Stanley SGT-25-450-H, SGT-25-450-V, SGT-51-820-H Original Instructions Manual

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Gasoline Tiller
Gasoline Tiller
SGT-25-450-H
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Original instructions
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GENERAL SAFETY RULES
ATTENTION: When using gasoline motors like this
one, basic safety rules must be observed in order to reduce risk of accidents and/or damage to the machine. Read all instructions again before using the device in the future.
SAFETY PRECAUTIONS
• Read these instructions carefully.
• Never allow children or persons who are not familiar with these instructions to operate the machine. Local regulations may impose a limit on the age of the operator.
• Never operate the machine around children or pets.
• Keep in mind that the operator of the machine is responsible for any accidents that may occur to third parties and/or to their property.
• The machine must be operated solely by a capable person who is qualified to operate it.
• Always wear appropriate footwear (safety shoes) and long pants when operating this tool.
• Do not operate the machine when barefoot or when wearing open sandals.
• Carefully inspect the area where the equipment will be operated and remove any objects that could be thrown by the machine.
CAUTION
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Gasoline is extremely flammable:
- Store fuel only in containers designed for this purpose.
- Refill the machine with fuel only when outdoors and never smoke when re-filling the equipment with fuel.
- Add fuel before starting up the motor. Never remove the fuel tank plug or add gasoline while the motor is running or when the engine is hot.
- If gasoline is spilled, do not attempt to start up the motor; take the machine away from the area where the gasoline was spilled and keep all sparks away until the gasoline has evaporated.
• Replacing a defective muffler.
• Before each use, always check to be sure that the tools are not worn out or damaged. When changing a worn-out or damaged component or bolt, change all similar components out in order to preserve balance.
• Do not operate the machine in a confined space where dangerous carbon monoxide vapors could accumulate.
• Always be sure that the machine is balanced on its stands.
• Walk, never run, with the machine.
• Work is a diagonal direction, never from up and down.
• Pay very close attention when changing direction on slopes.
• Never work on slopes that are too steep.
• Pay very close attention when reversing the machine or pulling it towards you.
• Do not change direction adjustments and do not exceed the speed limit of the motor.
• When starting the motor, following the instructions carefully and keep your feet far away from the blades.
• Do not put your hands or feet near or on rotating parts.
• Never pick up or carry the machine while the motor is running .
• Shut off the motor:
• Every time you leave the machine.
- Before refilling it with gasoline.
- When performing maintenance and cleaning operations.
- While changing tools.
- When using any traction force other than the engine to move the machine.
• Reduce the starter when shutting off the machine and close the fuel hose when finished working.
• Use the tiller only with the blades provided.
• Always place your hands on the handlebar when using the machine. Do not hold the machine by its other parts while operating it.
• Keep all nuts, bolts and screws properly tightened so that you are sure that equipment is in optimum safety condition.
• Never store the equipment with gas in the tank, inside a building where vapors could reach an open flame or a spark.
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• Allow the motor to cool off before storing it in any enclosed space.
• To reduce risk of fire, keep the storage area for the machine, tail pipe and gasoline free of any vegetation or excess lubricant.
• Replace any worn or damaged parts as a measure of safety.
• If the fuel tank must be drained, it must be done outdoors. Handle fuel in an environmentally safe manner.
• The fuel tank must be drained every time the tiller is moved.
• To reduce the effects of machine vibrations, wear protective gloves when operating it.
• Be sure to take breaks after every 30-minute period of work to avoid Hand Arm Vibration Syndrome.
PRELIMINARY MEASURES:
When working, always wear stable shoes and long pants. Never operate the machine when barefoot or when wearing light sandals. Inspect the entire terrain on which you will be operating the equipment and remove any objects that could be thrown by the machine.
CAUTION!
