Spicer Drive Axles Illustrated Parts List

Spicer® Drive Axles

Ilustrated Parts List

Spicer® Service Carriers

AXIP-0070 July 2012

Table of Contents

Introduction....................................................................................................................................................................2

What is a Service Carrier .........................................................................................................................................2

Service Carrier Model .............................................................................................................................................2

Abbreviations ..........................................................................................................................................................2

Locating Model Designation Information ................................................................................................................2

Model Information..........................................................................................................................................................3

Single Drive Axles ...................................................................................................................................................3

Tandem Drive Axles .................................................................................................................................................4

Warranty Information ......................................................................................................................................................5

Carrier Weights ..............................................................................................................................................................6

Carrier to Axle Housing Fastener Hardware Kits ............................................................................................................. 7

Current Axle Model Index...............................................................................................................................................8

Obsolete Axle Model Index...........................................................................................................................................11

New Carriers Single Axle - Single Reduction Carriers .................................................................................................. 14

New Carriers Single Axle - Two Speed Carriers ............................................................................................................29

New Carriers Single Axle - Double Reduction Carriers ................................................................................................31

New Carriers Single Axle - High Entry Carriers ............................................................................................................32

New Carriers Tandem Axle - Single Reduction Carriers ................................................................................................ 33

New Carriers Tandem Axle - Two Speed Carriers .........................................................................................................48

New Carriers Tandem Axle - Double Reduction Carriers ..............................................................................................50

Yokes & Flanges ..........................................................................................................................................................53

Miscellaneous Information ........................................................................................................................................... 58

Navistar Reverse Air Seasonal Engagement Kit for Two-Speed Axles IASS Models

Hybrid Carrier Replacements .......................................................................................................................................59

1

Introduction

Spicer

®

MODEL HEAD RATIO

SPEC. SERIAL NO.

CUST. PART NO.

Spicer

®

MODEL HEAD RATIO

SPEC. SERIAL NO.

CUST. PART NO.

Introduction

A service carrier is a new differential carrier used to replace current models or upgrade older axle models to current model conﬁgurations. Yokes are not included unless otherwise noted.

Use this book to determine which service carrier to order. Some applications require a new yoke and slinger, details are included with model descriptions. Unique part numbers have been established for each new service carrier. Please use the new service carrier part numbers when ordering.

Effective July 1, 2004, Dana Spicer eliminated the core charges for all axle carriers.

Using this Book: Existing Axle Model to Replacement Carrier Model

All carriers are identiﬁed by axle model. Follow these steps to locate the appropriate service carrier for your existing axle model:

1. Find the axle model identiﬁcation of your existing drive axle model as listed in the Axle Model Index.

2. Go to the page referenced and select the proper carrier.

Note: Be sure to pay close attention to the notes to prevent selecting the wrong part.

Using this Book: Yoke Selection

This book contains a section of Yoke Selection Instructions (see Table of Contents). This section is referred to throughout the book.

Locating Model Designation Information

• AxleModelIdentication,Partnumberand/orserialnumber

is located on the axle centerline. This information will help to locate information in this book and to identify the correct parts for servicing.

For the latest product additions and program details, visit us on the web at www.spicerparts.com.

Single Drive Axle

Abbreviations

The following abbreviations may be found in this publication:

Ang. - Angular

BC - Bus/Coach Quiet Gearing

CTD - Controlled Traction Differential

H. - Hybrid

IASS - In Axle Speed Sensor

Inv. - Involute

MML - Mack Mid Liner

NA - Not Available

NLA - No Longer Available through Service

NS - No Spin Option

PB - Parking Brake Option

R/A - Reverse Air

Str. - Straight

TBD - To Be Determined

Tandem Drive Axle

2

Model Information

Gearing S - Single Reduction D - Single Reduction w/ Wheel Differential Lock T - 2-Speed P - Planetary Double Reduction PB- Parking Brake Option NS -No Spin Option

GAW Rating (x 1000 lbs.)

Series

Design Level

23 09 0 S

S 135-S

Series

Gearing S - Single Reduction

Single Drive Axles

Introduction

3

Model Information

D S 40 4 - P

Design Level

GAW Rating x 1000 lbs.

Gearing: S - Single Reduction

T - Dual Range P - Planetary Double Reduction C - Single Reduction with

Controlled Traction Differential D - Single Reduction with

Wheel Differential Lock SS - Super Single Reduction DS - Super Single Reduction with

Wheel Differential Lock SH - Single Reduction High Performance DH - Single Reduction with Wheel

Differential Lock High Performance ST - Single Reduction Torsionally-Tuned DT - Single Reduction Torsionally-Tuned

with Wheel Differential Lock NS - No Spin Option

(P) - Optional

P - Standard

D - Forward Tandem Axle with Interaxle Differential

R - Rear Tandem Axle

S 23 - 1 7 0 D

GAW Rating x 1000 lbs.(N. America) "-"

GAW Rating x 1 Tn. (Europe) "."

Gear Type:

1 - Standard Single Reduction 2 - Dual Range 3 - Planetary Double Reduction 4 - Open 5 - Helical Reduction

Options

C - Controlled Traction D - Differential Lock E - High Entry Single H - Heavy Wall I - Integral Brake L - Limited Slip NS - No Spin P - Lube Pump R - Retarder Ready W - Wide Track

D - Dual Drive Forward Axle with Interaxle Differentia G - Single Rear Axle (Global) R - Rear Tandem Axle S - Single Rear Axle (N.A.)

Design Level

1 - Pilot Bearing Upgrade 5 - High Power Density

Head Assembly Series

Tandem Drive Axles

Introduction

4

Introduction

Warranty Information

For axle warranty returns (U.S. & Canada) please call Menlo Worldwide, (248) 648-6201, for assistance in selecting the appropriate approved freight carrier.

Warranty Returns

All warranty units must be returned as indicated below via approved freight carriers.

Axle

U.S. warranty returns ship to:

Canadian warranty returns ship to:

Dana Holding Corporation COTC2 Commercial Vehicle Drive Axle Warranty Return Center 6515 Maumee Western Rd Maumee, OH 43537

Dana Aftermarket Group c/o Nimble Transport 75 Medulla Ave Toronto, Ontario Canada M82 5L6

Note: Freight carriers must contact Nimble to schedule deliveries. Phone: 416-646-2538

A Copy of the warranty claim must be included with the material returned.

5

Carrier Weights

Weight Weight Axle Model (lbs.) (kg.)

SINGLE CARRIER

15040S 183 83 17060S, 19060S, 21060S, 22060S 300 136 17060D, 19060D, 21060D, 22060D 300 136 17060L, 19060L, 21060L, 22060L 300 136 19050S 230 104 23080S, 23085S, 23090S, 26090S 465 211 23080D, 23090D, 26090D 475 215 23105S, 23105D 490 222 23130, 23137, 23140 400 181 23430, 23437 500 227 S110, S111 200 91 S110L, S111L 225 102 S130, S132 190 86 S130L, S130FLR 200 91 S135L, S150L 265 120 S135S, S150S 250 113 S140 220 100 S170, S190 400 181 S170D, S190D 475 215

TANDEM CARRIERS-FORWARD CARRIER

DS341, DS402, DS403 450 204 DS341P, DS402P, DS451P 475 215 DC402 525 238 DC402P, 451P 550 249 DS344, 404, 405 450 204 DL344 450 204 DS404P, DS405P 475 215 DST40, DST41 450 204 DSP40, DSP41 450 204 DSP40P, DSP41P 475 215 DD404, DDP40 475 215 DD404P, DDP40P 500 227 DSH40, DSH44 450 204 DSH40P, DSH44P 475 215 DDH40, DDH44 475 215 DDH40P, DDH44P 500 227 DS461P, DSS40P, DS462P 700 318 DSS40 700 318 DS4636P 700 318 DC461P 775 351 DD461, DDS40 725 329 DD461P, DDS40P 750 340 D170, 170P 675 306 D170D, D170DP 675 306 S170E-HIGH ENTRY 675 306 D190, D190D 675 306 S190E-HIGH ENTRY 700 318 S190DE-HIGH ENTRY 700 318

Weight Weight Axle Model (lbs.) (kg.)

TANDEM CARRIERS-REAR-REAR CARRIER

RS341, 402, 451 300 136 RC402, RC451 400 181 RS344, RS404, RS405 300 136 RD344, RD404 300 136 RSP40, RSP41 300 136 RDP40, RDP41 300 136 RSH40, RSH44 300 136 RDH40, RDH44 300 136 RS461, RSS40 400 181 RS461 NS 425 193 RD461, RDS40 490 222 RC461, RC462, RC463 500 227 R170 400 181 R170D 475 215 R190 400 181 R190D 475 215

TWO-SPEED & DOUBLE REDUCTION CARRIERS

19055T, 21065T 400 181 19060T, 21060T, 22060T 400 181 23080T/P, 26080T/P, 23082T/P 500 227 DT341, DT402, DT451 550 249 RT341, RT402, RT451 400 181 DP341, DP402, DP451 550 249 DP402P, DP451P 550 249 RP402, RP451 400 181 DT461P, DT462P, DT463P 775 351 RT461, RT462, RT463 500 227 RT461NS, RT462NS 510 231 DP461P, DP462P, DP463P 775 351 RP461, RP462, RP463 500 227 D590 675 306 D590D 700 318 S590 675 306 S590D 675 306 Note: Weights listed are nominal.

6

Hardware Kits

Carrier to Axle Housing Fastener Hardware Kits

Axle housing hardware kits contain parts used to fasten the carrier to the axle housing or bolt-on axle housing covers to the axle housing. Below is a listing of our most commonly used kits.

Base Model Other Models Kit Number Description Notes

For original thin ﬂange carriers, with boss bracket

23105

23105S/D/A 26105S/D/A 30105S/D/A

512097 Axle Hsg Hardware Kit

512686 Axle Hsg Hardware Kit For current thick ﬂange carriers

21080S/D, 21090S/D

23090

404

110 & 130 S110, S130 514120 Axle Hsg Hardware Kit

RST40 RST40, RST41

23080S/D, 23090S/D 26080S/D, 26090S/D

D/R344, D/R404 D/R405, D/R454 DSP40, DSP41 RSP40, RSP41 DST40, DST41 DSH40, DSH44 RSH40, RSH44 17060S/D/A 19060S/ D/A 21060S/D/A 22060S/D/A

D344, D404 D405, D454

D461, D462, D463 D521 D581, D601

514299

512087 Axle Hsg Hardware Kit

511600 Axle Hsg Hardware Kit

510185 D-Hsg Cover Hardware Kit

514259 Axle Hsg Hardware Kit - Studs For Carriers built prior to May 2005

514260 Axle Hsg Hardware Kit - Capscrews For Carriers built after May 2005

511372 Axle Hsg Hardware Kit - Capscrews Forward Axles

511374 Axle Hsg Hardware Kit - Studs Forward Axles

Axle Hsg Hardware Kit - Capscrews

Thick ﬂange carriers, See Note 1

Thin ﬂange carriers, See Note 1

Used with Bolt-on covers Models produced before 11-2-98

462 & 463

170 & 190

Note 1: 19060 & 21060 carriers are made with thin ﬂange carriers in single axle applications. Identify the carrier before ordering the hardware kit. Refer to Dana bulletin abib-0210r1 for carrier indentiﬁcation information

