Spraytech 0552005, 0552006, 0552004 User Manual

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EPX2155

SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Te chnical Assistance/

Order Entry:

Fax - Technical Assistance:

Fax - Order Entry:

1-800-526-5362 1-800-525-9501 1-800-528-4826

www.spraytechinc.com

Advantage Series Piston Pump

Model Numbers: 0552004 Stand 0552005 Upright Cart 0552006 Lowboy Cart

Owner’s Manual

Do not use this equipment

before reading this manual!

NOTE: This manual contains important warnings and

instructions. Please read and retain for reference.

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3000 PSI / 20.7

MPa uid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or

guard, changing tip, or leaving unattended. Pressure will

not be released by turning off the motor. The PRIME/

SPRAY valve or pressure bleed valve must be turned to

their appropriate positions to relieve system pressure.

Refer to the PRESSURE RELIEF PROCEDURE

described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning

device.

• ALWAYS remove the spray tip before ushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse. A leak can inject material into the skin. Inspect

the hose before each use. Do not use hose to lift or pull

equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3000 PSI / 20.7

MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the

unit. Unsecured parts may eject at great force or leak a

high pressure uid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or

poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled. Read all instructions supplied

with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint fumes can

explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is able to result in static

electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump

contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly

against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent

manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

• Plastic can cause static sparks. Never hang plastic to

enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or

chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction

Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the

pump manufacturer.

• All hoses, ttings, and lter parts must be secured before

operating spray pump. Unsecured parts can eject at great

force or leak a high pressure uid stream causing severe

injury.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these

conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Use lowest possible pressure to ush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• For electric units — Always unplug cord from outlet before working on equipment.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Do not lift by cart handle when loading or unloading.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local

codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not

connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be

connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

Specications

Gallons per minute (GPM) ........ 0.47 (1.8 LPM)

Maximum tip sizes .................... 0.021”

Maximum pressure ................... 3000 PSI (20.7 MPa)

Power ....................................... 0.75 HP PMDC brushed motor,

120VAC

Weight ...................................... 34 lbs. (15.4 kg)

Maximum hose length .............. 300’ (91.4 m)

Table of Contents

Pressure Control Knob

ON/OFF Switch

PRIME/SPRAY Valve

Outlet Fitting

Circuit Breaker

Oil Cup

Siphon

Tube

Return

Hose

Filter

Pressure Control Knob

ON/OFF Switch

Safety Precautions ................................................................... 2

Specications ........................................................................... 3

General Description ................................................................. 4

Operation ................................................................................... 4

Setup ................................................................................... 4

Preparing to Paint................................................................ 4

Painting ............................................................................... 5

Pressure Relief Procedure .................................................. 6

Spraying .................................................................................... 6

Spraying Technique ............................................................ 6

Practice ............................................................................... 6

Cleanup .....................................................................................7

Cleaning the Spray Tip ........................................................ 7

Maintenance .............................................................................. 7

General Repair and Service Notes...................................... 7

Replacing the PRIME/SPRAY Valve ................................... 8

Replacing the Filters............................................................ 8

Replacing the Motor Assembly............................................ 8

Replacing the Motor Brushes .............................................. 9

Replacing the Gears............................................................ 9

Replacing the Transducer ................................................. 10

Servicing the Fluid Section ................................................ 10

Troubleshooting ..................................................................... 12

Parts List ................................................................................. 18

Main Assembly .................................................................. 18

Motor Assembly................................................................. 19

Suction Set Assembly ....................................................... 19

Labels ................................................................................ 19

Gear Box Assembly........................................................... 20

Stand Assembly ................................................................ 21

Upright Cart Assembly ...................................................... 21

Fluid Section Assembly ..................................................... 22

Low Boy Cart Assembly .................................................... 23

Electrical Schematic .......................................................... 23

Accessories ....................................................................... 24

Limited Warranty .................................................................... 24

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this Owner’s Manual

carefully for proper operating instructions, maintenance, and safety information.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless

spray hose to the outlet tting on the sprayer. Tighten

securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is turned fully

counterclockwise to its lowest pressure setting.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with approximately one tablespoon of

separating oil (P/N 0279920).