– Gasoline is extremely flammable! Store gasoline only in containers that are designed for this purpose. Fill it up only in the open air and do not smoke when filling it. Fill the tank with gas before starting the motor. Do not open the gas tank closure plug or fill it with gasoline while the motor is operating, or when the motor is hot. If the gasoline overflows, do not attempt to start up the motor for any reason. Instead, remove the equipment from the area where the gas has been spilled. Then, avoid all attempts to start up the machine until all gasoline vapors have evaporated Replace any damaged tailpipes. Before use, always visually inspect for worn or damaged parts. If there are any worn or damaged parts, or fastening bolts, the entire set must be replaced.
HANDLING:
The engine must not be operated in enclosed areas in which carbon monoxide, a dangerous substance, could become concentrated. Operate this machine only in daylight or with proper lighting. Be sure that you keep the unit balanced on its stands. Do not operate the machine faster than you can walk. For wheeled machines: Work transversely relative to the slope, never when climbing or descending. Pay particular attention when you are changing direction on a slope. Be especially careful when you are making a U-turn with the machine or when you are pulling it towards you. Never change the motor base adjustment or make it run too quickly. Use caution when starting up the motor, in compliance with the manufacturer’s instructions and be sure to keep a sufficient distance between your feet and the tool or tools. Never put your hands or feet on or under rotating parts. Never lift or carry a machine when its motor is running. Always shut off the motor before filling the fuel tank with gasoline. When the motor is running unloaded, be sure to close the flow restrictor. If the machine has a gasoline shutoff valve, it must be closed after any intervention For safety reasons, the motor rotation speed must not exceed the data indicated on the power plate. Always use two persons to transport or store the power tiller. Do not carry it all by yourself.
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SYMBOLS
Complies with appropriate safety standards.
Keep bystanders away.
Only operate the generator outside to ensure adequate ventilation.
Do not smoke or have open flames
Stay away from rotating augers.
During operation, toxic gases are produced e.g. carbon monoxide (Which is a colorless and odorless gas) this gas may lead to by suffocation.
Wear eye protection. Wear hearing protection.
Read these instructions for use carefully.
wear gloves when operating
Wear safety footwear.
Never direct discharge towards persons or property.
Do not touch a hot muffler, gear housing or cylinder.
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Important: Do not wear loose clothing, neckties or jewelry (rings, wristwatches) when operating this machine. They may be caught by moving parts.
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CONTENTS SUPPLIED
1.Tiller X1
2.Girder X1
3.Wheel assy X1
4.Right blade cover X1
5.Blade disc X2
6.Resistance rod X1
7.Safety plate X1
8.Right blade assy X1
9.Left blade assy X1
10. Resistance rod support X1
11.Pin X4
12.Cotter pin X5
13.Cable bandage X4
14.Bolt M 8*70 X2
15.Hex flange face locknut M8 X5
16.Bolt M 8*16 X2
17.Flat washer D8 X3
18.Bolt M 6*35 X2
19.Flat washer D6 X2
20.Hex locknut M6 X2
21.Hex bolt M 8*50 X1
22.Extension spring X1
23.Hex bolt M 8*70 X1
24.Handle lock lever X1
25.Hex locknut M8 X1
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ASSEMBLY
Following the assembly directions below, you will assemble the front tine tiller in a few minutes.
1.Place tilling tines on the tine shaft on both sides of the gear box. Line up the holes in the tine frame sleeves and tine shaft. Insert clevis pins through the holes in tine frames and tine shaft. Insert cotter pins through the holes in the clevis pins to secure them.(Fig.3)
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2. Install the resistance rod support with clevis pin, and tight them with cotter pin. Insert the resistance rod in the hole of resistance rod support, then lock them with lock lever in desired position.(Fig.3)
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3. Mount the girder on the tiller with 2 M8*70 screws and flange nuts.(Fig.4)
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4. Install the handle on the girder with M 8*70 screw, washer and flange nut, then insert the lock lever in desired position to secure the top of handle(Fig.5).
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5. Install the safety plate with 2x M 6*35 screws, washers and flange nuts.(Fig.6)
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6. Mount the Wheel assy on the tiller with M 8*50 screw and flange nut, then hang extension spring (Fig.7).
