Star TC18A Operator’s Manual

TC14A/TC18A Domestic and Std. Export English
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  (847)741-3300  FAX (847)741-4406
Conveyor Toaster
Models TC14A, TC18A
OWNER'S OPERATING AND INSTALLATION MANUAL
P/N 39289
Rev. E  V1  5/00
© 2000 Toastmaster, A Middleby Company.
is a registered trademark of Toastmaster, A Middleby Company. All rights reserved.
I. DESCRIPTION AND SPECIFICATIONS
A. Component Location
The major components of the toaster are shown in Figure 1 below.
Figure 1
5. Conveyor
6. Return tray
B. Component Function (see Figure 1)
1-2. Toaster control knobs - see Section III, Operation.
3. Crumb tray - Collects crumbs from the toasted product. The tray can be removed for cleaning.
4. Entry rack - Loaded with the bakery product to be toasted. The product then slides onto the conveyor. The entry rack can be removed for cleaning.
5. Conveyor - Transports the bakery product through the toaster, between the top and bottom heating elements.
6. Return tray - Collects the toasted product. The tray can be removed for cleaning.
C. Operating and Electrical Specifications
Pre-Heat Time: 20 minutes
Electrical Specifications/TC14A toaster models:  TC14A74. 120V, 50/60 Hz, 1 Ph, 1.7kW, 14.3A, NEMA 5-20P plug.  TC14A63. 208V, 50/60 Hz, 1 Ph, 1.8kW, 8.6A, NEMA 6-15P plug.  TC14A66. 240V, 50/60 Hz, 1 Ph, 1.8kW, 7.5A, NEMA 6-15P plug.
Electrical Specifications/TC18A toaster models:  TC18A63. 208V, 50/60 Hz, 1 Ph, 2.2kW, 10.5A, NEMA 6-20P plug.  TC18A66. 240V, 50/60 Hz, 1 Ph, 2.2kW, 9.1A, NEMA 6-20P plug.
NOTE
Electrical wiring diagrams are provided at the back of this Manual.
4. Entry rack
3. Crumb tray
2. Conveyor speed control knob
1. Product
selection knob
Disconnect the toaster from its power source IMMEDI­ATELY. This allows the unit to cool, making it easier to put out the fire.
WARNING
FOR YOUR SAFETY DO NOT STORE OR USE GASO­LINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI­ANCE
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTER­ATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION AND OPERATING INSTRUC­TIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
DO NOT OPERATE THE CONVEYOR TOASTER ON EITHER OF ITS SIDES, ON ITS REAR SURFACE, OR WITHOUT LEGS. PREMATURE FAILURE OF THE HEATING ELEMENTS WILL OCCUR.
WARNING
DISCONNECT THE TOASTER FROM ITS ELECTRICAL POWER SUPPLY BEFORE CLEANING OR SERVICING.
CAUTION
Using any parts other than genuine Toastmaster factory parts relieves the manufacturer of all liability.
IMPORTANT
Contact your authorized service agent to perform maintenance and repairs. A service agency directory is supplied with your toaster.
IMPORTANT
Toastmaster (manufacturer) reserves the right to change specifica­tions and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
This manual provides detailed information for the installation and operation of your toaster. It also contains information to assist the operator in diagnosing problems in the event of a malfunction. This manual is an important tool for the operator and should be kept readily available.
II. INSTALLATION
IMPORTANT
IT IS THE CUSTOMERS RESPONSIBILITY TO REPORT ANY CONCEALED OR NON-CONCEALED DAMAGE TO THE FREIGHT COMPANY.
A. Assembly
1. Thread the 4 (102mm) legs into the four holes on the bottom of the toaster. See Figure 2. Then, place the toaster in the desired location.
2. Install the entry rack and crumb tray into the front of the toaster, as shown in Figure 2.
Figure 2 - Basic assembly and front-exit configuration
Entry rack
hanger rods fit
into holes on toaster body
B. Electrical Utility Connection
IMPORTANT
THE ELECTRICAL CONNECTION TO THE TOASTER REQUIRES A CIRCUIT BREAKER/FUSED DISCONNECT. ELECTRICAL SPECIFI­CATIONS ARE LISTED ON THE SERIAL PLATE (SHOWN IN FIGURE
3), AND IN THE ELECTRICAL SPECIFICATIONS ON PAGE 1 OF THIS MANUAL.