R461, R462, R463 R521 R581, R601

D461, D462, D463 D521, D581, D601 D651

D170, D190 512896 Axle Hsg Hardware Kit Forward Axle

R170, R190 S170, S190

D190, S190 513351 Axle Hsg Cover Hardware Kit Used with Bolt-on covers

511373 Axle Hsg Hardware Kit - Capscrews

511375 Axle Hsg Hardware Kit - Studs Rear Axles

511376 D-Hsg Cover Hardware Kit Forward Axles

512897 Axle Hsg Hardware Kit Rear Axle

Rear Axles

7

Single Axle - Single Speed Carriers

Current Axle Model Index

Family Dana Service Series Model Model Pg

040S 15040S 15040S 14

110 S110 S110 14-15

111 S111 S111 15

130 S130 S130 15-16

132 S132 S132 16

135 S135 S135 17

135 S150 S135 17

140 S140 S140 18

17 17130 RS341 18

050S 19050S 19050S 18

060S 19060S BC 19060S BC 19-21

060S 19060S PB 19060S PB 19-21

060S 17060S 19060S 19-21

060S 19060S 19060S 19-21

060D 17060D 19060D 19-21

060D 19060D 19060D 19-21

060L 19060L 19060L 19-21

060S 21060S BC 21060S BC 22-23

060S 21060S PB 21060S PB 22-23

060S 21060S RS404 22-23

060S 22060S RS404 22-23

060D 22060D RD404 22-23

060SH 22060SH RSH40 22-23

105S 23105S 23105S 24

105S 26105S 23105S 24

105S 30105S 23105S 24

105D 23105D 23105D 24

105D 26105D 23105D 24

105D 30105D 23105D 24

080S 21080S 23080S 24

080S 21090S 23080S 24

080S 23080S 23080S 24

080S 23085S 23080S 24

080S 23090S 23080S 24

080S 26090S 23080S 24

080D 21080D 23080D 25

080D 21090D 23080D 25

080D 23080D 23080D 25

080D 23085D 23080D 25

080D 26090D 23080D 25

23S 23130 RS461 25

23S 23137 RS461 25

Family Dana Service Series Model Model Pg

23S 23140 RS461 25

23CTD 23420 RC461 26

23CTD 23430 RC461 26

23CTD 23430RH 23430RH 26

23CTD 23437 23437 26

23CTD 26420 RC461 26

23CTD 30427 RC461 26

170S S170 S170 27

170NS S170NS S170NS 27

170D S170D S170D 27

170R S170R S170R 27

170DR S170DR S170DR 27

170BC S170BC S170BC 27

190S S190 S190 28

190NS S190NS S190NS 28

190D S190D S190D 28

190R S190R S190R 28

Single Axle - Two-Speed Carriers

Family Dana Service Series Model Model Pg

060T 19060T RT341 29

060T 21060T RT402 29

060T 22060T RT402 29

060T NS 22060T NS RT402 NS 29

055T 19055T 19055T 29

055T NS 19055T NS 19055T NS 29

065T 21065T 21065T 30

065T 22065T 21065T 30

080T 23080T 23080T 30

080T 23082T 23080T 30

080T 23085T 23080T 30

080T 26080T 23080T 30

Single Axle - Double Reduction Carriers

Family Dana Service Series Model Model Pg

080P 23080P RP461 31

080P 23082P RP461 31

080P 26080P RP461 31

080P 26085P RP461 31

35P 35055P 23080P 31

590 S590 S590 31

590 S590D S590D 31

8

Single Axle - High Entry Carriers

Current Axle Model Index

Family Dana Service Series Model Model Pg

170E S170E S170E 32

190E S190E S190E 32

190DE S190DE D190DE 32

Tandem Drive Axle - Single Reduction Carriers

Family Dana Service Series Model Model Pg

341S DS341 DS341 33

341S RS341 RS341 33

402S DS402 DS402 33

402S RS402 RS402 33

451S DS451 DS451 34

451S RS451 RS451 34

344S DS344 DS344 34

344S RS344 RS344 35

344L DL344 DL344 34

344L RL344 19060L 35

404S DS404 DS404 36

404S DS405 DS404 36

404S RS404 RS404 36

404S RS405 RS404 36

404D DD404 DD404 37

404D DD405 DD404 37

404D RD404 RD404 37

404D RD405 RD404 37

404S DST40 DS404 36

404S DST41 DS404 36

404D DDT40 DD404 37

404D DDT41 DD404 37

40DH DDH40 DDH40 38

40DH DDH44 DDH44 39

40H DSH40 DSH40 38

40H DSH44 DSH44 38

40H DS454 DSH40 38

40H RS454 RSH40 38

40DH DD454 DDH40 38

40DH RD454 RSH40 38

40P DSP40 DSP40 39

40P DSP41 DSP40 39

40P RSP40 RSP40 39

40P RSP41 RSP41 39

40P DDP40 DDP40 40

Family Dana Service Series Model Model Pg

40P RDP40 RDP40 40

40RST RST40 RST40 41

461S DSS40 DSS40 41

461S RSS40 RSS40 41

461S DS461 DS461 42

461S DS462 DS461 42

461S DS463 DS461 42

461S DS521 DS461 42

461S DS581 DS461 42

461S RS461 RS461 42

461S RS462 RS461 42

461S RS463 RS461 42

461S RS521 RS461 42

461S RS581 RS461 42

461D DD461 DD461 42

461D DD462 DD461 42

461D DD463 DD461 42

461D DD521 DD461 42

461D DD581 DD461 42

461D DDS40 DD461 42

461D RDS40 RD461 42

461D RD461 RD461 42

461D RD462 RD461 42

461D RD463 RD461 42

461D RD521 RD461 42

461D RD581 RD461 42

461C DC461 DC461 43

461C DC462 DC461 43

461C DC521 DC461 43

461C RC461 RC461 43

461C RC462 RC461 43

461C RC521 RC461 43

4636 DS4636 DS4636 43

170S D170 D170 44

170S R170 S170 44

170D D170D D170D 45

170D R170D R170D 45

190S D190 D190 46

190S R190 S190 46

190D D190D D190D 47

190D R190D S190D 47

9

Current Axle Model Index

Tandem Drive Axle - Two-Speed Carriers

Family Dana Service Series Model Model Pg

341T RT341 RT341 48

402T DT381 DT402 48

402T DT402 DT402 48

402T DT451 DT402 48

402T RT381 RT402 48

402T RT402 RT402 48

402T RT451 RT402 48

461T DT461 DT461 49

461T DT463 DT461 49

461T DT521 DT461 49

461T RT461 RT461 49

461T RT462 RT461 49

461T RT463 RT461 49

461T RT521 RT461 49

Tandem Drive Axle - Double Reduction Carriers

Family Dana Service Series Model Model Pg

402P DP381 DP402 50

402P DP402 DP402 50

402P DP451 DP402 50

402P RP381 RP402 50

402P RP402 RP402 50

402P RP451 RP402 50

461P DP461 DP461 50

461P DP462 DP461 50

461P DP463 DP461 50

461P DP521 DP461 50

461P DP601 DP461 50

461P DP652 DP461 50

461P RP461 RP461 51

461P RP462 RP461 51

461P RP463 RP461 51

461P RP521 RP461 51

461P RP601 RP461 51

461P RP652 RP461 51

590 D590 D590 52

590 R590 S590 52

590D D590D D590D 52

590D R590D S590D 52

10

Obsolete Axle Model Index

Family Series Model Replaced By Notes Pg

13 13100 None --

13 13107 None --

15 15100 None --

15 15103 None --

15 15107 None --

15 15130 None --

15 15199 None --

16 16120 None --

17 17100 RS341HB See Note A --

17 17120 RS341HB See Note A --

17 18100 RS402HB See Note A --

17 18120 RS402HB See Note A --

18 18127 MML None --

19 1910 RS461HB Hybrid Note D --

19 2010 RS461HB Hybrid Note D --

19 19100 RS461HB Hybrid Note D --

19 19120 RS461HB Hybrid Note D --

21 21120 None --

21 21130 None --

22 22120 None --

22 22130 None --

23 23120 RS461HB Hybrid Note D --

23 23127 None --

23 26120 RS461HB Hybrid Note D --

38 34DS DS341HB See Note A --

38 34RS RS341HB See Note A --

38 38DS DS402HB See Note A --

38 38RS RS402HB See Note A --

44 44DS DS461P HB Hybrid Note D --

44 44RS RS461HB Hybrid Note D --

055 19055D None --

055 19055S None --

065 21065D None --

065 21065S None --

065 22065D None --

065 22065S None --

070 23070D 23090D plus yoke 24

070 23070S 23090S plus yoke 24

105A 23105A None --

E23S E2300S 23105S 23

380 DS340 DS341 See Note A --

380 DS380(P) DS402(P) See Note A --

380 DS400P DS402P See Note A --

Family Series Model Replaced By Notes Pg

380 RS340 RS341 See Note A --

380 RS380 RS402 See Note A --

380 RS400 RS402 See Note A --

381 RS381 RS402HB See Note A --

381 RS401 RS402HB See Note A --

402 DA402 None --

402 DS341R/A None --

402 DS381(P) DS402(P)HB See Note A --

402 DS401P DS402HB See Note A --

402 DS402(P)R/A None --

402 RA402 None --

404 DA344 None --

404 DA404(P) None --

404 DA405(P) None --

404 DS404(P)R/A None --

404 RA344 None --

404 RA404 None --

404 RA405 None --

460 DS460P DS461P HB Hybrid Note D --

460 RS460 RS461HB Hybrid Note D --

480 DS440P DS461P HB Hybrid Note D --

480 DS480P DS461P HB Hybrid Note D --

480 RS440 RS461HB Hybrid Note D --

480 RS480 RS461HB Hybrid Note D --

040T 15040T None --

050T 19050P None --

050T 19050T None --

050T 19050T MML None See Note E --

065T 22065T MML None --

070T 23070T None --

080T 26085T RT461 HB Hybrid Note D --

13T 13802 None --

15T 15200 None --

16T 16220 None --

16T 16600 None --

16T 16802 None --

17T 17200 RT341 See Note A --

17T 17202 None --

17T 17207 RT451HB See Note A --

17T 17220 RT341HB See Note A --

17T 18200 RT402HB See Note A --

17T 18202 None --

17T 18220 RT402 See Note A --

11

Obsolete Axle Model Index

Family

Series Model Replaced By Notes Pg

17CTD 17420 None --

18T 18207 MML RT451HB See Note A --

18T 18227 MML RT451HB See Note A --

19CTD 19420 RC461 Hybrid Note D --

19T 19202 None --

19T 19220 RT461 Hybrid Note D --

19T 19320 RP461 Hybrid Note D --

21CTD 21430 None --

21S 21127 MML None --

21T 21227 MML None --

22CTD 22421 None --

22T 22220 RT402HB See Note A --

22S 22127 MML None --

22T 22227 MML RT451HB See Note A --

23T 23202 None --

23T 23220 RT461HB Hybrid Note D --

23P 23320 RP461HB Hybrid Note D --

23P 23327 RP461HB Hybrid Note D --

23T 26220 RT461HB Hybrid Note D --

23P 26320 RP461HB Hybrid Note D --

244T 16244 None --

247T 16247 MML None --

380P DP380 DP402 See Note A --

380P DP400P DP402P See Note A --

380T DP400P DP402P See Note A --

380T DT340 None --

380T DT380 DT402 See Note A --

380T DT400P DT402P See Note A --

380P RP380 RT402 See Note A --

380P RP400 RT402 See Note A --

38T 34DT DT402 See Note A --

38T 34RT RT341 See Note A --

38T 38DP DP402 See Note A --

38T 38DT DT402 See Note A --

38T 38RP RT402 See Note A --

38T 38RT RT402 See Note A --

400T RT340 RT341 See Note A --

400T RT380 RT402 See Note A --

400T RT400 RT402 See Note A --

402C DC381(P) None --

402C DC401P None --

402C DC402(P) None --

Family Series Model Replaced By Notes Pg

402C DC451P None --

402C RC341 None --

402C RC381 None --

402C RC401 None --

402C RC402 None --

402C RC451 None --

402P DP401P DP402P See Note A --

402P DP451P DP402P See Note A --

402T DT341 None --

402T DT381(P) DT402(P) See Note A --

402T DT401P DT402(P) See Note A --

402T DT451P DT402(P) See Note A --

402P RP401 RT402 See Note A --

402T RP451 RT402 See Note A --

402T RT401 RT402 See Note A --

402T RT401 MML RT402HB See Note A --

402T RT451 MML RT402HB See Note A --

44CTD 44DSM DC461P HB Hybrid Note D --

44CTD 44RSM RC461HB Hybrid Note D --

44P 44DP DP461P HB Hybrid Note D --

44T 44DT DT461P HB Hybrid Note D --

44P 44RP RP461HB Hybrid Note D --

44T 44RT RT461HB Hybrid Note D --

460P DP460P DP461P HB Hybrid Note D --

460T DT460P DT461P HB Hybrid Note D --

460P RP460 RP461HB Hybrid Note D --

460T RT460 RT461HB Hybrid Note D --

480C DC480P DC461P HB Hybrid Note D --

480C RC480 RC461HB Hybrid Note D --

480P DP440P DP461P HB Hybrid Note D --

480P DP480P DP461P HB Hybrid Note D --

480P DP580P DP461P HB Hybrid Note D --

480P DP650P DP461P HB Hybrid Note D --

480T DT440P DT461P HB Hybrid Note D --

480T DT480P DT461P HB Hybrid Note D --

480T DT485P DT461P HB Hybrid Note D --

480P RP440 RP461HB Hybrid Note D --

480P RP480 RP461HB Hybrid Note D --

480P RP580 RP461HB Hybrid Note D --

480P RP650 RP461HB Hybrid Note D --

480T RT440 RT461HB Hybrid Note D --

480T RT480 RT461HB Hybrid Note D --

480T RT485 RT461HB Hybrid Note D --

12

Obsolete Axle Model Index

Family Series Model Replaced By Notes Pg

17 7800 RT341HB See Note A --

18 8800 RT402HB See Note A --

17 17800 RT341HB See Note A --

17 17810 RT341HB See Note A --

18 18800 RT402HB See Note A --

F F155S None --

F F170S None --

J J175S None --

J J220NS None --

J J340S None --

J J380S None --

N N175, N190 None --

N N340, N400 None --

S230 S230SB None --

S230 S230SL None --

S230 S260SB None --

W W300S None --

Note A: For 402 series hybrid carrier replacement information, see pages 66-68. Note B: For replacement options, please see IASS model information on page 64. Note C: Replacement carriers are no longer offered by Dana. Note D: 461 hybrid carriers were discontinued in August 2007. Replace with current 461 carriers and upgrade axle shafts. Note E: 19050T MML designed with 30 involute spline side gears were discontinued. Replace with standard 19050T and use

210386 side gears to retroﬁt.

13

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

15040S - Standard Carrier

13.25" Hypoid Gearing Side Gear # 110522

These new service only carrier units will directly replace model 15040S with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.88 34 Inv 674738

5.83 34 Inv 674741

6.17 34 Inv 674742

7.17 34 Inv 674744

S110 - Standard Carrier

12.25" (311 mm) Hypoid Gearing Side Gear # 130522

These new carrier units will directly replace model S14-S110 with no modiﬁcations.

Side Gear New New Carrier Ratio Spline Carrier with ABS

3.73 34 Inv 676050 681482-call dana

3.91 34 Inv 676052 681564

4.10 34 Inv NA 681480

4.30 34 Inv 676053 676069

4.56 34 Inv 676060 681481

4.78 34 Inv 676057 NA

4.88 34 Inv 676054 676070

5.13 34 Inv 676061 NA

5.38 34 Inv 676058 676074*

6.14 34 Inv 676059 NA

6.50 34 Inv 676056 NA

*Denotes special tone ring

S110FR - Rolled Over/Retarder Ready

12.25" (311 mm) Hypoid Gearing Side Gear # 130522

These new carrier units will directly replace model S14-S110FR with no modiﬁcations.

Side Gear New Notes Ratio Spline Carrier

3.73 34 Inv 681451

3.91 34 Inv 681452

4.10 34 Inv 681453

4.30 34 Inv 681454

4.56 34 Inv 681455

4.78 34 Inv 513743

4.88 34 Inv 681456

5.13 34 Inv 681457

5.38 34 Inv 681458

S110 FLR - Rolled Over with Limited Slip/ Retarder Ready

12.25" (311 mm) Hypoid Gearing Limited Slip # 134240

These new carrier units will directly replace model S14-S110FLR with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.73 34 Inv 681616

4.30 34 Inv 681617

4.78 34 Inv 681618

5.13 34 Inv 681383

6.14 34 Inv 681384

14

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S110L - Limited Slip Carrier

12.25" (311 mm) Hypoid Gearing Limited Slip # 134240

These new carrier units will directly replace model S14-S110L with no modiﬁcations.

Side Gear New New Carrier Ratio Spline Carrier with ABS

3.73 34 Inv 676082 681607-call dana

3.91 34 Inv 676084 681578

4.10 34 Inv 676083 681565

4.30 34 Inv 676085 676101

4.56 34 Inv 676092 681579

4.78 34 Inv 676089 NA

4.88 34 Inv 676086 676102

5.13 34 Inv 676093 NA

5.38 34 Inv 676090 676106*

6.14 34 Inv 676091 NA

*Denotes special tone ring

S130 - Standard Carrier

12.25" (311 mm) Hypoid Gearing Side Gear # 132807

These new carrier units will directly replace model S16-S130 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.73 36 Inv 681263

3.91 36 Inv 681264

4.10 36 Inv 681266

4.30 36 Inv 681267

4.56 36 Inv 681268 GM

4.78 36 Inv 681269 GM, Monaco

4.88 36 Inv 681270 Ford

5.13 36 Inv 681271 GM, Workhorse

5.38 36 Inv 681272 Ford, GM, Workhorse

5.57 36 Inv 681265

5.86 36 Inv 681273 Ford, Workhorse

6.14 36 Inv 681274 GM, Workhorse

6.50 36 Inv 681275 GM

S111 - Standard Carrier

12.25" (311 mm) Hypoid Gearing Side Gear # 130522

These new carrier units will directly replace model S14-S111 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.10 34 Inv 681352

4.44 34 Inv 681353

4.88 34 Inv 681354

S111L - Limited Slip Carrier

12.25" (311 mm) Hypoid Gearing Limited Slip # 134241

These new carrier units will directly replace model S14-S111L with no modiﬁcations.

New Side Gear Carrier Notes

Ratio Spline with ABS

4.10 34 Inv 681355

4.44 34 Inv 681356

4.88 34 Inv 681358

S130FR - Rolled Over/Retarder Ready

12.25" (311 mm) Hypoid Gearing Side Gear # 132807

These new carrier units will directly replace model S16-S130FR with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.31 36 Inv 681441

3.58 36 Inv 681440

3.73 36 Inv 681439

3.91 36 Inv 681438

4.10 36 Inv 681395

4.30 36 Inv 681396

4.56 36 Inv 681397

4.78 36 Inv 681278

5.13 36 Inv 681442

5.38 36 Inv 681398

6.50 36 Inv 681399

15

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S130FLR - Rolled Over with Limited Slip

12.25" (311 mm) Hypoid Gearing Limited Slip # 134242

These new carrier units will directly replace model S16-S130FLR with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.58 36 Inv 681421

3.73 36 Inv 681422

3.91 36 Inv 681423

4.10 36 Inv 681424

4.30 36 Inv 681425

4.56 36 Inv 681426

4.78 36 Inv 681427

4.88 36 Inv 681428

5.13 36 Inv 681429

5.38 36 Inv 681430

5.57 36 Inv 681431

5.86 36 Inv 681432

6.14 36 Inv 681433

6.50 36 Inv 681434

S132 - Standard Carrier

12.25" (311 mm) Hypoid Gearing Side Gear # 132807

These new carrier units will directly replace model S16-S132 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.73 36 Inv 681445

3.91 36 Inv 681370

4.10 36 Inv 681371

4.30 36 Inv 681372

4.56 36 Inv 681373

4.78 36 Inv 681374

4.88 36 Inv 681375

5.13 36 Inv 681376

5.38 36 Inv 681377

5.57 36 Inv 681378

5.86 36 Inv 681379

6.14 36 Inv 681380

6.50 36 Inv 681381

S130L - Limited Slip Carrier

12.25" (311 mm) Hypoid Gearing Limited Slip # 134242

These new carrier units will directly replace model S16-S130L with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.10 36 Inv 676146 Non ABS, GM

4.78 36 Inv 681360 GM

4.88 36 Inv 681280 Ford, ABS Ready

5.13 36 Inv 681364 GM

5.57 36 Inv 681365 GM

L = Limited Slip

16

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S135S / S150S - Standard Carrier

14.25" Hypoid Gearing Side Gear # 029GD104

These new carrier units will directly replace models S135S and S150S with no modiﬁcations.

Side Gear New Carrier Ratio Spline Carrier with ABS

3.07 36 Inv 360CA104-1X

3.21 36 Inv 360CA104-2X-nla

3.38 36 Inv 360CA104-3X

3.54 36 Inv 360CA104-4X

3.73 36 Inv 360CA104-5X

3.91 36 Inv 360CA104-6X

4.10 36 Inv 360CA104-7X

4.44 36 Inv 360CA104-8X

4.78 36 Inv 360CA104-9X 360CA102-5X

4.88 36 Inv 360CA104-17X 360CA102-1X

5.13 36 Inv 360CA104-16X 360CA102-2X

5.38 36 Inv 360CA104-10X 360CA102-3X

6.14 36 Inv 360CA104-11X

6.43 36 Inv 360CA104-12X

7.17 36 Inv 360CA104-13X

S135S NS / S150S NS - No Spin Carrier

14.25" Hypoid Gearing No Spin Diff # 360GN100

These new carrier units will directly replace models S135S NS and S150S NS with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.54 36 Inv 360CA105-4X

3.91 36 Inv 360CA105-6X

4.10 36 Inv 360CA105-7X

4.44 36 Inv 360CA105-8X

4.78 36 Inv 360CA105-9X

5.13 36 Inv 360CA105-16X

S135SL / S150SL - Limited Slip Carrier

14.25" Hypoid Gearing Limited Slip # 360DN107-X 4.78-5.38 Limited Slip # 360DN111-X 4.44

These new carrier units will directly replace models S135SL and S150SL with no modiﬁcations.