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid

section to prevent corrosion during shipment and storage. This

uid must be cleaned out of the system thoroughly with mineral

spirits before spraying paint.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

5. Turn on the sprayer by moving the ON/OFF

switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to ush the test uid out through the return hose and into the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Preparing to Paint

Pressure Control Knob

ON/OFF Switch

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatibleuidsandpaintmaycausethe

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

4. Move the PRIME/SPRAY valve down to the

NOTE: Hold the return hose in the waste

5. Turn on the sprayer by moving the ON/OFF switch to the

6. Allow the sprayer to run for 15–30 seconds to ush the

7. Turn off the sprayer by moving the ON/OFF switch to the

NOTE: Make sure that the spray gun does not have a tip

8. Move the PRIME/SPRAY valve up to the

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

11. Trigger the gun into the metal waste container until the old

12. Lock the gun by turning the gun trigger lock to the locked

13. Set down the gun and increase the pressure by turning the

14. Check the entire system for leaks. If leaks occur, turn the

15. Follow the “Pressure Relief Procedure” in this manual

valves to become stuck closed, which would require disassembly and cleaning of the

sprayer’suidsection.

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

control knob fully counterclockwise.

PRIME position.

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

ON position.

old solvent out through the return hose and into the metal

waste container.

OFF position.

or tip guard installed.

SPRAY position.

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

solvent is gone and fresh solvent is coming out of the gun.

position.

pressure control knob slowly clockwise.

unit off and follow the “Pressure Relief Procedure” in this manual before tightening any ttings or hoses.

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

5. Turn on the sprayer by moving the ON/OFF switch to the

ON position.

6. Allow the sprayer to run until paint is coming through the

return hose into the metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

8. Remove the return hose from the waste container and

place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the

SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air

and solvent is ushed from the spray hose and paint is owing freely from the gun.

13. Lock the gun by turning the gun trigger lock to the locked

position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip

guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control

knob slowly clockwise and test the spray pattern on a

piece of cardboard. Adjust the pressure control knob until

the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Pressure Relief Procedure

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

Approximately

10 to 12 inches

Right way

Wrong way

Proper way to trigger the spray gun

Approximately

10 to 12 inches

Keep stroke

even

Start stroke End strokePull trigger Release triggerKeep steady

Good spray pattern

Paint tailing pattern

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger lock to the locked

position.

2. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun rmly

to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any

pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock

to the locked position.

8. Move the PRIME/SPRAY valve down to the

PRIME position.

Spraying

Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.

The spray gun should be triggered by turning it on and off with each stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy

coverage.

NOTE: Whensprayingblockller,masticsorhighsolid

coating,removethegunlterandhighpressure lterscreens.

Spraying Technique

The key to a good paint job is an even coating over the entire

surface. This is done by using even strokes. Keep your arm

moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12

inches between the spray tip and the surface.

Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just exing your wrist.

Overlap each stroke by about 30%. This will ensure an even

coating.

When you stop painting, lock the gun trigger lock, turn the pressure control knob counterclockwise to its lowest setting and set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to the OFF position and unplug the sprayer.

Practice

1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

3. Move the PRIME/SPRAY valve up to the SPRAY position.

4. Turn the pressure control knob clockwise to

its highest setting. The paint hose should

stiffen as paint begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set

too high, the spray pattern will

be too light. If the pressure is

set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne

spray.

Cleanup

Do not use gasoline to clean the sprayer.

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

6. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

7. Turn on the sprayer by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the sprayer and ush the paint out of the return hose into the metal waste

container.

9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out

of the gun.

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

Cleaning the Spray Tip

1. Flush the gun with solvent immediately after the work is

completed.

2. Oil the sliding pins to prevent them from seizing up.

Should the spray tip become clogged, reverse the

spray tip with the lever and pull the trigger. Once

the obstruction comes out of the spray tip, release the trigger, reverse the spray tip back to the spray pattern setting, and resume spraying.

Do not attempt to clean the tip with your finger. Do not use a needle or other sharp pointed

instrument to clean the tip. The hard tungsten carbide is brittle and can be chipped.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the

Troubleshooting section to help identify other possible problems.

3. Make sure that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your SprayTECH Airless Sprayer, call SprayTECH:

Technical Service (U.S.) .......................1-800-526-5362

Fax ................................................ 1-800-525-9501

NOTE: For long-term or cold weather storage, pump

14. Follow the “Pressure Relief Procedure” found in the

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

mineral sprits through the entire system.

Operation section of this manual.

Replacing the PRIME/SPRAY Valve

Dowel Pin

Groove Pin

Valve Stem

Gasket

Pump Manifold

Valve Housing

Assembly

Valve

Handle

Cam Base

Filter Housing

Filter

Filter Seal

Pump Manifold

Gun Housing

Filter

Handle

Handle Seal

Part Number

Application Filter

Type

Color of Filter Body

0089960 Synthetic resin,

enamels, clean varnishes, stains azures

Extrafine red

0089959 Base coat enamels,

primer enamels, fillers, marking paints, textured enamels

Fine yellow

0089958 Emulsions,

latex paints, acrylic paints

Medium white

0089957 Heavy bodied latex,

blockfillers, elastometrics

Coarse green

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly from the pump manifold.

