Stanley SGS105 User Manual

SGS105
English Page 04 Russian Page 11 Ukrainian Page 21
ENGLISH (Original instr uctions )
A
2
3
1
B
3
10
9
C
8
7
6
4
5
2
D
8
6
4
5
E
15º-30º
A B
F
* The picture may differ slightly to actual unit.
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ENGLISH (Original instr uctions )
Intended use
Your STANLEY angle grinder SGS105 has been designed for grinding metal using the appropriate type of grinding disc. This tool is intended for professional use.
Safety instructions
General Power Tool Safety Warnings
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety a. Keep work area clean and well lit. Cluttered and dark
b. Do not operate power tools in explosive atmospheres,
c. Keep children and bystanders away while operating a
2. Electrical safety a. Power tool plugs must match the outlet. Never modify
b. Avoid body contact with earthed or grounded
c. Do not expose power tools to rain or wet conditions.
d. Do not abuse the cord. Never use the cord for
e. When operating a power tool outdoors, use an
f. If operating a power tool in a damp location is
3. Personal safety
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
areas invite accidents.
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or fumes.
power tool. Distractions can cause you to lose control.
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
Water entering a power tool will increase the risk of electric shock.
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock. NOTE: The term “residual current device (RCD)” may be replaced by the term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.
4
a. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at
at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of these devices can
can reduce dust related hazards.
4. Power tool use and care a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the
battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SAFETY INSTRUCTIONS FOR ALL OPERATIONS
Safety warnings common for grinding.
• This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
• Operations such as polishing are not recommended to
be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
• Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
• The outside diameter and the thickness of your
accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
• Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
• Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheel for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
• Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and work shop apron capable of stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying
debris generated by various operations. The dust mask
or respirator must be capable of filtrating particles
generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
• Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of workpiece
or of a broken accessory may fly away and cause injury
beyond immediate area of operation.
• Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
• Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
• Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
• Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
FURTHER SAFETY INSTRUCTIONS FOR ALL OPERATIONS
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
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ENGLISH (Original instr uctions )
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of tool
misuse and/or incorrect operating procedures or conditions and
can be avoided by taking proper precautions as given below:
• Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start up. The operator can control torque reaction or kickback forces, if proper precautions are taken.
• Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
• Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
• Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent kickback and loss of control.
Additional Safety Information
• Do not use Type 11 (flaring cup) wheels on this tool. Using inappropriate accessories can result in injury.
• Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control of the tool at all times.
• Use clamps or another practical way to secure and
support the work piece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
Personal safety
• No children or pregnant women should enter the work rea
where the paint sanding is being done until all cleanup is completed.
• A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
Note: only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the NIOSH approved proper mask.
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Environmental safety
• Paint should be removed in such a manner as to minimize
the amount of dust generated.
• Areas where paint removal is occurring should be sealed
with plastic sheeting of 4 mils thickness.
• Sanding should be done in a manner to reduce tracking of
paint dust outside the work area.
Labels on tool
The label on your tool may include the following symbols:
WARNING! To reduce the risk of injury, the user must read the instruction manual before use.
Wear ear protection.
Wear safety glasses or goggles.
/min.
Direct Current
Class II Construction
Earthing Terminal
Safety Alert Symbol
Revolutions or Reciprocation per minute
V Volts
A Amperes n0No-Load Speed
Hz Hertz
W Watts
min minutes
Alternating Current
Position of Date Code (Fig. A)
The Date Code (10), which also includes the year of manufacture, is printed into the housing. Example:
Package Contents
The package contains:
1 Angle Grinder 1 Guard 1 Flange set 1 Spanner 1 Handle 1 Instruction Manual
• Check for damage to the tool, parts or accessories which
may have occurred during transport.
• Take the time to thoroughly read and understand this
manual prior to operation.
Electrical Safety
Your tool is double insulated; therefore no earth wire is required. Always check that the main voltage corresponds to the voltage on the rating plate.
2017 XX JN
Year of manufacturing
Warning! If the power cord is damaged, it must be
replaced by the manufacturer, authorized Stanley
Service Center or an equally qualified person in
order to avoid damage or injury. If the power cord is
replaced by an equally qualified person, but not
authorized by Stanley, the warranty will not be valid.
Using an Extension Cable
If it is necessary to use an extension cable, please used an
approved extension cable that fits the tool’s power input specifications. The minimum cross-sectional area of the
conducting wire is 1.5 sq. mm. Cables should be untangled before reeling up.
Cable cross-sectional
area (mm
2
) Cable rated
current (Ampere)
Cable cross-sectional
area (mm2) Cable rated
current (Ampere)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m)
7.5 15 25 30 45 60
Voltage Amperes Cable rated current (Ampere)
110-127 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
220-240 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
Assembly
WARNING! To prevent accidental operation, turn off and
unplug tool before performing the following operations. Failure to do this could result in serious personal injury.
