EP2205 Piston Pump
Owner’s Manual • Notice d’utilisation • Manual del Propietario
Model Numbers: |
|
0295003 |
Stand |
0295024 |
Lowboy Cart |
0295025 |
Upright Cart |
|
SprayTECH |
1770 Fernbrook Lane
Minneapolis, MN 55447
Technical Assistance: 1-800-292-4637
Order Entry: 1-800-443-4500
Fax: 1-800-525-9501
www.spraytechinc.com
Printed in the U. S. A. |
0902 © 2002 SprayTECH. All rights reserved. Form No. 0295993D |
Español Français English
Table of Contents |
|
General Description ................................................................ |
2 |
Safety Precautions.................................................................. |
2 |
Grounding Instructions .......................................................... |
3 |
Operation ................................................................................. |
4 |
Purging and Priming.............................................................. |
4 |
Operating the Spray Gun ....................................................... |
5 |
Pressure Relief Procedure .................................................... |
5 |
Spraying................................................................................... |
6 |
Spraying Technique ............................................................... |
6 |
Practice.................................................................................. |
6 |
Cleanup .................................................................................... |
6 |
Flushing the Unit ................................................................... |
7 |
Maintenance ............................................................................ |
7 |
Daily Maintenance ................................................................. |
7 |
Servicing the Fluid Section.................................................... |
7 |
Cleaning the Spray Tip .......................................................... |
9 |
Cleaning the Filter ................................................................. |
9 |
Replacing the Valve Spring Unit............................................ |
9 |
Accessories ............................................................................. |
9 |
Choosing the Correct Spray Gun Filter ................................. |
9 |
Troubleshooting .................................................................... |
10 |
Warranty ................................................................................. |
11 |
Parts List................................................................................ |
32 |
Main Assembly .................................................................... |
32 |
Cart Assembly ..................................................................... |
33 |
Drive Assembly.................................................................... |
34 |
Transducer Assembly .......................................................... |
35 |
Suction Set Assembly.......................................................... |
35 |
Pressure Control Assembly ................................................. |
36 |
Fluid Section Assembly ....................................................... |
37 |
Spray Gun ........................................................................... |
38 |
PRIME/SPRAY Valve Assembly .......................................... |
38 |
Filter Assembly .................................................................... |
39 |
Low Boy Cart Assembly ...................................................... |
40 |
Stand Assembly................................................................... |
40 |
Relay Diagram..................................................................... |
40 |
Pressure Control Assembly Wiring Diagram ....................... |
41 |
General Description |
|
This high performance piston pump is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance and safety information.
ON/OFF Switch
Pressure Control Knob
Suction Set
Return Tube
Intake Screen
PRIME / SPRAY Knob |
Cord Wrap |
Safety Precautions
This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
WARNING
This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
CAUTION
This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
NOTE: Notes give important information which should be given special attention.
WARNING
HAZARD: Injection injury - A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.
The maximum operating range of the sprayer is 3000 PSI/207BAR fluid pressure.
PREVENTION:
•NEVER aim the gun at any part of the body.
•NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.
•NEVER put hand in front of the gun. Gloves will not provide protection against an injection injury.
•ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PRESSURE described in the pump manual.
•ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.
•ALWAYS remove the spray tip before flushing or cleaning the system.
•Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.
•NEVER use a spray gun without a working trigger lock and trigger guard in place.
•All accessories must be rated at or above 3000 PSI/207 BAR. This includes spray tips, guns, extensions, and hose.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
English |
2 |
© SprayTECH. All rights reserved. |
|
|
|
|
|
|
HAZARD: EXPLOSION AND FIRE - Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur.
PREVENTION:
•Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.
•Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.
•Do not smoke in spray area.
•Fire extinguisher must be present and in good working order.
•Place pump at least 20 feet (6.1 m) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.
•The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.
•Use only conductive or grounded high-pressure fluid hose. Gun must be grounded through hose connections.
•Power cord must be connected to a grounded circuit.
•Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.
•Follow material and solvent manufacturer's warnings and instructions.
•Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.
•Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable materials.
•Use lowest possible pressure to flush equipment.
GAS ENGINE (WHERE APPLICABLE)
Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel.
Always attach ground wire from pump to a grounded object. Refer to engine owner’s manual for complete safety information.
HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS - will cause severe injury or property damage.
PREVENTION:
•Do not use materials containing bleach or chlorine.
•Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 - trichloroethane. They are not compatible with aluminum.
•Contact your coating supplier about the compatibility of material with aluminum.
HAZARD: HAZARDOUS VAPORS - Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
•Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
•Wear protective eyewear.
•Wear protective clothing as required by coating manufacturer.
HAZARD: GENERAL - Can cause severe injury or property damage.
PREVENTION:
•Read all instructions and safety precautions before operating equipment.
•Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
•The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards, should be consulted.
•Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.
•Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a grounded high-pressure hose.
•All hoses, swivels, guns, and accessories must be pressure rated at or above 3000PSI/207 BAR.
•Do not spray outdoors on windy days.
•Wear clothing to keep paint off skin and hair.
•Always unplug cord from outlet before working on equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
CAUTION
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W- A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
© SprayTECH. All rights reserved. |
3 |
English |
|
|
|
Operation
Purging and Priming
CAUTION
Always keep the spray gun locked in the off position while purging the system.
If this unit is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. If you are going to spray with latex paint, this fluid must be thoroughly cleaned out of the system. For spraying with solvent-based paint, thorough cleaning of this material is not necessary.
If it is already in service, you will need to purge the water or solvent used in cleanup.
Purging and Priming the Pump for Latex Paint
1.Secure the return hose into a waste container.
2.Place a bucket of soapy water under the suction tube.
3. Turn the pressure control knob fully counterclockwise to reduce the pressure to its lowest setting.
4. Set the PRIME/SPRAY valve to PRIME.
5. Move the ON/OFF switch |
Pressure Control Knob |
|
|
to ON. |
|
6.Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose. Use only enough pressure to keep the fluid coming out.
7.Turn the pressure control knob fully counterclockwise to its lowest setting when the test fluid is purged and soapy water is coming out of the return hose.
8.Remove the bucket of soapy water from the suction tube and replace it with a bucket of clear water.
9.Increase the pressure to the minimum necessary to keep fluid flowing until clear water is coming out of the return hose.
10.Turn the pressure control knob fully counterclockwise to its lowest setting.
11. Remove the bucket of water from under the suction tube and replace it with a container of latex paint.
12. Increase the pressure slowly until paint is coming through the return hose.
13.Remove the return hose from the waste container and
place it in its operating position above the container of latex paint.