4. Make sure the gasket is in place and thread the new

valve housing assembly into the pump manifold. Tighten

securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the pump manifold using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.

Gun Filter

1. Pull the bottom of the trigger

guard forward so that it

comes loose from the handle assembly.

2. Loosen and remove the handle

assembly from the gun head.

3. Pull the old lter out of the gun

head.

4. Slide the new lter, tapered end rst, into the gun head.

5. Make sure the handle seal is in position and thread the handle assembly into the gun head until secure.

6. Snap the trigger guard back onto the handle assembly.

Gun Filter Chart

Replacing the Filters

Pump Filter

1. Loosen and remove the lter housing.

2. Pull the lter from the pump manifold.

NOTE: Ifthelterbreaksoffinthepumpmanifold,usea

3. Inspect the lter seal. Based on inspection, clean or

4. Push the new or cleaned lter into the pump manifold.

5. Slide the lter housing over the lter and thread it into the

small wood screw to remove.

replace the seal.

pump manifold until secure.

NOTE: For more detail, part number information, and

an assembly drawing, please see the G-10 XL Airless Spray Gun Owner’s Manual (P/N 0296237).

Replacing the Motor Assembly

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Remove the four motor cover screws. Remove the motor

cover.

3. Remove the four heat sink assembly screws. Pull the heat sink assembly away from the gear box housing.

4. Disconnect the ve wires from the relay that is mounted on

the inside of the heat sink assembly.

5. Remove the three relay mounting screws from the heat

sink assembly. Remove the relay.

6. Using the three relay mounting screws, install the new relay onto the heat sink assembly. Tighten the screws securely.

7. Connect the ve wires to the new relay (refer to the electrical schematic in the Parts List section of this manual).

8. Using the four heat sink assembly screws, install the heat

sink assembly onto the gear box housing. Tighten the

screws securely.

9. Disconnect the black and red wires coming from the gear box housing. Disconnect the black and red wires from the capacitors. Disconnect the black and red wires from the

motor.

10. Loosen and remove the four motor mounting screws.

11. Pull the motor out of the gear box housing.

NOTE: If the motor will not dislodge from the pump

housing:

  •Removethefrontcoverplate.   •Usingarubbermallet,carefullytaponthefront

of the motor crankshaft that extends through the slider assembly.

12. With the motor removed, inspect the gears in the gear

Motor Cover Screw

Heat Sink Assembly Screw

Heat Sink Assembly

Fan Shroud Screw

Fan Shroud

Brush Cover

Relay

Relay Mounting Screw

Motor

Mounting

Screw

Gear Box Housing

Capacitors

Motor Cover

BLACK

RED

BLACK

RED

Front Cover

Gear Box Housing

Front Cover Screw

2nd Stage Gear

Thrust Washer

Motor Mounting Screw

Crankshaft/Gear

Assembly

Armature Gear

Motor

Motor Cover

Motor Cover Screw

box housing for damage or excessive wear. Replace the

gears, if necessary.

13. Install the new motor into the gear box housing.

NOTE: Rotate the motor fan manually until the armature

gear engages with the mating gear in the gear box housing.

14. Secure the motor with the four motor mounting screws.

15. Push the new capacitors into their clip on the new motor.

16. Reconnect the wires (refer to the electrical schematic in the Parts List section of this manual).

17. Slide the motor cover over the motor. Secure the motor

cover with the four motor cover screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove

the motor cover.

3. Disconnect the black and red wires coming from the gear

box housing.

4. Loosen and remove the four motor mounting screws.

5. Pull the motor out of the gear box housing.

NOTE: If the motor will not dislodge from the pump

housing:

  •Removethefrontcoverplate.   •Usingarubbermallet,carefullytaponthefront

of the motor crankshaft that extends through the slider assembly.

6. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn

out, replace the entire motor.

7. Remove and inspect the 2nd stage gear for damage or

excessive wear. Replace if necessary.

8. Remove and inspect the crankshaft/gear assembly for

damage or excessive wear. Replace if necessary.

9. Reassemble the pump by reversing the above steps. During reassembly, make sure the thrust washers is in

place.

Replacing the Motor Brushes

Perform this procedure using Motor Brush Kit P/N 0508645.

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove

the motor cover.

3. Loosen and remove the two fan shroud screws. Remove

the fan shroud.

4. Using a small screwdriver, pry off the two plastic brush

covers.

5. Disconnect the black and red wires from the motor

brushes. Remove the motor brushes.

6. Install the new motor brushes and snap on the plastic

brush covers.

7. Reconnect the black and red wires from the motor brushes

8. Position the fan shroud over the motor fan. Secure the fan

9. Slide the motor cover over the motor. Secure the motor

(refer to the electrical schematic in the Parts List section of this manual).

shroud with the two fan shroud screws.

cover with the four motor cover screws.

