Stanley SD67 User Manual

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Page 1

SD67

HYDRAULIC

SPIKE DRIVER

USER MANUAL

Safety, Operation and Maintenance

New Britain, CT 06053

U.S.A.

17488 7/2017 Ver. 10

Page 2

2 ► SD67 User Manual

Page 3

TABLE OF CONTENTS

SAFETY SYMBOLS ..................................................................................................................................................4

SAFETY PRECAUTIONS .......................................................................................................................................... 5

TOOL STICKERS & TAGS ........................................................................................................................................6

HOSE TYPES ............................................................................................................................................................ 7

HOSE RECOMMENDATIONS ..................................................................................................................................8

HTMA / EHTMA REQUIREMENTS ...........................................................................................................................9

OPERATION ............................................................................................................................................................10

TOOL PROTECTION & CARE ................................................................................................................................ 11

TROUBLESHOOTING ............................................................................................................................................12

CHARGING THE ACCUMULATOR ......................................................................................................................... 13

SPECIFICATIONS ................................................................................................................................................... 14

SD67 PARTS ILLUSTRATION ................................................................................................................................15

SD67 PARTS LIST ..................................................................................................................................................16

To ll out a product warranty validation form, and for information on your warranty, visit www.

stanleyhydraulics.com and select the Company tab > Warranty.

Note: The warranty validation record must be submitted to validate the warranty.

SERVICING: This manual contains safety, operation and routine maintenance instructions. Stanley Hydraulic Tools

recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized

and certied dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS

TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND

CERTIFIED DEALER.

For the nearest certied dealer, call Stanley Hydraulic Tools at (503) 659-5660 and ask for a Customer Service Representative.

SD67 User Manual ◄ 3

Page 4

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided,

may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and

maintenance personnel.

4 ► SD67 User Manual

Page 5

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and

hose.

These safety precautions are given for your safety.

Review them carefully before operating the tool and

before performing general maintenance or repairs.

Supervising personnel should develop additional

precautions relating to the specic work area and local safety regulations. If so, place the added precautions in

the space provided in this manual.

The SD67 Hydraulic Spike Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the

tool and hoses before operation. Failure to do so could

result in personal injury or equipment damage.

• To avoid personal injury or equipment damage,

all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.

• Operator must start in a work area without

bystanders. The operator must be familiar with all prohib ited work areas such as excessive slopes and

dangerous terrain conditions.

• Establish a training program for all operators to ensure safe operation.

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

• Always wear safety equipment such as goggles, ear and head protection and safety shoes at all times

when operating the tool.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be

sure all hose connections are tight.

• Do not operate the tool at oil temperatures above

140 °F/60 °C. Operation at higher temperatures can

cause higher than normal temperatures at the tool

which can result in operator discomfort.

• Do not operate a damaged, improperly adjusted or incompletely assembled spike driver.

• Do not weld, cut with an acetylene torch or hardface the spike driver ram or foot.

SD67 User Manual ◄ 5

Page 6

SD67 SPIKE DRIVER

74670 SD67 Name Tag

TOOL STICKERS & TAGS

These numbers pictured are for example

only and may not relate

to your model of spike

driver, see decal part

number for below.

73680 Railroad Help Desk Sticker

74832

Stanley Logo

NOTE:

THE INFORMATION LISTED

ON THE STICKERS SHOWN,

MUST BE LEGIBLE AT ALL

TIMES.

REPLACE DECALS IF

THEY BECOME WORN OR

DAMAGED. REPLACEMENTS

ARE AVAILABLE FROM

YOUR LOCAL STANLEY

DISTRIBUTOR.

The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the

safety instructions listed on this tag before

removal. We suggest you retain this tag and attach it to the tool when not in use.

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON- CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

DANGERDANGER

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

6 ► SD67 User Manual

SAFETY TAG P/N 15875 (Shown smaller then actual size)

Page 7

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with

Stanley Hydraulic Tools. They are:

Certied non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certied non-

conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near

electrical conductors.