CONSULT ALL APPLICABLE NATIONAL AND LOCAL CODES FOR FURTHER ELECTRICAL CONNECTION REQUIREMENTS.
1. Before proceeding with the electrical connection, check the following:
a. Check that the electrical supply matches the toasters
requirements. Refer to the toasters serial plate (Figure 3) and to the Electrical Specifications on Page 1.
b. Check that the appropriate receptacle is available for the power
cord plug.
WARNING
ENSURE THAT BOTH THE CIRCUIT BREAKER/FUSED DIS­CONNECT AND THE PRODUCT SELECTION KNOB ARE IN THE OFF (0) POSITION BEFORE PROCEEDING.
WARNING
ENSURE THAT ANY PACKING MATERIAL RESIDUE HAS BEEN REMOVED FROM INSIDE THE TOASTING CHAMBER.
Return tray
slides underneath
toaster
Legs (4)
thread into holes
in bottom of
toaster
Crumb tray
slides into opening
in front of toaster
3. TOASTERS INTENDED FOR FRONT-EXIT OPERATION ONLY:
Position the return tray underneath the toaster, as shown in Figure
2. Note that the return tray extends past the FRONT of the toaster
during front-exit operation.
4. TOASTERS INTENDED FOR STRAIGHT-THROUGH, REAR­EXIT OPERATION ONLY:
Remove the CENTER screw from the rear panel of the toaster,
as shown in Figure 3.
Push the rear panel forward into the toaster.
Position the return tray underneath the toaster as shown in
Figure 3. Note that the return tray extends past the REAR of
the toaster during rear-exit operation.
Figure 3 - Electrical connection and rear-exit configuration
3. Insert the power cord plug into its receptacle.
III. OPERATION
A. Location and Function of Controls
This section provides a basic description of the toaster controls, their location, and the functions they perform. The operator MUST be familiar with the controls. Refer to Figure 4.
Figure 4
1. Product
selection knob
1. Product Selection knob
2. Conveyor
speed control
knob
Serial plate
slides underneath
Return tray
toaster
2. Adjust panel
1. Remove screw
When set to TOAST ( ), switches on the conveyor, upper
heating element(s), and lower heating element(s).
When set to OFF (O), switches off the conveyor and all heating
elements.
When set to BUNS/BAGELS ( ), switches on the conveyor
and lower heating elements ONLY.
2. Conveyor Speed Control knob
Adjusts the speed of the conveyor. This controls the amount of toasting that the bakery product receives.
1 is the minimum speed setting, which produces a darker
toasting of the bakery product.
9 is the maximum speed setting, which produces a lighter
toasting of the bakery product.
B. Operation Procedure
1. Restore electrical power to the toaster at the circuit breaker/fused disconnect.
2. Switch the Product Selection knob to either TOAST ( ) or BUNS/
BAGELS ( ), depending on the product to be toasted.
3. Allow the toaster to pre-heat for at least 20 minutes.
4. Adjust the toasting time (if necessary) by turning the conveyor speed control knob.
5. Load the entry rack with the bakery product to be toasted. The product will slide off the entry rack and onto the conveyor.
IMPORTANT
If the Product Selection knob is set to BUNS/BAGELS ( ), load
the bakery product CUT SIDE DOWN for proper toasting. Refer to
Figure 5.
6. After toasting, remove the product from the return tray.
7. During inactive periods, switch the Product Selection knob to the
BUNS/BAGELS ( ) position. This leaves only the lower heating
elements on, allowing a quicker recovery to normal toasting
temperatures.
Figure 5
C. Shutdown Procedure
1. Switch the Product Selection knob to the OFF (O) position.
2. Disconnect electrical power to the toaster at the circuit breaker/ fused disconnect.
3. Allow the toaster to cool.
D. Clearing Jams
WARNING
NEVER INSERT YOUR HANDS INTO THE TOASTING CHAM­BER TO CLEAR A JAM. SERIOUS INJURY MAY RESULT.
