Sta-Rite 5CCSPHJ3-142 Installation Manual

CSPH, CCSPH, 5CSPH AND 5CCSPH SERIES

CENTRIFUGAL PUMPS WITH TRAP

O W N E R’ S M A N U A L

INSTALLATION, OPERATION & PARTS

Pentair Water Commercial Pool and Aquatics

™

© 2008 Pentair Water Pool and Spa, Inc. All rights reserved.

1620 Hawkins Ave., Sanford, NC 27330 • [phone]
10951 West Los Angeles Ave., Moorpark, CA 93021 • [phone]

Sta-Rite® and Pentair Water Commercial Pool and Aquatics™ are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc.
and/or its affiliated companies in the United States and/or other countries. Unless noted, names and brands of others that may be used in this docu­ment are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc.
Those names and brands may be the trademarks or registered trademarks of those parties or others.

Printed in U.S.A. S248 (Rev B 09/08/08)

This manual should be given to the end user of this pump; its use will reduce
service calls and chance of injury and will lengthen pump life.

H.P. Phase 230/460V/60 Hz. 200V/60 Hz. 190/380V/50 Hz.

CSPH Series CSPH2 Series 5CSPH Series

5 3 – – 5CSPHJ3-142

7.5 1 CSPHK-142 – –

7.5 3 CSPHK3-142 CSPH2K3-142 5CSPHK3-143

7.5 3 CSPHK3-142S – –
10 1 CSPHL-143 – –
10 3 CSPHL3-143 CSPH2L3-143 5CSPHL3-144
10 3 CSPHL3-143S – –
15 3 CSPHM3-144 CSPH2M3-144 5CSPHM3-145
15 3 CSPHM3-144S – –
20 3 CSPHN3-145 CSPH2N3-145 –
20 3 CSPHN3-145S – –

CCSPH Series CCSPH2 Series 5CCSPH Series

5 3 – – 5CCSPHJ3-142

7.5 1 CCSPHK-142 – –

7.5 3 CCSPHK3-142 CCSPH2K3-142 5CCSPHK3-143

7.5 3 CCSPHK3-142S – –
10 1 CCSPHL-143 – –
10 3 CCSPHL3-143 CCSPH2L3-143 5CCSPHL3-144
10 3 CCSPHL3-143S – –
15 3 CCSPHM3-144 CCSPH2M3-144 5CCSPHM3-145
15 3 CCSPHM3-144S – –
20 3 CCSPHN3-145 CCSPH2N3-145 –
20 3 CCSPHN3-145S – –

2868 0997ASB

‘

CSPH’ SERIES SELF-PRIMING

CENTRIFUGAL PUMP and TRAP

To avoid unneeded service calls, prevent possible injuries, and get the most out
of your pump, READ THIS MANUAL CAREFULLY!

The Sta-Rite ‘CSPH’ Series Self-priming Centrifugal pump:

Is designed for use with commercial swimming pools or as a centrifugal pump.

Is an excellent performer; durable, reliable.

Table of Contents

Safety Instructions .....................................................................................3

Dimensions and Specifications ...............................................................4-5

Uncrating and Inspection............................................................................6

Installation...............................................................................................6-9

Electrical .............................................................................................10-11

Operation ............................................................................................11-12

Maintenance.............................................................................................13

Troubleshooting Guide..............................................................................14

Disassembly/Assembly.............................................................................15

Repair Parts List..................................................................................16-19

Warranty ...................................................................................................20

2

For technical information about this
product, contact the installer or

call Customer Support at:

Sanford, North Carolina (8 A.M. to 5 P.M.)

Phone: [phone]

Moorpark, California (8 A.M. to 5 P.M.)

Phone: [phone]

Fax: [phone]

Visit www.pentairwater.com and pentaircommercial.com

3

READ AND FOLLOW SAFETY
INSTRUCTIONS!

This is the safety alert symbol. When you see this symbol on your sys­tem or in this manual, look for one of the following signal words and be

alert to the potential for personal injury.

warns about hazards that will cause death, serious personal

injury, or major property damage if ignored.

warns about hazards that can cause death, serious personal

injury, or major property damage if ignored.

warns about hazards that will or can cause minor personal in-

jury or property damage if ignored.