14.Keep circulating the paint through the system until the paint coming out of the return hose is free of air bubbles.
15.Turn the pressure control knob fully counterclockwise to its lowest setting.
The pump is now purged. Skip to Purging and Priming the
Spray Hose.
Purging and Priming for Solvent-Based Paint
Thorough cleaning is not necessary when using solvent-based paint. All you need to do is purge the test fluid from the system.
1.Secure the return hose into a waste container.
2.Place a full container of paint under the suction tube.
3.Turn the pressure control knob fully counterclockwise to reduce the pressure to its lowest setting.
4. Set the PRIME/SPRAY valve to PRIME.
5. Move the ON/OFF switch to ON.
6. Slowly turn the pressure control knob clockwise to increase
the pressure until fluid
starts to come out of the return hose. Use only enough pressure to keep the fluid coming out.
7.Turn the pressure control knob fully counterclockwise to its lowest setting when the test fluid is purged and paint is coming out of the return hose.
8.Remove the return hose from the waste container and place it in its operating position above the container of solvent-based paint.
9.Keep circulating the paint through the system until the paint coming out of the return hose is free of air bubbles.
10.Turn the pressure control knob fully counterclockwise to its lowest setting.
The pump is now purged. Skip to Purging and Priming the
Spray Hose.
Purging and Priming the Spray Hose
After the pump is purged and primed, you must do the same for the spray hose.
NOTE: Make certain that the spray gun has no tip installed.
WARNING
If a metal container is used, ground the gun by holding it against the edge of the container while flushing. Failure to do so may lead to a static electric discharge which may cause a fire.
1. Turn the pressure control knob fully counterclockwise to its lowest setting.
2. Set the PRIME/SPRAY knob to SPRAY.
3. Unlock the spray gun.
4. Turn the pressure control
knob slowly clockwise to increase pressure.
5. Trigger the gun into a waste container until all air, water or solvent is purged from the spray hose and paint is flowing freely.
6. Turn the pressure control knob fully counterclockwise to its lowest setting.
7. Set the PRIME/SPRAY knob to PRIME and trigger the gun into the waste container to be sure that no pressure is left in the hose.
8. Lock the spray gun off.
English |
4 |
© SprayTECH. All rights reserved. |
|
|
|
Operating the Spray Gun
WARNING
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.
Pressure Relief Procedure
WARNING
Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
1.Lock the gun by turning the gun trigger lock to the locked position.
2. Move the ON/OFF switch to OFF.
3. Turn the pressure control knob counterclockwise to its lowest setting.
4. |
Turn the PRIME/SPRAY |
|
|
|
|
knob to PRIME. |
|
|
|
|
Pressure Control |
Knob |
||
5. |
Unlock the gun by turning |
|||
|
||||
|
the gun trigger lock to the |
|
|
|
|
unlocked position. |
|
|
6. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.
7.Trigger the gun to remove any pressure which may still be in the hose.
8.Lock the gun by turning the gun trigger lock to the locked position.
WARNING
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.
Spraying
NOTE: When spraying block filler, mastics or high solid coating, leave out the gun filter and high pressure filter screens.
Spraying Technique
The key to a good paint job is an even coating over the entire surface. This is done by using even strokes. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.
Even coat throughout
Approximately 10 to 12 inches
Keep stroke smooth and at an even speed.
Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist.
Light Coat |
Heavy Coat |
Light Coat |
Do not flex wrist while spraying.
Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.
Approximately 10 to 12 inches
Right way
Wrong way
© SprayTECH. All rights reserved. |
5 |
English |
|
|
|
The spray gun should be triggered by turning it on and off with each stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.
Proper way to trigger the spray gun
Keep stroke |
|
|
|
Approximately |
||||||||||||||||||
|
|
even |
|
|
|
10 to 12 inches |
||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Start stroke |
Pull trigger |
Keep steady |
Release trigger End stroke |
Overlap each stroke by about 30%. This will ensure an even coating.
When you stop painting, lock the gun trigger lock, turn the pressure control knob counterclockwise to its lowest setting and set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to OFF and unplug the sprayer.
Practice
1.Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.
2.Turn the pressure control knob counterclockwise to its to its lowest setting.
3.Turn the PRIME/SPRAY valve to SPRAY.
4.Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.
5.Unlock the gun trigger lock.
6.Trigger the spray gun to bleed air out of the hose.
7.When paint reaches the spray tip, spray a test area to check the spray pattern.
8.Use the lowest pressure setting necessary to get a good spray pattern. If the
pressure is set too high, the |
Good spray pattern |
|
spray pattern will be too light. |
|
|
If the pressure is set too low, |
|
|
tailing will appear or the paint |
|
|
will spatter out in gobs rather |
|
|
than in a fine spray. |
Paint tailing pattern |
|
Cleanup |
||
|
WARNING
Special cleanup instructions for use with flammable solvents:
•Always flush spray gun preferably outside and at least one hose length from spray pump.
•If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.
•Area must be free of flammable vapors.
•Follow all cleanup instructions.
CAUTION
The pump, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to cake, seriously affecting the performance of the unit.
WARNING
Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the pump, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.
Flushing the Unit
Flush the unit with a solvent appropriate to the material being sprayed after daily use. The unit then should be flushed again using mineral spirits with a flash point of 140ºF (60ºC) or above.
For long term storage, flush the unit with an appropriate oil before storing.
1.Follow the pressure relief procedure found earlier in this manual.
2.Turn the PRIME/SPRAY valve to SPRAY to bleed off any pressure remaining in the pump.
3.Remove the gun tip and clean with a solution appropriate to the type of material being sprayed.
E |
|
IM |
|
RP |
SP |
|
|
|
RAY |
PRIME/SPRAY Valve
4.Remove the material container and replace it with a container of solvent appropriate to the type of material being sprayed.
5.Check to be sure the pressure control knob is turned fully counterclockwise to its lowest setting.
6.Move the ON/OFF switch to ON.
7.Trigger the spray gun into a waste container until solvent comes out and the pump, hose, and gun are clean.
8.Follow the pressure relief procedure found earlier in this manual.
9.Make certain that the ON/OFF switch is in the OFF position.
10.Turn the PRIME/SPRAY valve to SPRAY to bleed off any remaining solvent.
11.Unplug the unit and store in a clean, dry area.
Maintenance
Daily Maintenance
Perform the following procedures daily.
Filling the Oil Cup
Before you start to spray each day, fill the oil cup on the front cover of the pump housing with approximately one teaspoon of separating oil.