Fabric-braided (not certied or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This

hose is not certied non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

SEE OTHER SIDE

SIDE 2

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DANGER

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

SEE OTHER SIDE

SIDE 1

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

DANGER

SEE OTHER SIDE

SIDE 2

DO NOT REMOVE THIS TAG

SD67 User Manual ◄ 7

Page 8

Min. Working Pressure

USE

(Press/Return)

HOSE RECOMMENDATIONS

Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks

Oil Flow Hose Lengths Inside Diameter

GPM LPM FEET METERS INCH MM PSI BAR

4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155

Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175

4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175

5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175

5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

5-10.5 19-40 100-300 30-90

10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175

5/8 16 Pressure 2500 175

3/4 19 Return 2500 175

10-13 38-49 51-100 15-30

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

10-13 38-49 100-200 30-60

5/8 16 Pressure 2500 175

13-16 49-60 up to 25 up to 8

3/4 19 Return 2500 175

3/4 19 Pressure 2500 175

1 25.4 Return 2500 175

13-16 49-60 26-100 8-30

PRESSURE

<<< FLOW

RETURN

FLOW >>>

Figure 1. Typical Hose Connections

Tool to Hydraulic Circuit Hose

Recommendations

The chart to the right shows recommended

minimum hose diameters for various hose

lengths based on gallons per minute (gpm)/

liters per minute (lpm). These recommenda-

tions are intended to keep return line pressure

(back pressure) to a minimum acceptable lev-

el to ensure maximum tool performance.

This chart is intended to be used for hydraulic

tool applications only based on Stanley Hy-

8 ► SD67 User Manual

draulic Tools tool operating requirements and

should not be used for any other applications.

All hydraulic hose must have at least a rated

minimum working pressure equal to the maxi-

mum hydraulic system relief valve setting.

All hydraulic hose must meet or exceed

specications as set forth by SAE J517.

Page 9

HTMA / EHTMA REQUIREMENTS

HTMA HYDRAULIC SYSTEM REQUIREMENTS

Flow Range

Nominal Operating Pressure (at the power supply outlet)

System relief valve setting (at the power supply outlet)

Maximum back pressure (at tool end of the return hose)

(at min. operating temperature)

(at max. expected ambient temperature)

Min. cooling capacity at a temperature

temps NOTE: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.

Filter

(For cold temp. startup and max. dirt-holding capacity)

4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm (15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm) 1500 psi 1500 psi 1500 psi 1500 psi (103 bar) (103 bar) (103 bar) (103 bar)

2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

250 psi 250 psi 250 psi 250 psi (17 bar) (17 bar) (17 bar) (17 bar)

400 ssu* 400 ssu* 400 ssu* 400 ssu* (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

140° F 140° F 140° F 140° F (60° C) (60° C) (60° C) (60° C)

3 hp 5 hp 6 hp 7 hp (2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW) 40° F 40° F 40° F 40° F (22° C) (22° C) (22° C) (22° C)

25 microns 25 microns 25 microns 25 microns 30 gpm 30 gpm 30 gpm 30 gpm (114 lpm) (114 lpm) (114 lpm) (114 lpm)

TYPE I TYPE II

TOOL TYPE

TYPE RR

TYPE III

(premium grade, anti-wear, non-conductive) Viscosity (at min. and max. operating temps)

NOTE:

over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA HYDRAULIC SYSTEM REQUIREMENTS

Flow Range

Nominal Operating Pressure (at the power supply outlet)

System relief valve setting (at the power supply outlet)

NOTE:

100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu* (20-82 centistokes)

CLASSIFICATION

3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm (13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm) 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)

2495 psi 2000 psi 2000 psi 2000 psi 2000 psi (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)

SD67 User Manual ◄ 9

Page 10

OPERATION

PREPARATON PROCEDURES

PREPARATION FOR INITIAL USE

Each unit as shipped has no special unpacking or assembly requirements prior to usage. Inspection to assure the unit was not damaged in shipping and does not contain packing debris is all that is required.

CHECK HYDRAULIC POWER SOURCE

1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 7–10 gpm/26–38 lpm at 2000 psi/105–140

bar.

2. Make certain the hydraulic power source is equipped

with a relief valve set to open at 2100–2250 psi/145– 155 bar minimum.

3. Check that the hydraulic circuit matches the tool for open-center (OC) operation.

CHECK TOOL

1. Make sure all tool accessories are correctly installed. Failure to install tool accessories prop erly can result

in damage to the tool or personal injury.