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7. Install the Cable bandage(See Fig.8)
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8. Mount the blade cover and tight it on the machine with 2x M 8*16 screws and flange locknuts.(See Fig.9)
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Engine oil
Engine is shipped from factory without oil. You must add engine oil before
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LAYOUT
1. Handle
2. Gasoline engine
3. Blade cover
4.Blade disc
5. Wheel
6. Chain box
7. Blade
8. Resistance rod
9. Belt cover
10.Oil dispstick
11. Choke Lever
12.ON/OFF Switch
13.Recoiling Handle
14. Forward control rod
15. Reverse control rod
16. Adjust Nut
17. Spark cap
18. Spark Plug
OPERATION INSTRUCTION
1. Checking/Adding Oil (Figure 10)
Place engine in a horizontal position and clean the oil fill area of any debris before adding or checking the oil.
1) Remove the dipstick (G) and swipe with a clean cloth.
2) Insert the dipstick into the filler neck without screwing it in.
3) Pull the dipstick out and check the oil lever. The oil lever should be in between the MIN.and MAX. levels.
4) If low, add oil slowly into the engine oil fill tube(G). Do not overfill. After adding oil, wait one minute and then recheck the oil level.
5) Replace and tighten the dipstick.
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Warning:
If the level is too low, it may cause serious damage to the engine. When the engine is working, please use clean and good quality 4-stroke engine oil. Run with other engine oil or dirty oil may shorten the lifetime of the engine severely.
2. Adding fuel (Figure 11)
1) Clean the fuel cap area of dirt and debris. Remove the fuel cap.
2) Fill the fuel tank with gasoline. To allow for expansion of the gasoline, do not fill above the bottom of the fuel tank neck.
3) Reinstall the fuel cap.
CAUTION:
1) Turn engine off and let engine cool at least 2 minutes before removing the fuel cap.
2) Fill fuel tank outdoors or in well-ventilated area.
3) Do not overfill fuel tank. Fill tank to approximately
1.5 inches (38mm) below top of neck to allow for fuel expansion.
4) Gasoline is extremely flammable and is explosive. Do not smoke and allow flames or sparks
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in the area where gasoline is stored or where the fuel tank is refueled.
5) Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
6) If fuel spill,wait until it evaporates before starting engine.
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3. Starting engine
Starting is different due to different equipments. It is optional according to your engine.
1) Check the engine oil lever. See the” Checking/ Adding Oil” section.
2) Push the choke lever to the CLOSE position (Fig.
12) Note: It is not necessary to push to the CLOSE position when the engine is warm or the air temperature is high.
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Open
Close
11
3) Push below switche to the “ON” position.(Fig. 13)
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4) Pull the starting handle slowly until you feel the resistance, and then pull it out suddenly and quickly. (Fig.14)
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Attention:
Send the starting handle back slowly. Or it may cause the damage of the starting equipment and other spare parts. Please don’t pull the starting handle out when running, because it will affect the engine.
5) If the choke lever is on the “CLOSE” position, please turn the choke lever to the “OPEN” position after engine runs 2 minutes. (Figure 12)
4. Shutting the engine down
Push the Engine switch to the “OFF” position. (Figure 13)
5. Adjusting the clutch
If the main clutch cable is not adjusted well (too
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tight or loose), the clutch may not work well.
1) Starting the engine.
2) Take the clutch control rod to the middle position. ( Figure 15)
3) Turn the adjusting nut in figure 16 in a clockwise direction to tighten the wheel clutch; or in a anticlockwise direction to loosen it.
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6. Using the rear resistance rod or adjusting the tilling depth
Adjust the depth of rear resistance rod by changing the hole. (Figure 17)
7. Adjusting the height of the handle
Loosen the bolt and then adjust the height of the handle by moving the nut right or left. (Figure 18)
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Tilling
Tilling is digging in, turning over and breaking up garden soil and prepare a seedbed for planting. Best tilling depth is 100mm (4”) to 150mm (6”). A tiller will also clear the soil of unwanted vegetation. The decomposition of this vegetation matter enriches the soil.