NOTE: Rellthegearboxinthepumphousingwithve

ounces of Lubriplate GR132 (P/N 0293396).

Replacing the Transducer

Gear Box Housing

Slider Assembly

Pump Manifold

Pump Manifold Mounting Screw

Front

Cover

Front

Cover

Screw

Transducer

Assembly

Connecting Pin

Retaining Ring

Inlet Valve Housing

Inlet Valve Seat

Inlet Valve Ball

Inlet Valve Cage

Nylon Washer

Piston Bushing

Pump Manifold

Outlet Valve Retainer

Outlet Valve Seat

Outlet Valve Ball

Outlet Valve Cage

Piston Rod

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Stop the sprayer at the bottom of its stroke so that the

piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. Tilt the sprayer back for easy access to the uid section.

5. Slide the retaining ring up on the slider assembly to expose the connecting pin.

6. Push the connecting pin forward through the slider assembly and piston. The connecting pin will fall into a recessed area of the gear box housing where it can be

retrieved.

7. Using 3/8” a hex wrench, loosen and remove the two pump manifold mounting screws.

8. Pull the pump manifold down off of the gear box housing.

9. Using a wrench, remove the transducer assembly from the

pump manifold.

10. Thread the new transducer assembly into the pump manifold. Tighten securely with a wrench.

11. Reassemble the pump by reversing steps 1–8.

IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly. Improper alignment may cause damage to the transducer o-ring.

Servicing the Fluid Section

Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Position the slider assembly at the bottom, dead-center of

its stroke so that the connecting pin and retaining ring are

visible below the slider assembly. This is done by turning

the sprayer on and off in short bursts until the connecting

pin is visible below the slider housing.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. For Upright Cart units, remove the return hose from the

hose clip on the siphon tube. Unscrew the siphon tube

from the inlet valve housing.

5. For Low Boy cart units, remove the retaining ring from the

bottom of the inlet valve housing using a snap ring pliers. Remove the return hose clamp and pull the return hose

from its tting on the pump manifold. Remove the suction

set assembly.

6. Loosen and remove the high-pressure hose from the outlet tting on pump manifold.

Servicing the Valves

The design of the uid section allows

access to the inlet valve and seat

as well as the outlet valve and seat without completely disassembling the uid section. It is possible that the

valves may not seat properly because of debris stuck in the foot valve seat

or outlet valve seat. Use the following

instructions to clean the valves and reverse or replace the seats.

1. Using a wrench, loosen and

remove the inlet valve housing from the pump manifold.

2. Clean out any debris in the inlet valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

3. Using a 5/16” hex wrench,

loosen and remove the outlet valve retainer from the piston rod.

PTFE O-Ring

NOTE: Always service the

4. Clean out any debris and

5. Remove, clean, and inspect the outlet valve cage and

6. Reassemble the valves by reversing the steps above.

outlet valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

outlet valve ball. Replace if they are worn or damaged.

Repacking the Fluid Section

1. Remove the foot valve assembly using the steps in the

“Servicing the Valves” procedure above.

NOTE: The outlet valve does not need to be

2. Slide the retaining

3. Push the connecting

4. Using 3/8” a hex

5. Pull the pump manifold

6. Slide the piston rod out

7. Loosen and remove

8. Remove the upper and

9. Clean the pump

disassembled from the piston rod for this procedure.

ring up on the slider assembly to expose the connecting pin.

pin forward through

the slider assembly and piston. The

connecting pin will

fall into a recessed

Slider Assembly

Connecting Pin

Retaining Ring

Retainer Nut

area of the gear box

housing where it can

be retrieved.

wrench, loosen and remove the two pump

manifold mounting

Piston Guide

Upper Packing Assembly

Spacer

screws.

down off of the gear

Pump Manifold

box housing.

through the bottom of the pump manifold.

the retainer nut and

Pump Manifold

Mounting Screw

piston guide from the pump manifold.

Lower Packing

Assembly

lower packings from

the pump manifold.

Piston Rod

manifold and install the

new upper and lower packings. Refer to the illustration below for proper packing

orientation.

IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly. Improper alignment may cause damage to the transducer gasket.

16. Thread the pump manifold mounting screws through the

pump manifold and into the gear box housing. Tighten securely.

17. Reassemble the inlet valve assembly into the pump manifold.

18. For Upright Cart units, thread the siphon tube into the inlet

valve and tighten securely. Make sure to wrap the threads on the down tube with PTFE tape before assembly.

Replace the return hose into the hose clip on the siphon tube.

19. For Low Boy cart units, insert the elbow on the suction set

assembly into the bottom of the inlet valve housing. Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position.