Side Gear New Carrier Ratio Spline Carrier with ABS

4.44 36 Inv 360CA109-4X

4.78 36 Inv 360CA109-1X

4.88 36 Inv 360CA109-5X 360CA106-1X

5.13 36 Inv 360CA109-3X

5.38 36 Inv 360CA109-2X 360CA106-2X

S135S PB / S150S PB - Parking Brake and No Spin w/ Parking Brake (Unique Seal Design)

14.25" Hypoid Gearing Side Gear # 029GD104 No Spin # 360GN100 Pinion Seal # 127591

These new carrier units will directly replace models S135S PB, S135S NS PB and S150S PB, S150S NS PB with no modiﬁcations. These carriers are built to a unique design as the pinion seal and yokes are unique. Replace like carriers with like carriers.

Side Gear Parking Brake Parking Brake w/ Ratio Spline Carrier No Spin Carrier

3.07 36 Inv 360CA107-1X-nla

3.21 36 Inv 360CA107-2X-nla 360CA108-2X-nla

3.38 36 Inv 360CA107-3X 360CA108-3X

3.54 36 Inv 360CA107-4X

3.73 36 Inv 360CA107-5X 360CA108-5X

3.91 36 Inv 360CA107-6X

4.10 36 Inv 360CA107-7X 360CA108-7X

4.44 36 Inv 360CA107-8X 360CA108-8X

4.78 36 Inv 360CA107-9X 360CA108-9X

5.13 36 Inv 360CA107-16X 360CA108-16X

5.38 36 Inv 360CA107-10X

6.14 36 Inv 360CA107-11X

17

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S140 - Standard Carrier

14.25" Hypoid Gearing Side Gear # 127367

These new carrier units will directly replace models S17-140 and S19-140 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.31 39 Inv 681500

3.58 39 Inv 681501

3.73 39 Inv 681502

3.91 39 Inv 681503

4.10 39 Inv 681504

4.30 39 Inv 681505

4.56 39 Inv 681506

4.88 39 Inv 681507

5.29 39 Inv 681513

5.57 39 Inv 681510

6.14 39 Inv 681511

6.50 39 Inv 681512

19050S - Standard Carrier

14.25" Hypoid Gearing Side Gear # 126000

These new service only carrier units will directly replace model 19050S with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.63 36 Inv 674749

4.88 36 Inv 674750-nla

5.29 36 Inv 674751-nla

5.57 36 Inv 674752

7.17 36 Inv 674756

17130 - Standard Carrier

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110525

These new carrier units will directly replace models 17130 and RS341 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.11 39 Inv 675277

4.56 39 Inv 674900

4.88 39 Inv 675472

5.29 39 Inv 675537

5.57 39 Inv 675355

18

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

19060S - Standard Carrier & Parking Brake Option

15.50" Hypoid Gearing Side Gear # 127367

These new carrier units will directly replace single axle models 17060S, 17060S PB, 19060S, 19060S PB and tandem axle model RS344 with no modiﬁcations. Model on ID tag may be RS344.

Side Gear New With Ratio Spline Carrier PB Option

2.64 39 Inv NA 675929

2.85 39 Inv NA 675930

2.93 39 Inv NA 675931

3.08 39 Inv 675914 675932

3.25 39 Inv 681435 675933

3.36 39 Inv 675565 675934

3.55 39 Inv 675566 675935

3.70 39 Inv 675623 675936

3.90 39 Inv 675564 675937

4.11 39 Inv 675414 675938

4.33 39 Inv 675415 675939

4.63 39 Inv 675416 675940

4.88 39 Inv 675417 675941

5.29 39 Inv 675418 ------

5.57 39 Inv 675419 ------

6.17 39 Inv 675420 ------

6.50 39 Inv 675421 ------

7.17 39 Inv 675422 ------

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

Note 1: In certain Navistar vehicle applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060L, 19060T and 19060D. Be sure to check spline

conﬁguration before ordering replacement carriers.

19060D - Diff Lock Carriers & Parking Brake Option

15.50" Hypoid Gearing Side Gear # 127367

See Note 1. These new carrier units will directly replace single axle models 17060D, 17060D PB, 19060D and 19060D PB and tandem axle model RD344 with no modiﬁcations. Model on ID tag may be RD344.

Side Gear New With Ratio Spline Carrier PB Option

3.08 39 Inv 675874 681284

3.25 39 Inv NA 676137

3.36 39 Inv 675625 681285

3.55 39 Inv 676138 681286

3.70 39 Inv 676139 681287

3.90 39 Inv 676045 681289

4.11 39 Inv 675423 681290

4.33 39 Inv 675424 681291

4.63 39 Inv 675425 681292

4.88 39 Inv 675426 681293

5.29 39 Inv 675427 681294

5.57 39 Inv 675428 681295

6.17 39 Inv 675429 681296

6.50 39 Inv 675430 681297

7.17 39 Inv 675431 681298

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

19

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

19060L - Limited Slip Carrier

15.50" Gearing Limited Slip # 130138

See Note 1. These new carrier units will directly replace single axle models 19060L and tandem axle model RL344 with no modiﬁcations. Model on ID tag may be RL344.

Side Gear New Ratio Spline Carrier Notes

3.08 39 Inv 681330

3.36 39 Inv 681332

3.55 39 Inv 681333

3.70 39 Inv 681334

3.90 39 Inv 681335

4.11 39 Inv 681336

4.33 39 Inv 681337

4.63 39 Inv 681338

4.78 39 Inv 681345

4.88 39 Inv 681339

5.29 39 Inv 681340

5.57 39 Inv 681341

6.17 39 Inv 681342

6.50 39 Inv 681343

7.17 39 Inv 681344

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

Note 1: In certain Navistar vehicle applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060L and 19060D. Be sure to check spline conﬁguration before ordering

replacement carriers.

19060S NS - No Spin Carriers & Parking Brake Option

15.50" Hypoid Gearing No Spin Diff # 128775

See Note 1: These new carrier units will directly replace single axle models 17060S NS PB and 19060S NS PB with no modiﬁcations. Model on ID tag may be RS344.

Side Gear No Spin No Spin w/ Ratio Spline Carrier PB Option

3.25 39 Inv 512030 NA

3.55 39 Inv 508306 NA

3.70 39 Inv NA 681563

3.90 39 Inv 681407 511625

4.11 39 Inv 681348 NA

4.33 39 Inv 508236 NA

4.63 39 Inv 508307 681363

5.29 39 Inv 681385 681362

5.57 39 Inv 681386 511486

6.17 39 Inv 681347 BC 511930

6.50 39 Inv 508174 NA

7.17 39 Inv 512093 512088

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

20

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

19060S BC - GenTech™ - Quiet Gearing & Parking Brake Option

15.50" Hypoid Gearing Side Gear # 127367

Note 1: These new carrier units will directly replace single axle models 17060S BC and 19060S BC with no modiﬁcations. Model on ID tag may be RS344.These carriers are speciﬁcally designed for noise sentative applications. When choosing replacements of these carriers, be sure to consult the OEM or verify the actual part numbers from the serial tag before ordering carriers. For ratios or options not shown, call Dana for availbility.

Side Gear New With Ratio Spline Carrier PB Option

4.30 39 Inv 681406 512771

4.78 39 Inv 681351 511165

4.88 39 Inv 681562 NA

5.29 39 Inv 681357 675942

5.57 39 Inv 681400 675943

6.17 39 Inv 681401 675944

6.50 39 Inv 681402 675945

7.17 39 Inv 681403 675946

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

Note 1: In certain Navistar vehicle applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Be sure to check spline

conﬁguration before ordering replacement carriers.

21

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

21060S - Standard Carrier & Parking Brake Option

15.50" Hypoid Gearing Side Gear # 127368

See Note 1. These new carrier units will directly replace single axle models 21060S, 21060S PB, 22060S and 22060S PB and tandem axle models RS404 and RS405 with no modiﬁcations. Model on ID tag may be RS404.

Side Gear New With Ratio Spline Carrier PB Option

2.64 41 Inv 674877 NA

2.85 41 Inv 674878 NA

2.93 41 Inv 675635 NA

3.08 41 Inv 674879 NA

3.25 41 Inv 674880 NA

3.36 41 Inv 674881 681516*

3.55 41 Inv 674882 676121*

3.70 41 Inv 674883 676122*

3.90 41 Inv 674884 676123*

4.11 41 Inv 674885 676124*

4.33 41 Inv 674886 676125*

4.63 41 Inv 674887 676126*

4.88 41 Inv 674888 676127*

5.29 41 Inv 674889 676128*

5.57 41 Inv 674890 676129*

6.17 41 Inv 674891 NA

6.50 41 Inv 674892 681283*

7.17 41 Inv 674893 NA

* Denotes thin ﬂange design - use axle housing hardware kit

511600. All others are thick ﬂange design - use axle housing hardware kit 512087.

Note 1: In certain Navistar applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 model section of this IPL for those replacement part numbers. Be sure to check

spline conﬁguration before ordering a replacement carrier.

21060D - Diff Lock Carrier & Parking Brake Option

15.50" Hypoid Gearing Side Gear # 127368

See Notes 1 & 2. These new carrier units will directly replace differential lock single axle models 21060D, 21060D PB, 22060D and 22060D PB and tandem axle models RD404 and RD405 with no modiﬁcations. Model on ID tag may be RD404.

Side Gear New With Ratio Spline Carrier PB Option

2.64 41 Inv 676013 NA

2.85 41 Inv 675281 NA

3.08 41 Inv 675282 NA

3.25 41 Inv 675283 NA

3.36 41 Inv 675284 NA

3.55 41 Inv 675285 681300*

3.70 41 Inv 675286 681299*

3.90 41 Inv 675287 681301*

4.11 41 Inv 675288 681302*

4.33 41 Inv 675289 681303*

4.63 41 Inv 675290 681304*

4.88 41 Inv 675291 681305*

5.29 41 Inv 675292 681306*

5.57 41 Inv 675293 681307*

6.17 41 Inv 675294 NA

6.50 41 Inv 675295 681308*

7.17 41 Inv 675296 NA

* Denotes thin ﬂange design - use axle housing hardware kit

511600. All others are thick ﬂange design - use axle housing hardware kit 512087.

Note 1: In certain International applications, original Dana Production Carriers are identiﬁed as 21060S, 21060L, 21060T and 21060D. These carriers are built with 39 Involute spline side gears. Carriers with 39 Involute spline side gears are sold as 19060S, 19060BC, 19060L, 19060T and 19060D. Refer to the 19060 section of this IPL for those replacement part numbers. Be

sure to check spline conﬁguration before ordering a replacement carrier.

Note 2: Diff Lock shift covers on these units are supplied with

standard English threaded air line ports.

22

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

21060S NS - No Spin Carrier

15.50" Hypoid Gearing No Spin Diff # 128776

These new carrier units will directly replace single axle models 21060S NS and 22060S NS with no modiﬁcations.

Side Gear No Spin Ratio Spline Carrier Notes

3.90 41 Inv 511236

4.11 41 Inv 511237

4.33 41 Inv 511238

4.63 41 Inv 511239

4.88 41 Inv 511240

5.29 41 Inv 511241

5.57 41 Inv 511242

6.17 41 Inv 511243

Note: The service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

21060S BC - GenTech™ - Quiet Gearing

15.50" Hypoid Gearing Side Gear # 127368

See Note 1. These new carrier units will directly replace single axle models 21060S BC (GenTech - Coach Quiet) with no modiﬁcations. (See Note 2)

Side Gear New Ratio Spline Carrier Notes

4.30 41 Inv 675629* BC, No Yoke

4.30 41 Inv 675917* BC, w/Yoke 5-4-9241X (128720)

4.30 41 Inv 675919* BC, w/Yoke 6-4-8991X (127637)

4.63 41 Inv 681462 BC, No Yoke

4.78 41 Inv 675873* BC, No Yoke

4.78 41 Inv 675918* BC, w/Yoke 5-4-9241X (128720)

5.29 41 Inv 675924* BC, w/Yoke 5-4-9241X (128720)

5.29 41 Inv 676145* BC, No Yoke

5.57 41 Inv 681459 BC, No Yoke

6.17 41 Inv 676149* BC, No Yoke

6.50 41 Inv 676150* BC, No Yoke

7.17 41 Inv 676151* BC, No Yoke

* Denotes thin ﬂange design - use axle housing hardware kit

511600. All others are thick ﬂange design - use axle housing hardware kit 512087.

Note 1: Dana carriers shown with GenTech gearing are for motor coach and bus applications. When doing repairs or replacement of these axles, be sure to consult the OEM or verify the actual part numbers from the serial tags before ordering carriers. For ratios not shown call Dana for availability.

22060SH - High Performance Carrier & GenTech™ - Quiet Gearing

15.75" Hypoid Gearing Side Gear # 127368

See Note 1. These new carrier units will directly replace model 22060SHBC and RSH40 with no modiﬁcations.

Side Gear New Bus Ratio Spline Carrier Coach Carrier

3.08 41 Inv 675780

3.25 41 Inv 675781

3.36 41 Inv 675782

3.55 41 Inv 675783

3.70 41 Inv 675784

3.90 41 Inv 675785

4.11 41 Inv 675786

4.33 41 Inv 675787

4.63 41 Inv 675788

4.63 41 Inv 681462 Note 1

4.88 41 Inv 675789

Note 1: Dana carriers are application speciﬁc. Some motor coach and bus applications require Gentech gearing. When doing repairs or replacement of these axles, be sure to consult the OEM or verify the actual part numbers from the serial tags before ordering replacement carriers.

23

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

23105S - Standard Carrier

19.00" Hypoid Gearing Side Gear # 86779 (early model 39 spline), prior to November

1993 - NLA - See Note 1 Side Gear # 93401 (new model 36 spline), after November 1993

These new carrier units will directly replace models 23105S, 26105S, 30105S and E2300S with no modiﬁcations.

Note: Early models were built with 39 spline side gears, check part number or spline tooth count of unit being replaced for correct carrier selection.

Side Gear Ratio Spline Old Carrier # Notes

2.85 39 Inv 675639 NLA - See Note 1

3.08 39 Inv 674662 NLA - See Note 1

3.36 39 Inv 674663 NLA - See Note 1

3.58 39 Inv 674664 NLA - See Note 1

3.70 39 Inv 674665 NLA - See Note 1

3.90 39 Inv 674447 NLA - See Note 1

4.11 39 Inv 674666 NLA - See Note 1

4.33 39 Inv 674667 NLA - See Note 1

4.63 39 Inv 674668 NLA - See Note 1

5.25 39 Inv 674669 NLA - See Note 1

6.14 39 Inv 674670 NLA - See Note 1

Side Gear New With Ratio Spline Carrier No Spin

3.08 36 Inv 675218

3.36 36 Inv 674986

3.58 36 Inv 675219

3.70 36 Inv 675220

3.90 36 Inv 675221

4.11 36 Inv 675222

4.33 36 Inv 674983

5.25 36 Inv 675223

6.14 36 Inv 674985 216191

Note 1: 23105S carriers in the 39 Inv spline conﬁguration were discontinued September 2006. Purchase 36 Inv spline carrier and convert side gears to 39 Inv using 86779 side gears.

Note 2: These Carriers come with diff lock shift cover 129005, which is for standard applications. Some Navistar, Peterbilt and Kenworth vehicle applications call for carriers that use a special shift cover due to interference issues. Customers can order these carriers above and purchase the special shift cover part number 130155 and cover plug 127195 seperately.

