of LX-100.
SCREW
lucated inside door.
of hinged faceplate in left-side of
HIGH
LX-100,
are
made to the circuit board, in accordance with wiring
VOLTAGE
and
swing open to expose the low-volt-
WIRING
GENERAI,
At khe equip~nent site, install
Circuit breakers should
cdgu.
Make
sure that the rnolor(s) on the equipment have built-in thermal protection.
At the
LX-100, remove the
the
appropriate
for high-voltage corrncctions.
l~oles
an
electrical sub-panel wbh separate breakers
be
readily accessible to the spa user, but installed at least 5 feet froin
service
panel (at left) to expose the high-voltage compariment,
at
bottom of enclosure to facilitate condui~ mounting. Screw terminals are pmvidcd
for
each load,
SYSTEM POWER
Provide a repiirate circuit b~aker to power the system. Either erable). System dnws less than I-Amp. The breaker will
422-20
of
ply with section Run
approprialo
renninal black in iiccordince wilh wiring label, which
Install two jumper wires for
wires
the National
from circuit breaker to high-voltage compartment of LX-100, and connect to top
11
SV,
Electrical
or one jumper for
Code, ANSVNFPA 70-1987.
is
230V,
1
15
or
23OVAC
open
all ungrounded supply conductors to com-
marked
SYSTEM
according to
cnn
IDOWER,
wiring
label.
be
used
the
and
knock-out
[
I
15V
water's
is
pref-
EQUIPMENT
Provide independent circuit breakers for Run opproprii~te wires from breiers to high-voltage compartlnent of LX-100. and connect to LINE1 and
LINE2
sscrcw
Connect pumps and other high-voltage equipment
Each individual terminal Note: For
POWER
R1
(FLTR),
terminals at each terminal block.
block can
11
5V
cquiprnent. only half of the terminal block will
be
wircd for eithcr
It2
10
LOAD1
115V
(AUXI),
and
or 230VAC.
bt.
TW
(AUX2) and
LOAD2 terminals.
used
(ic:
R4
LINE1
(AUX3).
rmd
LOADI).
Page 8
Install
cnble
equipmnent.
Note:
Never
tain
s
minimum
1.
2 black
Nore:
2.
25
3.
CVA-24 Valvc Actuators
4.
The
betwccn
Provide plastic
the
install low
dlsrance
qty.
separate
and
one
Cable
lubricant
feet
of
Zconductor
optio~~al
Spa-side ILniole Control
LOW
low
vokage colliparrment
or
me~nllic conduit
voltage
I50
silver)
of
foot
and
12"
between
spools
to
connect
must
22
AWG
are
VOLTAGE
where
high
voltage
parallel
a#
6-conductor
to
he
CP-100
be
uscd
when
cable
is
provided
provided
with
is
CABLES
of
the LX-100 Power Ce~lter ilnd Ihc various
cables
run
underground.
wires
in
the
sumc
runs
of
low voltap
26
AWG
conrtnunication
Controller.
pulling these cables through tke
ro
conncct the Warcr Tempcralurc Sensor.
15
feet
of
3-condactor
provided
with
necessnry
conduit.
snd
AC
cable.
ci~ble
through
It
is
advisable
currcnt-cnrrying wlrcs.
cable
attached.
concrete,
arc
providd
condult.
pieces
etc.
to
main-
(w1e
uT
LOW
VOLTAGE
WIRING
Page 9
CP-100
Select
iI
cunvc~rictil lecatiun irraidu the house or athcr weather-protcctcd area to nlount the CP-I00 Con~rul-
Irr.
The
overall wiclth of tlic Controller {with doors open)
munic:~tion cables (on thr cunterline of the enclosure) shoultl thcrcfore
wnll corncr or other oblrti~cle.
jamb,
Remove bilckplatc from Controller. Temporarily pull cables through large hole In hrekplate, and position backplate comctly, und mark the thrw rnounling points on the surfiice of the wall. With the backplate removed from
the wall. drill 3/16"
through lurgc hole in hnckplate, and use the three
Use the
1ISING
At the CP-100 Contmlter, plug the kilccr cable (with modulitrconllcctar attached) into the circuit board at
Socket
Use ttrc f~~trr W screw> (included)
At the
31
on
surface of wall, Make
Crimping Tool (model
THE
CRIMPING
#I
(SII,VI?H),
1.X-
100 Power Ccntcr, plug the silver cable (with n~oduliw connector attached) into the circuit bond
Socket
#I
(SLLVER).
diilrneter holes and insert mountiog anchors (included) into
'~O'OOL.,
and plug the black cable into
;~nd
plt~g the black cable into
INDOOR CONTROLLER
is
I
sure
that backplutc
'TOOL-6)
to attnch modular conncctoa at each end of both cables. See
below,
lo
srotlnt
CP-
is
level and that
14"
screws
Socket#Z,
100 Controller to the bickplate.
Socket
I
-W.