NOTICE indicates special instructions not related to hazards.

Carefully read and follow all safety instructions in this manual and on equip­ment. Keep safety labels in good condition; replace if missing or damaged.

Incorrectly installed or tested equipment may fail, causing
severe injury or property damage.
Read and follow instructions in owner's manual when installing and operating
equipment.

1. Have a trained pool professional perform all pressure tests.

2. Do not connect system to a high pressure or city water system.

3. Use equipment only in a pool or spa installation.

4. Install pump with at least 2 hydraulically balanced main drains equipped

with correctly installed, screw-fastened, anti-entrapment certified covers.
See Page 6.

4. Trapped air in system can cause explosion. BE SURE all air is out of sys-

tem before operating or testing equipment.

Before pressure testing, make the following safety checks:

• Check all clamps, bolts, lids, and system accessories before testing.

• Release all air in system before testing.

• Tighten Sta-Rite trap lid to 25 ft. lbs. (3.5 kg-m) torque for testing.

• When pressure testing pumps and traps listed in this manual, water pres-

sure for test must be less than 40 PSI (2.8 kg/cm

2

).

• Water Temperature for test must be less than 100oF (38oC).

• Limit test to 24 hours. After test, visually check system to be sure it is

ready for operation. Remove trap lid and retighten hand tight only.

NOTICE: These parameters apply to Sta-Rite equipment only.
For non-Sta-Rite equipment, consult manufacturer.

IMPORTANT
SAFETY
INSTRUCTIONS

Always follow basic safety pre­cautions with this equipment,
including the following.

To reduce the risk
of injury, do not permit children to
use this product unless they are
closely supervised at all times.

This pump is for
use with permanently installed
pools and may also be used with
hot tubs and spas if so marked.
Do not use with storable pools. A
permanently installed pool is
constructed in or on the ground
or in a building such that it can­not be readily disassembled for
storage. A storable pool is con­structed so that it may be readily
disassembled for storage and re­assembled to its original integrity.

SAVE THESE
INSTRUCTIONS

4

Table I – OUTLINE DIMENSIONS – In Inches*

(Includes Package 184)

* CCSPH models are dimensionally equivalent to CSPH models.

Model No. Volt/Hz/Ph HP A B CP D E F R S T U

CSPHK-142 230/60/1 7.5 10.62 7.00 39.44 5.25 4.25 5.50 1.00 30.00 8.50 .44
CSPHK3-142 230-460/60/3 7.5 9.00 6.75 40.31 4.50 3.75 5.50 1.75 29.13 7.50 .44
CSPHL-143 230/60/1 10 10.35 8.26 42.69 5.25 4.25 7.00 1.00 30.00 8.50 .44
CSPHL3-143 230-460/60/3 10 10.62 7.00 41.00 5.25 4.25 5.50 1.00 30.00 8.50 .44
CSPHM3-144 230/460/60/3 15 10.62 8.50 42.50 5.25 4.25 7.00 1.00 30.00 8.50 .44

CSPHN3-145 230/460/60/3 20 12.50 10.80 46.75 6.25 5.00 8.20 0.00 31.62 10.00 .54
CSPH2K3-142 200/60/3 7.5 9.00 6.75 40.31 4.50 3.75 5.50 1.75 29.13 7.50 .44
CSPH2L3-143 200/60/3 10 10.62 8.50 42.50 5.25 4.25 7.00 1.00 30.00 8.50 .44
CSPH2M3-144 200/60/3 15 10.62 8.50 42.50 5.25 4.25 7.00 1.00 30.00 8.50 .44

CSPH2N3-145 200/60/3 20 13.38 12.44 48.50 6.25 5.00 10.00 0.00 31.65 10.00 .54
5CSPHJ3-142 190/380/50/3 5 9.00 6.75 38.93 5.25 3.75 5.50 1.75 28.90 7.50 .44
5CSPHK3-143 190/380/50/3 7.5 10.62 7.00 40.93 5.25 4.25 5.50 1.00 28.87 8.50 .44
5CSPHL3-144 190/380/50/3 10 10.62 8.50 42.35 5.25 4.25 7.00 1.00 28.87 8.50 .44
5CSPHM3-145 190/380/50/3 15 12.50 10.80 46.68 6.25 5.00 8.25 0.00 31.25 10.00 .44

5

Table II – OUTLINE DIMENSIONS and Flange Specs – In Millimeters*

(Includes Package 184 and 184C)

* 5CCSPH (epoxy coated) models are dimensionally equivalent to 5CSPH models and use the same flange

specifications as equivalent 5CSPH models.