Attaching and Removing the Wheel Guard (Fig. B)
WARNING! To minimize the danger of serious personal injury,
please switch off the tool power and disconnect all plugs
before adjusting or removing/installing any accessory. Before
reassembling the tool, press and release the trigger switch to make sure the tool is already switched off.
Attaching the Guard
1. Place the angle grinder on a work bench, groove facing up.
2. Bring the flange of the guard (3) collar over the groove (9)
of the gear housing.
3. Turn the guard (3) counterclockwise by 150 degrees.
4. Make sure that the screws (10) are tightened.
Removing the Guard
1. Loosen the screws (10) on the guard collar.
2. Pull up the guard (3).
WARNING! Do not operate the tool when the safety guard is not in place.
Note: Refer to the grinding accessories chart at the end of this section for accessories that can be used together with this angle grinder.
Attaching and Removing Grinding Wheels (Fig. C and D)
WARNING! Do not use damaged grinding wheels.
1. Place the tool on a work bench, groove facing up.
2. Figure C: Attach the inner flange (4) correctly on the
output shaft (5).
3. Place the grinding wheel (6) on the inner flange (4).When
attaching a grinding wheel with a raised center,make sure
that the raised center (7) faces the innerflange (4).
4. Figure D: Tighten the outer flange (h) until the output shaft
(5).
4). When attaching the grinding wheel, the ring on top ofthe
outer flange (8) must face the wheel.
5. Press the spindle lock (2) and prevent the spindle (4)from rotating until it locks in place.
6. Use the pin spanner to tighten the outer flange (8).
Features (Fig. A)
This tool includes some or all of the following features.
1. ON/OFF Switch
2. Spindle Lock
3. Guard
Preparation Before Use
• Attach the safety guard and appropriate abrasive or
grinding wheels. Do not use abrasive or grinding wheels that are overly worn.
• Make sure that the inner and outer flanges are attached
correctly.
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ENGLISH (Original instr uctions )
• Make sure that the abrasive or grinding wheels are rotating in the direction of the arrows on the accessories and tool.
OPERATION
WARNING! Always observe the safety instructions and
applicable regulations.
WARNING! To minimize the danger of serious personal injury, please switch off the tool power and disconnect all plugs before adjusting or removing/installing any accessory. Before reassembling the tool, press and release the trigger switch to make sure the tool is already switched off.
WARNING!
• Make sure all materials to be grinded are secured in position.
• Apply slight pressure to the tool. Do not apply side pressure to the abrasive disc.
• Avoid overloading. If the tool becomes hot, let it spin for a few minutes with no load.
• Be sure to hold the tool tightly with both hands (one hand on housing, the other on side handle). Start the tool and bring the grinding wheel on the workpiece.
• Keep the edge of the wheel tilted at angle from 15 to 30 degrees against the surface of the workpiece.
• When using a new grinding wheel, do not operate the wheel in the B direction, otherwise, it will cut into the workpiece. When the edge of wheel has been rounded off, you are free to operate the grinder in either the A or B direction.
Starting and Stopping (Fig. A)
WARNING! Before using the tool, check whether the handle is
tightened securely. Check whether the ON/OFF switch is working normally.
Before plugging in the tool to the power supply, check whether the switch is in the OFF (o) position when pressing the rear end of the switch.
To start the tool, press the rear end of the switch and slide it forward. Then press the front end of the switch to lock it.
Press the rear end of the switch to stop the tool.
WARNING! Do not switch the tool on or off while under load conditions.
Proper Hand Position (Fig. F)
WARNING! To reduce the risk of serious personal injury,
ALWAYS use proper hand position as shown.
WARNING! To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the side handle (Figure A), with the other hand on the body of the tool, as shown in Figure F.
Switches
Caution! Hold the body of the tool firmly to maintain control of
the tool at start up and during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a complete stop be fore laying the tool down.
Note: To reduce unexpected tool movement, do not switch the tool on or off while under load conditions. Allow the grinder to run up to full speed before touching the work surface. Lift the tool from the surface before turning the tool off. Allow the tool to stop rotating before putting it down.
Slider switch (Fig. A)
WARNING! Before connecting the tool to a power supply, be
sure the slider switch is in the off position by pressing the rear part of the switch and releasing. Ensure the slider switch is in the off position as described above after any interruption in power supply to the tool, such as the activation of a ground fault interrupter, throwing of a circuit breaker, accidental unplugging, or power failure. If the slider switch is locked on when the power is connected, the tool will start unexpectedly.
To start the tool, slide the slider switch (1) toward the front of the tool. To stop the tool, release the slider switch. For continuous operation, slide the switch toward the front of the tool and press the forward part of the switch inward. To stop the tool while operating in continuous mode, press the rear part of the slider switch and release.
Spindle lock (Fig. A)
The spindle lock (2) prevents the output shaft from rotating when attaching or removing the grinding wheel. Only use the spindle lock when the tool is switched off, power is unplugged, and wheel stops completely.