The locarior~ of the 6-conductor coni-
bc?
at
least
5-'A"
fro111
''TOP
nomenclature
the
three holes. Pull cables
to
mount
backplate to wall.
#2.
any
is
oriented
door
USING
Make sure thilt the end of the cnhle
Insert thc cable hetwccn the prrll the tool, maklng sure ihiit the cable stays perprndiclrlar
of
Pl;tcc a nrudt~lur connccror in
\top
to the tool liantllcs. :tnti insen cable into connector. Make certi~in that the conductors of
wcurc
Note:
four
THE
CRlMPlNC
the cubic will hc re~novcd withsi~t damaging the insirlation
and the
gold
co~ltucts bcc
tltc connector and di~ctly under the gold contacts.
tlir
cuhlc,
It
is
cable
important
cnds.
that
TOOL
is
cut squsmly (not diagonully).
stripper
hlades of the tool until it touche$ thc stop, Squeem the handles and
to
ihr
tloldcr portion
the
crimper. Oricnt thu pwparcd cable so that the
thc! orientation
of
(blue
the tool
so
Squeeze
conductor
i~.
If
this
is
done correctly, the outer jnclct
on
the individual condtictors.
that the fron~ of the connector is against the
blue
thc hancllcs
closest
to
tool
firmly
to set the contacts
handles)
conductor
are
is
is
tlush with Lhe tip
identical
closcsb
i~nd
at
all
Page 10
VALVE
ACTUATORS
Reniovc knob, handle and four $crew?; from
provided to mount Valve Actuntods) to valve(s).
screws Run cables to low-voltage Valve Socket:
intake (suction) vslva into
Plug Plug return valve inta Plug auxiliary valvc (if applicable) inta
Select a convenient location to mount thc (after
the
intake
valve, and
Drill
r
5/16"
diamelcr
n
screwdriver to open
Use
the
pipe.
around
Run
2-conductor
md low-vollagc conlpartmcnt
Caution:
cable
wiring
RET
VLV
WATER
before
hole
in
ihc
the
hose cln~i~p (includrtl). Posi~ion clamp
Ovcrtightening
(25
R.
ix
of
uompartn~ent of
INT
VLV
Socket.
Socket.
AUX
TEMPERATURE
Temperature
the hcatur).
pipe, irnd insert the Sensor.
included with Inslallrbtian Hardware package) between Scnsor Iociition
LX-
100
Power Center.
c;ip
of
VLV
of
clamp
valvc(r)
LX-
100,
Socket.
Sensor
can
to
bc matorixcd,
ond
plug into circnit board
SENSOR
(model
TS-51,)
over
the Senaar, antl
cause
deformation
and
rase
thc
four
mounting
at
thc uppropriatc
in ihc plumbing syarcni
gcntly
uf
u-ring
sci~l.
tighten
At the Sensor, p;ay atlcntion red), and Bcfore making connectic~ns, c~~l-orf uninsultrted
wires
pair
At the
Screw
to
use
to
be
of pliers.
LX-100,
Terminals.
SNS+).
2
of
the cnnrp connectors (inclutlcd)
connected into the small holes at one end
strip insula~ion
Pay attention color-coding (green conductor connects to
to
color coding (green caiiductor connccts lo grecn; red conductor connecls lo
of
both conductors
to
provide wl~crpmol'connectionu,
wire
(conductors sl~or~ltl
of
each
conncctor, and squeczc the cy li11dr.r
$5".
and connect
not
to
circuit board
SNS-;
be
s!
ripped). I'r15h the
81
SNS-
and
red conductor connects
twu
with
;I
SNS+
Page 11
HEATER
CONNECTlONS
DUAL
Inside the
Do
Place the heater pemtures.
Run he three wires to low-voltage compartment
Strip
diagram located inside the LX-100 cover: Connect "High" of heater Connect "Low" of heater thcnnostat to Connect "Commnn" of heater thermostat to
SINGLE
inside
Do
Place the heater toggle switch in thc
Run
Strip insulation
Make
ELECTRIC
THERMOSTAT
gas
heater, connect three
not
dlscunnect
toggle
insulation
the
not disconnect
!A",
THERMO$TAT
heater, connect two 18
or
and connect to circuit
or
GAS
bypass
switch in
thermostat to
bypass
the
the
the
flow,
GAS
AWG
flow,
HEATER
18
AWG
pressure
"'OFF'
position, md
board
Terminal
Tkrminal
Terminal
HEATEmEAT
wires in series with the heater circuitry,
pressure
"ON
position, and set the thermlmttt to the desired temperature.
the two wires to low-voltage compmment of
W,
md
a
jumper
wire
connect
and
to
GHTR
connect Terminds
Screw
#P
HEATER
wCrm
in
parallel with the heater toggle switch,
or
high
IImlt
switches,
set
he thermostats
of
LX-100 Power Center.
at
GMTR
Screw
Terminals,
#S.