Model No. Volt/Hz/Ph HP A B CP D E F R S T U

5CSPHJ3-142, -142E 190/380/50/3 5 229 171 989 114 95 140 44 734 191 11
5CSPHK3-143, -143E 190/380/50/3 7.5 270 179 1,040 133 108 140 25 733 216 11.5
5CSPHL3-144, -144E 190/380/50/3 10 270 216 1,076 133 108 178 25 733 216 11.5
5CSPHM3-145, -145E 190/380/50/3 15 318 274 1,186 159 127 210 0 794 254 13.5

Model No. Flange Spec #1 Flange Spec #2 V Thd. Spec W Thd. Spec X Thru Hole Y Thd. Spec

5CSPHJ3-142
5CSPHK3-143 6” 4” 3/4”-10 UNC 3/4”-10 UNC Ø22.35 mm 5/8”-11 UNC
5CSPHL3-144 125 Lb. 125 Lb. x 31.75 mm Thru Thru x 32.5 mm
5CSPHM3-145 ANSI ANSI Deep Deep

5CSPHJ3-142E
5CSPHK3-143E M20 x 2.5 M20 x 2.5 Ø22mm M16 x 2
5CSPHL3-144E N/A N/A 29 mm Thru Thru 29.5 mm
5CSPHM3-145E Deep Deep

6

UNCRATING AND INSPECTION

Handle with care.
Pump and strainer are heavy. Remove outer carton before trying to move.
Check items received against packing list to be sure that all equipment has been re-

ceived.
Inspect for shipping damage. If found, file claim with carrier immediately.

Cleanup

Clean up all trash and other materials which will interfere with installation from foundation
and surrounding area.

For easy assembly, make sure all threaded joints and mating surfaces are clean. If nec­essary, clean with wire brush and solvent.

Fire and explosion hazard. To reduce danger of explosion and fire, do not

use gasoline as a cleaning solvent.

Remove all foreign material (packing, etc.) from pump and strainer.

Fire and burn hazard. Modern motors run at high temperatures. To reduce the
risk of fire, do not allow leaves, debris, or foreign matter to collect around the pump motor.
To avoid burns when handling the motor, let it cool for 20 minutes before trying to work on it.

INSTALLATION

Only qualified, licensed personnel should install pump and wiring.

Location

Ambient air temperature should be kept at 104° F (40° C) or less.
Store pool chemicals away from pump.

Foundation

Foundation must:
Be located away from corrosive or flammable liquids.

Have enough ventilation to maintain air temperature at less than the maximum ambient
temperature rating (Max. Amb.) listed on the motor model plate. If this pump is installed in
an enclosure/pump house, the enclosure must have adequate ventilation and air circula­tion to keep the temperature in the enclosure at or below the motor’s rated ambient tem­perature whenever the pump is running.

Be Solid - Level - Rigid - Vibration free.

NOTICE:

These pumps must be
installed with strainer
PKG 184/184C in order
to have NSF Certification
at the installation; see
NSF Standard 50.

CSP/CCSP Pump Piping

Installation Diagram. Suction Lift Installation

Support pipe

To
Filter

Discharge pipe diameter
4" or larger. The distance
to the first elbow must be
at least 5 times the pipe
diameter.

4", 125 Lb. ANSI
Flange Connection

Not to Scale

6", 125 Lb. ANSI
Flange Connection

Straight run, as short as possible but at least
6 times pipe diameter (to stabilize flow) from
nearest fitting to strainer. Slope pipe
upward toward pump.

Minimum suction
pipe diameter 6".

FLOW

Support pipe

Long-Radius
elbows
preferred.

From pool suction
plumbing. Maximum
suction lift 10'.