23105D - Diff Lock Carrier

19.00" Hypoid Gearing Side Gear # 93401

See Note 2. These new carrier units will directly replace models 23105D, 26105D and 30105D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.08 36 Inv 674959

3.36 36 Inv 674941

3.58 36 Inv 675369

3.70 36 Inv 675405

3.90 36 Inv 675244

4.11 36 Inv 675325

4.33 36 Inv 675240

5.25 36 Inv 675540

6.14 36 Inv 675549

23090S - Standard Carrier

17.00" Hypoid Gearing Side Gear # 118959

These new carrier units will directly replace models 21080S, 21090S, 23080S, 23085S, 23090S and 26090S with no modiﬁcations. These units can be used as replacements for models 23070S when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New With Ratio Spline Carrier No Spin

2.85 36 Inv 675903

3.25 36 Inv 674715

3.55 36 Inv 674717

3.70 36 Inv 674718 510174

3.90 36 Inv 674719 507904

4.11 36 Inv 674720

4.33 36 Inv 674721 217326HX

4.63 36 Inv 675462

4.88 36 Inv 675297 508524

5.29 36 Inv 675463 508322

5.57 36 Inv 675464

5.83 36 Inv 675465

6.17 36 Inv 675466

6.50 36 Inv 675467

7.17 36 Inv 676046

24

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

23090D - Diff Lock Carrier

17.00" Hypoid Gearing Side Gear # 118959

See Note 1. These new carrier units will directly replace models 21080D, 21090D, 23080D, 23085D, 23090D and 26090D with no modiﬁcations. These units can be used as replacements for models 23070D when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New Ratio Spline Carrier Notes

2.85 36 Inv 675522

3.25 36 Inv 674723

3.55 36 Inv 674725

3.70 36 Inv 674726

3.90 36 Inv 674727

4.11 36 Inv 674728

4.33 36 Inv 674729

4.63 36 Inv 675468

4.88 36 Inv 675403

5.29 36 Inv 675636

5.57 36 Inv 675469

5.83 36 Inv 675927

6.17 36 Inv 675470

6.50 36 Inv 675471

Note 1: Carriers use diff lock cover 129005, which is for standard applications. Some Navistar, Peterbilt and Kenworth vehicle applications call for carriers that use a special shift cover due to interference issues. Customers can use these carriers above and order special shift cover part number 130155 and cover plug part number 127195 seperately.

23137 - Standard Carrier and RH Spiral

18.00" Sprial Bevel Gearing Side Gear # 86779

These new carrier units will directly replace models 23127 and 23137 with no modiﬁcations. Check carrier part number, for ratios not listed contact Dana Aftermarket Group.

Side Gear New RH Spiral Ratio Spline Carrier Carrier

4.11 39 Inv 514366

4.56 39 Inv 514367

6.17 39 Inv 514376

23130 - Standard Carrier

18.00" Sprial Bevel Gearing Side Gear # 86779

These new carrier units will directly replace models 23120 and 23130 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.88 36 Inv 513874

25

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

23430 - Controlled Traction Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401/110632 - 36 Involute

These new carrier units will directly replace traction control models 23430 and RC461, RC462, RC463, RC521 standard carriers with no modiﬁcations. For early made models 19420, 23420 and 26420 use these units these and a new yoke and slinger. See yoke section for proper selection.

Side Gear New Ratio Spline Carrier Notes

3.70 36 Inv 674536

4.11 36 Inv 674537

4.33 36 Inv 674711

4.56 36 Inv 674712

4.88 36 Inv 674626

5.29 36 Inv 675270

5.43 36 Inv 674713

6.17 36 Inv 674840

6.50 36 Inv 508172

6.67 36 Inv 674907

23430RH and 23437 - Controlled Traction Carrier

18.00" Spiral Bevel Gearing Side Gear # 86779/94378 - 39 Involute Side Gear # 93401/110632 - 36 Involute

These new carrier units will directly replace traction control models 23430RH, 23437, 30427 with no modiﬁcations. For ratios not listed contact Dana Aftermarket Group

Side Gear New Ratio Spline Carrier Notes

5.43 39 Inv 674993 CTD w/ 39 Spline Side Gears

6.17 39 Inv 514863 CTD w/ 39 Spline Side Gears

6.67 39 Inv 514302 CTD w/ 39 Spline Side Gears

4.88 36 Inv 514264 CTD w/ RH Spiral Gearing

6.17 36 Inv 515271 CTD w/ RH Spiral Gearing

6.17 36 Inv 219870 CTD w/ RH Spiral Gearing & Yoke 128884

6.67 36 Inv 514302 CTD w/ RH Spiral Gearing

26

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S170 - Standard Carrier and No Spin Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101 No Spin # 131882

These new carrier units directly replace single axle models S21170, S23-170, S26-170, S21-170NS, S23-170NS, S26-170NS and tandem rear-rear models R40-170, R46-170, R40-170NS, R46170NS with no modiﬁcations. Model on ID tag may be R46-170 or R46-170NS.

Side Gear New With Ratio Spline Carrier No Spin

3.07 46 Inv 681183

3.21 46 Inv 681184

3.42 46 Inv 681186

3.58 46 Inv 681187

3.73 46 Inv 681188

3.91* 46 Inv 681189

4.10* 46 Inv 681190

4.30* 46 Inv 681191 681408

4.56 46 Inv 681192 681409

4.78 46 Inv 681193 681410

5.25 46 Inv 681194 681411

5.38 46 Inv 681252 681412

5.57 46 Inv 681253 681382

6.14 46 Inv 681254 681413

6.83 46 Inv 681255 681414

7.17 46 Inv 681256

*Most commonly used ratios in On-Hwy vehicle applications.

S170R - Retarder Ready Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units directly replace single axle models S23170R, S26-170R and S30-170R with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

5.25 46 Inv 681350

S170FOBC - GenTech™ Quiet Gearing & Rolled Over

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units directly replace single axle models S21170FOBC, S23-170FOBC, S25-170FOBC with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.30 46 Inv 681394

S170D - Diff Lock Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

Note: Drive Axle Tag may read R46-170D

These new carrier units directly replace single axle models S21170D, S23-170D, S25-170D and tandem rear-rear models R40170D, R46-170D, R50-170D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.07 46 Inv 681198

3.21 46 Inv 681199

3.42 46 Inv 681201

3.58 46 Inv 681202

3.73 46 Inv 681203

3.91* 46 Inv 681204

4.10* 46 Inv 681205

4.30* 46 Inv 681206

4.56 46 Inv 681207

4.78 46 Inv 681208

5.25 46 Inv 681209

5.38 46 Inv 681257

5.57 46 Inv 681258

6.14 46 Inv 681259

6.83 46 Inv 681260

7.17 46 Inv 681261

*Most commonly used ratios in On-Hwy vehicle applications.

S170DR - Diff Lock w/Retarder Ready Option Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units directly replace single axle models S23170DR, S26-170DR and S30-170DR with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

5.25 46 Inv 681350

27

New Service Carriers Single Drive Axles

Single Axle - Single Reduction Carriers

S190 - Standard Carriers & No Spin Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101 No Spin # 131882

Note: Drive Axle Tag may read R46-190 or R46-190NS

These new carrier units will directly replace single axle models S23-190, S26-190, S30-190, S23-190NS, S26-190NS and tandem rear rear models R46-190, R52-190, R60-190 with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

2.53 46 Inv 681288

2.69 46 Inv 681210

2.87 46 Inv 681211

2.93 46 Inv 681212

3.07 46 Inv 681213

3.21 46 Inv 681214

3.42 46 Inv 681216

3.58 46 Inv 681217

3.73* 46 Inv 681218

3.91* 46 Inv 681219

4.10 46 Inv 681220

4.30* 46 Inv 681221

4.56 46 Inv 681222

4.78 46 Inv 681223

5.25 46 Inv 681224

5.38 46 Inv 681225 681415

5.57 46 Inv 681226 681416

6.14 46 Inv 681227 681417

6.83 46 Inv 681228 681418

7.17 46 Inv 681229

7.83 46 Inv 681230

*Most commonly used ratios in On-Hwy vehicle applications.

S190D - Diff Lock Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

Note: Drive Axle Tag may read R46-190D

These new carrier units will directly replace tandem rear-rear models R46-190D, R52-190D, R60-190D and single axle models S23-190D, S26-190D, and S30-190D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

2.53 46 Inv 681478

2.69 46 Inv 681231

2.87 46 Inv 681232

2.93 46 Inv 681233

3.07 46 Inv 681234

3.21 46 Inv 681235

3.42 46 Inv 681237

3.58 46 Inv 681238

3.73* 46 Inv 681239

3.91* 46 Inv 681240

4.10 46 Inv 681241

4.30* 46 Inv 681242

4.56* 46 Inv 681243

4.78 46 Inv 681244

5.25* 46 Inv 681245

5.38 46 Inv 681246

5.57 46 Inv 681247

6.14 46 Inv 681248

6.83 46 Inv 681249

7.17 46 Inv 681250

7.83 46 Inv 681251

*Most commonly used ratios in On-Hwy vehicle applications.

28

S190R - Retarder Ready Option Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace single axle models S30-190R with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

5.57 46 Inv 681479

Single Axle - Two-Speed Carriers

New Service Carriers Single Drive Axles

Single Axle - Two-Speed Carriers

19060T - Two Speed Carrier & No Spins

16.50" Gearing Side Gear # 110525 No Spin # 110829

These new carrier units will directly replace single axle models 19060T and tandem rear-rear axle model RT341 with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

3.70/5.05 39 Inv 675275

3.90/5.32 39 Inv 675458

4.11/5.61 39 Inv 675459

4.33/5.91 39 Inv 675299

4.56/6.21 39 Inv 675374

4.88/6.55 39 Inv 674920 219369

5.57/7.60 39 Inv 674905

6.14/8.38 39 Inv 674930

6.57/8.96 39 Inv 675234

7.17/9.77 39 Inv 674787

IMPORTANT: If replacing 19055T carriers, be sure to use correct replacement carrier-to-fasteners. 19055T = Metric Threads 19060T = English Threads - See Carrier to Housing Fastener listing on page

7.

21060T - Two Speed Carrier & No Spins

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527 No Spin # 110830

See Note 1. These new carrier units will directly replace models 21060T, 22060T, RT381, RT402, RT403. Also can replace 21065T (see note 1).

These units can be used as a replacement for model 22220 when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New No Spin Ratio Spline Carrier Carrier

3.70/5.05 41 Inv 674698

3.90/5.31 41 Inv 674558

4.11/5.61 41 Inv 674559 219173

4.33/5.91 41 Inv 674560

4.56/6.21 41 Inv 674561 219174

4.88/6.65 41 Inv 674565

5.57/7.60 41 Inv 674700

6.14/8.38 41 Inv 674701

6.57/8.96 41 Inv 675460

7.17/9.77 41 Inv 675461

Note 1: If replacing a 21065T or 22065T w/21060T service carrier, be sure to use correct replacement carrier to HSG FASTENERS (see kits page xx).

RT402/21060T = English threaded fasteners

21065/22065T = Metric threaded fasteners

19055T - Two Speed Carrier & Parking Brake Options

17" Gearing Side Gear # 110525

See Note 1. These new carrier units will directly replace single axle models 19055T & 19055T PB models with no modiﬁcations.

Side Gear New Parking Brake Ratio Spline Carrier Carrier

3.90/5.32 39 Inv 681555

4.11/5.61 39 Inv 681556

4.33/5.91 39 Inv 681567

4.88/6.55 39 Inv 681557

5.29/7.21 39 Inv 681568 681558

6.17/8.41 39 Inv 681569 681559

6.50/8.86 39 Inv 681570

7.17/9.77 39 Inv 681560

Note 1: If replacing 19055T carriers, be sure to use correct replacement carrier-to-fasteners. 19055T = Metric Threads 19060T = English Threads

29

New Service Carriers Single Drive Axles

Single Axle - Two-Speed Carriers

19055T NS - Two Speed Carrier w/ No Spin & Parking Brake Options

17" Gearing No Spin# 110829

These new carrier units will directly replace single axle models 19055T NS & 19055T NS PB models with no modiﬁcations.

Side Gear No Spin Parking Brake Ratio Spline Carrier Carrier

3.90/5.32 39 Inv 681561

4.33/5.91 39 Inv 681566

5.57/7.75 39 Inv 681554

6.17/8.41 39 Inv 681553

7.17/9.77 39 Inv 681552

Note 1: If replacing 19055T NS carriers, be sure to use correct replacement carrier -to- fasteners. 19055T = Metric Threads 19060T = English Threads

21055T - Two Speed Carrier

17" Gearing Side Gear # 110527

These new carrier units will directly replace single axle models 21065T, 22065T models with no modiﬁcations.

Side Gear New Ratio Spline Carrier

3.70/5.05 41 Inv 681541

3.90/5.32 41 Inv 681542

4.11/5.61 41 Inv 681543

4.33/5.91 41 Inv 681544

4.63/6.31 41 Inv 681545

4.88/6.55 41 Inv 681546

5.29/7.21 41 Inv 681547

5.57/7.60 41 Inv 681548

6.17/8.41 41 Inv 681549

6.50/8.86 41 Inv 681550

7.17/9.77 41 Inv 681551

Note 1: If replacing 21065T carriers, be sure to use correct replacement carrier -to- fasteners. 21065T = Metric Threads 21060T = English Threads

23080T - Two Speed Carrier w/ 113866 Pinion Seal

18.00" Gearing Side Gear # 118959 Pinion Seal # 113866

These new carrier units will directly replace models 23080T, 23082T and 26080T with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.70/5.04 36 Inv 509350

3.90/5.31 36 Inv 681405

4.33/5.91 36 Inv 508326

4.56/6.20 36 Inv 508343

4.88/6.64 36 Inv 675618

5.43/7.39 36 Inv 681361

6.17/8.40 36 Inv 508223

6.67/9.08 36 Inv 675610

30

New Service Carriers Single Drive Axles Single Axle - Double Reduction Carriers

23080P - Double Reduction and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 118959 Pinion Seal # 210724 No Spin # 126211

See Note 1. These new carrier units will directly replace single axle models 23080P, 26080P, 26085P, 35055P (for 23327, 35327 see NOTE 1).

Side Gear New With Ratio Spline Carrier No Spin

5.04 36 Inv 674977

5.31 36 Inv 675512

5.60 36 Inv 674932

5.90 36 Inv 674671

6.20 36 Inv 674937 211557

6.64 36 Inv 674672

7.39 36 Inv 674673

8.40 36 Inv 675225

9.08 36 Inv 674674

Note 1: Models 23327, 35327 were made with 39 Involute side gears. If a replacement carrier with 39 Involute is not available, the 23080P models with 36 Involute spline side gears can be used as a replacements, but the axle shafts must also be replaced. See Axle Shaft IPL AXIP-0078 for part number listing.

S590 - Double Reduction Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace single axle models S23-590, S26-590, S30-590, S35-590 and can replace rear-rear tandem models R46-590, R52-590, R60-590, R70-590 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681152

4.99 46 Inv 681153

5.19 46 Inv 681154

5.44 46 Inv 681155

5.70 46 Inv 681156

5.98 46 Inv 681157

6.34 46 Inv 681158

6.65* 46 Inv 681159

7.30 46 Inv 681160

7.48 46 Inv 681161

7.75 46 Inv 681162

8.55 46 Inv 681163

9.51* 46 Inv 681164

9.97 46 Inv 681165

10.90* 46 Inv 681276

S590D - Double Reduction with Diff Lock Carrier

18.50” Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace single axle models S23-590D, S26-590D, S30-590D and S35-590D and replace rear-rear tandem models R52-590D, R60-590D, R70-590D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681166

4.99 46 Inv 681167

5.19 46 Inv 681168

5.44 46 Inv 681169

6.34* 46 Inv 681391

6.65 46 Inv 681393

8.55* 46 Inv 681392

10.90* 46 Inv 681277

*Most popular ratios

31

New Service Carriers Single Drive Axles

Single Axle - High Entry Carriers

S170E - High Entry Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units directly replace single axle models S21170E, S23-170E with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.07 46 Inv 681483

3.21 46 Inv 681484

3.31 46 Inv 681485

3.42 46 Inv 681486

3.58 46 Inv 681487

3.73 46 Inv 681488

3.91 46 Inv 681489

4.10 46 Inv 681490

4.30 46 Inv 681491

4.56 46 Inv 681492

4.78 46 Inv 681493

5.25 46 Inv 681494

5.38 46 Inv 681495

5.57 46 Inv 681496

6.14 46 Inv 681497

6.83 46 Inv 681498

7.17 46 Inv 681499

S190E - High Entry Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace single axle models S23-190E, S26-190E and S30-190E with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.58 46 Inv 681125

4.56 46 Inv 681130

4.78 46 Inv 681131

5.38 46 Inv 681133

5.57 46 Inv 681134

6.14 46 Inv 681135

7.17 46 Inv 681137

S190DE - High Entry with Diff Lock Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace single axle models S23-190DE, S26-190DE and S30-190DE with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.42 46 Inv 681138

3.58 46 Inv 681139

3.73* 46 Inv 681140

3.91* 46 Inv 681141

4.10 46 Inv 681142

4.30 46 Inv 681143

4.56 46 Inv 681144

4.78 46 Inv 681145

5.25 46 Inv 681146

5.38 46 Inv 681147

5.57 46 Inv 681148

6.14* 46 Inv 681149

6.83 46 Inv 681150

7.17 46 Inv 681151

32

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DS341 - Standard Carrier

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110525

These new carrier units will directly replace model DS341 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.55 39 Inv 674898

3.70 39 Inv 675615

4.11 39 Inv 675276

4.33 39 Inv 674931

4.56 39 Inv 675245

RS341 - Standard Carrier

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110525

These new carrier units will directly replace models RS341 and 17130 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.11 39 Inv 675277

4.56 39 Inv 674900

4.88 39 Inv 675472

5.29 39 Inv 675537

5.57 39 Inv 675355

DS402(P) - Standard Carrier

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527

These new carrier units will directly replace models DS381(P), DS402(P) and DS451(P) built with 41 Involute spline side gears.

