Page 1
Spicer® Drive Axles
Illustrated Parts List
Spicer® Single Speed
AXIP-8942
March 1998
Single Speed
S230-S/S L
S230-SB
S260-SB
Page 2
TABLE OF CONTENTS
Model Identification Numbering System....................i
Axle Identification ........................................................... 1
Components .....................................................................2
Parts List ............................................................................3-4
Axle Shafts......................................................................... 4
End Yoke Assemblies....................................................... 4
Pinion Bearing Cage Shims ...........................................4
Bearing Preload Spacers ................................................ 4
Housings ...........................................................................5
Kits ...................................................................................... 4-5
Bearing Preload Spacers
Differential Case with Bolts
Ring Gear and Pinion
Bearings and Seals
Diff-Lock
GENUINE SPICER SERVICE PARTS
Should an axle assembly require replacement component parts, it is recommended that
Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured
under the same rigid specification as are original equipment axle components. This assures
the customer who uses genuine Spicer service parts maximum reliability for a Spicer Heavy
Axle assembly. They may be obtained through your vehicle manufacturer. The use of nonoriginal Spicer service parts may cause premature compontent failure and may void the
warranty.
The items included in this book are currently being offered as service parts at the time of
printing. The part numbers and illustrations are provided specifically for reference purposes
only. Therefore, Spicer reserves the right to update this manual without notice or liability.
MODEL IDENTIFICATION NUMBERING SYSTEM
S 230 S L
Family
(S = Spicer)
Nominal Load
Carrying Capacity
(230 = 23,000 Lbs.)
(260 = 26,000 Lbs.)
Gearing Type
(S = Single Reduction)
i
Options
(N = *No-SPIN® Differential)
(L = Driver Controlled Diff. Lock)
(B = Bus)
* No-SPIN® is a registered trademark of Tractech
Page 3
All axle assemblies are identified with two tags; one
located on the differential carrier, and the other located
on the right hand side of the axle housing.
AXLE IDENTIFICATION
The differential carrier tag contains the following:
Dana part number, julian date code, and ratio. Optional
items include customer part number, line set number, and
the last six digits of the vehicle serial number.
The axle assembly tag contains the following items:
Dana part number, julian date code, axle model, and
ratio. Optional items include customer part number,
line set number, and the last six digits of the vehicle
serial number.
LAST SIX DIGITS OF
VEHICLE SERIAL NUMBER
Pinion Below Center
(OPTIONAL)
JULIAN DATE CODE
96 070
DAY OF YEARMODEL YEAR
CUSTOMER
PART NUMBER
(OPTIONAL)
Carrier Tag
DANA PART
NUMBER
LINE SET
NUMBER
(OPTIONAL)
JULIAN DATE
CODE
DANA PART
NUMBER
LAST SIX DIGITS OF
VEHICLE SERIAL NUMBER
(OPTIONAL)
CUSTOMER
PART NUMBER
(OPTIONAL)
Axle Assembly Tag
MODEL
LINE SET
NUMBER
(OPTIONAL)
JULIAN DATE
CODE
Pinion Above Center
1
Page 4
COMPONENTS
4040
40
4040
Note: Pinion Below Center
Illustration (shown); Pinion
Above Center (not shown),
uses same components
33
88
3
8
33
88
33
99
3
9
33
99
33
77
3
7
33
77
33
66
3
6
33
66
33
55
3
5
33
55
33
44
3
4
33
44
33
33
3
3
33
33
33
22
3
2
33
22
11
55
1
5
11
55
11
55
1
5
11
55
22
22
2
2
22
22
22
11
2
1
22
11
22
2
22
22
88
2
8
22
22
00
2
0
22
00
11
99
1
9
11
99
11
88
1
8
11
88
22
33
2
3
22
33
11
55
1
5
11
55
11
44
1
4
11
44
44
99
4
9
44
44
88
4
8
44
88
44
77
4
7
44
44
4
44
44
33
4
3
44
33
44
22
4
2
44
22
77
44
4
44
44
55
4
5
44
55
44
66
4
6
44
66
99
55
00
5
0
55
00
55
11
5
1
55
11
55
33
5
3
55
33
55
22
5
2
55
22
22
55
2
5
22
22
2
22
55
44
4
44
11
77
1
7
11
77
11
66
1
6
11
66
11
33
1
3
11
33
88
22
77
2
7
22
77
22
66
2
6
22
66
11
22
1
2
11
22
11
11
1
1
11
11
11
00
1
0
11
00
33
3
33
99
9
99
99
9
99
00
0
00
88
8
88
11
33
1
3
11
33
33
0A0A
3
0A
33
0A0A
Optional No-SPIN
44
11
4
1
44
11
77
7
77
33
11
3
1
33
11
®®
®
®®
66
6
66
55
5
55
44
4
44
33
3
33
22
2
22
11
1
11
See Pages 3, 4 and 5 for Diff-Lock Part Numbers and Kits.
2
Page 5
PP
arar
ItIt
emem
It
em
ItIt
emem
1
2
3
+
4
+
5
6
+
7
8
+
9
+
10
+
11
+
12
+
13
+
14
15
t Namet Name
P
ar
t Name
PP
arar
t Namet Name
Flanged Hex Nut
Pinion Nut Washer
End Yoke Assembly
Pinion Seal
Outer Pinion Bearing Cone
Bearing Cage Bolt
Outer Pinion Bearing Cup
Pinion Bearing Cage
Pinion Bearing Cage Shim
Bearing Preload Spacer
Inner Pinion Bearing Cup
Inner Pinion Bearing Cone
Ring Gear & Pinion Set
Pinion Pilot Bearing
Carrier Sub-Assembly (Standard)
Carrier Sub-Assembly (Diff-Lock Only)
16
17
18
19
20
21
22
23
24
Carrier Mounting Bolt (Grade 8,
Carrier Mounting Bolt (Grade 8,
Adjusting Ring
+
Differential Bearing Cup
+
Differential Bearing Cone
Adjusting Ring Lock Hex Bolt
Adjusting Ring Lock
+
Differential Case Bolt
+
Differential Case Cap Half (Standard)
Differential Case Cap Half (Diff-Lock Only)
+
25
26
27
28
29
30
30A
31
Differential Gear Thrustwasher
+
Differential Pinion Mate Thrustwasher
+
Differential Pinion Mate
+
Differential Cross Shaft
+
Differential Side Gear
Ring Gear Rivet
Ring Gear Bolt Kit
+
Differential Case Flange Half
3.07 thru 3.54 Ratio
3.73 thru 4.44 Ratio
4.78 and Up
32 Differential Bearing Cap Washer
33 Differential Bearing Cap Bolt
34
35
36
37
38
39
40
41
42
43
44
45
46
++
+
++
Item included in Kit A/R - As Required
* 401HM103-2, Mack Plug
Axle Housing
Magnetic Drain Plug
Temperature Sensor Plug
Fill Plug
Vent
Single Splined Axle Shafts (Standard)
Double Splined Axle Shaft (Diff-Lock)
®
No-SPIN
+
Hex Bolt, Air Shift Cylinder
+
Washer, Air Shift Cylinder
+
Plug, Air Shift Cylinder
+
Air Shift Cylinder
+
Air Shift Piston
Differential
5
/8"- 11UNC x 2 1/4")
5
/8"- 11UNC x 1 3/4")
QtQt
yy
..
Qt
y
QtQt
.
yy
..
1
1
S2S2
33
S2
3
S2S2
33
HN162
HN139
1
1
1
8
300HH100
HB106
HM117
1
1
A/R
1
1
1
300HB100
1
1
1
1
4
10
2
2
2
2
2
16
1
1
300HD100
300CS101-X
300CS102-X
HM110
HM109
300HR101
HA101
HB102
HM201
401HR104
HM127
300DT103
300DT101
2
4
4
1
2
16
HM203
16
1
1
1
4
4
300DU103
300DU105
300DU107
HN125
HM202
1
1
1
1
1
MJAHM106
MJAHM115
MJAHM120*
MJAHN110
2
1
1
2
2
1
1
Note: Diff-Lock shafts are combined with one Standard shaft
300GN100
HM201
HN138
HM234
See Page 5 for Kit
1 390SH103-X
3
PARTS LIST
0-S/SL0-S/SL
0-S/SL
0-S/SL0-S/SL
S2S2
S2
S2S2
33
0-SB0-SB
3
0-SB
33
0-SB0-SB
HN162
HN139
See Page 4 for correct part numbers
300HH100
HB106
HM117
Included in Item 8
300CP106-X, Includes items 7 and 11
See Page 4 for correct part numbers
See Page 4 for correct part numbers
Included in Item 8
300HB100
Kit only - See Page 5 for correct part numbers
300HD100
300CS101-X
----
HM110
HM109
300HR101
HA101
HB102
HM201
401HR104
HM127
300DT103
----
Kit only - 300KR100-X
HM203
Kit only - 300KY100-X
300DU103
300DU105
300DU107
HN125
HM202
See Page 5 for correct part numbers
MJAHM106
MJAHM115
MJAHM120
MJAHN110
See Page 4 for correct part numbers
300GN100
----
----
----
----
----
S2S2
S2
S2S2
HN162
HN139
300HH100
HB106
HM117
300HB100
300HD100
300CS101-X
HM110
HM109
300HR101
HA101
HB102
HM201
401HR104
HM127
300DT103
HM203
300DU103
300DU105
300DU107
HN125
HM202
MJAHM106
MJAHM115
MJAHM120
MJAHN110
300GN100
60-SB60-SB
60-SB
60-SB60-SB
----
----
----
----
----
----
----
Page 6
PARTS LIST (CONTINUED)
PP
arar
ItIt
emem
It
em PP
ItIt
emem
+
47
+
48
+
49
+
50
+
51
+
52
+
53
++
+
++
Item included in Kit
t Namet Name
P
ar
t Name
arar
t Namet Name
Shift Fork Shaft Pin
Clutch Collar
Shift Fork Pin
Shift Fork
Compression Spring
Switch Assembly
Shift Fork Shaft
QtQt
yy
..
Qt
y
QtQt
.
yy
..
1
1
2
1
S2S2
33
0-S/SL0-S/SL
S2
3
0-S/SL
S2S2
33
0-S/SL0-S/SL
300HP100
300SH101
300HP101
See Page 5 for Kit
1 300HE101
1 300HY100
1 300SS101
S2S2
33
0-SB0-SB
S2
3
0-SB S2S2
S2S2
33
0-SB0-SB
----
----
----
----
----
----
----
S2S2
S2
60-SB60-SB
60-SB
60-SB60-SB
----
----
----
----
----
----
----
AXLE SHAFTS
STANDARD
Hole THole T
ypeype
SplineSpline
Spline
SplineSpline
Single
Single
Single
Single
Single
Single
@ Lubricant fill hole through flange
LengthLength
Length
LengthLength
39.98"
39.98"
39.98"
39.98"
43.61"
40.84"
Hole Dia.Hole Dia.
Hole Dia.
Hole Dia.Hole Dia.
.69"
.78"
.69"
.73"
.69"
.69"
Hole T
Hole THole T
Straight
Tapered
Tapered
Tapered
Tapered
Tapered
ype
ypeype
Spicer PSpicer P
Spicer P
Spicer PSpicer P
230SR100-1
230SR100-2
230SR100-3
230SR102
300SR101-1
057SR102-1
DIFF-LOCK (SEE NOTE)
SplineSpline
Spline
SplineSpline
Double
Double
Double
Note: Use with corresponding standard shaft as noted below.
*230SR100-1, **230SR100-2, ***230SR100-3
LengthLength
Length
LengthLength
39.98"
39.98"
39.98"
Hole Dia.Hole Dia.
Hole Dia.
Hole Dia.Hole Dia.
.78"
.69"
.73"
Hole THole T
Hole T
Hole THole T
Straight
Tapered
Tapered
ypeype
ype
ypeype
Spicer PSpicer P
Spicer P
Spicer PSpicer P
057SR107-1*
057SR107-2**
057SR107-3***
END YOKE ASSEMBLIES
BB
B
BB
SerieSerie
ss
Serie
s
SerieSerie
ss
AA
A
AA
1610
1710
176 0
1.88"
1.94"
1.94"
1810 1.94"
SPL170 55mm 2.364" - 36
SPL250 60mm
BB
B
BB
5.31"
6.09"
7.00"
7. 55 "
164mm
163mm
SplineSpline
Spline
2.364" - 36
2.364" - 36
2.364" - 36
2.364" - 36
2.364" - 36
Spicer PSpicer P
Spicer P
Spicer PSpicer P
5-4-9411-1X
6-4-8801-1X
6.3-4-1611-1X
6.5-4-4481-1X
170-4-1041-1X
250-4-461-1X
AA
A
AA
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
@
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
arar
t Numbert Number
ar
t NumberSplineSpline
arar
t Numbert Number
PINION BEARING CAGE SHIMS
ThickneThickne
ssss
Thickne
ss
ThickneThickne
ssss
IncheInche
ss
Inche
s
IncheInche
ss
.003
.005
@
.010
.030
MMMM
MM
MMMM
.076
.254
.762
Spicer PSpicer P
arar
Spicer P
ar
Spicer PSpicer P
arar
300HS101-1
300HS101-2.127
300HS101-3
300HS101-4
BEARING PRELOAD SPACERS
ThickneThickne
ssss
Thickne
ss
ThickneThickne
ssss
Spicer PSpicer P
arar
IncheInche
Inche
IncheInche
.893
.894
.895
.896
.897
.898
.899
.900
.901
.902
.903
.904
.905
.906
.907
.908
.909
.910
.911
.916
ss
s
ss
MMMM
MM
MMMM
Spicer P
Spicer PSpicer P
22.682
22.708
22.733
22.758
22.784
22.809
22.835
22.860
22.885
22.911
22.936
22.962
22.987
23.012
23.038
23.063
23.089
23.114
23.139
23.266
t Numbert Number
ar
t Number
arar
t Numbert Number
474HS101-1
474HS101-2
474HS101-3
474HS101-4
474HS101-5
474HS101-6
474HS101-7
474HS101-8
474HS101-9
474HS101-10
474HS101-11
474HS101-12
474HS101-13
474HS101-14
474HS101-15
474HS101-16
474HS101-17
474HS101-18
474HS101-19
474HS101-20
t Numbert Number
t Number
t Numbert Number
Spacer KitSpacer Kit
Spacer Kit
Spacer KitSpacer Kit
474KV100-X
4
Page 7
HOUSINGS
SuspensionSuspension
Suspension
SuspensionSuspension
Spring
Air
Spring
Air
Air
Air
Spring
Spring
Air
Air
Air
RR
aa
tiotio
R
a
tio
RR
aa
tiotio
3.07 thru 3.54
3.73 thru 4.44
4.78 and Up
ABS BlocksABS Blocks
ABS Blocks
ABS BlocksABS Blocks
No
No
Yes
Yes
Yes
Yes
Ye s
No
No
No
No
LocaLoca
Loca
LocaLoca
DifferDiffer
entialential
Differ
ential
DifferDiffer
entialential
Standard
Diff-Lock
Standard
Diff-Lock
Standard
Diff-Lock
tt
or Pin Cor Pin C
t
or Pin C
tt
or Pin Cor Pin C
40.20"
40.20"
40.20"
40.20"
40.20"
40.24"
40.24"
35.06"
40.25"
----
40.94"
entent
ent
entent
erer
ss
er
s
erer
ss
American Ikarus
OEMOEM
OEM
OEMOEM
Navistar
Navistar
Navistar
Navistar
Navistar
Mack
Mack
For d
MCI
Nova
S2S2
33
0-S/SL/SB0-S/SL/SB
S2
3
0-S/SL/SB
S2S2
33
0-S/SL/SB0-S/SL/SB
300KQ105-X
300KQ100-X
300KQ106-X
300KQ101-X
300KQ107-X
300KQ102-X
S2S2
33
0-S/SL0-S/SL
S2
3
0-S/SL
S2S2
33
0-S/SL0-S/SL
230CH100
230CH101
230CH102
230CH103
230CH106
230CH107
230CH108
230CH109
----
----
----
S2S2
33
0-SB0-SB
S2
3
0-SB
S2S2
33
0-SB0-SB
----
----
----
----
----
----
----
----
230CH105-X
----
----
S2S2
60-SB60-SB
S2
60-SB
S2S2
60-SB60-SB
----
----
----
----
----
----
----
----
----
260CH101-X
260CH102
DIFFERENTIAL CASE WITH BOLTS
ItIt
ems Includedems Included
It
ems Included
ItIt
S2S2
60-SB60-SB
S2
60-SB
S2S2
60-SB60-SB
----
----
----
----
300KQ107-X
----
ems Includedems Included
23, 24, 31
KITS
RR
aa
tiotio
R
a
tio
RR
aa
tiotio
3.07
3.21
3.54
3.73
3.91
4.10
4.44
4.78
DeDe
scripscrip
tiontion
De
scrip
tion S2S2
DeDe
scripscrip
tiontion
All Bearings and Seals
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
Shift Shaft Kit
Shift Fork Kit
Air Shift Cylinder Kit
Shifter Assembly
S2S2
33
0-S/SL/SB0-S/SL/SB
S2
3
0-S/SL/SB
S2S2
33
0-S/SL/SB0-S/SL/SB
300KG100-X
300KG101-X
300KG107-X
300KG103-X
300KG108-X
300KG109-X
300KG105-X
300KG106-X
S2S2
33
0-S/SL/SB0-S/SL/SB
S2
3
0-S/SL/SB
33
0-S/SL/SB0-S/SL/SB
300KS100-X
S2S2
33
0-S/SL0-S/SL
S2
3
0-S/SL
S2S2
33
0-S/SL0-S/SL
300KT103-X
300KT102-X
300KT101-X
300KT100-X
S2S2
60-SB60-SB
S2
60-SB
S2S2
60-SB60-SB
300KG100-X
300KG101-X
300KG107-X
300KG103-X
300KG108-X
300KG109-X
300KG105-X
300KG106-X
S2S2
60-SB60-SB
S2
60-SB
S2S2
60-SB60-SB
300KS100-X
S2S2
60-SB60-SB
S2
60-SB
S2S2
60-SB60-SB
----
----
----
----
RING GEAR AND PINION
ItIt
ems Includedems Included
It
ems Included
ItIt
ems Includedems Included
1, 13
BEARINGS AND SEALS
ItIt
ems Includedems Included
It
ems Included
ItIt
ems Includedems Included
4, 5, 7, 11, 12, 14, 19, 20
DIFF-LOCK
ItIt
ems Includedems Included
It
ems Included
ItIt
ems Includedems Included
47, 53
49, 50
42, 43, 44, 45, 46
42 thru 53
5
Page 8
Dana Aftermarket Group
For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321
Toledo, Ohio 43697-0321
Warehouse Distributor: 1.800.621.8084
Dana Commercial Vehicle Products Group
OE Dealers: 1.877.777.5360
3939 Technology Drive
Maumee, Ohio, USA 43537
www.spicerparts.com
www.dana.com
AXIP-8942 Printed in U.S.A.
Copyright Dana Limited, 2012.
All rights reserved. Dana Limited.
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