Push the return hose onto the return hose tting on the pump manifold and secure in position with the return hose

clamp.

20. Place the front cover on the gear box housing and secure

in position using the four front cover screws.

21. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0551533 is available. For best

results use all parts supplied in this kit.

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Install lower packings

with raised lip and O-ring

facing up.

Raised Lip

O-Ring

10. Inspect the piston rod for wear and replace if necessary.

11. Insert the piston guide into the retainer nut. Thread the retainer nut into the pump manifold until it is hand tight.

12. Slide the piston guide tool (included in the repacking kit)

over the top of the piston rod and insert the piston rod through the bottom of the pump manifold. Using a rubber mallet, tap the bottom of the piston rod lightly until the

piston rod is in position in the pump manifold.

NOTE: Coat the piston guide tool and the piston rod

with grease before inserting them into the pump manifold.

13. Using a wrench, tighten the retainer nut securely.

14. Position the pump block underneath the pump housing

and push up until it rests against the pump housing. When the connecting pin hole on the piston rod lines up with the

hole in the slider assembly, insert the connecting pin.

15. Slide the retaining ring down over the connecting pin.

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

F. Poor spray pattern.

G. The unit lacks power.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting does

not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/suction set.

3. The pump lter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is

clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY

position.

6. Air leak in the siphon tube/suction set.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufcient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a SprayTECH authorized service

center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwise to the

PRIME position.

2. Check the siphon tube/suction set connection and

tighten or re-tape the connection with PTFE tape.

3. Remove the pump lter element and clean. Remove

the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the

spray gun.

3. Turn the pressure control knob clockwise to increase

the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen

and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure

in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the

Maintenance section of this manual.

10. Take unit to a SprayTECH authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the

Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to

decrease spray pressure.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray

gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the

manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to

increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Notes

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.

La pression maximale de ce pulvérisateur est d’environ 3 000 PSI / 20,7

MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-

doigts.

• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)

doivent pouvoir subir une pression nominale de 3 000 PSI / 20,7 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder

cetraitementsousprétextedevérierlatoxicitéduproduiten

cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements

ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.

• Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.

• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes

des contenants fournies avec les peintures et solvants. Suivres

les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais

en suspendre pour fermer une aire de travail ou en utiliser en guise

de toile de protection lorsqu’on pulvérise un produit inammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

DANGER : EXPLOSION CAUSÉE PAR DES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de

• Communiquer avec le fournisseur du produit concerné pour en

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des

blessures graves.

MESURES PRÉVENTIVES :

• Lire toutes les directives et consignes de sécurité avant d’utiliser

• Observer tous les codes locaux, provinciaux, d’état et nationaux

• Aux États-Unis, le gouvernement a adopté des normes de

• N’utiliser que les pièces autorisées par le fabricant; les

• Tous les raccords, les tuyaux et les bouchons de remplissage

• Avant chaque utilisation, examiner tous les exibles an de

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le

•. N’exposez pas le tuyau à des températures ou des pressions

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits

• Ne pas s’étirer ni ne travailler sur un support instable. Toujours

• Se servir de la pression la plus basse possible pour vidanger

• Rester vigilant et faire attention à ce que l’on fait.

• Ne pas se servir de l’équipement en cas de fatigue ou si vos

• Pour les appareils électriques — Débranchez toujours le cordon

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en

PRODUITS INCOMPATIBLES

javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

connaître la compatibilité avec l’aluminium.

l’appareil.

régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de

construction.

utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer

des blessures graves.

conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à

la terre.

tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit

dans la peau.

supérieures à celles spéciées par le fabricant.

produit utilisé.

en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

garder les deux pieds au sol pour rester en équilibre.

l’appareil.

aptitudes sont affaiblies par la consommation de drogues ou de

boissons alcoolisées.

électrique de la prise avant de travailler sur l’équipement.

déchargeant.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

Français

Información de seguridad importante · Lea toda la información de

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.

Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.

PELIGRO: LESIÓN POR INYECCIÓN

El ujo de pintura a alta presión que produce este

equipo puede perforar la piel y los tejidos subyacentes,

ocasionando lesiones graves y posible amputación. CONSULTE A UN MÉDICO INMEDIATAMENTE.

¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORTADURA SIMPLE! La inyección puede ocasionar amputación. Consulte a un médico inmediatamente.

La gama operativa máxima de la pistola es de 3000 PSI / 20,7 MPa de presión del líquido.

PREVENCIÓN:

• NUNCA apunte la pistola a ninguna parte del cuerpo.

• No apunte con la pistola ni rocíe a cualquier persona o animal.

• NUNCA deje que ninguna parte del cuerpo toque el ujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.

• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.

• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de

dispositivo de advertencia.

• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar

el sistema.

• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando

la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.

• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.

• Todos los accesorios deben tener capacidades nominales de 3000 PSI / 20,7 MPa como mínimo. Esto incluye las boquillas

rociadoras, pistolas, extensiones y manguera.

• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• Antes de utilizar el aparato, verique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones

severas.

• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verique que el seguro del gatillo funciona correctamente.

NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es

importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.

PELIGRO: VAPORES PELIGROSOS

Las pinturas, solventes, insecticidas y demás materiales

pueden ser nocivos si se inhalan o toman contacto con

el cuerpo. Los vapores pueden causar náuseas graves,

desmayos o envenamiento.

PREVENCIÓN:

• Use un respirador o mascarilla si pueden

inhalarse los vapores. Lea todas las instrucciones

suministradas con la mascarilla para revisar que

brinde la protección necesaria.

• Use lentes protectores.

• Use ropa protectora según lo indique el fabricante del

revestimiento.

PELIGRO: EXPLOSIÓN O INCENDIO

Los vapores de solventes y pinturas pueden explotar o inamarse. Pueden producirse daños materiales, lesiones

graves o ambos.

PREVENCIÓN:

• Cuente con escape y entrada de aire fresco para mantener el aire

dentro de la zona de aplicación sin acumulaciones de vapores inamables. Los gases producidos por solventes o pinturas

pueden causar explosiones o incendios.

• No rocíe en lugares cerrados.

• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas, appliances electricidad, las luces piloto y los objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos puede producir chispas. Si la pintura o el solvente uyen por el equipo se puede generar electricidad estática.

• No fume en el área de aplicación.

• Debe haber un extintor de incendios en buen estado.

• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inamables son generalmente más pesados que el aire. El área debe estar

sumamente bien ventilada.

• El equipo y los objetos dentro y alrededor del área a pintar deben

estar debidamente conectados a tierra para evitar las chispas de

estática.

• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inamables.

• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.

• Para las aparatos eléctricas — Debe conectarse el cable eléctrico

a un circuito a tierra.

• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola rmemente contra el

costado del recipiente para conectar a tierra el mismo y evitar

chispas de estática.

• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor

provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.

• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inamación es la temperatura a la que un uido puede producir vapores sucientes

para encenderse.

• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inamables.

• Use la presión más baja posible para enjuagar el equipo.

• No rocíe el ensamblaje de la bomba.

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Información de seguridad importante · Lea toda la información de

Receptáculo conectado a tierra

Pata a tierra

Tapa de la caja de receptáculo conectada a tierra

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A

MATERIALES INCOMPATIBLES

Causará daños materiales o lesiones graves.

PREVENCIÓN:

• No use materiales que contengan blanqueador o

cloro.

• No use solventes de hidrocarburos halogenados como

blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.

• Diríjase al proveedor de revestimientos para obtener los datos de

compatibilidad del material con el aluminio.

PELIGRO: GENERAL

Puede causar daños materiales o lesiones graves.

PREVENCIÓN:

• Lea todas las instrucciones y las precauciones de seguridad

antes de operar el equipo.

• Siga todos los códigos locales, estatales y nacionales correspondientes que rijan la ventilación, prevención de incendios y operación.

• Se han adoptado las normas de seguridad del Gobierno de los Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse estas normas, particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcción.

• Utilice solamente componentes autorizados por el fabricante. El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especicaciones mínimas

y requisitos de seguridad del fabricante de la bomba.

• Todos los acopladores, las mangueras y las tapas de los ltros deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones severas.

• Antes de cada uso, revise todas las mangueras en busca de cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie

inmediatamente la manguera si existe alguna de estas

condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.

• No retuerza ni doble la manguera en exceso. En la manguera

airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.

• No exponga la manguera a temperaturas o presiones que superen las especicadas por el fabricante.

• No pinte en exteriores en días con viento.

• Use ropa que mantenga la pintura alejada de la piel y el cabello.

• No lo opere ni rocíe cerca de los niños. Mantenga a los niños

alejados del equipo en todo momento.

• No se asome ni se pare sobre soportes inestables. Mantenga siempre la posición rme y el equilibrio efectivos.

• Use la presión más baja posible para enjuagar el equipo.

• Manténgase alerta y mire lo que hace.

• No utilice la unidad cuando se encuentre cansado o bajo la inuencia de las drogas o el alcohol.

• Para las aparatos eléctricas — Desenchufe siempre el cable

antes de trabajar en el equipo.

• No utilice la manguera como elemento de fuerza para tirar del

equipo o levantarlo.

• No levantar por la manija del carro al cargar o descargando.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un

corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe

enchufar en una toma de corriente que se haya instalado y conectado a

tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

ADVERTENCIA - La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.