#P.
#C.
to
PUMP
or
hJgh
limit
switch&
LX-180
'Rrminab
and
Powerhad Center.
at
#S
together.
Terminals
#P
desired
pool
and
spn
tern-
in accordance with wiring
and
#C.
For systems which utilize
WL-
100
PowerILond Center.
1nst;tll RL-LX in accordonce with instructions provided,
nn
electric heater,
a
20=Amp
socket.
The
relay
is
Larger electric heater.
hide
heater Run
LINE1
captrble of controlling an
the
heater, connect two 14
to~gle switch in the
the
rwo wirev to the high-voltage compartment of
and
LOAD1
"'ON"
terminals of he clectric
clecuic
AWG
wires
position,
hcatcr (rated up
in
series
and
sa
the lhcrmostal to the desired temperature.
heater
relay.
Relay
Kit
(model
RLYI,X)
md
plug
onto circuit
to
3KVA),
with
the heater thermostat circuitry. Place the
the
LX-100
or
Power/Lod Center, and connecr Lo
should be udded
hard
at
the
the magnetic contactor
EHTR
at
relay
of
the
a
Page 12
SYSTEM
OPTIONS
SPA-SIDE
The optional Spa-side Rcmote Control within 5 feet of the wuter's or in
thc
If
the
Sp-side
is
spa
When the spn constmctio~r
or surface of deck.
ish
REMOTE
deck within
king plumbed. See
arm's
Remote
is
See
CONTROL
is
a
double-insula~cd device which
edge.
11
is
typically inslallcd at the tiIe-line of
reach of thc spa.
to be installed into the wall of a gunite spa, provision should
"RECOMMENDED
is
completed. cut back the
Fig.
1.
HYDRAULlC SCHEMATIC"
1-55''
dia,
pvc receptacle flush with the
Screw Mounting Adapter onto Spa-side Hemole, and finger-tighten. Thread cable through conduit to low-voltage compmment
I
-U"
Carefully glue Mounting Adapter into
suggested that the Spa-side Rcl~tole
Fig.
2.
be
I-%"
SUPERSWITCH
MOUNTING
ADAPTER
pvc reccptaele using pvc cement.
instiillcd
PCV
with the
PIPE
of
LX-
red
pushbutton
100 Powcr Ccntcr.
is
UL-listed ror instiillation
the
spa wall
on
Do
not
use
wrench.
For
aesthetic purposes,
in
the
12
o'clock position.
SWITCH
H
#2
M
CH
(above
wntcr level).
bc
lnade
while
page
2.
Fpa
wall
I11
(RED
(YELLOW
#3
(GREEN
#4
(BLUE
the
fin-
it
is
See
WIRE)
WIRE)
WIRE)
WIRE)
Fig.
I
At the
LX-100.
essary. Strip insulation
identify
he
6-conductor cahll: from thc Spa-side Remote,
of
ench conductor
',4",
and connect to at bottom of circuit board in accordance with wiring diagram: Black conductor
(Swilch Common)
Red condk~ctor (Red Pushbuttan)
Yellow
conductor (Yellow Pushbutton) to
Grecn conductor
(Grrcn
Pushbutton) Blue conductor (Blue Pushbutton) to AUX3 There
is
no connection for the orange conductor.
A
set
of
adhesive labels is provided for custom identification
Use
il
pair nf fine-dp tweezcrs to carefully adhere thc appropriate
to
LO
GND
SPA
to
screw
screw
AUXI
AUX2
scrtw terminal.
scrcw
terminal.
terminal.
scrcw
terminal.
terminal.
Pig.
2
and
cut-off excess cable
REMOTE
of
individual Spa-side Reniote pushbuttc~ns.
SWlTCHES Screw
label
at
each button.
as
Terminnls
nec-
Page 13
POOL
For
CLEANER
sy~tctii~ wlllch i~icorporirte
iI
hnoarcr pump p(~ol cleaner. for prugrunitnlag the di~ily dlcunil~g cyclch, Inatall
24-flour Time Clock
and plug rntu top
1nat;:H
D
20-Amp
of
circuit
Relay
{model
TMH-1.X)
boild ikt
Kit
CLNH
(model RLY-LX)
11uns provided, und plug Into cIrcirIt board
il
is
posbibls
lnre LX- 100 f;~ceplnte nt the
TIMER
socket,
In accordance with instnlctions prov~dcd,
to
ildd a ~nech;rnic;~l tiliic clock
POOI,
C1,EANER
at the LX-100 Power Center in woordanre with instruc-
CLNR relay sockcl.
locat~on,
AUX1LIAHY
It
is
prr\sihle
vnlvr: for
C~II
hc
il~ttvi~tctl rrt.\~lt eithcr the pool cleilncr or ituxiliary 3 circuit.
Ktmuve knob, handle slid four screws rrorn cap of valve
VALVE
to
t~dd
il
Valve Actuator (model
it
cualom hydraulic feetun. (silch ils n pool clermer, fountain, waterfall. etc.). The Valve
CVA-24)
to
rhc system to motorize
to
he
motorized, and use the Ibur moilnling
a
two-port
\crew* prouidcct lo stollnt Velvc Actuator to valve. Run cabk to low-voltage compartnicnt plug intt9 circuit ho.~rtl ItIc~iliiy hoiird. i11td
2.
SPA
Itor
to
Infir
7'0
lll~
I-ptn~ti~ri
(IN
I
To
JCI~VJ~C
'To
;lrtlvatc
WA'I'ERYALL
systc~iia wlicre spa water Icvel
roti~te the return vitl~e
the pocrl, This featurc
rnnhlc this f~i~tii~, it loci~t~d at ccntcr right luc~it to \lrdc
Switch
111
AllX
VI,V Valve Socket,
AtfX
VI,V
Program
thc curncr
V;IIVC
valve
of
il
ur~iilll
sc.~wdrrv~.r ot other blulit instrument to adjust !lie Swilch accordingly:
in3111
the
pc>o1
clenrier circuit, [urn
fro111 tlrr auxiliary 3 circuit, ltrnr
CON'I'HOL,
1s
l~igller that1
to
?iPil return poGtiun.
will
cease
whenevcr the spa
is
lacessary lo ~tljust the 7-position
of
LX-100 circuit boi~rd. the
#I
and
Switch
112
to the
Switch,
that
{hub
ON
pmition.
whrch
is
located at bottom right
Switch
#1
Switch
#I
or the pool, it
crciit~ng
,111
ovcrtlow (watcrf;lll effect) Frt~rn lhe
is
being circulnted
WTHPL-AUXl
the
corner
elf
ON
OFF
is
a
mill
of
L,X-t(H)
and
Switch
#2
OFF.
iind
Swltch
#2
ON,
possiblc
to
use the sl~xiliary 1 circuit
I'rognm
Swiith,
screwtlrivar or otlier blunt
FREEZE PROTECTION
A
Rccircubting Freeze
.at4
eqt~~pllle~tt h111 ptrxaiblc
'rpprnr.
Insti111
GND
J
I
OF.
FPS-C
+crew
III
uccurd;lncc
tcniiiltnls.
Serrsor
frec~e
I\.
1111
(niodel
FPS-C)
d;i~ni~gc
mity
hy
runnlng the
in~rructiun\ provided,
he added lo the system. ft
filler
pump whenever the ternpereltitc fall\ to
and
connect to LX- 100 circuit
will
protect thc plr~~nh~ng
board
or three-port
Actuator
of
LX-100,
circuit
which
at
FRZ
and
spa
is
instru-
and
An Auxiliary
eqiripnicnt
Freeze Sctwor (model
(\itch
as
a
jct pump) during potent~rtl freez~ng conditions.
FPS-AUX)
Insdl FPS-AUX In ascordirnce with insiructians
Note: It onset d thc freezing season. Testing can
is
udvisitblc
to
inspccl and test Freeze Sensors
be
done by
moy
illso
provided.
immersing
be
iddd
to the
system
t
uctivatc
at
least once s year, preferably prior
Sensor in ice water.
it~~ili~fy
lo
the
Page 14
SYSTEM START-UP
Apply power to th~
At
the Power Center, verify that the
Service Switches
If
the stitlus light is not
cuit
breaker has tripped
At
the Indoor Controller, verify that there is
MENT STATUS INDICATORS
Irtheru
is
no status display, check the connections at each end of the communication cables very carefully.
If
necessary, crimp new modular connectors to the cables.
If
the TEMPERATURE Display
more), check tho connections to the Temperature Sensor,
At the Indoor
1NDlCATORS
At
the intake and Rclurn
positions as nicessary so that volvcs have
At
the Power Center, ver~fy [hut tho
To set the time of day, rotatc the dial in a clockwisc directiorr until the hours
white amow at eight o'clock position
To
progmrn daily opcrzlting cycle(s), depress the desired numbcr of sections around the perilnt.,
dial
by
pushing towards the center. For each section depressed,
If
the system lias
vates the filter pu~rip whcn the
s rtem.
y
are in the
on,
(indicated
Controller,
arc illuminated.
press irppropriate
Vrrlvcs,
a
POOL
POWER ON
"AUTO"
check the J wrnp circuit brcokcr which is located
position.
by
i\
white tab), push to rcsct.
are functioning when the
indicates three dashes
Flip
toggle switch on rear of A~Iui~tor(s) between
FILTER
on
clock face.
CLEANER
FILTER
Timc
PLJMP
sbtus
light is illu~ninated, and make sun: that
a
TEMPERATURE Display
IDushbuttons
(-
-
-)
ar a very high temperature
Pwhbuttonfs)
rotated
to pool circul;itinn.
PUMP
Time
so
Clock
~hnt
the
Clock,
verify that it
Timc
Clock
is not programmed
none of the
is operitting.
filter pump will oporute for
is
operating, and check thi~t it also act!-
abavc
!he faceplate. If the cir-
and check Ihi~l rhc
are activated.
EQUIIDMENT STATUS
"ONI"
irnd
~ni~~utes line up w~th
on.
EQIIIP-
(400
i~nd
;ill
of
thc
dcgrces or
"ON2"
the
r~l
ll~c
15
roinules.
At the Power Center, and verify that the Valvc Actuators arc? rotating accordingly. If
one of the Valve Actuators is
"ON1 " and
At
the Power Center, verify thirt the filter pump the Verify that
AUX2
Slide
POOL"
If the
"UN2"
FILTER
thc auxiliary equipment is being activated fmm the
and
AUX3
FlLTER
position, and ver~fy that thc hratzr hiis fired.
heatcr doesn't
position,
Service
Service
Scrvica
slidc
the
SPA
Service
Switch
to
"FILL.
180
degrees
Switch.
out
of phase, flip toggle switch
is
being activated from the
Switches.
Switch
to the
"ON"
position and the
fin..
check the controls inside the healer and also the
"1)KAIN" and hack
on
"QN"
"ON"
and
"OFF'
HEATER
Service
wiring
to
"AIlTO"
rear of Acltiator bctwcen
i~nd
"OFF"
posi~ionu oi' the
Switch
conrtvctions.
to thc
posrlion,
posltlons
AUXI,
"SPA
X!
or
Page 15
At dio Powcr
Service
At
thc
Verify that the Valve Acluators have
heater
Ccnrcr,
rcturn
lho
11EATFaR
Swilches
Ind<~or Contrullcr, prrbb Pushbuttan
ha5
fired.
to
[he
"BUTO" pcaition.
Service
rotated
Switch to tlic "SPA
#S
tcr
turn
rhr
to
spi
circulnt~on.
spa
on.
rhc
filter pump
ONLY"
position
has
been
and
all the other
activated and
the
Press P~shhultons
A
set
uf
irdhesive I:tbcls
Usc
ii
pair of fine-tip tweezers to adhcn, the appmpriirte
Controller.
Calihn~tiun con
bt:
accrrrnplihhcd
trrwrt
il
srni~ll 1l;lt-blndc screwdrivur through
Ihc
Indoor
C~~ermllcr. ilnd totatu thc Ad-iustn~ent
The system
#I.
#2
is
of
the
I'KMPERATURE
if
necessary.
is
now
lrndy
und
#3.
end
check that appropriate equipment
provided fur custom identification
Display
to
bc
operated
thc
as
desired.
has
ken
ADJUST
Screw
of
equipmenl.
labcl(s)
bclow
preset
at
the factory, However,
hale which
accordingly.
is
being uctivnkd.
the
Pushhutton(s)
IS
Imucd
hehind the right door of
on
the Indoor
fine
adjustn~ent
Page 16
OWNER'S
MANUAL
When
operating
including
READ
the
AND
following:
WARNING:
closely
supervised
SAVE
THESE
CP-100
POOL-SPA CONTROL SYSTEM
IMPORTANT
or
servicing
FOLLOW
To
reduce
at
INSTRUCTIONS.
all
this
electrical equipment.
ALL
INSTRUCTIONS.
the
risk
times.
of
injury,
SAFETY
basic
do not
pnit
INSTRUCTIONS
safety precautions shuuld
children
to
usc
this
product
always
unless
they
be
obscwetl,
are
Page 17
INTRODUCTION
The CP-100 is an electronic control system which is designed to coordinate and operate all of the equip-
associuted with your swimming pool end spa.
ment The
system is comprised
I.
Indoor Controller.
2.
Power Center,
3.
Motoriacd Valves
The
Controller
Power Center
provides easy mnintennnce hestor froni pool to
provides pushbutton conlrol of
automatically controls
spa
of
thrcc
principle components:
(3qly).
the
for
your Pool Serviceperson;
timing
the
equipment
of
your filter pump and pool cleaner
from the convenience
md
the
Motorized Valves
of
your home; the
(if
i~pplicable)
switch the filter and
and
Additionally, the Control Systeni incorporates ilnpctrcant safety features which protect your ment from ;rccidental damage. Yoi~r syslern may also include addirional Retnott: Controls end special options which further add to the cnnvcniencu. siifety and economy of operating your
SAFETY
HEATER
A
built-in clwtrotiic delay circuit auromaticnlly runs
the spa
are not
POOL
If your system incorporiites ctn :rutomatic pool cleaner, filter pump The
CP-IOO
water circuln~ion:
I.
2.
PROTECTION
is
rumcd
off.
This feature enables
diltlr~ged fmni ovcrhen~ing.
the
CLEANER PROTECTION
so
that
it
must
have
water circulation in order to operate.
incorporates lhc fi~llowing protection features against possible pump
The filter putnp will automntically
if
thc filter pun111 isn't programmed on. Your pool cleaner will ai~tomaticdly the
Spa.
be
pool
equipment.
FEATURES
the
filter pump for an addi~ional
heater to cool down, so that the heal cxchunger and plumbing
it
will have
itctivited whenever
be
switched off whenever
lrecn
plumbed in conjunction with the
damage
thc
pool
cleaner is tunning. cven
water
is
being
pool
5
mitlutes
if them
circulated
aluip.
whcncvrr
is
no
to
Page 18
INDOOR
CONTROLLER
Installed in a convcnicnt location inside your house.
with
equipment associated
Equipment
Four Pushbuttons arc provided for activating the various pieces of cquipmenr. have custom-labeled each Pushbutton for your
Pushbuttons
your swimming pool and spa
#S,
#I,
#2
and
specific
the
Conlroller gives you
#3
application.
fingertip
Your
co~itrul
Pool
Rtrildcr
of
all the
should
EQUIPMENT STATUS INDICATORS
Slalus
Lights are located ahvc
The
running.
absence
TEMPEUTUR
A
digital display indicates the precise water temperature. Spa tempcritturc
tion,
und pool temperature
Note: The filter pump must
USING
To
The motorized valves will rotate The
YOUR
turn
your
spa
TEMPERATURE
of
E
SPA
on.
simply press
each
Pushbunon. The presence of a light
a
light indicates that equipmen!
Display
is
displayed during pool circulation.
be
running
Display
to
provide accurate tempemlure display.
Pushbutton
to
spacircularion, thc filter pump will turn
will let you
6.
know
is
turned
when the spi~
is
off-
ready
indicntcs
ic
displayed
on
and
for
use.
that
thc
equipmenl is
during <pa cic.cula-
the
hcalrr
will
lire
Page 19
POWER
CENTER
Lnca~ed
in
your filter
close proximity to your pool equipmc~rl, the Powcr Centtr housas mcchonical time clocks for
pump
trnd pool ciemer
(if
applicilble), and manual switches for your Pool Servicepenon.
FI1,TER
Check
filtraticm and cleaning of your
To
up
Pny particular attention
To
perimeter
operate
NOTE:
rlcaner against
PUMP
and
POOL
C1,EANER
with your Pool Builder or Service Company
pwl.
set
thc
correct time
wikh
the
program
of
for
A
Is
running,
pwiblc
white
the
the
15
minutes.
built-in
of
day,
rotate
arrow
at
eight
o'clock puskion on
to
the
AM
and
daily
filtration
Dial(s)
by pushing towards the center,
protection
even
damage
or cleaning cyclc(s),
circuit
if
the
FILTER
to
the pool cleaner pump when
Time
as
the
Dial(s) in
PM
sections
automalirally
PUhIP
a
clock
of
Time
Clocks
to the nmounl
clockwise
the
depress the
For
ndivates
Clock
direc~ion u~~til
face.
Dialts).
each
sectio~r dzpwssud, the equipment will
the
is
not
there
is
of
tilnc
rcquircd to proviclc efficient
desired
number of sections
filter
pump
prograslmed
no
water
rhc
hours
n~~d mirlules
whenever the
on.
This
circulation.
line
around
tl\c
pool
safegwrds
Page 20
SPA
Service Switch
fwr normal system opemtion,
"FILL"
The
and "BRAIN' positions we used when cleaning the
keep
this Switch
in
the
"AUTO"
position.
spa,
FILTER
For normal system operdtion The
Clock
CAUTION:
if
the
AUXP,
For normal system operation, keep these Switches
The
the equipment site,
HEATER
The
The The "SPA
For
the
at
For
LX-
turn switch to "SPA Verify at the heater that The
The
The
Service
'DFFkd
without altering the program.
pool
cleaner
AUX2
"OFF'
and
V
"ON"
your
Switch
keep
this Switch
positions allow your
system
incorporates
is
activated
and
AUX3
"ON
positions override the Indoor Controller,
while the
Service
in
Pool
s
POOL
FILTER
Switches
Switch
"SPA
ONLY"
"OW'
&
Dual
Thermoslat
hater that the 3-position "ONIOFF' switch was set to
Single
I00
PowerlLoad Center Heater swilch to
the
heater thermostat down to
"SPA
"OFF
"SPA
position will enable heating only when
position will disable
POOL"
position will enable heating whenever the spa or pool
Heaters:
Thermostat
t
8001,".
the
ONLY" position
position" will disable the heater.
t
POOL
position" will enable heating whenever the filter pump
the
heater.
At
the heater set pool and spa lhenaoutatb: to desired temperatures. Verify
Heaiers:To
"ONIOFF' switch was set to
will
heat the spa only set the spa tempmature at the heater
pool
temperature
enable heating only when the Spa is being circuloltad.
"SPA
the
"AUTO"
Serviceperson to ovorridc
CLEANER
Service
in
the
ONLY".
