Sta-Rite CC100 Installation Manual

Clean & Clear® Cartridge Filter Owners Manual
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Table of Contents
SECTION I. FILTER INSTALLATION ............................................................................................... 1
SECTION II. FILTER OPERATION .....................................................................................................2
SECTION III. TROUBLESHOOTING................................................................................................... 6
SECTION IV. TECHNICAL DATA .......................................................................................................7
A. Filter Pressure Loss Chart .......................................................................................... 7
C. Replacement Parts ..................................................................................................... 7
B. Flow Rate Table ......................................................................................................... 7
WARNING
Before installing this product, read and follow all warning notices and instructions accompanying this filter. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
Important Notice
Attention Installer. This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
SECTION I. FILTER INSTALLATION
A. GENERAL INFORMATION
1. The filter should be mounted on a level concrete slab. Position the filter so that the instructions, warnings and pressure gauge are visible to the operator. Also, position the filter so that the piping connections, control valve and drain port are convenient and accessible for servicing and winterizing.
2. Install electrical controls (e.g., on/off switches, timers control systems, etc.) at least five (5) feet from the filter. This will allow you enough room to stand clear of the filter during system start up.
3. Provide sufficient clearance around the filter to permit visual verification that the clamp is properly installed, see Figure 1.
4. Provide sufficient space above the filter to remove the filter lid for cleaning and servicing. This distance will vary with the model of filter you are using. See Table 1, for the required vertical clearance.
Figure 1.
Pentair Water Pool and Spa, Inc.
1620 Hawkins Ave., Sanford, NC 27330 • (800) 831-7133 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 831-7133 • (805) 553-5000
Visit www.pentairpool.com or www.staritepool.com
Rev. D 6-26-09 1 P/N 178556
WARNING
Risk of electrical shock or electrocution. Position the filter and High Flow™ manual air relief valve to safely direct water drainage and purged air or water. Water discharged from an improperly positioned filter or valve can create an electrical hazard that can cause severe personal injury as well as damage property.
5. When installing the High Flow™ manual air relief valve use the O-ring only, there is no need for thread sealing compounds. Position the filter to safely direct water drainage. Rotate the valve to safely direct purged air or water. Water discharged from an improperly positioned filter or valve can create an electrical hazard as well as damage property.
Model P/N Size Clearance Req.
CC50 160314 50 sq. ft. 30 in.
CC75 160315 75 sq. ft. 39 in. CC100 160316 100 sq. ft. 61 in. CC150 160317 150 sq. ft. 76 in. CC200 160318 200 sq. ft. 76 in.
TABLE 1.
Vertical
6. Make all plumbing connections in accordance with local plumbing and building codes. Filter plumbing connections are provided with an O-ring seal. Use only a silicone base lubricant on the O-rings. Do not use pipe joint compound, glue or solvent on the bulkhead connections.
7. The base of this filter is provided with two (2) mounting bosses for the purpose of anchoring the filter to the concrete.
8. The maximum working pressure of this filter is 50 psi. Never subject this filter to pressure in excess of this amount, even when conducting hydrostatic pressure tests. Pressures above 50 psi can cause the lid to be blown off, which can result in severe injury, death or property damage.
When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the Maximum Pressure that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM. In most cases, the maximum pressure will be stated on each component of the system.
If doubt exists as to the pressure to which the system will be subjected, install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system for the lowest working pressure of any of the components in the system.
SECTION II. FILTER OPERATION
THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE CIRCULATING SYSTEM (e.g., LOCK RING, PUMP, FILTER, VALVES, ETC.) IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED. PRESSURIZED AIR CAN CAUSE THE LID TO BLOW OFF WHICH CAN RESULT IN SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.
1. BEFORE REPOSITIONING VALVES AND BEFORE BEGINNING THE ASSEMBLY, DISASSEMBLY, OR ADJUSTMENT OF THE LOCK RING OR ANY OTHER SERVICE OF THE CIRCULATING SYSTEM: (A) TURN THE PUMP OFF AND SHUT OFF ANY AUTOMATIC CONTROLS TO ASSURE THE SYSTEM IS NOT INADVERTENTLY STARTED DURING THE SERVICING; (B) OPEN AIR RELIEF VALVE; AND (C) WAIT UNTIL ALL PRESSURE IS RELIEVED -PRESSURE GAUGE MUST READ ZERO (0).
2. WHENEVER INSTALLING THE FILTER LOCK RING, FOLLOW THE FILTER LOCK RING INSTALLATION INSTRUCTIONS EXACTLY.
3. ONCE SERVICE ON THE CIRCULATING SYSTEM IS COMPLETE, FOLLOW SYSTEM RESTART INSTRUCTIONS
EXACTLY.
4. MAINTAIN CIRCULATION SYSTEM PROPERLY. REPLACE WORN OR DAMAGED PARTS IMMEDIATELY (e.g., lock ring, pressure gauge, relief valve, O-rings, etc.)
5. BE SURE THAT THE FILTER IS PROPERLY MOUNTED AND POSITIONED ACCORDING TO THE INSTRUCTIONS PROVIDED.
WARNING
P/N 178556 2 Rev. D 6-26-09
A. GENERAL INFORMATION
1. This filter operates under pressure. When the lock ring is installed properly and operated without air in the water system, this filter will operate in a safe manner.
2. The maximum working pressure of this filter is 50 psi. Never subject this filter to pressure in excess of this amount - even when conducting hydrostatic pressure tests. Pressures above 50 psi can cause the lid to be blown off, which can result in severe injury, death or property damage.
When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the Maximum Pressure that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM. In most cases, the maximum pressure will be stated on each component of the system.
If doubt exists as to the pressure to which the system will be subjected, install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system for the lowest working pressure of any of the components in the system.
3. The pressure gauge is the primary indicator of how the filter is operating. Maintain your pressure gauge in good working order.
WARNING
Your filter is a piece of machinery, do not tamper with it, attempt to disassemble it or otherwise adjust it unless you fully understand it's operation. Serious injury or death can occur if the equipment is improperly handled. Consult a pool service professional for maintenance and service assistance.
4. Clean your filter when pressure reads between 8-10 psi higher than the original starting pressure. Your filter pressure reading will increase as it removes dirt from your pool. However, this buildup of pressure will vary due to different bathing loads, temperature, weather conditions, etc.
a. MY ORIGINAL STARTING PRESSURE IS ___________ psi (pounds per square inch).
I SHOULD CLEAN THE FILTER CARTRIDGES AT __________ psi.
NOTE
When the cartridge element filter is used on new pools and after cleaning the elements, introduce into the system .5 pounds of diatomaceous earth per every 100 square feet of filter area, (a one-pound coffee can equals .5 pounds of diatomaceous earth). Mix the diatomite with water and pour it into the skimmer after the pump is primed and the system is operating. This will enhance the filtration of your water.
B. LOCK RING INSTALLATION INSTRUCTIONS
These instructions MUST BE FOLLOWED EXACTLY to prevent the lid from blowing off during system restart or later operation.
1. Perform the following steps before working on any part of the circulating system (e.g., lock ring, pump, filter, valves, etc.).
a. Turn the pump off and shut off any automatic controls to ensure that the system is not
inadvertently started during servicing. b. Open the High Flow™ manual air relief valve. c. Wait until all pressure is relieved. Never attempt to assemble, disassemble or adjust the
filter lock ring while there is any pressure in the filter.
Rev. D 6-26-09 3 P/N 178556
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