(See Note 1)

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

3.08 41 Inv 674686 nla

3.36 41 Inv 674456 674462

3.55 41 Inv 674457 674463

3.70 41 Inv 674458 674464

3.90 41 Inv 674459 674465

4.11 41 Inv 674460 674466

4.33 41 Inv 674461 674467

4.56 41 Inv 674633 674635

4.88 41 Inv 674688 674703

5.29 41 Inv nla 674704

5.57 41 Inv 674690 674824

RS402 - Standard Carrier

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527

See Note 1. These new carrier units and will directly replace models RS381, RS402 and RS451 built with 41 Involute spline side gears.

Side Gear New Ratio Spline Carrier Notes

3.36 41 Inv 674468

3.55 41 Inv 674469

3.70 41 Inv 674470

3.90 41 Inv 674471

4.11 41 Inv 674472

4.33 41 Inv 674473

4.56 41 Inv 674634

4.88 41 Inv 674693

5.29 41 Inv 674694

5.57 41 Inv 674695

Note 1: In Nov. 1995, the models DS/RS451(P) were produced in both 33 and 41 Involute side gear conﬁgurations. Before ordering

a service carrier verify correct spline count.

33

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DS451P - Standard Carrier

16.00" Spiral Bevel Gearing (3.36 - 3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90 - 7.17 Ratio) Side Gear # 85486

See Note 1. These new carrier units will directly replace models DS401P and DS451P built with 33 Involute spline side gears with no modiﬁcations. These units can be used as a replacement for model DS400P when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New Ratio Spline Carrier Notes

3.55 33 Inv 674574

3.70 33 Inv 674474

3.90 33 Inv 674475

4.11 33 Inv 674476

4.33 33 Inv 674477

4.88 33 Inv 674566

5.29 33 Inv 674803

5.57 33 Inv 674816

RS451 - Standard Carrier

16.00" Spiral Bevel Gearing (3.36 - 3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90 - 7.17 Ratio) Side Gear #85486

These new carrier units will directly replace models RS401 and RS451 built with 33 Involute spline side gears with no modiﬁcations. (See Note 1) These units can be used as a replacement for model RS400 when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New Ratio Spline Carrier Notes

3.36 33 Inv 675367

3.55 33 Inv 674575

3.70 33 Inv 674479

3.90 33 Inv 674480

4.33 33 Inv 674482

4.88 33 Inv 674567

5.29 33 Inv 674804

Note 1: In Nov. 1995, the models DS/RS451 were produced in both 33 and 41 Involute side gear conﬁgurations. Before ordering

a service carrier verify correct spline count

DS344 - Standard Carrier

15.50" Hypoid Gearing Side Gear # 127367

These new carrier units will directly replace tandem axle model DS344 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

2.64 39 Inv 682883

2.85 39 Inv 682884

2.93 39 Inv 682885

3.08 39 Inv 682886

3.25 39 Inv 682887

3.36 39 Inv 682888

3.55 39 Inv 682889

3.70 39 Inv 682890

3.90 39 Inv 682891

4.11 39 Inv 682892

4.33 39 Inv 682893

4.63 39 Inv 682894

4.88 39 Inv 682895

5.29 39 Inv 682896

5.57 39 Inv 682897

6.17 39 Inv 682898

6.50 39 Inv 682899

Note: Carriers listed above have a thick ﬂange design. Use axle housing hardware kit 512087.

DL344 - Limited Slip Carrier

15.50" Hypoid Gearing Limited Slip # 130141

These new carrier units will directly replace tandem axle model DL344 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

6.17 39 Inv 682163

6.50 39 Inv 682164

RL344 - Limited Slip Carrier

34

15.50" Hypoid Gearing Limited Slip # 130141

These new carrier units will directly replace tandem axle model RL344 and 19060L with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

6.17 39 Inv 681342

6.50 39 Inv 681343

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

RS344 - Standard Carrier

15.50" Hypoid Gearing Side Gear # 127367

These new carrier units will directly replace tandem axle model RS344 and single axle model 19060S with no modiﬁcations. See Note 1 with regards to Flange Thickness.

Side Gear New Ratio Spline Carrier Notes

2.64 39 Inv N/A

2.85 39 Inv N/A

2.93 39 Inv N/A

3.08 39 Inv 675914

3.25 39 Inv 681435

3.36 39 Inv 675565

3.55 39 Inv 675566

3.70 39 Inv 675623

3.90 39 Inv 675564

4.11 39 Inv 675414

4.33 39 Inv 675415

4.63 39 Inv 675416

4.88 39 Inv 675417

5.29 39 Inv 675418

5.57 39 Inv 675419

6.17 39 Inv 675420

6.50 39 Inv 675421

7.17 39 Inv 675422

Note:: These particular service carriers listed above have a thin ﬂange design. Use axle housing hardware kit 511600.

35

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DS404(P) - Standard Carrier

15.50" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace models DS404(P), DS405(P), DST40(P) and DST41(P) with no modiﬁcations.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

2.64 41 Inv 682861 682200

2.85 41 Inv 682862 682201

2.93 41 Inv 682634 676114

3.08 41 Inv 682863 682202

3.25 41 Inv 682864 682203

3.36 41 Inv 682865 682204

3.42 41 Inv 681572 681573

3.55 41 Inv 682866 682205

3.70 41 Inv 682867 682206

3.90 41 Inv 682868 682207

4.11 41 Inv 682869 682208

4.33 41 Inv 682870 682209

4.63 41 Inv 682871 682210

4.88 41 Inv 682872 682211

5.29 41 Inv 682873 682212

5.57 41 Inv 682874 682213

6.17 41 Inv 682875 682214

6.50 41 Inv 682876 682012

Note: Tandem Forward & Rear-Rear 404 carriers have a thick ﬂange carrier design. Use axle housing hardware kit p/n 512087.

RS404 - Standard Carrier

15.50" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace tandem axle models RS404 and RS405 and single axle models 21060S and 22060S with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

2.64 41 Inv 674877

2.85 41 Inv 674878

2.93 41 Inv 675635

3.08 41 Inv 674879

3.25 41 Inv 674880

3.36 41 Inv 674881

3.42 41 Inv 681576

3.55 41 Inv 674882

3.70 41 Inv 674883

3.90 41 Inv 674884

4.11 41 Inv 674885

4.33 41 Inv 674886

4.63 41 Inv 674887

4.88 41 Inv 674888

5.29 41 Inv 674889

5.57 41 Inv 674890

6.17 41 Inv 674891

6.50 41 Inv 674892

7.17 41 Inv 674893

Note: Tandem Forward & Rear-Rear 404 Carriers have a thick ﬂange carrier design. Use axle housing hardware kit p/n 512087.

36

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DD404(P) - Diff Lock Carrier

15.50" Hypoid Gearing Side Gear # 127368

See Note 1. These new carrier units will directly replace differential lock models DD404(P), DD405(P), DDT40(P) and DDT41(P) with no modiﬁcations.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

2.64 41 Inv 682510 682303

2.85 41 Inv 682251 682304

3.08 41 Inv 682252 682305

3.25 41 Inv 682253 682306

3.36 41 Inv 682254 682307

3.42 41 Inv 681574 681575

3.55 41 Inv 682255 682308

3.70 41 Inv 682256 682309

3.90 41 Inv 682257 682310

4.11 41 Inv 682258 682311

4.33 41 Inv 682259 682312

4.63 41 Inv 682260 682313

4.88 41 Inv 682261 682314

5.29 41 Inv 682262 682315

5.57 41 Inv 682263 682316

6.17 41 Inv 682264 682317

6.50 41 Inv 682265 682318

Note 1: Tandem Forward & Rear-Rear 404 Carriers have a thick ﬂange carrier design. Use axle housing hardware kit p/n 512087.

RD404 - Diff Lock Carrier

15.50" Hypoid Gearing Side Gear # 127368

See Notes 1 & 2. These new carrier units will directly replace differential lock tandem axle models RD404 and RD405 and single axle models 21060D and 22060D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

2.64 41 Inv 676013* Note 3

2.85 41 Inv 675281

3.08 41 Inv 675282

3.25 41 Inv 675283

3.36 41 Inv 675284

3.42 41 Inv 681577

3.55 41 Inv 675285

3.70 41 Inv 675286

3.90 41 Inv 675287

4.11 41 Inv 675288

4.33 41 Inv 675289

4.63 41 Inv 675290

4.88 41 Inv 675291

5.29 41 Inv 675292

5.57 41 Inv 675293

6.17 41 Inv 675294

6.50 41 Inv 675295

7.17 41 Inv 675296

Note 1: Tandem Forward & Rear-Rear 404 carriers have a thick ﬂange carrier design. Use axle housing hardware kit p/n 512087.

Note 2: Diff Lock shift covers on service carriers are supplied with covers that have "English" threaded air line openings.

Note 3: The 676013 is a RDP40 carrier and is the replacement for the 2.64 RD404.

37

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DSH40(P) - High Performance Carrier

15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace models DSH40(P) and DS454(P) with no modiﬁcations. Note 1

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

3.08 41 Inv 682740 682750

3.25 41 Inv 682741 682751

3.36 41 Inv 682742 682752

3.55 41 Inv 682743 682753

3.70 41 Inv 682744 682754

3.90 41 Inv 682745 682755

4.11 41 Inv 682746 682756

4.33 41 Inv 682747 682757

4.63 41 Inv 682748 682758

4.88 41 Inv 682749 682759

RSH40 - High Performance Carrier

15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace model RSH40, 22060SHBC and RS454 with no modiﬁcations. Note 1

Side Gear New Ratio Spline Carrier Notes

3.08 41 Inv 675780

3.25 41 Inv 675781

3.36 41 Inv 675782

3.55 41 Inv 675783

3.70 41 Inv 675784

3.90 41 Inv 675785

4.11 41 Inv 675786

4.33 41 Inv 675787

4.63 41 Inv 675788

4.88 41 Inv 675789

Note 1: The 454 family of axles are replaced by the DSH40(P)/ RSH40 or DSP40(P)/RSP40 series depending on ratio. For ratios

3.08 to 4.88 use DSH40(P)-RSH40 carriers. For ratios 5.29 to

6.50 use DSP40(P)-RSP40 carriers.

DDH40(P) - Diff Lock - High Performance Carrier

15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace models DDH40(P) and DD454(P) with no modiﬁcations. Note 1

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

3.08 41 Inv 682760 682770

3.25 41 Inv 682761 682771

3.36 41 Inv 682762 682772

3.55 41 Inv 682763 682773

3.70 41 Inv 682764 682774

3.90 41 Inv 682765 682775

4.11 41 Inv 682766 682776

4.33 41 Inv 682767 682777

4.63 41 Inv 682768 682778

4.88 41 Inv 682769 682779

RDH40 - Diff Lock - High Performance Carrier

15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace model RDH40 and RD454 with no modiﬁcations. Note 1

Side Gear New Ratio Spline Carrier Notes

3.08 41 Inv 675790

3.25 41 Inv 675791

3.36 41 Inv 675792

3.55 41 Inv 675793

3.70 41 Inv 675794

3.90 41 Inv 675795

4.11 41 Inv 675796

4.33 41 Inv 675797

4.63 41 Inv 675798

4.88 41 Inv 675799

38

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DSP40(P) - Premium 40 Carrier

15.50" - 15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace model DSP40(P) and DSP41(P) with no modiﬁcations. See NOTE 1 for information on DSH44(P) models in ratios 5.29 thru 7.17.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier Notes

2.64 41 Inv 682965 682997

2.85 41 Inv 681529 681530

2.93 41 Inv 682966 682998

3.08 41 Inv 682967 682999

3.25 41 Inv 682968 682000

3.36 41 Inv 682969 682001

3.42 41 Inv 681535 681536

3.55 41 Inv 682970 682002

3.70 41 Inv 682971 682003

3.90 41 Inv 682972 682004

4.11 41 Inv 682973 682005

4.33 41 Inv 682974 682006

4.63 41 Inv 682975 682007

4.88 41 Inv 682976 682008

5.29 41 Inv 682977 682009 Note 1

5.57 41 Inv 682978 682010 Note 1

6.17 41 Inv 682979 682011 Note 1

6.50 41 Inv 682980 682012 Note 1

7.17 41 Inv 682014 682013 Note 1

Note 1: The DSH44(P) carriers in ratios 5.29 thru 7.17 now replaced by DSP40(P) service carriers. For speciﬁc part number supersession refer to Dana bulletin abib-0902.

**Replacement Carrier Info:

RSP40 - Premium 40 Carrier

15.50" - 15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace rear tandem models RSP40, RSP41 and single axle models P20060S, P21060S and P22060S with no modiﬁcations. See NOTE 1 for information on RSH44 models in ratios 5.29 thru 7.17.

Side Gear New Ratio Spline Carrier Notes

2.64 41 Inv 676029

2.85 41 Inv 681531

2.93 41 Inv 676030

3.08 41 Inv 676031

3.25 41 Inv 676032

3.36 41 Inv 676033

3.42 41 Inv 681537

3.55 41 Inv 676034

3.70 41 Inv 676035

3.90 41 Inv 676036

4.11 41 Inv 676037

4.33 41 Inv 676038

4.63 41 Inv 676039

4.88 41 Inv 676040

5.29 41 Inv 676041 Note 1

5.57 41 Inv 676042 Note 1

6.17 41 Inv 676043 Note 1

6.50 41 Inv 676044 Note 1

7.17 41 Inv 681443 Note 1

Note 1: The RSH44 models in ratios 5.29 thru 7.17 now replaced by RSP40 service carriers. For speciﬁc part number supersession refer to Dana bulletin abib-0902.

39

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DDP40(P) Premium 40 - Diff Lock Carrier

15.50" - 15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace model DDP40(P) and DDP41(P) with no modiﬁcations. See NOTE 1 for information on DDH44(P) models in ratios 5.29 thru 7.17.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier Notes

2.64 41 Inv 682949 682981

2.85 41 Inv 681532 681533

2.93 41 Inv 682950 682982

3.08 41 Inv 682951 682983

3.25 41 Inv 682952 682984

3.36 41 Inv 682953 682985

3.42 41 Inv 681538 681539

3.55 41 Inv 682954 682986

3.70 41 Inv 682955 682987

3.90 41 Inv 682956 682988

4.11 41 Inv 682957 682989

4.33 41 Inv 682958 682990

4.63 41 Inv 682959 682991

4.88 41 Inv 682960 682992

5.29 41 Inv 682961 682993 Note 1

5.57 41 Inv 682962 682994 Note 1

6.17 41 Inv 682963 682995 Note 1

6.50 41 Inv 682964 682996 Note 1

7.17 41 Inv 682015 682016 Note 1

Note 1: The DDH44(P) carriers in ratios 5.29 thru 7.17 now replaced by DSP40(P) service carriers. For speciﬁc part number supersession refer to Dana bulletin abib-0902.

RDP40 - Premium 40 - Diff Lock Carrier

15.50" - 15.75" Hypoid Gearing Side Gear # 127368

These new carrier units will directly replace rear tandem models RDP40,RDP41 and single axle model P20060D, P21060D and P22060D with no modiﬁcations. See NOTE 1 for information on RDH44 models in ratios 5.29 thru 7.17.