2. There should be no signs of leaks.

3. The tool should be clean, with all ttings and

fasteners tight.

4. Squeeze the trigger to start the spike driver.

Adequate down pressure is very important. When the spike fully sets in the tie, release the trigger.

NOTE: Partially depressing the trigger allows the tool to operate at a slow speed, making it easy to start the spike in the tie.

COLD WEATHER OPERATION

If the spike driver is to be used during cold weather, preheat the hydraulic uid at low engine speed. When using the normally recommended uids, uid temperature should be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.

CHECK TRIGGER MECHANISM

1. Check that the trigger operates smoothly and is free to travel between the ON and OFF positions.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth before making connections.

2. Connect the hoses from the hydraulic power source to the hose couplers on the spike driver. Connect the return hose rst and disconnect it last to minimize or avoid trapped pressure within the spike driver.

3. Observe ow indicators stamped on hose couplers to be sure that oil will ow in the proper direction.

The female coupler is the inlet coupler.

NOTE: Uncoupled hoses left in the sun may be difcult to connect. When possible, connect the free ends of operating hoses together.

OPERATING PROCEDURES

1. Observe all safety precautions.

2. Move the hydraulic circuit control valve to the ON position.

3. Place the spike driver foot rmly on the spike to be

driven.

10 ► SD67 User Manual

Page 11

TOOL PROTECTION & CARE

In addition to the safety precautions found in

this manual, observe the following for equipment

protection and care.

• Always store an idle tool in a clean dry space, safe from damage or pilferage.

• Do not exceed the rated limits or use the tool for applications beyond its design capacity.

• Always keep critical tool markings, such as labels

and warning stickers, legible.

• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley

Hydraulic Tools. Supply hoses must have a minimum

working pressure rating of 2500 psi/175 bar.

• Permit only experienced personnel to perform tool repair.

• Be sure to wipe all couplers clean before con necting.

Use only lint-free cloths.

• The hydraulic circuit control valve must be in the

OFF position when coupling or uncoupling the

grinder. Failure to do so may result in damage to

the quick couplers and cause overheating of the

hydraulic system.

• Check fastener tightness often and before each use

daily.

SD67 User Manual ◄ 11

Page 12

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the spike driver, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the spike driver as listed in the table. Use a owmeter known to be accurate. Check the ow with the hydraulic oil temperature at least 80 °F/27 °C.

Problem Cause Solution

Spike driver does not run. Power unit not functioning. Check power unit for proper ow and

pressure (7–10 gpm I 26–38 lpm, 2000 psi I 140 bar).

Couplers or hoses blocked. Remove restriction.

Pressure and return line hoses

reversed at ports.

Mechanical failure of piston or automatic valve.

Spike driver does not hit

effectively.

Spike driver operates slow. Low oil ow from power unit. Check power source for proper ow.

Power unit not functioning. Check power unit for proper ow and

Couplers or hose blocked. Remove restriction.

Low accumulator charge (pressure hose will pulse more than normal).

Fluid too hot (above 140 °F/60 °C). Provide cooler to maintain proper uid

Ram is not sliding freely in the spike

driver foot.

High back pressure. Check hydraulic system for excessive

Be sure hoses are connected to their proper ports.

Have tool inspected and repaired by authorized dealer.

pressure (7–10 gpm I 26–38 lpm, 2000 psi I 140 bar).

Have recharge by authorized dealer.

temperature.

Remove, clean and replace as required.

back pressure and correct as required.

12 ► SD67 User Manual

Page 13

CHARGING THE ACCUMULATOR

To check or charge the accumulator the following equipment is required:

• Accumulator tester (Part Number 02835).

• Charging assembly (P/N 31254—includes a

regulator, hose and tting).

• Nitrogen bottle with an 800 psi/56 bar minimum charge.

1. On charge valves containing 5/8 inch hex locking

nuts, rst loosen the locking nut 1-1/2 turns.

2. Holding the chuck end of the Stanley tester (P/N

02835), turn the gauge fully counterclockwise to ensure the stem inside the chuck is completely

retracted.

3. Thread the tester onto the charging valve of the tool accumulator (do not advance the gauge end into the chuck end. Turn as a unit). Seat the chuck on the

accumulator charging valve and hand tighten only.

4. Advance the valve stem by turning the gauge end

clockwise.

5. Connect the charging assembly to the valve on the

tester.

6. Adjust the regulator on the nitrogen bottle to 600

psi/42 bar.

NOTE: It may be necessary to set the regulator at 650–700 psi/45–48 bar to overcome any pressure drop through the charging system.

7. Open the valve on the charging assembly hose.

When the tester gauge reads 600–700 psi/42–48

bar, close the valve on the charging assembly hose and remove the charging valve.

8. Turn the gauge end of the tester fully counterclockwise

to retract the plunger in the chuck. Remove the

tester from the charger valve.

9. On charge valves containing 5/8 inch hex locking nuts, tighten the locking nut.

TESTING THE ACCUMULATOR

1. Follow Steps 1 through 4 in “Charging The Accumulator”.

2. Read the pressure on the gauge (pressure should be between 500–600 psi/35–42 bar).

3. If the pressure is low, recharge the tool.

31254: Accumulator Charge Kit

Includes: Liquid lled gauge with Snub Valve, Hose, Charge tting, 02835 Tester and Box (not pictured).

Figure 2. Charging the Accumulator

SD67 User Manual ◄ 13

Page 14

SPECIFICATIONS

Capacity (Spike Head).................................................................................................................1.9 in dia/4.8 cm dia

Pressure Range Nominal ................................................................................................................. 1500 psi/103 bar

Pressure Range Max ........................................................................................................................ 2500 psi/172 bar

Blows Per Minute....................................................................................................................................1300 to 1800

Maximum Back Pressure...................................................................................................................... 250 psi/17 bar

Flow Range ............................................................................................................................... 7–10 gpm/26–38 lpm

Porting ...................................................................................................................................................-8 SAE O-ring

Couplers ..........................................................................................HTMA/EHTMA Flush Face Type Male & Female

Connect Size and Type .......................................................................................................3/8 in. Male Pipe Adapter

Hose Whips ........................................................................................................................................................... Yes

Weight

Anti-Vibration Handle Model ..................................................................................................................67 lbs/30 kg

Anti-Vibration Handle w/ Extended Foot Model.....................................................................................68 lbs/31 kg

Overall Length – Standard Foot .......................................................................................................... 25.25 in/64 cm

Overall Length – Extended Foot .......................................................................................................... 28.75 in/73 cm

Overall Width – Anti-Vibration Handle ................................................................................................... 16 in/40.6 cm

Maximum Fluid Temperature .................................................................................................................. 140 °F/60 °C

EHTMA Category............................................................................“C” (20 lpm@ 138 bar) or “D” (30 lpm@ 138 bar)

Noise Level .................................................................................................................................................... Lwa 106

Vibration Level .............................................................................................................................................. 20.0 m/s

ACCESSORIES (SECONDARY FOOT & CUPS)

Special spikes listed below may require the use of a special spike drive foot with changeable cups. Order spike drive foot based on model.

Stanley recommends that this change be

performed by a authorized service center.

Spike Driver Foot (Standard) for screw on cups (Models SD67101, SD67101B) ............................................. 23342

Spike Driver Foot (Extended) for screw on cups (Models SD67141, SD67141B).............................................28206

Dome Head Spike Cup ...................................................................................................................................... 25525

Hairpin Cup........................................................................................................................................................23345

Cutspike Cup ..................................................................................................................................................... 23344

SPECIAL TOOLS

O-ring Tool Kit .................................................................................................................................................... 04337

Split Rings (Used with 04910) ...........................................................................................................................04908

Spacer ...............................................................................................................................................................04909

Flow Sleeve Removal Tube (Used with 04908 & 05508) ..................................................................................04910

Accumulator Disassembly Tool (Used with 04910) ........................................................................................... 05508

Accumulator Cylinder Puller ..............................................................................................................................05640

Accumulator Plug Wrench ................................................................................................................................. 29135

Sleeve................................................................................................................................................................30939

Collet 7/8 inch .................................................................................................................................................... 30956

Flow Sleeve Kit (See page 16 for parts included in kit) ..................................................................................... 74396

14 ► SD67 User Manual

Page 15

SD67 PARTS ILLUSTRATION

SD67 User Manual ◄ 15

Page 16

SD67 PARTS LIST

Item P/N Qty Description

1 00293 1 O-RING *

2 01362 1 O-RING *

3 02494 2 HANDLE GRIP

4 03972 1 COUPLER FEMALE(SEE NOTE)

5 03973 1 COUPLER MALE (SEE NOTE)

6 04054 2 O-RING *

7 04055 1 WASHER

8 04056 1 ROD WIPER*

9 04058 1 COMPRESSION COIL SPRING

10 04062 1 BACKUP WASHER

11 04063 1 ROD SEAL *

12 04064 1 SEAL RETAINER WASHER

13 04065 1 AUTOMATIC VALVE

14 04066 1 AUTOMATIC VALVE BODY

15 04067 4 PUSH PIN

16 04068 1 FLOW SLEEVE TUBE

17 04069 1 FLOW SLEEVE (SEE NOTE)

18 04070 1 PISTON

19 04071 4 SIDE ROD

20 04073 1 O-RING*

21 04074 1 ROD WIPER*

22 04075 4 SIDE ROD NUT

23 04571 2 PUSH PIN

24 04795 2 O-RING*

25 06891 1 O-RING*

26 07493 1 O-RING PLUG MALE MODIFIED

27 07628 4 HHCS 1/4-20UNC X .625

28 07890 1 ROLL PIN 3/16 O.D. X 1.500 LG.

29 12832 1 ORIFACE PLUG

30 13837 1 SEAL WASHER

31 74832 2 STANLEY LOGO

32 15419 1 SEAL CARRIER

33 15420 1 RAM (USED WITH SPIKE DRIV-

ER FOOT (73322)

28207 1 RAM EXTENDED (USED WITH

SPIKE DRIVER FOOT 73187)

34 73322 1 SPIKE DRIVER FOOT SOLID

73187 1 SPIKE DRIVER FOOT

EXTENDED SOLID

35 16732 1 O-RING *

36 20498 2 COMPRESSION COIL SPRING

Item P/N Qty Description

37 20499 1 CHARGE VALVE

38 20500 2 ROLL PIN 1/4 O.D. X 1.000 LG.

39 20502 1 CAST TRIGGER

40 20508 2 PIVOT SCREW

41 20511 1 LEVER

42 20515 1 VALVE SPOOL

43 20541 2 COMPRESSION COIL SPRING

44 24067 1 RETAINING RING

45 73680 1 RAILROAD HELP DESK DECAL

46 26448 1 SPACER

47 26449 1 ACCUMULATOR PLUG

48 26450 1 TOP PLATE

49 26451 1 BUSHING

50 26452 1 SINTERED FILTER

51 26574 1 DIAPHRAGM 4.210 DIA

52 26596 1 ACCUMULATOR VALVE BLOCK

53 28369 1 HANDLE (GUARDED)

54 31067 1 SPACER PLUG

55 34127 1 CUP SEAL

56 44873 1 COMPRESSION COIL SPRING

57 56725 2 HOSE ASSY RAILROAD 18"

58 58529 1 TRIGGER HANDLE

59 66727 2 HOSE ASSY

60 73025 2 FILLER SNAP-ON LARGE

61 74670 1 NAME TAG-SD67

04596 1 SEAL KIT (INCL PARTS W/*)

NOTE: There is a ow sleeve kit available P/N-74396 that includes: item # 6 (Qty-2 04054 o-ring), item # 15 (qty4 04067 push pin), item # 17 (qty-1 04069 ow sleeve), item # 20 (qty-1 04073 o-ring) and inst sheet 74398. NOTE: SEE BELOW FOR COUPLER AND HOSES FOR EACH MODEL.

SD67101 & SD67141 (Couplers 03972 & 03973) Set P/N03971, Hose Assy P/N-56725

SD67101B & SD67141B (Couplers 47436 & 47437) Set P/N-47438, Hose Assy P/N-66727

MODEL DESCRIPTIONS

SD67101 & SD67101B: Anti-Vibration Handles and

Standard (Short) Solid Foot.

SD67141 & SD67141B: Anti-Vibration Handles and Extended (Long) Solid Foot.

16 ► SD67 User Manual

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