CAUTION
NEVER use a plastic object to clear a jam. If the toaster is not com­pletely cool, damage to the toaster may result.
CAUTION
When clearing a jam, use care to avoid damaging the heating elements.
1. Switch the Product Selection knob to the OFF (O) position.
2. Disconnect electrical power to the toaster at the circuit breaker/ fused disconnect.
3. Allow the toaster to cool.
CAUTION - HOT SURFACES
DO NOT ATTEMPT TO CLEAR THE JAM UNTIL THE TOASTER HAS COOLED THOROUGHLY.
4. Carefully clear the jam using a long object as a probe. This object should preferably be made of wood, which is less likely to damage the heating elements.
Product selection
knob in BUNS/
BAGELS position
Load buns/bagels CUT SIDE DOWN for proper toasting
E. Daily Cleaning
WARNING
WHEN CLEANING THE TOASTER, NEVER APPLY ENOUGH LIQUID TO STAND IN PLACE ON THE UNIT. DO NOT SPRAY, RINSE, OR SUBMERGE THE TOASTER. EXCESSIVE MOIS­TURE IN THE UNIT WILL CAUSE A SEVERE ELECTRICAL HAZARD AND MAY OTHERWISE DAMAGE THE TOASTER.
CAUTION
DO NOT clean your toaster using abrasive cleaners or pads. Both will scratch and dull the finish.
1. With the conveyor running, use a brush to clean any crumbs off the conveyor into the crumb tray.
2. Switch the Product Selection knob to the OFF (O) position.
3. Disconnect electrical power to the toaster at the circuit breaker/ fused disconnect.
4. Allow the toaster to cool.
CAUTION - HOT SURFACES
DO NOT TOUCH HOT SURFACES ON THE TOASTER, OR REACH INTO THE TOASTING CHAMBER, UNTIL THE UNIT HAS COOLED THOROUGHLY.
5. Wipe the exterior of the toaster with a sponge or cloth soaked in hot
or warm detergent water. Wipe with a clean, damp cloth to remove the excess detergent, and then wipe again to dry the toaster.
6. Remove the crumb tray and the return tray from the toaster, and empty them. Wash the trays in warm detergent water, and rinse them.
CAUTION
Never remove the crumb tray while the conveyor is moving.
7. Remove the entry rack from the toaster. Wash the rack in warm detergent water, and rinse it.
8. Towel the trays and entry rack dry. Reassemble all parts onto the toaster.
Wiring Diagram
Model TC14A74
120V Toasters
TOP ELEMENT
BTM ELEMENT 1
BTM ELEMENT 2
PRODUCT SELECTION SWITCH
GND
FAN
SPEED CONTROL
TERMINAL BLOCK
MOTOR
CONVEYOR
Wiring Diagram
Model TC14A63, -66
208V and 240V
Toasters
Wiring Diagram
Model TC18A63, -66
208V and 240V
Toasters
TOP ELEMENT
BTM ELEMENT 1
BTM ELEMENT 2
TOP ELEMENT 1
TOP ELEMENT 2
BTM ELEMENT 1
BTM ELEMENT 2
PRODUCT SELECTION SWITCH
GND
PRODUCT SELECTION SWITCH
GND
TRANSFORMER
230V p 115V s
TERMINAL BLOCK
TRANSFORMER
230V p 115V s
TERMINAL BLOCK
FAN
SPEED CONTROL
FAN
SPEED CONTROL
MOTOR
CONVEYOR
MOTOR
CONVEYOR
Switch
Configuration
All Model TC14A
and TC18A Toasters
Toastmaster  1400 Toastmaster Drive  Elgin, IL 60120  USA  (847)741-3300  FAX (847)741-4406
Middleby Corp 24-Hour Service Hotline 1-800-238-8444
TOASTOFF
BUNS/
BAGELS
A Middleby Company
www.middleby.com
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