NOTE: Do not apply so much that it overflows and drips into the paint.
This lubricant keeps the piston seals pliant, minimizing paint bypass and piston wear. If the unit is operated several hours a day, lubricate approximately every 4 hours.
Cleaning the High Pressure Filter Screen
The high pressure filter will clog and must be cleaned at least once a day.
1.Turn the filter body counterclockwise to remove it from the filter head.
2.Take out the filter sieve and wash it thoroughly with the appropriate solvent. Scrub the filter sieve with a fiber-bristled brush if necessary.
CAUTION
Do not use a wire brush. It could damage the filter sieve.
Filter Body
Filter Sieve
Filter Sieve
Support
O-Ring
Filter Head
English |
6 |
© SprayTECH. All rights reserved. |
|
|
|
NOTE: If you are using block fillers, mastics or other similar materials, leave the filter out.
Cleaning the Intake Screen |
|
|
1. Remove the intake |
Suction Set |
|
screen and clean with a |
Intake Screen |
|
solvent appropriate to the |
||
|
||
type of material being |
|
|
used. |
|
Servicing the Fluid Section
Servicing the fluid section includes replacing the T-lip packings, the piston, and valve parts that show signs of wear.
NOTE: If any parts are difficult to disassemble, soak them in an appropriate solvent until the paint softens.
Removing the Fluid Section
1.Using a flat blade screwdriver, pry the retaining ring out of the bottom of the inlet valve housing and remove the suction set assembly.
2.Unscrew the fluid hose from the fluid section assembly.
3.Loosen and turn the return line fitting away from the fluid section assembly.
4.Unscrew the 6 screws holding the cover to the front of the pump housing and remove the cover.
5.Pull the retaining clip from the yoke and pin.
6.Push the pin out of the piston and yoke. Use the short end of a hex wrench if necessary.
7.Loosen the lock nut at the top of the fluid section assembly.
8.Unscrew the fluid section assembly from the pump.
Inlet Valve
Housing
Retaining
Ring
Yoke
Pin
Retaining Clip
Maintaining the T-lip Packings
Removing the T-lip Packings
1.Place the wrench flats of the inlet valve housing into a vise and unscrew the fluid section from the inlet valve housing.
2.Unscrew the packing nut from the fluid section.
NOTE: When removing the piston, keep the piston from falling or the piston may be damaged.
3. Push the piston out through the lower end of the fluid
section. Tap the top of the piston with a rubber mallet if necessary.
4. Remove the upper and lower spacers from the fluid section.
5. Push the T-lip packings out
of the fluid section with a screwdriver. To push out
the upper seal, insert the screwdriver through the
lower end of the fluid section. To push out the
lower seal, insert the
screwdriver through the upper end of the fluid section.
NOTE: When removing the T-lip packings, be careful not to scrape or gouge the inside surface of the fluid section with the screwdriver.
Replacing the T-lip Packings
NOTE: For maximum lower T-lip packing life, use a packing guide tool (see fluid section parts list for part number) to insert the lower T-lip packing into the cylinder. If you do not have a packing guide tool, follow steps 1 – 2 of the procedure below.
1.Apply a light coat of household oil to the new lower T-lip packing and insert it edge-first into the lower end of the fluid section.
2. Turn the T-lip packing inside the fluid section cylinder so that the springs of the T-lip packing face into the cylinder. To do this, hold the lower edge of the T-lip packing in place while pressing the upper edge further into the cylinder.
3. Push the lower T-lip packing as far into the fluid section as it will go.
4. Insert the lower spacer into the fluid section.
5.Apply a light coat of household oil to the
new upper T-lip packing and place it into the upper end of the fluid section. Position the T-lip packing so that it is level and the springs of the T-lip packing face into the cylinder.
6.Thread the packing nut into the fluid section to push the upper T-lip packing farther into the cylinder, then remove the packing nut.
7.Insert the upper spacer into the fluid section.
8.Push the upper spacer as far into the fluid section as it will go.
9.Screw the packing nut into the fluid section. Torque to 25-30 ft./lbs.
Packing Nut
Upper Spacer
Upper T-lip Packing
Fluid Section
Cylidner
Maintaining the Valves
Replacing the Piston and Worn Parts of the Outlet Valve
1.Turn the piston upside down and use a hex wrench to remove the piston seat retainer from the lower end of the piston.
2.Cover the open end of the piston and turn the piston rightside up again to remove the outlet ball seat and outlet ball.
3.Insert a new outlet ball guide into the new piston. The open end of the ball guide should face the open end of the piston. Use the head of a long nail or screw to seat the ball guide past the threads inside the piston if necessary.
4.Insert a new outlet ball into the outlet ball guide.
5.Check the outlet ball seat for wear. If both sides are worn, insert a new ball seat into the piston on top of the ball. If only one side of the ball seat is worn, insert it into the piston with the worn side facing away from the ball.
Piston
Outlet Ball
Guide
Outlet Ball
Outlet Ball
Seat
Piston Seat
Retainer
6.Apply an appropriate thread-locking compound to the threads of the piston seat retainer.
NOTE: Do not put the new piston into a vise. Putting the piston into a vise may damage the piston.
© SprayTECH. All rights reserved. |
7 |
English |
|
|
|
7.Screw the piston seat retainer into the lower end of the piston. Torque the retainer to 12 ft./lbs.
CAUTION
Do not torque the piston seat retainer more than 12 ft./lbs. Over-torquing may damage the ball guide and prevent normal operation of the pump.
8.Apply a light coat of household oil to the piston and insert it, shaft first, into the lower end of the fluid section until it seats. Tap the bottom of the piston gently with a rubber mallet if necessary.
Replacing Worn Parts of the Inlet Valve
1. Remove the O-ring from the inlet valve housing.
2. Cover the top of the inlet valve housing and turn it
upside down to remove the inlet ball stop disk,
inlet ball guide, inlet ball, inlet ball seat, and inlet ball seal.
3. Insert a new inlet ball seal into the inlet valve housing.
4. Check the inlet ball seat for wear. If both sides are worn, insert a new ball seat into the housing. If only one side of the ball seat is worn, insert it into
the housing with the worn side facing down.
5.Place a new inlet ball on the inlet ball seat in the housing.
6.Place the inlet ball guide over the inlet ball.
7.Place the inlet ball stop plate over the ball guide.
8.Insert a new O-ring into the inlet valve housing.
9.Place the wrench flats of the inlet valve housing into a vise and screw the fluid section into the inlet valve housing. Torque the inlet valve housing to 85-95 ft./lbs.
Attaching the Fluid Section
1.Turn the lock nut on the fluid section until it reaches the bottom of the threads.
2.Thread the fluid section into the pump housing.
3.Rotate the fluid section to align the hole in the piston shaft with the holes in the yoke.
4.Insert the pin through the yoke and piston.
5.Snap the retaining clip around the pin and yoke.
6.Screw the fluid section into the pump housing as far as it will go, then unscrew it slightly so that the fluid hose fitting will align with the fluid hose.
7.Firmly tighten the lock nut at the top of the fluid section assembly against the pump housing using an adjustable wrench.
8.Tighten the return line fitting back to its original position.
Yoke
Pin
Retaining Clip
9.Fill the reservoirs in the packing nut with hydraulic oil.
10.Replace the pump housing cover and screw in the 6 screws that hold it in place.
11.Tighten the fluid hose onto the fluid hose fitting on the fluid section.
12.Insert the elbow on the suction set assembly into the bottom of the inlet valve housing.
13.Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position.
Cleaning the Spray Tip
1.Flush the gun with solvent immediately after the work is completed.
2.Oil the sliding pins to prevent them from seizing up.
Should the spray tip become clogged, reverse the spray tip with the lever and pull the trigger. Once the obstruction comes out of the spray tip, release the trigger, reverse the spray tip back to the spray pattern setting, and resume spraying.
WARNING
Do not attempt to clean the tip with your finger.
Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide is brittle and can be chipped.
Cleaning the Filter
Clean the filter with a brush dipped in solvent. Never poke the filter with a sharp instrument.
Changing the Filter
1.Pull the trigger guard forward so that it comes loose from the handle.
2.Unscrew the handle from the housing and remove the old filter.
3.Slide the new filter, taper end first, into the gun housing.
4.Replace the handle, washer and spring. Screw the handle into the housing until handtight. Replace the trigger guard.
Gun Housing
Filter
Handle
Replacing the Valve Spring Unit
NOTE: Replace the packing if the spray gun is disassembled. Replace the sliding pins if they are worn.
1.Unscrew the spray tip.
2.Lock the gun in the ON position and remove the diffuser with a wrench
3.Unlock the gun.
4.Unscrew the nut with a wrench and remove the retainer block.
5.Remove the sliding pins with care and store them in a safe place so they will not be lost.
Sliding Pin
Retainer Block
Gun Housing |
Nut |
Valve Union
Assembly
Diffuser
6. Drive the valve spring unit
forward from the back of the retainer block. Use the handle of a wooden hammer or similar soft tool to avoid damaging the valve spring unit.
English |
8 |
© SprayTECH. All rights reserved. |
|
|
|
|
|
|
Accessories
Part No. Description
0550xxx XL-1 Tip Assembly
0297xxx RC Tip Assembly
0502xxx Replacement Core, RC Tip 0297078 Tip Guard (11/16”) 0297070 Tip Guard (7/8”)
0291004 Hose, Whip End, 3' x 3/16"
0291003 Hose, Whip End, 5’ x 3/16”
0291002 Hose, Wireless, 25’ x 1/4"
0291000 Hose, Wireless, 50’ x 1/4"
0093896 Hose Connector, 1/4” x 1/4”M
0088154 Pressure Gauge
0152001 Power Roller Gun Attachment
0152308 9" Roller Cover, 3/8” Nap
0152307 9" Roller Cover, 1/2” Nap
0152309 9" Roller Cover, 3/4” Nap
0152310 9" Roller Cover, 1-1/4” Nap
0152235 12" Roller Cover, 1/2" Nap
0152236 12" Roller Cover, 3/8" Nap
0152237 12" Roller Cover, 3/4" Nap
0152238 12" Roller Cover, 1-1/4" Nap
0152700 Adapter, Power Roller Extension
0270145 G-10 Four Finger Airless Spray Gun (no tip) 0093930 Anti-Seize Compound
0152909 R-10 Telescoping Roller, 9", 3/8" Nap
0152900 R-10 Telescoping 12" Roller, 3/8" Nap 0502007 G-10 Four Finger Airless Spray Gun with 517
Reversible Tip
0502011 G-10 Two Finger Airless Spray Gun (no tip) 0502009 G-10 Two Finger Airless Spray Gun with 517
Reversible TIp
0270214 G-10 Four Finger Spray Pack with 50’ x 1/4” airless hose
0502012 G-10 Two Finger Spray Pack with 50” x 1/4” Airless Hose
Choosing the Correct Spray Gun Filter
Use the proper gun filter based on the type of material being applied as shown below.
Part no. |
Application |
Filter |
Mesh |
Color of |
|
|
type |
number |
Filter |
|
|
|
|
body |
|
|
|
|
|
0089960 |
Synthetic resin, |
Extrafine |
0.084 mm |
red |
|
enamels, clean |
|
|
|
|
varnishes, stains |
|
|
|
|
azures |
|
|
|
0089959 |
Base coat enamels, |
Fine |
0.140 mm |
yellow |
|
primer enamels, |
|
|
|
|
fillers, marking paints, |
|
|
|
|
textured enamels |
|
|
|
|
|
|
|
|
0089958 |
Emulsions, |
Medium |
0.315 mm |
white |
|
latex paints, |
|
|
|
|
acrylic paints |
|
|
|
0089957 |
Filler paints, |
Coarse |
0.560 mm |
green |
|
large area surfaces |
|
|
|
© SprayTECH. All rights reserved. |
9 |
English |
|
|
|
Problem
The unit will not run.
The unit will not prime.
The unit will not build or maintain pressure.
Fluid leakage at the upper end of the fluid section.
Excessive surge at the spray gun.
Poor spray pattern.
The unit lacks power.
Troubleshooting
Cause
1.The unit is not plugged in.
2.Tripped breaker.
3.The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).
4.Faulty or loose wiring.
5.Excessive motor temperature.
6.ON/OFF switch is defective.
1.The PRIME/SPRAY valve is in the SPRAY position.
2.Air leak in the siphon tube/suction set.
3.The pump filter and/or inlet screen is clogged.
4.The siphon tube/suction set is clogged.
1.The spray tip is worn.
2.The spray tip is too large.
3.The pressure control knob is not set properly.
4.The pump filter, gun filter, or inlet screen is clogged.
5.Material flows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.
6.Air leak in the siphon tube/suction set.
7.There is external fluid leak.
8.There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).
9.Worn valve seats
10.Motor powers but fails to rotate
1.The upper packings are worn.
2.The piston rod is worn.
Solution
1.Plug the unit in.
2.Reset the breaker.
3.Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.
4.Inspect or take to a SprayTECH authorized service center.
5.Allow motor to cool.
6.Replace the ON/OFF switch.
1.Rotate the PRIME/SPRAY valve clockwise to the PRIME position.
2.Check the siphon tube/suction set connection
and tighten or re-tape the connection with PTFE tape.
3.Remove the pump filter element and clean. Remove the inlet screen and clean.
4.Remove the siphon tube/suction set and clean.
1.Replace the spray tip following the instructions that came with the spray gun.
2.Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.
3.Turn the pressure control knob clockwise to increase the pressure setting.
4.Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.
5.Clean or replace the PRIME/SPRAY valve.
6.Check the siphon tube/suction set connection
and tighten or re-tape the connection with PTFE tape.
7.Check for external leaks at all connections. Tighten connections, if necessary.
8.Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
9.Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
10.Take unit to a SprayTECH authorized service center.
1.Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
2.Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
1. |
Wrong type of airless spray hose. |
1. |
Replace hose with a minimum of 50’ of 1/4” |
||||
|
|
|
|
|
grounded textile braid airless paint spray |
||
|
|
|
|
|
hose. |
||
2. |
The spray tip worn or too large. |
2. |
Replace the spray tip following the instructions |
||||
|
|
|
|
|
that came with the spray gun. |
||
3. |
Excessive pressure. |
3. |
Rotate the pressure control knob |
||||
|
|
|
|
|
counterclockwise to decrease spray pressure. |
||
|
|
|
|
|
|
|
|
1. |
The spray tip is too large for the |
1. |
Replace the spray tip with a new or smaller |
||||
|
material being used. |
|
spray tip following the instructions that came |
||||
|
|
|
|
|
with the spray gun. |
||
2. |
Incorrect pressure setting. |
2. |
Rotate the pressure control knob to adjust the |
||||
|
|
|
|
|
pressure for a proper spray pattern. |
||
3. |
Insufficient fluid delivery. |
3. |
Clean all screens and filters. |
||||
4. |
The material being sprayed is too |
4. |
Add solvent to the material according to the |
||||
|
viscous. |
|
manufacturer's recommendations. |
||||
|
|
|
|
|
|
|
|
1. |
The pressure adjustment is too low. |
1. |
Rotate the pressure control knob clockwise to |
||||
|
|
|
|
|
increase the pressure setting. |
||
2. |
Improper voltage supply. |
2. |
Reconnect the input voltage for 120V AC. |
|
English |
10 |
© SprayTECH. All rights reserved. |
|
|
|
|
Limited Warranty
Commercial Airless Spray Equipment
Two Year Warranty
SprayTECH, a division of Wagner Spray Tech Corporation ("SprayTECH"), warrants this product against defects in material and workmanship for a period of two years following the date of purchase by the original purchaser. During that period, SprayTECH will repair or replace any defective or worn-out component or, at SprayTECH’s option, refund to the original purchaser the full purchase price for the product in exchange for the return of that product. However, SprayTECH will not replace or repair any fluid pump component on account of wear more than once during the two year warranty period. This warranty does not cover consumable products such as filters and tips.
Lifetime Warranty on Gear Trains, Electric Motors, and Gas Engines
SprayTECH warrants any gear train, electric motor (excluding brushes) and gas engine (excluding the clutch) in this product against defects in material and workmanship for the lifetime of the original purchaser. If SprayTECH determines that the foregoing warranty has been breached, SprayTECH will repair or replace the defective components without charge or, at SprayTECH’s option, refund to the original purchaser the full purchase price for the product in exchange for the return of that product.
Warranty Claims
Any request for repair or replacement pursuant to the warranties above must be accompanied by the return of the applicable parts, with transportation charges prepaid, to a service center authorized by SprayTECH or to Wagner Spray Tech Corporation, 1770 Fernbrook Lane, Minneapolis, MN 55447.
Limitation of Remedies
THE REMEDIES SET FORTH ABOVE ARE THE EXCLUSIVE REMEDIES AVAILABLE FOR BREACH OF EXPRESS AND IMPLIED WARRANTIES. These remedies shall not be deemed to have failed of their essential purpose so long as SprayTECH is willing to repair or replace parts, or to refund the purchase price, as set forth above.
What Is Not Covered By This Warranty
This warranty does not cover defects or damages caused by:
•the use or installation of repair or replacement parts or accessories not manufactured by SprayTECH;
•repair performed by anyone other than a SprayTECH Authorized Service Center; or
•abuse, misuse, negligence, accident, faulty installation or tampering in a manner which impairs normal operation.
This warranty also does not cover equipment and accessories supplied to SprayTECH from an original equipment manufacturer, including but not limited to hoses, tips, and accessories. SprayTECH will provide the purchaser with copies of the original equipment manufacturer’s express warranties provided to SprayTECH along with the name and address of the appropriate manufacturer.
Limitation of Remedies
IN NO CASE SHALL SPRAYTECH BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS, INCLUDING TRANSPORTATION COSTS, WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS OR IMPLIED WARRANTIES, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY.
Disclaimer of Implied Warranties
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
No Ability To Transfer
This warranty is extended to the original purchaser only and is not transferable.
SprayTECH 30-Day Satisfaction Guarantee
If, within a 30-day period from the date of purchase, you are not totally satisfied with a SprayTECH/CAPSpray unit, you may return it for full credit toward another SprayTECH or CAPSpray product of equal or greater value.
Patents
These products are covered by one or more of the following U.S. patents: |
|
|
|
|||
5,234,592 |
D344,832 |
5,318,314 |
5,252,210 |
5,228,842 |
5,192,425 |
5,099,183 |
5,346,037 |
5,494,199 |
5,472,318 |
5,435,697 |
5,211,611 |
5,671,656 |
D384,676 |
5,282,722 |
4,992,633 |
5,725,364 |
5,769,321 |
5,848,566 |
6,031,352 |
D376,637 |
D387,414 |
D382,938 |
D405,159 |
D412,965 |
5,505,381 |
5,765,753 |
5,887,793 |
5,893,522 |
5,947,381 |
5,749,528 |
5,660,332 |
5,425,506 |
4,768,929 |
4,611,758 |
4,508,268 |
|
|
|
|
|
|
1770 Fernbrook Lane
Minneapolis, Minnesota 55447
Telephone 1-800-292-4637
Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.
© SprayTECH. All rights reserved. |
11 |
English |
|
|
|
|
|
Table des matières |
|
|
Sécurité |
|||||||||||||
Introduction ........................................................................... |
|
12 |
Le présent manuel comprend des renseignements devant être |
|||||||||||||
Sécurité .................................................................................. |
|
12 |
lus attentivement avant toute utilisation de l'appareil. Lorsque |
|||||||||||||
Instructions de mise à la terre ............................................. |
|
14 |
l'un des symboles suivants apparaît, il est recommandé d'être |
|||||||||||||
Mode d'emploi ....................................................................... |
|
14 |
particulièrement attentif et de tenir compte des mesures de |
|||||||||||||
Vidange et amorçage .......................................................... |
|
14 |
sécurité indiquées. |
|||||||||||||
Mode d'emploi du pistolet de pulvérisation....................... |
|
15 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
AVERTISSEMENT |
|
|
|
|
|||||||
Procédure de décompression ............................................. |
|
15 |
|
|
|
|
|
|
|
|
||||||
Pulvérisation.......................................................................... |
|
16 |
|
|
|
|
|
|
||||||||
Technique de pulvérisation |
|
16 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
Ce symbole indique un danger potentiel pouvant causer des |
|||||||||||||||
Utilisation |
|
16 |
||||||||||||||
|
blessures graves ou même mortelles. Des renseignements |
|||||||||||||||
Nettoyage |
|
16 |
||||||||||||||
|
importants sur la sécurité sont également indiqués. |
|||||||||||||||
Purge de l'appareil............................................................... |
|
17 |
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|||||
.................................................................................Entretien |
|
17 |
|
|
|
|
|
ATTENTION |
|
|
|
|
|
|||
Entretien quotidien............................................................... |
|
17 |
|
|
|
|
|
|
|
|
||||||
....................................Entretien du compartiment à liquide |
|
17 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
Ce symbole indique un danger potentiel pouvant causer des |
|||||||||||||||
Nettoyage de la tête de pulvérisation.................................. |
|
19 |
||||||||||||||
Nettoyage du filtre ............................................................... |
|
19 |
blessures corporelles ou des dommages à l'équipement. Des |
|||||||||||||
Remplacement du ressort de valve..................................... |
|
19 |
renseignements importants sur la façon de prévenir tout |
|||||||||||||
Accessoires ........................................................................... |
|
19 |
dommage à l'équipement ou toute blessure corporelle mineure |
|||||||||||||
Choix du filtre approprié pour le pistolet de pulvérisation ... |
19 |
sont également indiqués. |
||||||||||||||
En cas de problème |
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
NOTA : Les remarques donnent des renseignements |
|
|||||||||||||
Garantie limitée |
|
21 |
|
|
||||||||||||
|
|
importants requérant une attention particulière. |
|
|||||||||||||
Liste des pièces |
|
32 |
|
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|||||
........................................................Dispositif de principale |
|
32 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
AVERTISSEMENT |
|
|
|
|
|||||||
Dispositif de chariot ............................................................. |
|
33 |
|
|
|
|
|
|
|
|
||||||
Dispositif de entraînement................................................... |
|
34 |
|
|
|
|
|
|
|
|
||||||
Transducteur |
|
35 |
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Dispositif de succion............................................................ |
|
35 |
DANGER: BLESSURES PAR PERFORATION - Le jet de |
|||||||||||||
Dispostif de réglage de la pression ..................................... |
|
36 |
|
|
peinture à haute pression produit par cet |
|||||||||||
Compartiment liquide........................................................... |
|
37 |
|
|
appareil peut perforer la peau et les tissus |
|||||||||||
Pistolet................................................................................. |
|
38 |
|
|
sous-jacents et entraîner de sévères blessures |
|||||||||||
Valve amorçage/pulvérisation.............................................. |
|
38 |
|
|
pouvant nécessiter une amputation. Consultez |
|||||||||||
Filtre..................................................................................... |
|
39 |
|
|
immédiatement un médecin. |
|||||||||||
Dispositif de basse chariot .................................................. |
|
40 |
NE PAS TRAITER UNE BLESSURE PAR PERFORATION |
|||||||||||||
Dispositif de pied |
|
40 |
||||||||||||||
|
COMME UNE SIMPLE COUPURE! Une perforation peut |
|||||||||||||||
...........................................................Diagramme de relais |
|
40 |
entraîner des risques d'amputation. Consultez |
|||||||||||||
..Dispostif de réglage de la pression connectant le diagramme |
41 |
immédiatement un médecin. |
||||||||||||||
Introduction |
|
|
Pression de service maximale du fluide dans l’appareil : |
|||||||||||||
Cette pompe à piston de haute performance est un appareil |
|
3000 lb/po2 / 207BAR. |
||||||||||||||
|
MESURES PRÉVENTIVES: |
|||||||||||||||
électrique de précision qui peut être utilisé pour la pulvérisation |
||||||||||||||||
d'un grand nombre de produits. Lisez attentivement ce manuel |
|
• NE JAMAIS diriger le pistolet vers une quelconque partie |
||||||||||||||
et suivez scrupuleusement les consignes qui y sont données |
|
|
du corps. |
|||||||||||||
quant au mode de fonctionnement, à l'entretien et l'utilisation |
|
|
• NE JAMAIS mettre une quelconque partie du corps en |
|||||||||||||
sécuritaire de l'appareil. |
|
|
|
contact avec le jet de liquide. NE JAMAIS se mettre au |
||||||||||||
|
Commutateur marche/arrêt (ON/OFF) |
|
|
|
contact d'un jet de liquide provenant d'une fuite du flexible |
|||||||||||
|
|
|
|
d'alimentation en liquide. |
||||||||||||
|
Bouton de réglage de la pression |
|
|
|
• NE JAMAIS placer votre main devant le pistolet. Des |
|||||||||||
|
|
|
|
|
|
|
gants ne vous protégeront pas contre les risques de |
|||||||||
Ensemble |
|
|
|
|
|
blessures par perforation. |
||||||||||
|
|
|
||||||||||||||
de succion |
|
|
|
• TOUJOURS verrouiller la gâchette du pistolet, fermer la |
||||||||||||
|
|
|
|
|
|
|
pompe à liquide et décompresser l'appareil lorsque vous |
|||||||||
|
|
|
|
|
|
|
travaillez sur celui-ci, nettoyez le protecteur de tête, |
|||||||||
|
|
|
|
|
|
|
remplacez la tête de pulvérisation ou vous éloignez de |
|||||||||
|
|
|
|
|
|
|
l'appareil. Couper le moteur ne décompresse pas l'appareil. |
|||||||||
Flexible |
|
|
|
Vous devez, pour le décompresser, placer le bouton |
||||||||||||
de retour |
|
|
|
AMORÇAGE/PULVÉRISATION en position AMORÇAGE. |
||||||||||||
|
|
|
|
|
|
|
Reportez-vous, pour cela, à la PROCÉDURE DE |
|||||||||
|
|
|
|
|
|
|
DÉCOMPRESSION décrite dans de ce manuel. |
|||||||||
Tamis |
|
|
|
• TOUJOURS s'assurer que le protecteur de tête est en |
||||||||||||
d'admission |
|
|
|
place lorsque vous pulvérisez. Le protecteur de tête offre |
||||||||||||
|
|
|
|
|
|
|
une certaine protection contre les blessures par perforation |
|||||||||
|
Bouton AMORÇAGE/ |
Attache |
|
|
mais sa principale fonction est d'ordre préventif. |
|||||||||||
|
PULVÉRISATION |
|
|
• TOUJOURS ôter la tête de pulvérisation avant de purger |
||||||||||||
|
de cordon |
|
|
|||||||||||||
|
|
|
|
|
|
|
ou nettoyer l'appareil. |
|||||||||
|
|
|
|
|
|
|
• Le flexible d'alimentation en peinture peut fuir à la suite |
|||||||||
|
|
|
|
|
|
|
d'une usure, de chocs ou de mauvais traitements. Une |
|||||||||
|
|
|
|
|
|
|
fuite peut entraîner une perforation de la peau. Inspecter |
|||||||||
|
|
|
|
|
|
|
le flexible avant chaque utilisation. |
|||||||||
|
|
|
|
|
|
|
• NE JAMAIS utiliser un pistolet dont la gâchette n'est pas |
|||||||||
|
|
|
|
|
|
|
munie d'un loquet ou un cran de sécurité qui soit en état |
|||||||||
|
|
|
|
|
|
|
de fonctionner. |
|||||||||
|
|
|
|
|
|
|
• Tous les accessoires doivent être homologués pour une |
|||||||||
|
|
|
|
|
|
|
pression égale ou supérieure à 3000 lb/po2 / 207BAR. |
|||||||||
|
|
|
|
|
|
|
Cela s'applique, entre autres, aux têtes de pulvérisation, |
|||||||||
|
|
|
|
|
|
|
aux accessoires du pistolet et aux flexibles. |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Français |
12 |
© SprayTECH. Tous droits réservés. |
AVERTISSEMENT AUX MÉDECINS : Une perforation sous-cutanée constitue un traumatisme. Il est important de traiter la blessure de façon chirurgicale aussitôt que possible. NE RETARDEZ PAS ce traitement pour des recherches de toxicité. La toxicité n'est un risque que dans les cas où certains produits de revêtement pénètrent dans le flux sanguin. Il peut être nécessaire de faire appel à des soins de chirurgie plastique ou de reconstruction de la main.
DANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels.
MESURES PRÉVENTIVES:
•Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée.
•Veiller à éviter la présence de toute source incandescente telle qu'étincelle électrostatique, flamme nue, flammepilote, objet brûlant, cigarette et étincelle provenant du branchement ou du débranchement d'un cordon d'alimentation électrique ou d'un commutateur.
•Ne pas fumer dans la zone d’épandage.
•Toujours avoir un extincteur en état de fonctionner à portée de la main.
•Placer la pompe à peinture à une distance d’au moins un mètre (3 pi) (on recommande d’ailleurs une plus grande distance) de l’objet qui doit être vaporisé dans une pièce séparée bien aérée, ou à une distance d’au moins six mètres (20 pi) de celui-ci dans une zone bien aérée (utiliser d’autres tuyaux si nécessaires). Les vapeurs inflammables sont souvent plus lourdes que l’air. Le plancher doit être extrêmement bien aéré. La pompe à peinture contient des pièces pouvant créer des étincelles et enflammer les vapeurs présentes dans l’air.
•Le matériel utilisé, ainsi que les objets se trouvant à proximité de la zone de pulvérisation, doivent être convenablement reliés à la terre afin d'éviter toute étincelle ou toute décharge électrostatique.
•N'utiliser que des flexibles d'alimentation en liquide à haute pression conducteurs ou reliés à la terre dans les cas d'utilisation sans air comprimé. S'assurer que le pistolet est convenablement relié à la terre par l'intermédiaire du flexible.
•Le cordon d’alimentation doit être raccordé à un circuit mis à la terre.
•Toujours purger l’appareil dans un contenant métallique séparé, en s’assurant que la pompe soit à basse pression et que le chapeau soit retiré. Tenir le pistolet fermement contre la paroi du contenant pour mettre celui-ci à la terre et empêcher l’émission d’étincelles causées par l’électricité statique.
•Se conformer aux consignes et recommandations de sécurité du fabricant du solvant ou du produit.
•S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21 °C (70 °F). Le point d’éclair d’un fluide est la température à laquelle les vapeurs émanant du fluide peuvent s’enflammer au contact d’une flamme ou d’une étincelle.
•Le plastique peut être une source d’étincelles provoquées par l’électricité statique. Ne jamais utiliser une couverture en plastique pour fermer une zone d’épandage ni utiliser des toiles de protection en plastique lors de la pulvérisation de matières inflammables.
•Lorsque vous purgez l'appareil, veillez à utiliser à la pression minimale.
MOTEUR À ESSENCE
(DANS LES CAS OÙ CELA S’APPLIQUE)
Toujours placer la pompe à l’extérieur de la structure à l’air frais. Garder tous les solvants loin de l’échappement du moteur. Ne jamais remplir le réservoir à carburant lorsque le moteur est en marche ou lorsqu’il est chaud ; les surfaces chaudes risquent d’enflammer le carburant déversé accidentellement. Toujours raccorder un fil de mise à la terre entre la pompe et un objet mis à la terre, tel qu’une conduite d’eau métallique. Se reporter au guide d’utilisation du moteur pour obtenir de plus amples renseignements concernant la sécurité.
DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉ DES MATÉRIAUX - Peuvent être à l'origine de corporels sérieux ou dommages matériels.
MESURES PRÉVENTIVES:
•Ne pas utiliser de matériaux contenant des agents de blanchiment ou du chlore.
•Ne pas utiliser des solvants à base d’hydrocarbure halogéné tels que l’agent anticryptogamique, le chlorure de méthylène et le trichloro-éthane-1,1,1. Ces produits ne sont pas compatibles avec l’aluminium
•Communiquer avec votre fournisseur de revêtement pour connaître la compatibilité du matériau avec l’aluminium.
DANGER: VAPEURS NOCIVES – la peinture, les solvants, les insecticides et autres matériaux peuvent être nocifs lorsqu’ils sont inhalés ou en contact avec le corps. Les vapeurs peuvent causer une nausée importante, des évanouissements ou un empoisonnement.
MESURES PRÉVENTIVES:
•Utiliser un respirateur ou un masque chaque fois qu'il y a des risques d'inhalation de vapeurs. Lire attentivement toutes les instructions se rapportant au masque pour vérifier que celui-ci vous assure une protection suffisante contre les vapeurs toxiques.
•Porter des lunettes de protection.
•Porter des vêtements de protection, conformément aux directives du fabricant de revêtement.
DANGER: GÉNÉRALITÉS - Peut causer des dommages matériels ou corporels sérieux.
MESURES PRÉVENTIVES:
•Avant d'utiliser tout équipement, lire attentivement toutes les instructions et les consignes de sécurité
•Toujours débrancher le moteur de l’alimentation électrique avant d’effectuer des travaux sur l’appareil.
•Se conformer à la législation locale, provinciale ou fédérale pour tout ce qui concerne la ventilation, la prévention des incendies et les conditions générales d'utilisation.
•Les normes de sécurité du Gouvernement américain sont régies par le Occupational Safety and Health Act (OSHA). Il est important de consulter ces normes, en particulier la section 1910 sur le normes générales et la section 1926 sur les des normes de la construction.
•N’utiliser que les pièces autorisées par le fabricant. L’utilisateur assume tous les risques et responsabilités lorsqu’il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu’aux dispositifs de sécurité du fabricant de la pompe.
•Vérifier, avant toute utilisation, que les flexibles ne présentent pas d'entaille ou de fuite, que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés. Si le flexible a subi l'un des dommages précités, remplacez-le immédiatement. Ne jamais réparer un flexible d'alimentation en peinture. Le remplacer par un autre flexible mis à la terre.
•Tout flexible, raccord orientable, pistolet et accessoire utilisé avec cet appareil doit pouvoir fonctionner à une pression égale ou supérieure à 3000 lb/po2 / 207BAR.
•Ne jamais pulvériser lorsqu'il vente.
•Porter des vêtements pour protéger la peau et les cheveux contre tout contact avec la peinture.
© SprayTECH. Tous droits réservés. |
13 |
Français |
|
|
|
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d'électrocution lors d'un court-circuit en permettant au courant de s'écouler par le fil de mise à la terre. Cet appareil est muni d'un cordon électrique avec fil de mise à la terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.
DANGER — Une prise de terre mal branchée peut être à l'origine d'électrocutions. S'il s'avère nécessaire de réparer ou de remplacer le cordon électrique ou la fiche, ne pas brancher le fil vert de mise à la terre sur l'une ou l'autre des bornes à broche plate. Le fil recouvert d'un isolant vert avec ou sans rayures jaunes est le fil de mise à la terre et doit être branché sur la broche de mise à la terre.
Si vous ne comprenez pas les instructions de mise à la terre ou si vous n'êtes pas sûr que l'appareil est correctement mis à la terre, contactez un électricien agréé. Ne pas modifier la fiche d'origine. Si la prise ne convient pas à la fiche, faites installer la prise adéquate par un électricien agréé.
Prise de terre
Goupille de mise à la terre
Couvercle du boîtier de prise de terre
ATTENTION
Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W- A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.
Mode d'emploi
Vidange et amorçage
ATTENTION
Toujours garder le pistolet en position FERMÉE (OFF) lors de la vidange de l'appareil.
Un appareil neuf est rempli d'un liquide d'essai afin d'empêcher toute corrosion pendant le transport et l'entreposage. Si vous utilisez ce pistolet avec de la peinture au latex, il est important de complètement drainer ce fluide du système. Si vous devez utiliser une peinture à base de solvant, un nettoyage complet n'est pas nécessaire.
Si cet appareil a déjà été utilisé, vous devez vidanger l'eau ou le solvant utilisé pour le nettoyage.
Vidange et amorçage de la pompe pour utilisation avec de la peinture au latex
1.Placez l'extrémité du flexible de retour dans un récipient de récupération.
2.Plongez le flexible de succion dans un seau d'eau savonneuse.
3. Tournez le bouton de réglage de la pression à fond dans le sens contraire des aiguilles d'une montre afin de réduire la pression au minimum.
4. Placez le bouton AMORÇAGE/
PULVÉRISATION dans la position AMORÇAGE.
5. Placez le commutateur MARCHE/ARRÊT sur MARCHE .
6. Tournez doucement le bouton de réglage de la pression dans le sens des aiguilles d'une montre afin d'augmenter la pression jusqu'à ce que le liquide commence à sortir par le flexible de retour. N'utilisez que la pression minimale nécessaire à ce que le liquide s'écoule.
7. Lorsque le liquide d'essai a été vidangé et que l'eau savonneuse s'écoule par le flexible de retour, tournez le bouton de commande de la pression dans le sens contraire des aiguilles d'une montre jusqu'à la position minimale.
8. Retirez le flexible de succion du seau d'eau savonneuse et plongez-le dans un seau d'eau claire.
9. Augmentez la pression jusqu'à ce que de l'eau claire commence à sortir du flexible de retour.
10. Tournez le bouton de réglage de la pression à fond dans le sens contraire des aiguilles d'une montre jusqu'à la position minimale.
11. Retirez le flexible de succion du seau d'eau claire et plongez-le dans le pot de peinture au latex.
12. Augmentez progressivement la pression jusqu'à ce que la peinture sorte par le flexible de retour.
13.Retirez le flexible de retour
du récipient de récupération et placez-le dans sa position de fonctionnement au-dessus du pot de peinture au latex.
14.Continuez de faire circuler la peinture dans l'appareil jusqu'à ce que la peinture sortant du flexible de retour ne contienne plus de bulles.
15.Tournez le bouton de réglage de la pression à fond dans le sens contraire des aiguilles d'une montre jusqu'à la position minimale.
La pompe est maintenant vidangée. Passez maintenant à la section Vidange et amorçage du flexible de pulvérisation.
Français |
14 |
© SprayTECH. Tous droits réservés. |
|
|
|
|
|
|