Side Gear New Ratio Spline Carrier Notes

2.64 41 Inv 676013

2.85 41 Inv 681534

2.93 41 Inv 676014

3.08 41 Inv 676015

3.25 41 Inv 676016

3.36 41 Inv 676017

3.42 41 Inv 681540

3.55 41 Inv 676018

3.70 41 Inv 676019

3.90 41 Inv 676020

4.11 41 Inv 676021

4.33 41 Inv 676022

4.63 41 Inv 676023

4.88 41 Inv 676024

5.29 41 Inv 676025 Note 1

5.57 41 Inv 676026 Note 1

6.17 41 Inv 676027 Note 1

6.50 41 Inv 676028 Note 1

7.17 41 Inv 681444 Note 1

Note 1: The RDH44 carriers in ratios 5.29 thru 7.17 now replaced by RDP40 service carriers. For speciﬁc part number supersession refer to Dana bulletin abib-0902.

40

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

RST40 - Standard Carrier and No Spin Carrier

16.00" Spiral Bevel Gearing Side Gear # 110527 No Spin #132874

See Note 1. These new carrier units will directly replace models RST40, RST41, RST40NS & RST41NS with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

2.64 41 Inv 676134 676165

3.08 41 Inv 675904 676167

3.25 41 Inv 675905 676168

3.36 41 Inv 675906 676169

3.55 41 Inv 675907 676170

3.70 41 Inv 675908 676171

3.90 41 Inv 675909 676172

4.11 41 Inv 675910 676173

4.33 41 Inv 675911 676174

4.88 41 Inv 676116 676175

5.29 41 Inv 676117 676176

5.57 41 Inv 676118 676177

6.17 41 Inv 676119 676178

6.50 41 Inv 676120 676179

Note 1: RST40 and RST41 carrier models are unique in design and are not interchangeable with the R404 model family.

DSS40P - Carriers w/ Special 41 Inv Spline Side Gears

18.00" Spiral Bevel Gearing Side Gear # 120052

See Note 1: These new carrier units will directly replace models DSS40(P) with no modiﬁcations. Non Pump models no longer available.

Side Gear New Ratio Spline Carrier Notes

3.55 41 Inv 675583

3.70 41 Inv 675600

3.90 41 Inv 675584

4.11 41 Inv 675585

4.33 41 Inv 675586

4.56 41 Inv 675587

5.29 41 Inv 675632

RSS40 - Carriers w/ Special 41 Inv Spline Side Gears

18.00" Spiral Bevel Gearing Side Gear # 120052

These new carrier units will directly replace model RSS40 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.55 41 Inv 675575

3.70 41 Inv 675576

3.90 41 Inv 675577

4.11 41 Inv 675578

4.33 41 Inv 675579

4.56 41 Inv 675580

5.29 41 Inv 675633

Note 1: The DSS40 non pump models were discontinued in 2010. Only pump models remain available for service.

41

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DS461P - Standard Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401

These new carrier units will directly replace models DS461P, DS462P, DS463P, DS521P and DS581P with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.55 36 Inv 675242

3.70 36 Inv 674514

3.90 36 Inv 674611

4.11 36 Inv 674515

4.33 36 Inv 674516

4.56 36 Inv 674517

4.88 36 Inv 674518

5.29 36 Inv 674613

5.43 36 Inv 674519

6.17 36 Inv 674707

RS461 - Standard Carrier and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401 No Spin # 110831

These new carrier units will directly replace models RS461, RS462, RS463, RS521, RS581, RS461NS, RS462NS, RS463NS, 23130 and 23141 with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

3.55 36 Inv 675243

3.70 36 Inv 674520 122576

3.90 36 Inv 674612

4.11 36 Inv 674521 123201

4.33 36 Inv 674522 122414

4.56 36 Inv 674523

4.88 36 Inv 674524 123202

5.29 36 Inv 674614 508921

5.43 36 Inv 674525 217598

6.17 36 Inv 674709 123203

6.50 36 Inv 674710

6.67 36 Inv 675370

7.17 36 Inv 676115

DD461P - Diff Lock Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401

See Note 1. These new carrier units will directly replace differential lock models DD461P, DD462P, DD463P, DD521P, DD581P and models DDS40(P) with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.55 36 Inv 675326

3.70 36 Inv 675327

3.90 36 Inv 675328

4.11 36 Inv 675329

4.33 36 Inv 675330

4.56 36 Inv 675331

4.88 36 Inv 675332

5.29 36 Inv 675333

5.43 36 Inv 675334

6.17 36 Inv 675335

Note 1: The DDS40(P) and RDS40 Carriers were discontinued in 2010. The are replaced by the DD461P and RD461 service carriers. The Non-Pump DDS461 models are NLA, you must purchase a DD461P (with pump) for service.

RD461 - Diff Lock Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401

These new carrier units will directly replace models RD461, RD462, RD463, RD521, RD581 and models RDS40 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.55 36 Inv 675338

3.70 36 Inv 675339

3.90 36 Inv 675340

4.11 36 Inv 675621 Replaces 675341

4.33 36 Inv 675342 Replaces 675619

4.56 36 Inv 675343

4.88 36 Inv 675344

5.29 36 Inv 675345

5.43 36 Inv 675346

6.17 36 Inv 675347

6.50 36 Inv 675348

6.67 36 Inv 675349

7.17 36 Inv 675881

42

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

DC461P - Controlled Traction Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401/110632

These new carrier units will directly replace traction control models DC461P, DC462P, DC480P and DC521P with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.70 36 Inv 674841

4.11 36 Inv 674843

4.33 36 Inv 674844

4.56 36 Inv 674845

4.88 36 Inv 674846

5.29 36 Inv 675521

5.43 36 Inv 674847

6.17 36 Inv 674848

RC461 - Controlled Traction Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401/110632 - 36 Involute

These new carrier units will directly replace traction control models RC461, RC462, RC463, RC521 and 23430 standard carriers with no modiﬁcations. Models 19420, 23420 and 26420 can be used as a replacement with these units when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New Ratio Spline Carrier Notes

3.70 36 Inv 674536

4.11 36 Inv 674537

4.33 36 Inv 674711

4.56 36 Inv 674712

4.88 36 Inv 674626

5.29 36 Inv 675270

5.43 36 Inv 674713

6.17 36 Inv 674840

6.50 36 Inv 508172

6.67 36 Inv 674907

DS4636P - Single Speed 6x6 Carrier

18.00" Spiral Bevel Gearing Side Gear # 93401

These new carrier units can be used as a replacement for models DS4616P and DS4636P with no modiﬁcations. Model on ID tag may be DS4616P.

Side Gear New Ratio Spline Carrier Notes

5.29 36 Inv 681359

6.17 36 Inv 675616

43

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

D170(P) - Standard Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units directly replace tandem forward models D40-170(P), D46-170(P) and D50-170(P) with no modiﬁcations.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

3.07 46 Inv 681000 681034

3.21 46 Inv 681001 681035

3.42 46 Inv 681003 681037

3.58 46 Inv 681004 681038

3.73 46 Inv 681005 681039

3.91* 46 Inv 681006 681040

4.10* 46 Inv 681007 681041

4.30* 46 Inv 681008 681042

4.56 46 Inv 681009 681043

4.78 46 Inv 681010 681044

5.25 46 Inv 681011 681045

5.38 46 Inv 681012 681046

5.57 46 Inv 681013 681047

6.14 46 Inv 681014 681048

6.83 46 Inv 681015 681049

7.17 46 Inv 681016 681050

*Most commonly used ratios in On-Hwy vehicle applications.

S170 - Standard Carrier and No Spin Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101 No Spin # 131882

These new carrier units directly replace tandem rear-rear models R40-170, R46-170, R40-170NS, R46-170NS and single axle models S21-170, S23-170, S26-170, S21-170NS, S23-170NS, S26-170NS with no modiﬁcations. Model on ID tag may be R46170 or R46-170NS.

Side Gear New With Ratio Spline Carrier No Spin

3.07 46 Inv 681183

3.21 46 Inv 681184

3.42 46 Inv 681186

3.58 46 Inv 681187

3.73 46 Inv 681188

3.91* 46 Inv 681189

4.10* 46 Inv 681190

4.30* 46 Inv 681191 681408

4.56 46 Inv 681192 681409

4.78 46 Inv 681193 681410

5.25 46 Inv 681194 681411

5.38 46 Inv 681252 681412

5.57 46 Inv 681253 681382

6.14 46 Inv 681254 681413

6.83 46 Inv 681255 681414

7.17 46 Inv 681256

*Most commonly used ratios in On-Hwy vehicle applications.

44

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

D170D(P) - Diff Lock Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace tandem forward models D40-170D(P), D46-170D(P), D50-170D(P) with no modiﬁcations.

Side Gear Non-Pump Pump Ratio Spline Carrier Carrier

3.07 46 Inv 681017 681051

3.21 46 Inv 681018 681052

3.42 46 Inv 681020 681054

3.58 46 Inv 681021 681055

3.73 46 Inv 681022 681056

3.91* 46 Inv 681023 681057

4.10* 46 Inv 681024 681058

4.30* 46 Inv 681025 681059

4.56 46 Inv 681026 681060

4.78 46 Inv 681027 681061

5.25 46 Inv 681028 681062

5.38 46 Inv 681029 681063

5.57 46 Inv 681030 681064

6.14 46 Inv 681031 681065

6.83 46 Inv 681032 681066

7.17 46 Inv 681033 681067

*Most commonly used ratios in On-Hwy vehicle applications.

S170D - Diff Lock Carrier

18.00" Ring Gear Diameter Side Gear # 300GD101

Note: Drive Axle Tag may read R46-170D

These new carrier units directly replace tandem rear-rear models R40-170D, R46-170D, R50-170D and single axle models S21170D, S23-170D, S25-170D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

3.07 46 Inv 681198

3.21 46 Inv 681199

3.42 46 Inv 681201

3.58 46 Inv 681202

3.73 46 Inv 681203

3.91* 46 Inv 681204

4.10* 46 Inv 681205

4.30* 46 Inv 681206

4.56 46 Inv 681207

4.78 46 Inv 681208

5.25 46 Inv 681209

5.38 46 Inv 681257

5.57 46 Inv 681258

6.14 46 Inv 681259

6.83 46 Inv 681260

7.17 46 Inv 681261

*Most commonly used ratios in On-Hwy vehicle applications.

45

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

D190 - Stardard Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace tandem forward models D46-190, D52-190 and D60-190 with no modiﬁcations. (See Note 1)

Side Gear New Ratio Spline Carrier Notes

3.42 46 Inv 681068

3.58 46 Inv 681069

3.73* 46 Inv 681070

3.91* 46 Inv 681071

4.10 46 Inv 681072

4.30* 46 Inv 681073

4.56 46 Inv 681074

4.78 46 Inv 681075

5.25 46 Inv 681076

5.38 46 Inv 681077

5.57 46 Inv 681078

6.14 46 Inv 681079

6.83 46 Inv 681080

7.17 46 Inv 681081

*Most commonly used ratios in On-Hwy vehicle applications.

Note 1: Dana D190 Forward models come standard with lube pump. Serial tags for production axles do not carry the traditional "P" designation in the model identiﬁer.

S190 - Standard Carrier and No Spin Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101 No Spin # 131882

Note: Drive Axle Tag may read R46-190 or R46-190NS

These new carrier units will directly replace tandem rear rear models R46-190, R52-190, R60-190 and single axle models S23-190, S26-190, S30-190, S23-190NS, S26-190NS with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

2.53 46 Inv 681288

2.69 46 Inv 681210

2.87 46 Inv 681211

2.93 46 Inv 681212

3.07 46 Inv 681213

3.21 46 Inv 681214

3.42 46 Inv 681216

3.58 46 Inv 681217

3.73* 46 Inv 681218

3.91* 46 Inv 681219

4.10 46 Inv 681220

4.30* 46 Inv 681221

4.56 46 Inv 681222

4.78 46 Inv 681223

5.25 46 Inv 681224

5.38 46 Inv 681225 681415

5.57 46 Inv 681226 681416

6.14 46 Inv 681227 681417

6.83 46 Inv 681228 681418

7.17 46 Inv 681229

7.83 46 Inv 681230

*Most commonly used ratios in On-Hwy vehicle applications.

46

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Single Reduction Carriers

D190D - Diff Lock Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace tandem forward models D52-190D, D60-190D with no modiﬁcations. (See Note 1)

Side Gear New Ratio Spline Carrier Notes

3.42 46 Inv 681082

3.58 46 Inv 681083

3.73* 46 Inv 681084

3.91* 46 Inv 681085

4.10 46 Inv 681086

4.30* 46 Inv 681087

4.56 46 Inv 681088

4.78 46 Inv 681089

5.25* 46 Inv 681090

5.38 46 Inv 681091

5.57 46 Inv 681092

6.14 46 Inv 681093

6.83 46 Inv 681094

7.17 46 Inv 681095

*Most commonly used ratios in On-Hwy vehicle applications.

Note 1: Dana D190D Forward models with diff-lock come standard with lube pump. Serial tags for production axles do not carry the traditional "P" designation in the model identiﬁer.

S190D - Diff Lock Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

Note: Drive Axle Tag may read R46-190D

These new carrier units will directly replace tandem rear-rear models R46-190D, R52-190D, R60-190D and single axle models S23-190D, S26-190D, and S30-190D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

2.53 46 Inv 681478

2.69 46 Inv 681231

2.87 46 Inv 681232

2.93 46 Inv 681233

3.07 46 Inv 681234

3.21 46 Inv 681235

3.42 46 Inv 681237

3.58 46 Inv 681238

3.73* 46 Inv 681239

3.91* 46 Inv 681240

4.10 46 Inv 681241

4.30* 46 Inv 681242

4.56* 46 Inv 681243

4.78 46 Inv 681244

5.25* 46 Inv 681245

5.38 46 Inv 681246

5.57 46 Inv 681247

6.14 46 Inv 681248

6.83 46 Inv 681249

7.17 46 Inv 681250

7.83 46 Inv 681251

*Most commonly used ratios in On-Hwy vehicle applications.

47

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Two Speed Carriers

RT341 - Two Speed Carrier and No Spin Carrier

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110525 No Spin # 110829

These new carrier units will directly replace tandem axle model RT341 and single axle models 19055T and 19060T with no modiﬁcations.

Side Gear New Ratio Spline Carrier No Spin

3.70/5.05 39 Inv 675275

3.90/5.32 39 Inv 675458

4.11/5.61 39 Inv 675459

4.33/5.91 39 Inv 675299

4.56/6.21 39 Inv 675374

4.88/6.65 39 Inv 674920

5.57/7.60 39 Inv 674905

6.14/8.55 39 Inv 674930

6.57/8.96 39 Inv 675234

7.17/9.77 39 Inv 674787 219374

DT402(P) - Two Speed Carrier

RT402 - Two Speed Carrier and No Spin Carrier

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527 No Spin # 110830

These new carrier units will directly replace models RT381, RT402, RT403, RT451, 21060T, 22060T, 21065T(See Notes 1 & 3) Also replaces 21065P & RP402. (See Note 2)

These units can be used as a replacement for model 22220 when a new yoke and slinger is used. See yoke section for proper selection.

Side Gear New With Ratio Spline Carrier No Spin

3.70/5.05 41 Inv 674698

3.90/5.32 41 Inv 674558

4.11/5.61 41 Inv 674559 219173

4.33/5.91 41 Inv 674560

4.56/6.21 41 Inv 674561 219174

4.88/6.65 41 Inv 674565

5.57/7.60 41 Inv 674700

6.14/8.38 41 Inv 674701

6.57/8.96 41 Inv 675460

7.17/9.77 41 Inv 675461

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527

These new carrier units will directly replace models DT381(P), DT402(P), DT403(P) and DT451(P) built with 41 Involute spline side gears. (See Note 1)

Side Gear Non-Pump New Carrier

Ratio Spline New Carrier w/Pump

3.70/5.05 41 Inv 674852 674777

3.90/5.31 41 Inv 674554 674600

4.11/5.61 41 Inv 674555 674601

4.33/5.91 41 Inv 674556 674602

4.56/6.21 41 Inv 674557 674603

5.29/7.21 41 Inv 674702 681387

5.57/7.60 41 Inv 674857 675517

6.57/8.96 41 Inv 676130 675394

Note 1: In Nov. 1995, the models DT/RT451(P) and DP/ RP451(P) were produced in both 33 and 41 Involute side gear conﬁgurations. Before ordering a service carrier verify correct

spline count.

Note 2: Original carriers no longer available. Replaced by RT402

carrier and 122680 seasonal engagement kit. Refer to section on seasonal engagement kits.

Note 3: If replacing a 21065T or 22065T w/RT402 service carrier, be sure to use correct replacement carrier to HSG FASTENERS (see kits page xx).

RT402/21060T = English threaded fasteners

21065/22065T = Metric threaded fasteners

48

New Service Carriers Tandem Drive Axles

Tandem Drive Axle - Two Speed Carriers

DT461P - Two-Speed Carrier and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 118959 No Spin # 126211

These new carrier units will directly replace models DT461P, DT462P, DT463P, and DT521P with no modiﬁcations.(Note 1)

Side Gear New With Ratio Spline Carrier No Spin

3.70/5.04 36 Inv 674609

3.90/5.32 36 Inv 674828 216863

4.11/5.60 36 Inv 674526

4.33/5.90 36 Inv 674527

4.56/6.21 36 Inv 674528 216866

4.88/6.64 36 Inv 674529

5.43/7.39 36 Inv 674530 216868

6.17/8.40 36 Inv 674912

Note 1: DT461P Hyprids and RT461 Hybrids were discontinued August 2007. Convert to using 36 inv spline carriers and axle shafts.

RT461 - Two-Speed Carrier and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 118959 No Spin # 126211

These new carrier units will directly replace models RT461, RT462, RT463, RT521, 26080T, 23080T, 23082T and 23085T with no modiﬁcations.

Side Gear New With Ratio Spline Carrier No Spin

3.70/5.04 36 Inv 674610 122553

3.90/5.32 36 Inv 674829 213603

4.11/5.60 36 Inv 674531 124632

4.33/5.90 36 Inv 674532 681388

4.56/6.21 36 Inv 674533 681389

4.88/6.64 36 Inv 674534 681390

5.43/7.39 36 Inv 674535 217742

6.17/8.40 36 Inv 674908 214525

6.67/9.08 36 Inv 674913 214962

49

New Service Carriers Tandem Drive Axles

Tandem Drive Axle

Double Reduction Carriers

DP402(P) - Planetary Double Reduction

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527

See Note 1: These new carrier units will directly replace models DP402(P), DP381(P) and DP451(P) built with 41 Involute spline side gears with no modiﬁcations.

Side Gear Non-Pump New Carrier Ratio Spline New Carrier w/Pump

5.05 41 Inv 675548 NA

5.32 41 Inv NA 675551

5.61 41 Inv 675542 675266

5.91 41 Inv 675271 676131

Note 1: In Nov. 1995, the models DT/RT451(P) and DP/ RP451(P) were produced in both 33 and 41 Involute side gear conﬁgurations. Before ordering a service carrier verify correct

spline count.

RP402 - Planetary Double Reduction ( USE RT402 AND 122680 ENGAGEMENT KIT)

DP461P - Plantary Double Reduction and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 118959 No Spin # 126211

These new carrier units can be used as a replacement for DP461P, DP462P, DP463P, DP521P, DP601P, DP651P, DP652P and DP461P NS, DP462P NS & DP463P NS no spin carriers with no modiﬁcations. (NOTE 1)

Side Gear New With Ratio Spline Carrier No Spin

5.04 36 Inv 674954 509382

5.31 36 Inv 674953

5.60 36 Inv 674952

5.90 36 Inv 674790

6.20 36 Inv 674936 508003

6.64 36 Inv 674951

7.39 36 Inv 674949

8.40 36 Inv 674950

Note 1: Models DP/RP650, DP/RP580 were made with 39 Involute side gears. If a service carrier with 39 Involute is not available, models DP461/RP461 with 36 Involute spline side gears can be used as a replacements, but the axle shafts must also be

replaced. See Axle Shaft IPL AXIP-0078 for part number listing.

USE RT402 Service Carriers below plus 122680 Engagement Kit

16.00" Spiral Bevel Gearing (3.36-3.70 Ratio)

16.50" Spiral Bevel Gearing (3.90-7.17 Ratio) Side Gear # 110527

These new carrier units can be used to replace RP402 and RP451. Order the RT402 carrier below and install Dana 122680 Engagement Kit.

Side Gear New RT402 Ratio Spline Carrier Notes

3.70/5.05 41 Inv 674698 plus 122680 kit

3.90/5.32 41 Inv 674558 plus 122680 kit

4.11/5.61 41 Inv 674559 plus 122680 kit

4.33/5.91 41 Inv 674560 plus 122680 kit

50

New Service Carriers Tandem Drive Axles

Tandem Drive Axle

Double Reduction Carriers

RP461 - Plantary Double Reduction and No Spin Carrier

18.00" Spiral Bevel Gearing Side Gear # 118959

No Spin # 126211

These new carrier units will directly replace tandem axle models RP461, RP462, RP463, RP521, RP601, RP651, RP652, RP461NS, RP462NS, RP463NS and single axle models 23080P, 26080P, 26085P and 35055P with no modiﬁcations. (NOTE 1)

Side Gear New With Ratio Spline Carrier No Spin

5.04 36 Inv 674977

5.31 36 Inv 675512

5.60 36 Inv 674932

5.90 36 Inv 674671

6.20 36 Inv 674937 211557

6.64 36 Inv 674672

7.39 36 Inv 674673

8.40 36 Inv 675225

9.08 36 Inv 674674

* These carriers built with triple lip design seal 210724.

Note 1: Models DP/RP650 and DP/RP580 were made with 39 Involute side gears. If a service carrier with 39 Involute is not available, models DP461/RP461 with 36 Involute spline side gears can be used as a replacements, but the axle shafts must also be replaced. See Axle Shaft IPL AXIP-0078 for part number listing.

51

New Service Carriers Tandem Drive Axles

Tandem Drive Axle

Double Reduction Carriers

D590 - Double Reduction Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace forward models D46590, D52-590, D60-590, D70-590 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681096

4.99 46 Inv 681097

5.19 46 Inv 681098

5.44 46 Inv 681099

5.70 46 Inv 681100

5.98 46 Inv 681101

6.34* 46 Inv 681102

6.65* 46 Inv 681103

7.30 46 Inv 681104

7.48 46 Inv 681105

7.75 46 Inv 681106

8.55* 46 Inv 681107

9.51 46 Inv 681108

9.97 46 Inv 681109

10.90* 46 Inv 681419

*Most popular ratios

D590D - Double Reduction with Diff Lock Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace forward models D52590D, D60-590D and D70-590D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681110

4.99 46 Inv 681111

5.19 46 Inv 681112

5.44 46 Inv 681113

5.70 46 Inv 681114

5.98 46 Inv 681115

6.34 46 Inv 681116

6.65* 46 Inv 681117

7.30* 46 Inv 681118

7.48 46 Inv 681119

7.75 46 Inv 681120

8.55* 46 Inv 681121

9.51 46 Inv 681122

9.97 46 Inv 681123

10.90 46 Inv Call for Availability

*Most popular ratio

R590 - Double Reduction Carrier

18.50" Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace rear-rear tandem models R46-590, R52-590, R60-590, R70-590 and single axle models S23-590, S26-590, S30-590, S35-590 with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681152

4.99 46 Inv 681153

5.19 46 Inv 681154

5.44 46 Inv 681155

5.70 46 Inv 681156

5.98 46 Inv 681157

6.34 46 Inv 681158

6.65* 46 Inv 681159

7.30 46 Inv 681160

7.48 46 Inv 681161

7.75 46 Inv 681162

8.55 46 Inv 681163

9.51* 46 Inv 681164

9.97 46 Inv 681165

10.90* 46 Inv 681276

R590D - Double Reduction with Diff Lock Carrier

18.50” Ring Gear Diameter Side Gear # 300GD101

These new carrier units will directly replace rear-rear tandem models R52-590D, R60-590D, R70-590D and single axle models S23-590D, S26-590D, S30-590D and S35-590D with no modiﬁcations.

Side Gear New Ratio Spline Carrier Notes

4.75 46 Inv 681166

4.99 46 Inv 681167

5.19 46 Inv 681168

5.44 46 Inv 681169

6.34* 46 Inv 681391

6.65 46 Inv 681393

8.55* 46 Inv 681392

10.90* 46 Inv 681277

*Most popular ratios

52

New Service Carriers Tandem Drive Axles

C

A

B

A

C

B

C

A

Yokes

Yokes & Flanges

Yokes

Spicer yokes are shown for some of Dana’s most popular drive axle models. Please note that the part numbers listed are PRODUCTION part numbers and are for reference only. The part number needed for service may vary. Please contact Driveshaft Division for price & availability of service yokes. For additional informatin see Service Bulletin ABIB0607.

Style X

Half Round

Style Y

Full Round

Style Z

Half Round Tapped Holes Bearing Strap

All D341, 402, 403 and 451 Tandem Axle Series

Forward Axle - Input / 44 - 2.250 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

210821* 250-4-51-1 SPL250 25° X 5.94 2.36 5.31 210865* 170-4-101-1X SPL170 25° X 5.28 2.17 5.51 213168 6.5-4-4351X 1810 30° Y 5.25 1.94 7.55 213169 6-4-8551X 1710 25° Y 5.19 1.94 6.09 213170 6.3-4-1481X 1760 30° Y 5.25 1.94 7 213171 6.5-4-4351-1X 1810 30° X 5.25 1.94 7.55 213172 5-4-8431-1X 1610 22° X 5 1.88 5.31 213173 6.3-4-1481-1X 1760 30° X 5.25 1.94 7 213174 6-4-8551-1X 1710 25° X 5.19 1.94 6.09

* Yoke and slinger only oil seal not included.

Forward Axle - Output / 34 - 1.750 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

210823* 170-4-121-1X SPL170 25° X 5.6 2.17 5.51 210825* 170-4-141-1X SPL170 45° X 6.26 2.17 5.51 213175 5-4-8441X 1610 45° Y 6.19 1.88 5.31 213176 6-4-8511X 1710 25° Y 5.44 1.94 6.09 213177 6-4-8521X 1710 45° Y 6.31 1.94 6.09 213178 6-4-8981-1X 1610 29.5° Y 4.94 1.88 5.31

* Yoke and slinger only. Purchase oil seal separately.

53

C

A

B

A

C

B

C

A

New Service Carriers Tandem Drive Axles

Yokes

Yokes & Flanges

Yokes

Spicer yokes are shown for some of Dana’s most popular drive axle models. Please note that the part numbers listed are PRODUCTION part numbers and are for reference only. The part number needed for service may vary. Please contact Driveshaft Division for price & availability of service yokes. For additional informatin see Service Bulletin ABIB0607.

Style X

Half Round

Style Y

Full Round

Style Z

Half Round Tapped Holes Bearing Strap

All R341, 402, 403, 451, 17/21/22130, 17/21/22430, 19/21/22060T/P, 21/22065S/T/P/D and 19055S/T/ P/D Series

Rear Axle - 39 - 1.95 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

210827 170-4-161-1X SPL170 25° X 5.03 2.17 5.51 210829 170-4-181-1X SPL170 45° X 6.02 2.17 5.51 127742 6-4-8541X 1710 45° Y 6.12 1.94 6.09 127743 5-4-8421X 1610 45° Y 6 1.88 5.31 127744 6-4-8531X 1710 33° Y 5.25 1.94 6.09 127745 5-4-8411X 1610 35° Y 5.31 1.88 5.31 127746 5-4-8131-1X 1610 23° Y 4.72 1.88 5.31 127747 4-4-7551-1X 1550 22° X 4.27 1.38 4.97 127748 4-4-7551-1X 1550 22° Z 4.27 1.38 4.97

54

New Service Carriers Tandem Drive Axles

Yokes

Yokes & Flanges

All D344, 404, 405, 454, DSP40, DSP41, DSH40, DSH44, DST40 and DST41 Tandem Axle Series

Forward Axle - Input / 44 - 2.250 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

127550 6-4-8981-1X 1710 23° Y 5.19 1.94 6.09 127617 6-4-8981-1X 1710 30° X 5.19 1.94 6.19 127618 6.3-4-5221X 1760 30° Y 5.25 1.94 7 127619 6.5-4-4571X 1810 30° Y 5.25 1.94 7.55 127620 5-4-9261-1X 1610 35° X 5 1.88 5.31 127621 6.5-4-4571-1X 1810 30° X 5.25 1.94 7.64 127622 6.3-4-5221-1X 1760 30° X 5.25 1.94 7.09 210831 170-4-201-1X SPL170 25° X 5.27 2.16 5.51 210833 250-4-81-1X SPL250 25° X 5.49 2.36 5.31

Forward Axle - Output / 39 - 1.950 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

127558 6-4-9041X 1710 30° Y 5.25 1.94 6.09 127624 6-4-9001X 1710 45° Y 6.12 1.94 6.09 127638 5-4-9271X 1610 45° Y 6 1.88 5.31 128722 6-4-9001-1X 1710 39.5° X 6.12 1.94 6.19 128737 6-4-9041-1X 1710 30° X 5.25 1.94 6.19 210835 170-4-221-1X SPL170 25° X 5.27 2.16 5.51 210837 170-4-241-1X SPL170 45° X 6.5 2.16 5.51

All R344, 404, 405, 454 and 17/19/21/22060S/D/A, RSP40, RSP41, RSH40, RSH44

Rear Axle - Input / 39 - 1.95 Involute Spline

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

127415 6-4-9031X 1710 30° Y 5.25 1.94 6.09 127637 6-4-8991X 1710 45° Y 6.12 1.94 6.09 128720 5-4-9241X 1610 45° Y 6 1.88 5.31 128721 128721 1610 22° Y 4.72 1.88 5.31 128745 6-4-9031-1X 1710 30° X 5.25 1.94 6.19 128746 6-4-8991-1X 1710 39.5° X 6.12 1.94 6.19 129019 5-4-9241-1X 1610 45° X 6 1.88 5.31 129043 5-4-9231-1X 1610 23° X 4.88 1.88 5.31 129164 3-4-13081-1X 1480 19° X 4.34 1.38 3.69 129166 4-4-7571-1X 1550 24.5° X 4.3 1.38 4.47 210839 170-4-261-1X SPL170 25° X 5.16 2.16 5.51 210841 170-4-281-1X SPL170 45° X 6.24 2.16 5.51 210923 90-4-251-1X SPL90 15° X 4.75 1.61 4.53

55

C

A

B

A

C

B

C

A

New Service Carriers Tandem Drive Axles

Yokes

Yokes & Flanges

Yokes

Spicer yokes are shown for some of Dana’s most popular drive axle models. Please note that the part numbers listed are PRODUCTION part numbers and are for reference only. The part number needed for service may vary. Please contact Driveshaft Division for price & availability of service yokes. For additional informatin see Service Bulletin ABIB0607.

Style X

Half Round

Style Y

Full Round

Style Z

Half Round Tapped Holes Bearing Strap

All D461, 462, 463, 521, 581, 601, 651 and 652 Series

Forward Axle - Input / 46 - 2.350 Involute Spline, Hub Dia. 3.19"

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

210843 170-4-301-1X SPL170 25° X 6.53 2.16 5.51 210845 250-4-101-1X SPL250 25° X 6.76 2.36 5.31 128877 6-4-9201-1X 1710 30° Y 6.01 1.94 6.09 128876 6.3-4-1651X 1760 30° Y 6.2 1.94 7.00 128875 6.5-4-4611X 1810 22.5° Y 6.01 1.94 7.55

Forward Axle - Output / 41 - 2.100 Involute Spline, Hub Dia. 3.00"

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

128881 6-4-9191X 1710 38° Y 6.62 1.94 6.09 128878 6.5-4-4621X 1810 30° Y 5.81 1.94 7.55

56

New Service Carriers Tandem Drive Axles

Yokes

Yokes & Flanges

All R461, 521, 581, 601, 651, 652 and 23070T/P, 23080T/P, 23082T/P, 23085T/P and 35055P Series

Rear Axle - 41 - 2.100 Involute Spline, Hub Dia. 2.50"

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

128882 5-4-9111-1X 1610 26° Y 5.19 1.88 5.31 128883 5-4-9121X 1610 37° Y 6 1.88 5.31 128884 5-4-9121X 1710 28° Y 5.19 1.94 6.09 128885 6-4-9181X 1710 39° Y 6.12 1.94 6.09 128886 6.3-4-1631X 1760 30.5° Y 5.25 1.94 7.00 128887 6.5-4-4601X 1810 29.5° Y 5.25 1.94 7.55 210853 170-4-361-1X SPL170 25° X 5.32 2.16 5.51 210855 170-4-381-1X SPL170 45° X 6.68 2.16 5.51

16130, 15040S/T and 19050S/D/T/P Series

Input / 34 - 1.750 Involute Spline Seal Diameter - 2.625"

Production Service Yoke & Slinger Part Dimensions (in inches): Slinger Assy Number Series Style A B C Replacement Notes

126425 3-4-10461-1X 1410 30° X 4.025 1.88 4.19 126427 3-4-10471-1X 1480 25° X 4.275 1.38 4.19 126429 4-4-5611-1X 1550 25° X 4.275 1.38 4.97 126469 5-4-7301X 1610 35° Y 4.75 1.88 5.31 126531 5-4-7301-1X 1610 30° X 4.75 1.88 5.31 126533 3-4-10471-1X 1480 25° X 4.275 1.38 4.19 126535 6-4-7581-1X 1710 34° X 5.44 1.94 6.19

57

Miscellaneous Information

Navistar Reverse Air - D404-RA Models

In late 1996, Navistar made a signiﬁcant change to their vehicle air system which allowed them to change from their traditional “Reverse Air” axle lockout conﬁguration to the industry standard “Straight Air”. The redesigned D404 axles built after 11/2/98 do not have a “Reverse Air” option. In March 2006, Dana discontinued offering all “Reverse Air” D404 family carriers. The base carrier/cap body necessary to build these types of carriers are no longer available. Customers will need to ﬁnd rebuilt product or consider retroﬁtting their vehicle to a conventional air system.

Navistar Reverse Air - D402 Models - Kit# 107621 and 96919

In July 2004, Dana discontinued making Reverse-Air design carriers from the D402 Family Axles. To convert any D341, D402(P), and D451P models from a standard air lockout conﬁguration to a “Reverse-Air” conﬁguration, order the service kit shown below. You would simply need to convert the Air Lockout parts located in the power divider section of the forward axle with this kit. For more information, refer to Dana

Bulletin ABIB-0408.

Pump Models: Order Lockout Parts Kit 107621 Non-Pump Models: Order Lockout Parts Kit 96919

Seasonal Engagement Kit for Two-Speed Axles - Kit# 122680

Dana offers a seasonal engagement kit for two speed, controlled traction and plantary reduction design carriers. The seasonal engagement kit P/N 122680 can be used to convert several model types into non-shiftable axles by locking the axles sliding clutch into either the high or lowend ratio. Several service carriers are now offered only as two-speeds but using this kit then allows them to be used for plantary double reduction axle applications. Refer to the model listing below.

Model Serviced By

DP402(P) DT402(P) &122680 kit DP451P DT451P & 122680 kit RP402 RT402 & 122680 kit RP451 RT451 & 122680 kit 21065P RT402 & 122680 kit 19050P 19050T & 122680 kit

IASS Models

On September 7, 2005, Dana discontinued the DA/RA402 carrier models. On March 28, 2006 Dana DA/RA404 carrier models are also discontinued by Dana. Individual components may still be available through normal parts channels. As a replacement option, customers can convert to standard (DS/RS402 or DS/RS404) and retroﬁt the vehicle system to a wheel end sensing conﬁguration. Customers should contact their OEM engineering departments for further detailed requirements.

58

Hybrid Carriers

In September 2004, the following “HYBRID” carriers shown below were formally discontinued by Spicer due mostly to low sales volume. Hybrid carriers were designed to service older vehicles the used axles conﬁgured with early designed side gear spline conﬁgurations. Replacement carriers for those vehicles are still available, but now the axle shafts MUST also be updated. Note in some cases yokes require pgrading and should be replaced if replacing older design axles. Yokes can be found on page 54 of this IPL. A complete listing of available Axle Shafts can be found in AXIP-0078 catalog on spicerparts.com

NOTE: The hybrid side gear part numbers have been referenced in the chart below so customers wanting to swap the side gears out of new carriers, as a second option to replacing the axle shafts, can do so by purchasing the “hybrid” side gears. Many of these side gears are still available thru Spicer distributors.

Model Part

Number

17130 675413 4.33 16 Str 37072 675395 + shafts 110525/39 Inv Use 341 shafts

17200 674423 6.57/8.96 16 Str 37072 675234 + shafts 110525/39 Inv Use341 shafts

22120 675399 7.17 16 Str 37069 675486 + shafts 110527/41 Inv Use 402 shafts

15040T

* Now NLA

19050P 675543 8.55 16 Str 210388 NLA – Call for quote 126000/36 Inv Use 19050T shafts

19050T 674407 4.88/6.78 16 Str 210388 674409 + shafts 126000/36 Inv Use 19050T shafts

19060T/RT341 674597 6.14/8.38 16 Str 37072 674930 + shafts 110525/39 Inv Use 341 shafts

674400 5.86/8.15 19 Ang 102511 *674401 + shafts 110522/34 Inv Use 15040T shafts

674402 6.29/8.75 19 Ang 102511 *674405 + shafts 110522/34 Inv Use 15040T shafts

674403 6.29/8.75 16 Ang 102512 *674405 + shafts 110522/34 Inv Use 15040T shafts

674404 6.29/8.75 16 Str 102510 *674405 + shafts 110522/34 Inv Use 15040T shafts

674858 5.86/8.15 16 Str 102510 *674401 + shafts 110522/34 Inv Use 15040T shafts

675411 5.86/8.15 16 Ang 102512 *674401 + shafts 110522/34 Inv Use 15040T shafts

675560 4.56/6.34 16 Str 102510 *674680 + shafts 110522/34 Inv Use 15040T shafts

674408 4.88/6.78 16 Ang 210387 674409 + shafts 126000/36 Inv Use 19050T shafts

674410 5.57/7.75 16 Str 210388 674412 + shafts 126000/36 Inv Use 19050T shafts

674411 5.57/7.75 16 Ang 210387 674412 + shafts 126000/36 Inv Use 19050T shafts

674413 6.14/8.54 16 Str 210388 674415 + shafts 126000/36 Inv Use 19050T shafts

674414 6.14/8.54 16 Ang 210387 674415 + shafts 126000/36 Inv Use 19050T shafts

674416 6.57/9.14 16 Str 210388 674418 + shafts 126000/36 Inv Use 19050T shafts

674417 6.57/9.14 16 Ang 210387 674418 + shafts 126000/36 Inv Use 19050T shafts

674419 7.17/9.97 16 Str 210388 674630 + shafts 126000/36 Inv Use 19050T shafts

674420 7.17/9.97 16 Ang 210387 674630 + shafts 126000/36 Inv Use 19050T shafts

675447 4.56/6.34 16 Str 210388 674406 + shafts 126000/36 Inv Use 19050T shafts

674598 6.57/8.96 16 Str 37072 675234 + shafts 110525/39 Inv Use 341 shafts

674599 7.17/9.77 16 Str 37072 674787 + shafts 110525/39 Inv Use 341 shafts

674855 3.70/5.05 16 Str 37072 675275 + shafts 110525/39 Inv Use 341 shafts

674904 5.57/7.60 16 Str 37072 674905 + shafts 110525/39 Inv Use 341 shafts

674918 4.88/6.65 16 Str 37072 674920 + shafts 110525/39 Inv Use 341 shafts

674958 5.29/7.21 16 Str 37072 675300 + shafts 110525/39 Inv Use 341 shafts

675373 4.11/5.61 16 Str 37072 675459 + shafts 110525/39 Inv Use 341 shafts

675511 4.56/6.21 16 Str 37072 675374 + shafts 110525/39 Inv Use 341 shafts

Rato Hybrid Side

Gear Spline

Hybrid

Side Gear

Part Number

Replaced By Side Gear/

Spline Count

Axle Shaft

Model Notes

59

Hybrid Carriers

Model Part

Number

21065T 675388 5.57/7.60 16 Str 37069 674700 + shafts 110527/41 Inv Use 402 shafts

675435 6.50/8.86 16 Str 37069 675460 + shafts 110527/41 Inv Use 402 shafts

DP402 674938 5.05 16 Str 37069 675548 + shafts 110527/41 Inv Use 402 shafts

675507 5.91 16 Str 37069 675291 + shafts 110527/41 Inv Use 402 shafts

675508 8.38 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

675568 9.77 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

675390 8.96 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

675397 6.65 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

DS341 674512 5.29 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

674945 4.11 16 Str 37072 675276 + shafts 110525/39 Inv Use 341 shafts

674957 6.14 16 Str 37072 675875 + shafts 110525/39 Inv Use 341 shafts

674974 5.57 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

675562 3.7 16 Str 37072 675615 + shafts 110525/39 Inv Use 341 shafts

675739 4.56 16 Str 37072 675245 + shafts 110525/39 Inv Use 341 shafts

675880 6.57 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

675947 4.33 16 Str 37072 674931 + shafts 110525/39 Inv Use 341 shafts

675382 4.88 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

DS402 674448 3.7 16 Str 37069 674458+ shafts 110527/41 Inv Use 402 shafts

674449 4.11 16 Str 37069 674460 + shafts 110527/41 Inv Use 402 shafts

674450 4.33 16 Str 37069 674461 + shafts 110527/41 Inv Use 402 shafts

674550 3.36 16 Str 37069 674456 + shafts 110527/41 Inv Use 402 shafts

674551 3.55 16 Str 37069 674457 + shafts 110527/41 Inv Use 402 shafts

674552 3.9 16 Str 37069 674459 + shafts 110527/41 Inv Use 402 shafts

674576 5.29 16 Str 37069 674689 + shafts 110527/41 Inv Use 402 shafts

674797 4.88 16 Str 37069 674688 + shafts 110527/41 Inv Use 402 shafts

674806 5.57 16 Str 37069 674690 + shafts 110527/41 Inv Use 402 shafts

674807 6.14 16 Str 37069 674691 + shafts 110527/41 Inv Use 402 shafts

674808 6.57 16 Str 37069 674778 + shafts 110527/41 Inv Use 402 shafts

674809 7.17 16 Str 37069 674821 + shafts 110527/41 Inv Use 402 shafts

674810 4.56 16 Str 37069 674633 + shafts 110527/41 Inv Use 402 shafts

DS402 R/A 675539 5.29 16 Str 37069 674689 + 96916 RA

DS402P 674853 4.11 16 Str 37069 674466+ shafts 110527/41 Inv Use 402 shafts

674927 5.57 16 Str 37069 674824+ shafts 110527/41 Inv Use 402 shafts

675239 3.7 16 Str 37069 674464+ shafts 110527/41 Inv Use 402 shafts

675438 6.14 16 Str 37069 674825+ shafts 110527/41 Inv Use 402 shafts

675878 3.9 16 Str 37069 674465+ shafts 110527/41 Inv Use 402 shafts

DT341 674594 6.14/8.55 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

674595 6.57/8.96 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

674596 7.17/9.77 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

675487 4.33/5.91 16 Str 37072 675298+ shafts 110525/39 Inv Use 341 shafts

675546 5.57/7.60 16 Str 37072 675519+ shafts 110525/39 Inv Use 341 shafts

675558 3.70/5.04 16 Str 37072 675520+ shafts 110525/39 Inv Use 341 shafts

Rato Hybrid Side

Gear Spline

Hybrid

Side Gear

Part Number

Replaced By Side Gear/

Spline Count

110527/41 Inv Use 402 shafts

L/O+ shafts

Axle Shaft

Model Notes

60

Hybrid Carriers

Model Part

Number

DT402 674454 4.56/6.21 16 Str 37069 674557+ shafts 110527/41 Inv Use 402 shafts

674506 4.11/5.61 16 Str 37069 674555+ shafts 110527/41 Inv Use 402 shafts

674507 4.33/5.19 16 Str 37069 674556+ shafts 110527/41 Inv Use 402 shafts

674562 4.88/6.65 16 Str 37069 674564+ shafts 110527/41 Inv Use 402 shafts

674588 6.14/8.38 16 Str 37069 675609+ shafts 110527/41 Inv Use 402 shafts

674589 6.57/8.96 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

674590 7.17/9.77 16 Str 37069 675553+ shafts 110527/41 Inv Use 402 shafts

674607 3.70/5.05 16 Str 37069 674852+ shafts 110527/41 Inv Use 402 shafts

674859 5.29/7.21 16 Str 37069 674702+ shafts 110527/41 Inv Use 402 shafts

674956 5.57/7.60 16 Str 37069 674857+ shafts 110527/41 Inv Use 402 shafts

675272 3.90/5.31 16 Str 37069 674554+ shafts 110527/41 Inv Use 402 shafts

RP402 675247 5.91 16 Str 37069 675321+ shafts 110527/41 Inv Use 402 shafts

675267 5.05 16 Str 37069 674939+ shafts 110527/41 Inv Use 402 shafts

675383 7.6 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

675443 6.65 16 Str 37069 NLA - Call for Quote 110527/41 Inv Use 402 shafts

675567 8.38 16 Str 37069 675372+ shafts 110527/41 Inv Use 402 shafts

RS341 674513 5.29 16 Str 37072 675537+ shafts 110525/39 Inv Use 341 shafts

674901 5.57 16 Str 37072 675355+ shafts 110525/39 Inv Use 341 shafts

674911 6.14 16 Str 37072 674947+ shafts 110525/39 Inv Use 341 shafts

674934 6.57 16 Str 37072 NLA - Call for Quote 110525/39 Inv Use 341 shafts

674946 4.11 16 Str 37072 675277+ shafts 110525/39 Inv Use 341 shafts

674980 4.88 16 Str 37072 675472+ shafts 110525/39 Inv Use 341 shafts

675353 7.17 16 Str 37072 675547+ shafts 110525/39 Inv Use 341 shafts

RS402 674451 3.7 16 Str 37069 674470+ shafts 110527/41 Inv Use 402 shafts

674452 4.11 16 Str 37069 674472+ shafts 110527/41 Inv Use 402 shafts

674453 4.33 16 Str 37069 674473+ shafts 110527/41 Inv Use 402 shafts

674553 3.9 16 Str 37069 674471+ shafts 110527/41 Inv Use 402 shafts

674572 3.36 16 Str 37069 674468+ shafts 110527/41 Inv Use 402 shafts

674573 3.55 16 Str 37069 674469+ shafts 110527/41 Inv Use 402 shafts

674577 5.29 16 Str 37069 674694+ shafts 110527/41 Inv Use 402 shafts

674798 4.88 16 Str 37069 674693+ shafts 110527/41 Inv Use 402 shafts

674811 4.56 16 Str 37069 674634+ shafts 110527/41 Inv Use 402 shafts

674812 5.57 16 Str 37069 674695+ shafts 110527/41 Inv Use 402 shafts

674813 6.14 16 Str 37069 674696+ shafts 110527/41 Inv Use 402 shafts

674814 6.57 16 Str 37069 674697+ shafts 110527/41 Inv Use 402 shafts

674815 7.17 16 Str 37069 674822+ shafts 110527/41 Inv Use 402 shafts

Rato Hybrid Side

Gear Spline

Hybrid

Side Gear

Part Number

Replaced By Side Gear/

Spline Count

Axle Shaft

Model Notes

61

Hybrid Carriers

Model Part

Number

RT402 674455 4.56/6.21 16 Str 37069 674561+ shafts 110527/41 Inv Use 402 shafts

674508 4.11/5.61 16 Str 37069 674559+ shafts 110527/41 Inv Use 402 shafts

674509 4.33/5.19 16 Str 37069 674560+ shafts 110527/41 Inv Use 402 shafts

674563 4.88/6.65 16 Str 37069 674565+ shafts 110527/41 Inv Use 402 shafts

674591 6.14/8.38 16 Str 37069 674701+ shafts 110527/41 Inv Use 402 shafts

674592 6.57/8.96 16 Str 37069 675460+ shafts 110527/41 Inv Use 402 shafts

674593 7.17/9.77 16 Str 37069 675461+ shafts 110527/41 Inv Use 402 shafts

674608 3.70/5.05 16 Str 37069 674698+ shafts 110527/41 Inv Use 402 shafts

674906 5.57/7.60 16 Str 37069 674700+ shafts 110527/41 Inv Use 402 shafts

674955 5.29/7.21 16 Str 37069 674699+ shafts 110527/41 Inv Use 402 shafts

Rato Hybrid Side

Gear Spline

Hybrid

Side Gear

Part Number

Replaced By Side Gear/

Spline Count

Axle Shaft

Model Notes

62

Dana Aftermarket Group

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com

PO Box 321 Toledo, Ohio 43697-0321

Warehouse Distributor: 1.800.621.8084

Dana Commercial Vehicle Products Group

OE Dealers: 1.877.777.5360

3939 Technology Drive Maumee, Ohio, USA 43537

www.spicerparts.com

www.dana.com

Spicer Drive Axles Illustrated Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual