Stanley SC50T Safety Instructions

WARNINGS
Always read tool manual before operating.
Always wear safety glasses while operating or
while in the vicinity of a tool in operation.
For testing, always cycle tool away from work to insure proper ring closure. For safety reasons, an improperly functioning tool must not be used. When operating tool, never point or actuate tool other than into work.
Operate tool in an unobstructed work area.
Disconnect air supply prior to servicing,
maintenance/repairs and when tool is not in use.
Use clean dry air to maximize efficiency. Do Not Exceed 105 P.S.I. (7.2 bars)
Do not use bottled gases such as oxygen, hydrogen, carbon dioxide, acetylene, etc.
Tools shall be operated with a fitting or hose coupling on or near the tool in such a manner that all compressed air in the tool is discharged at the time the fitting or hose coupling is disconnected. Use ¼-18 NPT or equivalent fitting when connecting to the tool.
PNEUMATIC C-RING TOOL
SC50T
SAFETY INSTRUCTIONS
WARNING: The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standard Institute, ANSI Z87.1-1989 and provide frontal and side protection. Eye protection shall be worn by the operator and others in the work area when loading, operating, or servicing this tool. Eye protection is required to guard against possible flying particles and/or debris, which could cause severe eye injury.
NOTE: Non-side shielded prescription glasses and faceshields alone do not provide adequate protection.
OPERATION
Always handle tool with care:
Never engage in horseplay.
Never pull the trigger unless nose of tool is
directed toward the work.
Keep others at a safe distance from the tool while the tool is in operation as actuation occurs, possibly causing injury. Keep hands and body away from the jaw mechanism of the tool.
LOADING TOOL
When loading tool:
Never place a hand or any part of body in jaw mechanism area of tool.
Never point tool at anyone.
Never actuate tool when loading, accidental injury
may occur.
AIR CONSUMPTION SC50T Tool require 10.4 cubic feet per minute (.293 cubic meters per minute) of free air to operate at a rate of 100 cycles per minute, at 100 P.S.I. (6.9 bars).
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TO DISASSEMBLE Jaws, magazine and pusher assembly
1. Remove flexloc nuts, washers, support plate, latch spring and jaw bolts (#35, #34, #68, #37 and #61).
2. Remove buttom head socket cap screw (#67) and lock washer (#66) from feeder arm (#65).
3. Magazine assembly (#62) and spring bracket assembly (#58) may now be removed.
4. Drive out jaw bushings (#32) and remove jaws (#31 and #41).
5. Remove (2) flexlock nuts (#72) from studs (#16) at rear of tool and remove feeder arm bracket (#65).
Feeder blade, rollers, piston rod
1. Remove button head screw and washer (#51 and #50) from trigger guard and (4) cap screws with lock washers (#30 and #29) in front end assembly (with piston) from cylinder housing.
2. Remove piston (#24), o-ring (#22), flexlock nut (#23) piston stop spacer assembly (#26), piston rod assembly with piston rod (#43), feeder blade (#40), (2) roller pins (#42) and (4) rollers (#39) from the front end assembly.
Throttle
1. Loosen set screws (#19) on both ends. Do not loosen center set screw #19.
2. Do not remove throttle valve bushing (#15), location is pre-set at Spenax.
3. Remove air deflector parts (#1, #2, #3 and #4).
4. Remove rear valve seat (#5).
5. Remove throttle spring and locator parts (#7 and #8).
6. Remove front valve seat (#48) and throttle stem (#47) using a 3/16” wrench.
7. Using two 9/64” Allen wrenches, unscrew throttle valve screws (#9) to remove valve units. Hint: Hold tool so that the valve is vertical to help prevent loosing parts.
8. One valve screw will remain with other valve parts on spacer (#14), and can be disassembled after removal from housing.
TO RE-ASSEMBLE
1. Assemble one side of the o-ring support assembly (#9, #10, #11, #12, #13, #12, and #11) on spacer (#14). The chamfer on both washers (#10) should be installed, with chamfer side against cap screw head (#9).
2. Hold tool vertically and install o-ring support assembly with spacer into bushing from the top.
3. Holding cap screw with an Allen wrench, bring second o­ring support assembly (mounted on screw (#9)) in from the opposite side and complete valve assembly. The valve should have free motion of travel of about 3/32” [.09”(2.3mm)].
4. Insert valve spring locator and spring (#8 and #7) into the rear of the valve.
5. Screw rear valve seat with lubricated o-ring (#5 and #6) into rear of the valve port.
6. Insert throttle stem (#47) into front valve seat (#48) and slowly screw front valve seat with lubricated o-ring (#6) into front of the valve port. (See Throttle Valve Adjustment).
7. Assemble piston stop spacer assembly (#26), piston (#24), piston rod (#43) and nylock nut (#23) together. Be careful not to damage o-ring (#21) when pushing stop spacer onto piston rod, use lubrication. Place piston so that the extended neck is opposite the nylock nut. Nylock nut at rear of piston must be Loctited into place (Loctite #242 or equivalent). Place o-ring (#22) onto piston.
8. Mount feeder blade (#40) and two roller pins (#42) on piston rod (#43).
9. Place (4) rollers (#39) on the (2) roller pins (#42). Lubrication will hold the rollers in place while assembling the rest of the tool.
10. Mount latch (#38) onto side plate (#28R) with latch pin clip (#36).
11. Assemble trigger, (2) spacers and trigger guard (#44, #33 and #49) to the side plates with (3) roll pins (#45).
12. Mount side plate assembly (#28R, #28L, #44, #33 and #49) over stop spacer assembly.
13. Place cylinder gasket (#25) between the stop spacer and the housing.
14. Insert front end assembly into the cylinder housing. Be careful not to damage o-ring (#22) when pushing piston into the cylinder bore, use lubrication.
15. Secure front end assembly with (4) lock washers and cap screws (#29 and #30).
16. Leave trigger guard loose for adjusting the valve. See throttle valve adjustment procedure for proper valve adjustment instructions.
17. Mount feeder arm (#65) onto the studs at rear of the cylinder housing with two nylock nuts (#72).
18. Place spring bracket assembly (#58) between magazine assembly (#62) and side plate (#28L). If unassembled see Pusher Spring Installation Procedure.
19. Attach the magazine assembly (#62) to the feeder arm (#65) with lock washer and button head cap screw (#66 and #67). But do not tighten completely.
20. Place jaws (#31 and #41) between the side plates (#28R and #28L).
21. Install (2) jaw bushings (#32) through side plate, jaws and side plate (#28R, #31, #41 and #28L). Lubricate both jaws and bushings before installing them.
22. Place (1) .030” magazine shim (#60A) and (1) .010” magazine shim (#60C) under the foot of magazine (#62), between magazine and side plate. Other shims may be added or subtracted to get the proper drop in the magazine shoe (See Installation Procedure/Adjustments).
23. Insert (2) jaw bolts (#61) through magazine, shims, spring spool bracket, side plate, jaw bushing, side plate, latch spring (#37), support plate (#68) and (2) washers (#34). Secure jaw bolts with (2) nylock nuts (#35). Do not over tighten jaw bolts, jaws must still pivot freely.
24. Tighten button head cap screw (#67)
25. After all adjustments to the tool are made, the trigger guard is secured with button head screw and washer (#51 and #50).
INSTALLATION PROCEDURE / ADJUSTMENTS Magazine
1. Before tightening jaw bolts (#61), insert approximately .040” of shims.
2. Tighten bolts and check shoe (#70) for proper fit. Shoe should have approximately .020”(.50mm) float up and down.
3. When shimmed correctly, and with the feeder blade in the forward position, the shoe will be approximately in the center of the available amount of travel.
4. Cycle tool and check for proper closure of ring. If feeder blade hits rear of shoe, add another shim. Shims (#60A & B) are available in two thickness’ of .030”(.762mm) and .010”(.25mm).
5. When the tool is completely re-assembled, check to insure that magazine (#62) is parallel to housing (#17).
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