Avoid tilling soil that is too dry as it will pulverize and produce a dust that will not hold water. Water a few days before tilling. Also, tilling soil that is too wet will produce unsatisfactory clods. Wait a day or two after heavy rain for the soil to dry. Better growth will be obtained if an area is tilled properly and used soon after tilling to preserve the moisture content.
The type of soil and working conditions will determine the actual setting of the tilling depth. In some soils, the desired depth is reached first pass over garden. In other soils, the desired depth is obtained by going over the garden two or three
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times. In later case, the depth regulator rod should be lowered before each succeeding pass over the garden. Passes should be made across the length and width of the garden alternately. Do not try to dig too deeply in the first pass. If the machine jumps or bucks, allow the unit to move forward at a lightly faster rate.
If the tiller stops forward motion and tries to dig in one spot, rock the handles from side to side to start it moving forward again.
Rocks which are turned up should be removed from the garden area.
Cultivating
Cultivating is loosening or digging around growing plants to disrupt weeds and aerate soil. Less than 50mm (2”) depth is always desirable.
MAINTENANCE
CAUTION:
Stop the engine at the flat ground, and do not touch the hot part or moving parts to avoid injury. If the maintenance is required with the engine running, be sure to keep good ventilation in the area. The exhaust emissions from the engine contain toxic carbon monoxide, breathing it may result injury and even death.
Keeping your tiller in top running condition will prolong its life, and help you obtain optimum performance whenever you wish to till your garden.
Cleaning tine area
Clean the tiller underside of the tine shield after each use. The dirt washes off tines easier if rinsed off immediately instead of after it dries.
1. Turn off engine. Engine must be cool.
2. Keep the engine’s throttle control in its “STOP” position, and remove spark plug wire from spark plug and secure.
3. Remove all vegetation, string, wire, and other materials that may have accumulated to the axle between the inside set of tines and the seals on the transmission housing.
4. Always towel dry the tiller afterwards and apply a light coat of oil or silicone to prevent rusting or water damage.
5. Replace spark plug wire.
Never use a “pressure washer” to clean your tiller. Water can penetrate tight
areas of the tiller and its transmission case and cause damage to spindles, pulleys, bearings, or the engine. The use of pressure washers will result in shortened life and reduce serviceability.
Lubrication
Remove the tine assemblies to lubricate the tine shafts at least once a season.
Change Oil
When the engine is hot, it is easy to drain the oil out completely.
- Keep the engine in a horizontal position.
- Unscrew the oil filler (bolt). (Fig.19)
- Place a cup under the drain plug and then screw off the drain plug to drain the oil out completely.
- After draining the oil thoroughly out , re- install the drain plug.
- Fill engine oil up to the mark of top limit.
- Re-install the oil filler.
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Clean the air filter (Fig.20)
If the air cleaner is jam, it will output less enough air and cause fuel consumption increase. Check and clean it periodically.
Cleaning Period: Once 50 hours’ working. If work in hervy dust area, check it every day or once 10 hours.
Replace: each year or 300 hours’ running
1) Remove the air cleaner housing.
2) Remove paper element, paying attention to prevent dust and foreign matter.
3) Check, clean or replace damaged air cleaner parts.
4) Re-stall the air cleaner parts back.
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Clean the sediment cup (Fig.21)
First check fuel tank for fuel, if having, drain the fuel in the fuel tank completely.
1) Remove the fuel sediment cup and o-ring.
2) Wash the sediment cup and o-ring in non­flammable solvent and dry them thoroughly.
3) Place the o-ring in the fuel valve and install the sediment cup. Then tighten the sediment cup securely.
4) Move the fuel valve to the ON position and check for leaks. And replace the o-ring if there is any leakage.
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Deposit Cup
O Seal Ring
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Clear Spark Plug(Fig.22/23)
In order to ensure the engine normal running, the gap of the spark plug must be correct and no deposit around the spark plug.
5) Remove the spark cap
6) Clear away dirt around the spark plug base.
7) Dismantle the spark plug with a spark plug wrench.
8) Visually check the spark plug. Clean with a steel brush. If the insulator is damaged, replace the spark plug .
9) Measure the spark plug clearance with a thickness feeler. The clearance should be
0.6~0.7mm. If adjustment is necessary, bend the side electrode carefully.
10) Check if the spark plug gasket is in good condition.
11) Screw the spark plug to the bottom first by hand and then screw up with a spark plug wrench and compress the gasket.
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STORAGE
If the tiller will not be used for a period longer than 30 days, following the steps below to prepare your tiller for storage.
1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale fuel has a high gum content and can clog the carburetor and restrict fuel flow.
2. Start the engine and allow it to run until it stops. This ensures no fuel is left in the carburetor. This helps prevent gum deposits from forming inside the carburetor and possible engine damage.
3. While the engine is still warm, drain the oil from the engine. Refill with fresh oil of the grade recommended in the Engine Manual.
4. Allow the engine to cool. Remove the spark plug and put 30 ml (1 oz.) of high quality motor oil into the cylinder. Pull the starter rope slowly to distribute the oil. Replace the spark plug.
Remove the spark plug and drain all of the oil from the cylinder before attempting to start the unit after storage.
5. Use clean cloths to clean off the outside of the tiller and to keep the air vents free of obstructions.
Do not use strong detergents or petroleum based cleaners when
cleaning plastic parts. Chemicals can damage plastics.
6. Inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts.
7. Remove the tines. Clean and apply oil to the tines and tine shafts to prevent rusting. Mount the tines onto the tine shafts.
8. Oil the control cables and all visible moving parts. Do not remove the engine cover.
9. To store with the handles folded down, loosen the knobs that secure the upper handle to the lower handles. Carefully fold the upper handle down. Do not allow control cables to become pinched or bent. Tighten the knobs.
Do not sore tiller with fuel in a
nonventilated area where fuel fumes may
reach flame, sparks, or any ignition sources. Use only approved fuel containers
.
Specification
Engine 4-stroke, air-cooled single cylinder, OHV Max. Power (kw/rpm) 1.8/3600 Displacement (cc) 94 Fuel Tank Capacity (L) 1.5 Oil Capacity(L) 0.4 Tilling Width (mm) 450 Tilling diameter (mm) 260 Tine Speed (rpm) Forward 180/Reverse 100 Starting Type Recoil Sound power level L
WA
91.2 dB(A), K=3dB Sound pressure level LPA 87.8 dB (A), K=3dB Garantierter Schallleistungspegel LWA: 93dB(A) Vibrating level on handlebar grips Left: 11.7 m/s2, K=1,5m/s2 Right: 10 m/s2, K=1,5m/s2
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Maintenance schedule
Frequency
Items
Each time First
month or 20hrs
Each season or 50hrs
Every 6 month or 100 hrs
Each year or 300hrs
Engine Oil Oil level
check
Replace
Reduction Gear Oil
Oil level check
Replace
Air Cleaner Check
Clean
Replace
Deposit Cup Clean
Spark Plug Clean, adjust
Replace
Valve Clearance
Check-adjust
*
Fuel Tank & Fuel Filter
Clean
Fuel Supply Tube
Check Every two years( do a replacement if necessary)
Cylinder head Clean carbon Every 125hours*
Notice: When it works in heavy dusty area, the air cleaner should be cleaned after 10 hours or once a day. Please check the machine periodically upon the schedule or the working time, which expires first.
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Problem Cause Remedy
Engine fails to start.
1. Spark plug wire disconnected.
2.Out of fuel or stale fuel.
3. Throttle control lever not in correct starting position.
4.Choke not in ON Position.
5.Blocked fuel line.
6.Fouled spark plug.
7.Engine flooding.
8. Tine clutch control not in neutral position.
1. Attach spark plug wire securely to spark plug.
2.Fill with clean, fresh gasoline.
3. Move throttle control lever to start position.
4. Chock must be positioned at CHOKE for a cold start.
5.Clean the fuel line.
6.Clean, adjust gap, or replace.
7. Wait a few minutes to restart, but do not prime.
8. Tine clutch control lever must be released
to neutral to start the engine.
Engine runs erratically.
1. Spark plug wire loose.
2.Unit running on CHOKE.
3.Blocked fuel line or stale fuel.
4.Vent plugged.
5.Water or dirt in fuel system.
6.Dirty air cleaner.
7.Improper carburetor adjustment.
1. Connect and tighten spark plug wire.
2.Move choke lever to OFF.
3. Clean fuel line. Fill tank with clean, fresh gasoline.
4.Clear vent.
5. Drain fuel tank. Refill with fresh fuel.
6.Clean or replace air cleaner.
7.Refer to Engine Manual.
Engine overheats.
1. Engine oil level low.
2.Dirty air cleaner.
3.Air flow restricted.
4.Carburetor not adjusted properly.
1. Fill crankcase with proper oil.
2.Clean air cleaner.
3.Remove blower housing and clean.
4.Refer to Engine Manual.
Engine will not stop when throttle control is positioned at stop, or engine speed does not increase properly when throttle control is adjusted.
1. Debris interfering with throttle linkage.
2. Improper throttle linkage adjustment.
1. Clean dirt and debris.
2. Refer to Engine Manual to check and adjust throttle linkage.
Tiller moves forward during starting.
Tine clutch control not in neutral position.
Tine clutch control lever must be released to neutral to start the engine.
Tiller is difficult to control when tilling (machine jumps or lurches forward).
1. Improper tilling depth setting.
2. Too high engine speed on hard ground.
1. Raise the tines for shallower tilling by raising the depth regulator rod.
2.Set the throttle lever at lower speed.
Tines do not engage.
1. Foreign object lodged in tines.
2.Tine clevis pin(s) missing.
3.Belt worn and/or stretched.
4. Pulley and idler not in correct adjustment.
1. Stop tiller completely, check and discard foreign object.
2.Replace tine clevis pin(s).
3.Replace belt.
4.Contact dealer.
TROUBLE SHOOTING
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Matrix GmbH Postauer Str. 26
D-84109 Wörth/Isar Germany Fax: +49 (0) 8702/45338 98 E-Mail: info@matrix-direct.net
EN 709; EN ISO 14982; Geräuschemission 2000/14/EC, Anhang VI & 2005/88/EC Garantierter Schallleistungspegel: LwA= 97 dB (A) Gemessener Schallleistungspegel: LwA= 93,5 dB (A) Benannte Stelle , Name und Anschrift der beteiligten Stelle: TÜV SÜD China. 16F, West Building, New Hua Lian Mansion, No. 775, Huaihai Road Shanghai 200020,P.R.China
Wörth/Isar, den 27.11.2017 Art.-Nr.: 604.400.020
The technical documentation is kept by our authorized representative: Matrix GmbH Postauer Str. 26 D-84109 Wörth/Isar Germany
Front Tine Tiller /SGT-25-450-H
2006/42/EC
R&TTED 1999/5/EC 2000/14/EC_2005/88/EC 97/68/EC_ 2004/26/EC
97/68/EC_2012/46/EC 93/68/EEC 2014/30/EU
2002/96/EC
Joachim Lichtl (Geschäftsführer)
GB
hereby declares the following conformity under the EU Directive and standards for the following article
Original Declaration of Conformity
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GARANTIE
Guarantee
GB
This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 24 months and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material aws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be fitted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of
products. In the event of interference with of modifications to the appliance by unauthorised persons, the warranty will be rendered void. Damages that are attributable to improper handling, over loading, or natural wear and tear
are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales centre below:
Subject to change without prior notice.
210 Bath Road; Slough, Berks SL1 3YD www.stanleytools.co.uk Tel: +44 (0)1753 511234 Fax: +44 (0)1753 512365
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Front Tine Tiller /SGT-25-450-H
GB
WARRANTY
Purchased at: in (city, street): Name of customer: Street address: Postal code, city: Telephone: Date, signature: Fault description:
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