Sta-Rite CF6H-123 Installation Manual

“CF6” SERIES BRONZE PUMP
WITH 6" INTEGRAL TRAP
SELF-PRIMING
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
MODELS
1-1/2 HP 2 HP 3 HP 3 HP
CF6EF-81L CF6EG-82L CF6H-123 CF6H3-123
111
Pentair Water Pool and Spa, Inc.
© 2009 Pentair Water Pool and Spa, Inc. All rights reserved.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000
Sta-Rite® and Pentair Water Pool and Spa® are registered trademarks of Pentair Water Pool and Spa, Inc.and/or its affiliated companies in the United States and/or other countries. Unless noted, names and brands of others that may be used in this document are not used to indi­cate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others.
Printed in U.S.A.
11/25/2009 S948 (Rev. A)
This manual must be given to the owner/user of this pump
2
‘CF6’ SERIES PUMP WITH TRAP
To avoid unneeded service calls, prevent possible injuries, and get the most out of your pump, READ THIS MANUAL CAREFULLY!
The Sta-Rite ‘CF6’ Series Self-Priming Centrifugal Pump:
• Is designed for use with swimming pools or as a centrifugal pump.
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions ........................................................2
Installation.................................................................3-4
Electrical ...................................................................4-5
Operation.....................................................................6
Storage/Winterizing ...................................................6-7
Pump Service ............................................................7-8
Troubleshooting Guide .................................................9
Repair Parts List ..........................................................10
Warranty ....................................................................12
Technical Support
Sanford, North Carolina (8 A.M. to 5 P.M. EST)
Moorpark, California (8 A.M. to 5 P.M. PST)
Phone: (800) 831-7133
Fax: (800) 284-4151
www.pentairpool.com www.staritepool.com
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
warns about hazards that will cause death,
serious personal injury, or major property damage if ignored.
warns about hazards that can cause death,
serious personal injury, or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
NOTICE indicates special instructions not related to hazards. Carefully read and follow all safety instructions in this
manual and on equipment. Keep safety labels in good
condition; replace if missing or damaged.
Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
Read and follow instructions in owner's manual when installing and operating equipment. Have a trained pool professional perform all pressure tests.
1. Do not connect system to a high pressure or city water
system.
2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE SURE
all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
Check all clamps, bolts, lids, and system accessories before testing.
Release all air in system before testing.
Tighten Sta-Rite trap lids to 30 ft. lbs. (4.1 kg-m) torque for testing.
Water pressure for test must be less than 25 PSI (7.5 kg/cm
2
).
Water Temperature for test must be less than 100° F. (38° C).
Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.
NOTICE: These parameters apply to Sta-Rite equipment only. For non-Sta-Rite equipment, consult manufacturer.
IMPORTANT SAFETY INSTRUCTIONS
Always follow basic safety precautions with this equipment, including the following.
To reduce the risk of injury, do not per­mit children to use this product unless they are closely supervised at all times.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is con­structed so that it may be readily disassembled for stor­age and reassembled to its original integrity.
SAVE THESE INSTRUCTIONS
3
INSTALLATION
Only qualified, licensed personnel should install pump and wiring.
Pump mount must:
Be located away from corrosive or flammable liquids.
Have enough ventilation to maintain air temperature at less than the maximum ambient temperature rating (Max. Amb.) listed on the motor model plate. If this pump is installed in an enclosure/pump house, the enclosure must have adequate ventilation and air circulation to keep the temperature in the enclosure at or below the motor’s rated ambient temperature whenever the pump is running.
Be solid - level - rigid - vibration free. (To reduce vibration and pipe stress, bolt pump to mount).
Allow pump suction inlet height to be as close to water level as possible.
Allow use of short, direction suction pipe (to reduce friction losses).
Allow for gate valves in suction and discharge piping.
Have adequate floor drainage to prevent flooding.
Be protected from excess moisture.
Allow adequate access for servicing pump and piping.
NOTICE: Support all piping connected with pump!
Fire and burn hazard. Modern motors run at
high temperatures. To reduce the risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor. To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it.
Piping:
Use at least 1-1/2" IPS PVC pipe with 5" trap. Use at least 2" pipe with 6" trap. Increase size if a long run is needed.
To avoid strains on the pump, support both suction and discharge pipes independently. Place these supports near the pump.
To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away from the pump.
Never use a suction pipe smaller than pump suction connection.
To avoid airlocking, slope suction pipe slightly upward toward the pump.
NOTICE: To prevent flooding when removing pump for service, all flooded suction systems must have gate valves in suction and discharge pipes.
Fittings:
Fittings restrict flow; for best efficiency use fewest possible fittings.
Avoid fittings which could cause an air trap.
Pool fittings must conform to International Association of Plumbing and Mechanical Officials (IAPMO) standards.
Use only non-entrapping suction fitting or double suction.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. Follow the guidelines
below for a pump installation which minimizes risk to users of pools, spas, and hot tubs.
Entrapment Protection
The pump suction system
must
provide protection against the hazard of suction entrapment or hair entrapment/entanglement.
Suction Outlet Covers
All suction outlet covers must be maintained. They must be replaced if cracked, broken, or missing.
See below for outlet cover certification requirements.
All suction outlets must have correctly installed, screw­fastened covers in place.
Testing and Certification
Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest ASME/ANSI Specification for
Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
4
Outlets Per Pump
Provide at least two hydraulically balanced main drains, with covers (see below), for each swimming pool pump suction line. The centers of the main drains (suction fittings) must be at least three feet apart.
The system must be built so that it cannot operate with the pump drawing water from only
one
main drain (that is, there must be at least two main drains connected to the pump whenever it is running). (See Figure 1). However, if two main drains run into a single suction line, the single suction line may be equipped with a valve which will shutoff
both
main
drains from the pump (see Figure 1).
More than one pump can be connected to a single suction line as long as the requirements above are met.
Water Velocity
The maximum water velocity through any suction outlet must be 1.5 feet per second unless the outlet complies with the latest ASME/SNSI Specification for
Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
In any case, do not
exceed the suction fittings maximum designed flow rate.
If 100% of the pump’s flow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be six feet per second or less even if one main drain (suction fitting) is completely blocked. The flow through the remaining main drain(s) must comply with the latest ASME/ANSI Specification for
Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
ELECTRICAL
Hazardous voltage. Can shock, burn or cause
death. Ground pump before connecting to power supply.
Ground motor before connecting to electrical power supply! Failure to ground pump motor can
cause serious or fatal electrical shock hazard!
Do not ground to a gas supply line!
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical
connections.
Ground Fault Circuit Interrupter (GFCI) tripping
indicates an electrical problem. If GFCI trips and will not reset, have a qualified electrician inspect and repair electrical system.
Exactly match supply voltage to nameplate voltage!
Incorrect voltage can cause fire or seriously damage motor and voids warranty! If in doubt consult a licensed electrician.
Voltage:
Voltage at motor must be not more than 10% above or below motor nameplate rated voltage or motor may over­heat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company.
At Least
3 Feet
Suction Outlet
(Main Drain)
Suction Outlet
(Main Drain)
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
IAPMO Certified
Anti-entrapment
Cover or Suction Fitting,
screw-fastened to
Main Drain Sump
Pump Valves OK between pump and Tee
No valves between Tee and Main Drains
2762 0197
Figure 1 – Recommended pump suction layout.
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