Si es necesario reparar o cambiar el cable o el enchufe, no conecte el cable verde a tierra a ninguno de las terminales de espiga plana. El cable con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.

Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a

tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja

en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.

IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

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Parts List

Main Assembly

Item Part # Description Quantity

1 0552300 Motor cover ...............................................1

2 0551440 Screw ........................................................4

3 9800308 Screw ........................................................4

4 ---------- Motor assembly ........................................1

5 0551526 Left leg assembly (stand only) ..................1

6 0551553 Pail hook (upright cart only)

7 0508549 Washer (upright cart only) ........................2

8 0508550 Screw (upright cart only) ...........................2

9 0507783 Hose clip (upright cart only) ......................1

10 0508552 Siphon tube (upright cart only) .................1

11 0551556 Return hose (upright cart only) .................1

12 5006536 Inlet screen (upright cart only) .................1

Item Part # Description Quantity

13 ---------- Gear box assembly...................................1

14 0509550 Screw (stand) ...........................................4

0509550 Screw (upright cart) 0508590 Screw (low boy)

15 0551524 Right leg assembly (stand only) ...............1

16 0551529 Fluid section assembly

(stand and low boy cart) ...........................1

0551549 Fluid section assembly (upright cart)

17 0508553 Screw ........................................................2

18 805-257 Suction set assembly

(stand and low boy cart) ...........................1

19 0327226 Return hose clamp ..................................1

Motor Assembly

NOTE: All electrical work should be

performed by a SprayTECH authorized service center.

Item Part # Description Quantity

1 0551540 Motor assembly (includes items 2–7 and items 25, 29, and 30 in the

Gear Box Assembly parts list) ..................1

2 0551543 Tie wrap ....................................................1

3 0551514 Capacitor ..................................................1

Suction Set Assembly

Item Part # Description Quantity

4 0508646 Fan shroud ...............................................2

5 9802891 Screw ........................................................2

6 0508648 Fan ...........................................................1

7 9804916 Fan screw .................................................1

8 0508653 Double-sided tape (not shown).................1

0508645 Motor Brush Kit

Labels

Part # Description

0552700 Logo label, front 0552701 Logo label, left 0552701 Logo label, right 0551485 Warning label, explosion/injection 0295805 Shock hazard label 0507856 PRIME/SPRAY label

Item Part # Description Quantity

1 0551437 Siphon tube assembly ..............................1

2 0551439 Return hose ..............................................1

3 0279459 Hose clip ...................................................1

4 0295565 Inlet screen ...............................................1

5 9871105 O-ring ........................................................2

6 9822526 Retaining ring ...........................................1

7 9850638 Tie wrap ....................................................2

Gear Box Assembly

1 2

20 21 22

NOTE: All electrical work should be

performed by a SprayTECH authorized service center.

Item Part # Description Quantity

1 0509218 Screw ........................................................4

2 0552314 Front cover ...............................................1

3 0551541 Slider assembly ........................................1

4 0507777 Connecting pin..........................................1

5 0507768 Retaining ring ...........................................1

6 0508572 Crankshaft/gear assembly ........................1

7 0508573 Thrust washer ...........................................1

8 0509121 Second stage gear ...................................1

9 0509219 Screw ........................................................1

10 0551513 Pressure control knob...............................1

11 0551522 Knob housing............................................1

12 02712 Knob spring ..............................................1

13 9822522 Washer .....................................................1

14 0551521 Plunger .....................................................1

15 800-741 Power cord assembly (stand) ...................1

806-213 Power cord assembly (low boy and upright cart)

Item Part # Description Quantity

16 9800340 Ground screw 1 17 0551112 Transducer assembly (includes o-ring) 1

18 0551515 Circuit breaker 1

19 9850936 ON/OFF switch 1 20 03662 Microswitch insulator 1 21 0295490 Microswitch 1 22 9800604 Screw 2 23 0295451 Relay, 120V 1

24 0507751 Port plug 1

25 0509218 Screw 4 26 0551523 Heat sink assembly (includes items 24 and 25) 1 27 0551499 Flat washer 3 28 0551495 Screw 3

0551520 Mechanical control assembly

(includes items 11–14)

Stand Assembly

Item Part # Description Quantity

1 0508377 Cord wrap .................................................1

2 9885546 Plug ..........................................................4

3 0551526 Left leg assembly

(includes items 1, 2, and 7) ......................1

4 0551483 Clip assembly ...........................................1

5 0551484 Screw ........................................................1

6 0508381 Drip cup ....................................................1

7 0551527 Screw ........................................................2

8 0509856 Nut ............................................................1

9 0551524 Right leg assembly (includes items 2, 4, 5, 6, 8, and 10)

10 0507955 Screw ........................................................1

Upright Cart Assembly (P/N 0551110)

Item Part # Description Quantity

1 0551660 Cart weldment (includes item 5) ...............1

2 9890104 Cap ...........................................................2

3 0294534 Spacer ......................................................4

4 0278373 Wheel .......................................................2

5 9885546 Plug ..........................................................4

Fluid Section Assembly

11 12

Install lower packings

with raised lip and

O-ring facing up.