Note: To minimize tool damages, don’t use the spindle lock when the tool is operating.
Otherwise, it may damage the tool. The attached accessories may come off and cause injury.
If using the spindle lock, press the spindle lock button and rotate the output shaft until it stops.
Application on Metals
When applying the tool on metals, make sure that a residual-current device (RCD) is inserted to prevent danger from metal chips.
If the RCD causes power disconnection, have the tool sent to an authorized Stanley dealer for repair.
WARNING! Under extreme working conditions, conductive dust and grit may accumulate on the housing interior when handling metal workpieces.
This could create an electric shock hazard as it weakens the protective insulation in the grinder.
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To avoid accumulation of metal chips in the interior of the grinder, we recommend cleaning the ventilation ducts daily.Refer to Maintenance.
Using Grinding Wheels
WARNING! Metal powder accumulates. Excessive use of the
grinding wheel on metals may increase the risk of electric shock. To reduce the risk, insert the RCD before use and clean the ventilation ducts daily. Follow the maintenance instructions below to blow dry compressed air into the ventilation ducts.
GRINDING
Surface Grinding with Grinding Wheels
1. Allow the tool to reach full speed before touching the tool to the work surface.
2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Grinding rate is greatest when the tool operates at high speed.
3. Maintain a 20˚ to 30˚ angle between the tool and work surface.
4. Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface.
5. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.
Precautions to Take when Sanding Paint
• Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
• Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint.
GENERAL INFORMATION
Helpful Hints
• Hold your angle grinder with one hand on the body and the other hand firmly around the side handle as shown in Fig. J.
• Always position the guard so that as much of the exposed disc as possible is pointing away from you. ff Be prepared for a stream of sparks when the disc touches the metal.
• Maintain an angle between the disc and work surface (Fig. J) of approximately 30° when grinding and 10°- 15° when sanding (Fig. K) for best tool control, material removal, and minimal loading.
CAUTION! Use extra care when grinding into a corner as a sudden, sharp movement of the grinder may be experienced when the wheel contacts a secondary surface.
WARNING! Always wear eye protection while operating this power tool.
Maintenance
Your Stanley corded/cordless appliance/tool has been designed to operate over a long period of time with a minimum of maintenance. To ensure satisfactory operations, the tool must be maintained and cleaned regularly
WARNING! To minimize the danger of serious personal injury, please switch off the tool power and disconnect all plugs before adjusting or removing/ installing any accessory. Before reassembling the tool, press and release
the trigger switch to make sure the tool is already switched off.
WARNING! Before performing any maintenance on corded/ cordless power tools:
Lubrication
Stanley tools are properly lubricated at the factory and are ready for use.
Tools should be lubricated regularly every year depending on usage. (Tools used on heavy duty jobs and tools exposed to heat may require more frequent lubrication.) This lubrication should be attempted only by trained power tool repairperson’s such as those at Stanley service centers or in other qualified service personnel.
Cleaning
WARNING! Dust and grit from metal grinding often
accumulate on interior surfaces and could create an electrical shock hazard if not cleaned out. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
WARNING! Never use solvents or harsh chemicals to clean non-metal parts of the tool. These chemicals may weaken the material of the parts. Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into liquid.
WARNING! Do not overload your angle grinder. Overloading causes a reduction in speed and efficiency, causing your angle grinder to become too hot. If this happens, operate your angle grinder under no load for one or two minutes until it has cooled to normal operating temperature. Switching your angle grinder off under load will reduce the life of the switch.
¡IMPORTANT! To ensure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified organizations, always using identical replacement parts. Unit contains no user service able parts inside.
9
ENGLISH (Original instr uctions )
Optional Accessories
WARNING! Since accessories, other than those
offered by Stanley, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Stanley, recommended accessories should be used with this product.
The performance of any power tool is dependent upon the accessory used. Stanley accessories are engineered to high quality standards and are designed to enhance the performance of power tool. By using Stanley accessories will ensure that you get the very best from your Stanley tool. Stanley offers a large selection of accessories available at our local dealer or authorized service center at extra cost.
Remarks
Stanley’s policy is one of continuous improvement to our products and, as such, we reserve the right to change product specifications without prior notice. Standard equipment and accessories may vary by country. Product specifications may differ by country. Complete product range may not be available in all countries. Contact your local Stanley dealers for range availability.
Protecting the Environment
Separate collection. This product must not be disposed of with normal household waste.
Should you find one day that your STANLEY product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.
STANLEY provides a facility for the collection and recycling of STANLEY products once they have
advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.
You can check the location of your nearest authorised repair agent by contacting your local STANLEY office at the address indicated in this manual. Alternatively, a list of authorised STANLEY repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.
reached the end of their working life. To take
Technical Data
GRINDER SGS105
Voltage V 220-240
Frecuency Hz 50/60
Power W 1050
No-load Speed /min 11000
Wheel Diameter mm 125
Spindle Size M14
Weight kg 2.3
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