"AUTO"
the
and
set
"ON
position.
Time
Clock, pump
Sw-itch
is
in
position.
and
provide convenient manual control at
spa
is being circulated.
"OFF'
during installation.
I
pool
heating is desired,
the
LX-100
during installation.
the
FILTER
the
OFF
is
being circulated.
Powerbd Center Heater
is
running.
PUMP
damage will
position.
ilnd
it
is
Time
set
necesslvy to
occur
the
PUMP
A
ever the Spa is
are
The
POWER
Indicates that power has been connected to If this light
DELAY
built-in electronic delay circuit will autometically
not damaged from
PUMP
ON
is
Status
turned
DELAY
Status
not on, consult your
Light
off.
This
overheiiting.
Light
indicates that the delay
Light
enables
Pool
the
heater to cool down,
the
Serviceperson.
run
is
system.
the filter pump for an additional
so
that the heat exchanger and plumbing
in effect.
4
minutes
when-
Page 21
MOTORIZED
VALVES
Your control systeni
spa
and also activated from
circulation whenever
An
additional motorized valve may have been installed for a custom hydraulic application, such
tain or waterfall, or (in lieu
A
toggle switch
set the correct valve
DO
NOT
ADJUST
is
designed to activate two motorized valves,
the
"FILL"
of
is
located
on
r~ti~tion direction.
THIS SWITCH
Pushbutton
and
a
booster pump) to activate your pool cleaner.
the
war
#S
(SPA)
"DRAIN
of each Valve Actuator.
positions of the
POSITION.
is
activated
which
at
the
Indoor
SPA
Service Switch
This
switch
nuto~natically
Controller. 'fhese valves are
is
used by
mtite
at the Power Center.
the
between pool
as
a foun-
Pool Builder to
Page 22
SYSTEM
OPTIONS
SPA-SIDE
A
4-button waterproof Remote Control you ta control the equipment while sitting Your Pool Builder should
The
RED
YELLOW
The
The
GREEN
The
BLUE
REMOTE
Button
duplicates
Button
Button
Button
duplicates
CONTROL
have
Pushbutton
duplicates
duplicates
fishbutton
may
cuslom-hbeled each button for your
Pushbutton
Pushbunon
have
ken installed into the wall
in
your
spa.
specific
#S
at Lhe Indoor Controller (acrivales Lhe
#I
at the Indoor ControlIcr.
#Z
nt
he lndour Controller,
#3
at
rht. Indoor Controller.
of
your spil,
nppliea~ion.
spa
circulation).
This
will cnable
SPA
WATERFALL
If
your spa wrrter level waterfall (spillway) feiature. With this feature, you Spa-side Hemole) the
spa
to the pool.
FREEZE
A
Freeze
ment froin frcczr damage by running
Frrsze
during potential
PROTECTION
Sensor
may
Sensors
may
freezing
CONTROI,
is
elevated
can
use
Pushbutton#l
to
circulate
Tllr
have also
the
waterfall effect will
have
been
ken
condidons.
above
pool water back
added
that
of
the pool, your
at
the
to
cease
to
your
Control
the
filter pump whenever
added
lo
activate auxiliary equip~nent (such
Pool
Builder
may
have incorpnratcd
tndoor Controller
the spa, creating an overflow (waterfall effect) fr01n
whenever
yon
System.
(aid
the
YELLOW
are circulating the
Tiris
will
proteck
the
ternpenlure falls lo apprvx. 41
spn.
the
plumbing and
as
a
jut
pump
Button
or
~ountain)
it
at
equip-
"F.
spa
1hc
Page 23
MAINTENANCE
CLEANING
THE
SPA
For cleaning or maintenance purposes, it Spa and then
At the
I.
2.
3.
to refill
Power Center:
Set the
Set
the
the
Pool. Before the Spa position. Do not drain
4.
When cleaning or position and thc FUITER
with
clean water from the Pool.
5.
When the waler level in and the
CAUTION:
WINTERIZING
During Ihe winter season, it ment, but still Consult a qualified Servict: Company
with
SPA
Service Switch
FILTER
FILTER
Do
not
lcavo
THE
be ablr? to
clcan water from
to
Service
has
Switch
completely drained, set the
the
Spa completely or prime will be lost.
spa
maintenance
Service
the
Spa has returned to normal, return
Service
Switch
the
equipment unattended when draining
SYSTEM
is
possible to partially drain your Swimming Pool and disable
use
your
Spa.
to
The following procedure will disable the
f
,
At the Indoor Contrallcr, press
2.
At
the motorized valves. flip toggle switch on
position,
3.
At
4.
thc Indoor Controller.
At the Power Center, set the Time the
Clock)
"AUTO"
position and
or,
press
the
FILTER
if
daily Spa filtration is mqui~d, leave the
program
is
possible to use the Control System to automatically empty your
the
Pool.
"DW"
to
to the
drain
pool
Pushbutton
Pushbutton
position.
Ihe
"OW
position. The
FILTER
is
complete, set the
Switch
to
Ihe
"AUTO"
the
Pool
and
equipment:
#S
rear
#S
Service
rho FILTER
Swilch
Spa
"ON"
Service
SPA
Service
position,
will begin
Switch
The
thc
SPA
to
to the
Switch
Spa will begin to
Sewice Switch
pos~tion.
or
filling
the
protect the plumbing froin freeze
(to turn
he
Spa
on).
of Valve Actuators
to
the
(to turn the Spa off).
to
the
"OFF"
position (to disable
PUMP
Tlme
FILTER
Clock
Scrvlce Switch
accordingly.
drain into
"OW
to the
"FILL"
Spa.
the
"OFF
fill
pan1 equip-
damage.
in
If your Control System incorporates a Recirculating Freeze Sensor, it may not Swi~nining Pool drained. Scrviccperson before Testing can FILTER
be
accomplished by placing the Sensor in a glass of ice water, and tunling
Service
should turn on within [cn minutes. which may have
ken
It
is however mcommcnded that
the
onset of the winter
Switch
to the
added
for the jet pump or auxiliary equipment.
"OFF"
This
season.
posilion.
If
the Sensor
test should also
all
Freeze Sensors
is
be
conducted on
functioning carrcctly, the filter pump
any
be
necessary to have
be
tested
by
an authorized
the
the
Auxiliary Freeze Sensors
Page 24
TROUBLE-SHOOTING
Your Control System is designed any time your System should behave alleviate wfer
any problems caused by operator error.
the
situation to a qualified Pool Service Company.
to
GENERAL
1.
Check all circuit breakers
At
the
2.
NOTHING
I.
2.
FILTER
I.
2.
FILTER
1.
2.
3.
4.
Power Center. ensure that all
QPERATES
Check
3-amp
Power Center.
If
circuit b~pker continues
PUMP
At
the
Power Center, check that
Turn
the
consult a qualified Service Company.
PUMP
At
the Power Center, check that
Check
that
~nning Check
thnt
forcing the filter pump on.
Turn
the
consult a qualified Service Company.
circuit brcllker which is
Tripped
DOES
FlLTER
DOES
tho
PUMP
its
4-minute cool down cycle.
the
POOL
FfLTER
at
circuit breaker is indicated
NOT
Service
NOT
BELAY
CLEANER
Service
provide yew
erndcally,
elecrrical sub-panel.
to
trip, refer
of
trouble-free pool and
consult the fallowing Check
If
you
the
Servfte
located
above
to
a qualified Service Company.
QPERATE
the
Switch
TURN
thc
Status
Switch
FILTER
to
the
FILTER
Time
to
"ON"
OFF
Lighl
Clock
the
"OFF"
PUMP
Service
is
spa
cnjoymcn1. Howcver,
List,
which should hclp to
are
sdll unuble to solve your pwtictllar symptom,
Switcbes
position.
not
is
pnsidan,
are
in
the
FILTER
by
Time
on,
not programtned
PUMP
a
white
ub.
Clock
If
the
Switch
indicating
If
the
Push to reset.
is
pump
is
no1
that
pump csntinucs
"AIJTO"
programmed on.
in
on,
position.
TLmc
Clock in
still doesn't opentc,
the
"ON"
position.
the
System
is
nutomatically
to
run,
iT
a1
POOL
1.
2.
3.
CLEANER
At rhs Power Cenrer, chcck that the
At
the
Pool cleaner pump may require servicing.
mATEH
Make
I.
2.
Check heater thermostat setting and pilot Check filter pmssu~.
3.
flow.
4,
Heater may
SPA
WATER
At
I.
Check
2.
rear testing.
A
3.
"check valve"
DOES
Indoor Controller,
DOES
the Power Cenrer, check that the
of
sun
that
LEVEL
that
Motorized
each
NOT
film
quire
Valve
NOT
QPERATE
make
suro
OPERATE
pump is running.
If
filter
is
clogged. thc heater
servicing.
DROPS
Valves rotate in both directions
Actuators. Remember to return switches Ia their original position after
in
the system
may
POOL
CLEANER
that
Pushbutton
light
SPA
Service
be
leaking.
Ttme
Clock
is
programtned
#S
(SPA)
is
not turnsd
(if
applicable).
may
not
br:
getling sufficient water
Switch
is
in the
"AUTO
by
adjusting
Refer to a qualified Service Company,
toggle switch on the
on.
position.
on.
Page 25
For
questions,
vicinity
Peatair
Or
visit
PIN
94 I I
call:
Pool
us
I)??
rcpairs.
Products
on
the
replacement
-
800-831
Internet
pam,
or
informatinn
-71
33
nt
www.pen~l.com
on
pussiblc
AulhnriWd
Because
~Iifymanom
Service
Centers
most
within
your
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