O-Ring

Raised Lip

Install upper packing

with raised lip and

O-ring facing down.

O-Ring

Raised Lip

(Stand and Low Boy Cart P/N 0551529) (Upright Cart P/N 0551549)

Item Part # Description Quantity

1 0508664 Retainer nut ..............................................1

2 0508665 Piston guide ..............................................1

3 0551538 Upper packing assembly ..........................1

4 0551535 Spacer ......................................................1

5 0551531 Pump manifold..........................................1

6 0509873 Outlet tting, 1/4” ......................................1

7 0507690 PRIME/SPRAY valve assembly ..............1

8 0551539 Lower packing assembly ..........................2

9 0551537 Piston rod .................................................1

10 0295307 Outlet valve cage ......................................1

11 50164 Outlet valve ball ........................................1

12 13359 Outlet valve seat .......................................1

13 13481 Outlet valve retainer .................................1

14 0508676 Piston bushing ..........................................1

15 0508739 Nylon washer ............................................1

16 0508677 Inlet valve cage.........................................1

17 0508678 Inlet valve ball ...........................................1

18 0551534 Inlet valve seat..........................................1

19 0509582 O-ring, PTFE...........................................1

20 0508680

Inlet valve housing (stand and low boy cart)

..1

0508690 Inlet valve housing (upright cart)

21 0551532 Filter assembly (includes items 22–24) ....1

22 0508752 Filter housing ............................................1

23 0296288 Filter ..........................................................1

24 0508740 Filter seal ..................................................1

25 0551530 Fitting, 1/8 NPT x 1/4 barb hose

(upright cart) .............................................1

9885612 Fitting, 1/8 NPT x 3/8 barb hose

(stand and low boy cart) ...........................1

26 0551536 Piston assembly (includes items 9–13) ....1

0551533 Repacking kit (includes items 2–4, 8 10–11, 15, 17, and 19) 0551509 Lower seal insertion tool

Low Boy Cart Assembly

9 10 11 12 13

14 15 16 17 18

1 2

Plug

Circuit

Breaker

Microswitch

SP1

SP2

SP3

SP4

SP5

Relay

Capacitor

Motor

WHITE

BLACK

BLACK BLACK

REDRED

90º Female Quick Connect

Male/Female Piggyback

Female Quick

Connect

P/N 0551496

P/N 0551497

P/N 0507974

P/N 0551498

P/N 0508650

P/N 0295418

P/N 0507974

P/N 0508644

Motor Compartment

Item Part # Description Quantity

1 0551608 Cart weldment (includes items 6 and 14) . 1

2 0507956 Roll pin ......................................................2

3 0294534 Wheel spacer ............................................4

4 0270394 Wheel .......................................................2

5 9890104 Cap ...........................................................2

6 9885546 Plug ..........................................................2

7 0295615 Lock nut ....................................................2

8 0507955 Screw ........................................................1

9 0295618 Screw ........................................................2

10 0551551 Mounting bracket, left ...............................1

11 0551552 Mounting bracket, right .............................1

Electrical Schematic

Item Part # Description Quantity

12 0295608 Screw ........................................................4

13 0295606 Washer .....................................................4

14 0551525 Plug ..........................................................2

15 0295609 Handle washer..........................................2

16 0295610 Roll pin ......................................................2

17 9841504 Snap button ..............................................2

18 0295607 Sleeve .......................................................2

19 0551609 Handle asssembly

(includes items 12, 13, and 15–18............1

20 0508381 Drip cup ....................................................1

NOTE: All electrical work should be performed by

a SprayTECH authorized service center.

SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Te chnical Assistance/

Order Entry:

Fax - Technical Assistance:

Fax - Order Entry:

1-800-526-5362 1-800-525-9501 1-800-528-4826

www.spraytechinc.com

Limited Warranty

SprayTECH Corporation, (“SprayTECH”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by SprayTECH, SprayTECH’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to SprayTECH’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions

of SprayTECH.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-SprayTECH component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized SprayTECH sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User

transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. SPRAYTECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL SPRAYTECH LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

SPRAYTECH MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY SPRAYTECH. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY SPRAYTECH (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. SPRAYTECH WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Patents

These products are covered by one or more of the following U.S. patents: 6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842 5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892

Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.

Spraytech 0552005, 0552006, 0552004 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual