Spicer AXIP-8661 Parts List

Page 1
Spicer® Tandem Drive Axles
Illustrated Parts List
Spicer® Tandem Drive Axles
AXIP-8661 January 1998
F340-S, J380-S, J400-S, W440-S, W460-S
Page 2

TABLE OF CONTENTS

Model Identification Numbering System ..................... i
Axle Identification ............................................................. 1
Power Divider Components ............................................. 2
Power Divider Parts List.................................................... 3
Forward Rear Axle Components ..................................... 4
Forward Rear Parts List ..................................................... 5-6
Rear Rear Axle Components ........................................... 7
Rear Rear Parts List ........................................................... 8
End Yoke Assemblies ......................................................... 9
Axle Shafts........................................................................... 10
Housings .............................................................................. 11
Shims and Bearing Spacers ............................................. 11-12
Kits .................................................................................... 12-13
Ring Gear and Pinion Differential Parts Differential Case with Bolts Bearings and Seals Power Divider Lock Power Divider
®
No-SPIN
Assemblies
GENUINE SPICER SERVICE PARTS
Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maxi­mum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer.
The use of non-original Spicer Service Parts may cause premature component failure and may void the warranty.
The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability.
MODEL IDENTIFICATION NUMBERING SYSTEM
J 400 S N
Family
Nominal Load Carrying Capacity (400 = 40,000 Lbs.)
Gearing Type (S = Single Reduction)
Options (N = *No-SPIN® Differential)
i
* No-SPIN® is a registered trademark of Tractech
Page 3

AXLE IDENTIFICATION

All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. Two types of tags may be found on the axle, an aluminum tag that is riveted on the assembly or a coated mylar tag.
The aluminum axle assembly tag contains the following items: serial number, according to the julian date, Dana part number, and the model. The mylar axle assembly tag contains the following items: Dana part number, julian date code, axle model, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number.
DD
ANA PANA P
ARAR
AR
ARAR
TT
T
TT
CUSCUS
TT
OMEROMER
CUS
T
OMER
CUSCUS
TT
OMEROMER
PP
ARAR
T NUMBERT NUMBER
P
AR
T NUMBER
PP
ARAR
T NUMBERT NUMBER
(OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
MODELMODEL
MODEL
MODELMODEL
D
ANA P
DD
ANA PANA P
NUMBERNUMBER
NUMBER
NUMBERNUMBER
JULIAN DJULIAN D
JULIAN D
JULIAN DJULIAN D
AA
TE CODETE CODE
A
TE CODE
AA
TE CODETE CODE
97 170
DD
AA
MODEL YEARMODEL YEAR
MODEL YEAR
MODEL YEARMODEL YEAR
The aluminum differential carrier tag contains the following items: serial number, according to the julian date code, the Dana part number, and ratio. The mylar differ- ential carrier tag contains the following: Dana part number, julian date code, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number.
Y OF YEARY OF YEAR
D
A
Y OF YEAR
DD
AA
Y OF YEARY OF YEAR
LASLAS
T SIX DIGITS OFT SIX DIGITS OF
LAS
T SIX DIGITS OF
LASLAS
T SIX DIGITS OFT SIX DIGITS OF
VEHICLE SERIAL NUMBERVEHICLE SERIAL NUMBER
VEHICLE SERIAL NUMBER
VEHICLE SERIAL NUMBERVEHICLE SERIAL NUMBER (OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
Axle Assembly Tags
LINE SETLINE SET
LINE SET
LINE SETLINE SET NUMBERNUMBER
NUMBER
NUMBERNUMBER (OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
SERIAL NUMBERSERIAL NUMBER
SERIAL NUMBER
SERIAL NUMBERSERIAL NUMBER
000000
000AF000-0
MODELSN
DD
D
DD NUMBERNUMBER
NUMBER
NUMBERNUMBER
JULIAN DJULIAN D
JULIAN D
JULIAN DJULIAN D CODECODE
CODE
CODECODE
J400-S
ANA PANA P
ARAR
ANA P
AR
ANA PANA P
ARAR
AA
TETE
A
TE
AA
TETE
SERIAL NUMBERSERIAL NUMBER
SERIAL NUMBER
SERIAL NUMBERSERIAL NUMBER
SN 00000 000CA000-0X
RATIO
4.44
DD
ANA PANA P
ARAR
AR
ARAR
AA
TETE
A
TE
AA
TETE
CODECODE
CODE
CODECODE
TT
T
TT
D
ANA P
DD
ANA PANA P
NUMBERNUMBER
NUMBER
DD
Carrier Tags
ANA PANA P
ARAR
D
ANA P
DD
ANA PANA P
NUMBERNUMBER
NUMBER
TT
T
TT
NUMBERNUMBER
LASLAS
LAS
LASLAS VEHICLE SERIAL NUMBERVEHICLE SERIAL NUMBER
VEHICLE SERIAL NUMBER
VEHICLE SERIAL NUMBERVEHICLE SERIAL NUMBER (OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
TT
AR
T
ARAR
TT
T SIX DIGITS OFT SIX DIGITS OF
T SIX DIGITS OF
T SIX DIGITS OFT SIX DIGITS OF
CUSCUS
TT
OMEROMER
CUS
T
OMER
CUSCUS
TT
OMEROMER
PP
ARAR
T NUMBERT NUMBER
P
AR
T NUMBER
PP
ARAR
T NUMBERT NUMBER
(OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
LINE SETLINE SET
LINE SET
LINE SETLINE SET NUMBERNUMBER
NUMBER
NUMBERNUMBER (OPTIONAL)(OPTIONAL)
(OPTIONAL)
(OPTIONAL)(OPTIONAL)
NUMBERNUMBER
JULIAN DJULIAN D
JULIAN D
JULIAN DJULIAN D
1
Page 4

POWER DIVIDER COMPONENTS

22
33
2
3
22
33
11
99
1
9
11
22
88
2
8
22
88
33
00
3
0
33
00
22
77
22
99
2
7
2
9
22
77
22
99
22
66
2
6
22
66
22
55
2
5
22
55
99
22
00
2
0
22
00
22
22
2
2
22
22
22
44
2
4
22
44
22
11
2
1
22
11
22
00
2
0
22
00
11
99
1
9
11
99
11
77
1
7
11
77
11
66
1
6
11
66
11
88
1
8
11
88
77
7
77
88
8
88
11
55
1
5
11
55
11
44
1
4
11
44
11
33
1
3
11
33
11
22
1
2
11
22
11
11
1
1
11
11
11
00
1
0
11
00
5A5A
5A
99
9
99
88
8
88
77
7
77
66
6
66
55
5
55
5A5A
33
3
44
4
44
33
22
2
22
2
11
1
11
Page 5
ItIt
emem
It
em
ItIt
emem
+
1 2
+
3 4
+
5
+
5A
+
6
+
7
+
8
+
9
+
10
+
11
+
12
+
13
+
14 15 16
17 18
+
19
+
20
+
21 22 23 24 25
+
26
+
27
+
28
+
29
+
30
+
Item Included in Kit
A/R - As Required
PP
arar
t Namet Name
P
ar
t Name
PP
arar
t Namet Name
Flanged Hex Nut Input Yoke Assembly Input Oil Seal Inter-Axle Differential Cover Bolt Inter-Axle Differential Cover Fill Plug Shim (Selective) Input Bearing Cup
Input Bearing Cone Inter-Axle Differential Case Assembly Inter-Axle Differential Rear Bearing Inter-Axle Differential Bearing Retainer Shift Collar Inter-Axle Differential Bearing Cup Inter-Axle Differential Bearing Cone Input Drive Gear
Intermediate Housing Bolt Short, Grade 8, Long, Grade 8,
1
/
2
13 UNC x 1-
1
/
2
13 UNC x 2-
1
/
1
/
4
Intermediate Housing
Idler Shaft Nut
Idler Gear Bearing Cone
Idler Gear Bearing Cup
Idler Gear Bearing Spacer (Selective)
Idler Gear w/cup
Idler Gear Shaft Shift Fork Assembly Shift Fork Shaft
Compression Spring
Retainer Clip Air Shift Cyclinder Air Shift Cylinder Washer Air Shift Cylinder Bolt

POWER DIVIDER PARTS LIST

QtQt
yy
..
Qt
y
.
QtQt
yy
..
1 1 1 8 1 1
A/R
2 2 1 1 1 1 1 1 1
4
5 6 1 1 2 2 1 1 1 1 1
J ModelJ Model
J Model
J ModelJ Model
HN162
See Page 9 for correct part numbers
472HH100
583164C1 583164C1 472CB101
MJAHM120
See Page 12 for correct part numbers 390HA100 390HB101
472DD102-X
HD100 495024C1 463430C2
Included with Item 9
258453 C 91
472GS106
583164C1 583166C1 592535 C 1
HN131
ST791
ST951
See Page 12 for correct part numbers
472GS112 - X
46342 0C 2
504810C91
587212C1
1 1
Kit Only 1 2
472SU100-X
2
W ModelW Model
W Model
W ModelW Model
HN162
472HH100
472CB101
MJAHM120
390HA100
390HB101
472DD102-X
HD100 495024C1 463430C 2
258453C 91
472GS106
583164C1 583166C1 592535C 1
HN131
ST791
ST951
472GS112 - X
46342 0C 2
504810 C91
587212C1
3
Page 6

FORWARD REAR AXLE COMPONENTS

77
22
7
2
77
22
77
11
7
1
77
11
77
00
7
0
77
00
66
99
6
9
66
77
55
7
5
77
55
77
44
7
4
77
44
77
33
7
3
77
33
77
99
7
9
77
99
44
66
4
6
44
66
44
77
4
7
44
77
99
66
88
6
8
66
88
77
66
7
6
77
66
77
77
7
7
77
77
77
88
7
8
77
88
66
77
6
7
66
77
66
66
6
6
66
66
66
55
6
5
66
55
55
99
5
9
55
99
44
55
4
5
44
55
55
44
5
4
55
44
66
44
6
4
66
44
66
33
6
3
66
33
66
22
6
2
66
22
66
11
6
1
66
11
44
4
44
44
99
4
9
44
99
Optional No-SPIN
88
00
8
0
88
00
44
22
4
2
44
6060
60
88
8
88
55
66
5
6
55
66
55
77
5
7
55
55
5
55
55
33
5
3
55
33
55
22
5
2
55
22
55
11
5
1
55
11
55
00
5
0
55
00
44
55
4
5
44
®®
®
®®
55
77
55
5
55
6060
55
88
5
8
55
88
44
44
4
4
44
44
44
22
4
2
44
22
44
33
4
3
44
33
22
60A60A
60A
60A60A
44
11
4
1
44
11
4040
40
4040
33
99
3
9
33
99
33
88
3
8
33
88
33
77
3
7
33
77
33
66
3
6
33
66
33
44
3
4
33
44
33
11
3
1
33
11
33
55
3
5
33
55
33
33
3
3
33
33
33
22
3
2
33
4
22
Page 7
ItIt
emem
It
em
ItIt
emem
+
31
+
32 33
+
34
+
35 36 37
+
38
+
39
+
40
+
41
+
42
+
43
44
PP
arar
t Namet Name
P
ar
t Name
PP
arar
t Namet Name
Roll Pin Castellated Pinion Nut Pinion Driven Gear
Outer Pinion Bearing Cone Outer Pinion Bearing Cup Pinion Bearing Cage Bolt Pinion Bearing Cage (Includes Items 35 & 40) Pinion Postion Shim(s) Bearing Preload Spacer Inner Pinion Bearing Cup Inner Pinion Bearing Cone Ring Gear & Pinion Set Pinion Pilot Bearing Carrier Mounting Bolt
Grade 8, Grade 8,
Grade 8, Dowel Stud Dowel Stud Hex Nut
Dowel Stud Washer 4
45 46 47 48 49 50
51 52 53
54
55
56
57
58
59
60 60A
61
+
+
+
+
+
+
+
+
+
+
Carrier Sub-Assembly (Includes Items 46 & 47) Differential Bearing Cap Bolt Differential Bearing Cap Washer Cotter Pin Adjusting Ring Lock Adjusting Ring Differential Bearing Cup Differential Bearing Cone Differential Case Nut Differential Case Cap Half
Differential Gear Thrust Washer Differential Side Gear Differential Pinion Mate Thrust Washer
Differential Pinion Mate Differential Cross Shaft Ring Gear Rivet
+
Ring Gear Bolt Kit Differential Case Flange Half
3.54 Ratio
3.73 thru 4.44
4.78 and Up
62
+
Differential Case Bolt
3.54 Ratio
3.73 thru 4.44
4.78 and Up 63** 64 65 66
67 68 69
+
Item Included in Kit
Oil Scoop Oil Scoop Bolt Magnetic Drain Plug Dowel Stud Housing Output Shaft Snap Ring
**For carriers built prior to 5/28/97 A/R - As Required
5
/
8
11 UNC x 1-
5
/
8
11 UNC x 1-
5
/
8
11 UNC x 2-

FORWARD REAR PARTS LIST

QtQt
yy
..
Qt
y
.
QtQt
yy
..
1 1
J ModelJ Model
J Model
J ModelJ Model
HP112
HN137
1 1 1
360HB100 483067C91
360HA100 8 1
A/R A/R
1 1 1
482787C91
See Page 12 for correct part numbers
See Page 12 for correct part numbers
360HA100
360HB100
See Page 13 for correct part numbers 1
3
/
4
3
/
4
1
/
4
12
6 2
4 4
HM109
----
----
----
----
----
1 4 4
464253C92
HM200
HN125
2 2
2 2 2 8 1
157491R 2
69208R1
ST2161 ST2162
274638
86435 8R 2
2 2
4 4
See Page X for correct part numbers
See Page 13 for correct part numbers
Kit Only
1
12
1
1 1
157490 R 1
401KY101-X
584281C1
505756C1
1
8 8 8
HM123 HM122 HM121
---­6 1 4
1
1 1
----
MJAHM106
See Item 44 Above
See Page 11 for correct part numbers
464238 C 2 660433R1
5
W ModelW Model
W Model
W ModelW Model
HP112
HN137
472GS108472GS107
483068C1
584255 C 1584255C1
482784C91
HA100 HB103
472658 C 9191082R91
----
HM109
HM110 057HM101 057HN102
MJAHN143
463395C92
HM200
HN125
103407103407
157491 R2
161066R1
HA101
HB102
274639
161080R3
HM203
057KY101-X
584284C1
208523R5
161091R55 05757C 1
HM114 HM113
HM112
868467R 912
25752R1
MJAHM106
464237C2 660433R1
Page 8
FORWARD REAR PARTS LIST
QtQt
yy
..
Qt
y
.
QtQt
yy
ItIt
emem
It
em
ItIt
emem
+
70 71 72
+
73
PP
arar
t Namet Name
P
ar
t Name
PP
arar
t Namet Name
Output Shaft Bearing Bearing Retainer Bolt Bearing Retainer Output Oil Seal After July 15, 1991
Prior to July 15, 1991 74 75 76 77 78 79 80
Output Yoke Assembly
Flanged Hex Nut
Temperature Sensor Plug
Fill Plug
Vent Plug
Axle Shaft
®
No-SPIN
Differential
..
1 4
1
1 1
1 1 1 1 1 1 1
J ModelJ Model
J Model
J ModelJ Model
ST264
HM201 HM201
472HH101
See Page 9 for correct part numbers
HN161
MJAHM115
MJAHN110
See Page 10 for correct part numbers
390GN100
W ModelW Model
W Model
W ModelW Model
ST264
472CP101472CP101
472HH101
GGAHH104GGAHH104
HN161
MJAHM115 MJAHM120MJAHM120 MJAHN110
057GN100
6
Page 9

REAR REAR AXLE COMPONENTS

33
55
3
5
33
55
33
88
3
8
33
88
33
66
3
6
33
66
33
77
3
7
33
77
33
44
3
4
33
44
33
33
3
3
33
33
22
99
2
9
22
99
22
55
2
5
22
55
22
44
2
4
22
11
88
1
8
11
88
11
99
1
9
11
99
11
55
1
5
11
55
22
00
2
0
22
00
11
77
1
7
11
77
22
2
22
22
11
2
1
22
11
44
22
2
22
11
22
1
2
11
33
00
3
0
33
00
22
88
2
8
22
22
66
2
6
22
66
22
2
22
33
2
3
22
33
22
88
77
7
77
22
11
55
1
5
11
55
22
00
2
0
22
00
22
11
2
1
22
11
22
22
2
2
22
22
33
22
3
2
33
22
33
11
3
1
33
11
33
0A0A
3
0A
33
0A0A
11
55
1
5
11
11
66
1
6
11
66
11
33
1
3
11
11
1
11
33
99
3
9
33
99
33
44
4
44
55
77
7
11
22
1
2
11
22
11
1A1A
1
1A
11
1A1A
11
11
1
1
11
11
11
00
1
0
11
00
99
9
99
88
8
88
7
77
66
6
66
55
5
55
44
4
44
33
3
33
22
2
22
11
1
11
Page 10

REAR REAR PARTS LIST

ItIt
emem
It
em
ItIt
emem
+
1 2
+
3
+
4
+
5
+
6 7 8
+
9
+
10
+
11 A
+
11
+
12
+
13 14
15 16 17 18 19 20
+
21
+
22
+
23
+
24
+
25
+
26
+
27
+
28
+
29 30
+
30A
+
31
+
32
33 34 35 36 37 38 39
+
Item Included in Kit
A/R - As Required
PP
arar
t Namet Name
P
ar
t Name
PP
arar
t Namet Name
Flanged Hex Nut End Yoke Assembly Pinion Oil Seal Bearing Preload Spacer
Outer Pinion Bearing Cone Outer Pinion Bearing Cup Pinion Bearing Cage Bolt Pinion Bearing Cage (Includes Items 6 & 11) Pinion Postion Shim(s) Pinion Bearing Spacer (Selective) Inner Pinion Bearing Cone Inner Pinion Bearing Cup Ring Gear & Pinion Set Pinion Pilot Bearing Carrier Mounting Bolt
Grade 8, Grade 8,
5
/
8
11 UNC x 2-
5
/
8
11 UNC x 1-
1
/
4
3
/
4
Dowel Stud Dowel Stud Nut Dowel Stud Washer
Carrier Sub-Assembly (Includes Item 18 & 19) Adjusting Ring Lock Cotter Pin
Differential Bearing Cap Bolt Differential Bearing Cap Washer
Adjusting Ring Differential Bearing Cup Differential Bearing Cone
Differential Case Nut
Differential Case Cap Half
Differential Gear Thrust Washer
Differential Side Gear
Differential Pinion Mate Thrust Washer
Differential Pinion Mate
Differential Cross Shaft Ring Gear Rivet Ring Gear Bolt Kit
Differential Case Flange Half
3.54 Ratio
3.73 thru 4.44
4.78 and Up
Differential Case Bolt
3.54 Ratio
3.73 thru 4.44
4.78 and Up Magnetic Drain Plug Housing
Vent Plug Fill Plug Temperature Sensor Plug Axle Shaft
®
No-SPIN
Differential
QtQt
yy
..
Qt
y
.
QtQt
yy
..
1 1 1
A/R
1 1 6
J ModelJ Model
J Model
J ModelJ Model
HN162
See Page 9 for correct part numbers
401HH102
----
360HB100
360HA100
HM117
1 A/R A/R
See Page 12 for correct part numbers See Page 12 for correct part numbers
1
1
1
360HA100
See Page 13 for correct part numbers
1
12
2
6
4
4
4
1
2
2
4
4
2
HM109
----
----
----
----
----
042CS100-X
157491 R2
103407
24895R1
HN125
69208R1 2 2
8 1
ST2162
274638
864358R2
W ModelW Model
W Model
W ModelW Model
HN162
401HH102
892790R1
483067C91
483068C1
HM111
482782C91454719C91
HB103360HB100
HA100
472658C 9191082R91
----
HM110 HM109
057HM101 057HN102 MJAHN143 451918C92
157491 R 2
103407 HM202
HN125
161066R1
HA101ST2161 HB102
274639
161080R3 2 2 4
4
See Page X for correct part numbers
See Page 13 for correct part numbers
Kit Only
1
12
1
1 1 1
8 8
8 1 1
1
157490R1
401KY101-X
584281C1 505756C1 505757 C 1
HM123 HM122 HM121
MJAHM106
See Page 11 for correct part numbers
MJAHN110
1 1 2 1
MJAHM115
See Page 10 for correct part numbers
See Page 13 for correct part numbers
HM203
057KY101-X
584284C1 208523R5
161091R5
HM114 HM113 HM112
MJAHM106
MJAHN110
MJAHM120MJAHM120
MJAHM115
8
Page 11
FORWARD REAR (INPUT)
SerieSerie
ss
Serie
SerieSerie
16 10 171 0
17 6 0
18 10
SPL170
SPL250
s
ss
- A-- A-
- A-
- A-- A-
1.88"
1.94"
1.94"
1.94"
55mm
-B--B-
-B-
-B--B-
5.31"
6.09"
7.00"
7. 5 5 "
164mm
60mm 163mm
FORWARD REAR (OUTPUT)
SerieSerie
ss
Serie
s
SerieSerie
ss
161 0 171 0
SPL170 ----
- A-- A-
- A-
- A-- A-
1.88"
1.94"
-B--B-
-B-
-B--B-
5.31"
6.09"
----
-C--C-
-C-
-C--C-
6.38"
6.31"
5.94"
5.31"
5.46"
5.24"
-C--C-
-C-
-C--C-
6.56"
6.43"
----

END YOKE ASSEMBLIES

SpicerSpicer
Spicer
JointJoint
Joint
JointJoint
AngleAngle
Angle
AngleAngle
21º
27.5º 6-4-8721-1X 30º
30º
29º 25º
JointJoint
Joint
JointJoint
AngleAngle
Angle
AngleAngle
45º 41º
45º
Spline Major Dia. -Spline Major Dia. -
Spline Major Dia. -
Spline Major Dia. -Spline Major Dia. ­Number of SplineNumber of Spline
Number of Spline
Number of SplineNumber of Spline
2.364-36
2.364-36
2.364-36
2.364-36
2.364-36
-----
Spline Major Dia. -Spline Major Dia. -
Spline Major Dia. -
Spline Major Dia. -Spline Major Dia. ­Number of SplineNumber of Spline
Number of Spline
Number of SplineNumber of Spline
1.989-30
1.989-30
-----
ss
s
ss
ss
s
ss
SpicerSpicer
PP
arar
t Numbert Number
P
ar
t Number
PP
arar
t Numbert Number
5-4-8651-1X
6.3-4-1561-1X
6.5-4-4441-1X 170-4-761-1X
250-4-371-1X
SpicerSpicer
Spicer
SpicerSpicer
PP
arar
t Numbert Number
P
ar
t Number
PP
arar
t Numbert Number
5-4-8661-1 6-4-8731-1 170-4-771-1
REAR REAR
SerieSerie
ss
Serie
s
SerieSerie
ss
161 0 161 0 1610 16 10 1710
17 10
SPL170
SerieSerie
Serie
SerieSerie
J
W
J
W
J
W
J
AA
A
AA
BB
B
BB
CC
C
CC
-C--C-
-C-
- A-- A-
- A-
ss
s
ss
- A-- A-
1.88"
1.88"
1.88"
1.88"
1.94"
1.94
-B--B-
-B-
-B--B-
5.31"
5.31"
5.31"
5.31"
6.09"
6.09
55mm 164mm
-C--C-
6.38"
5.54"
6.31"
5.62"
4.97"
5.03"
6.25"
* All dimensions are for reference purposes only
SpicerSpicer
Spicer
JointJoint
Joint
JointJoint
AngleAngle
Angle
AngleAngle
33.5º
45º 45º 43º 22º 45º
Spline Major Dia. -Spline Major Dia. -
Spline Major Dia. -
Spline Major Dia. -Spline Major Dia. ­Number of SplineNumber of Spline
Number of Spline
Number of SplineNumber of Spline
2.114-32
2.364-36
2.114-32
2.364-36
2.114-32
2.364-36
-----
SpicerSpicer
PP
arar
t Numbert Number
P
ar
t Number
PP
arar
t Numbert Number
ss
s
ss
5-4-8611-1X 5-4-8631-1X21º
5-4-8691-1X 5-4-7231-1X 6-4-8761-1X 6-4-8701-1X 170-4-791-1X
9
Page 12

AXLE SHAFTS

Spicer AxleSpicer Axle
Spicer Axle
Spicer AxleSpicer Axle IdentifierIdentifier
Identifier
IdentifierIdentifier
H*H*
H*
H*H*
-SL --SL -
-SL -
-SL --SL -
SplineSpline
Spline
SplineSpline
LengthLength
Length
LengthLength
2.50"
3.50"
2.84"
3.50"
2.84"
2.84"
-L-L
--
-L
-
-L-L
--
LengthLength
Length
LengthLength
40.25"
40.72"
40.00"
42.07"
40.84"
39.98"
* Tapered holes are measured at the bottom of the taper
-H--H-
-H-
-H--H-
HoleHole
Hole
HoleHole
Dia.Dia.
Dia.
Dia.Dia.
.65"
.69" .78"
.73"
.69"
.78"
HoleHole
Hole
HoleHole TT
ypeype
T
ype
TT
ypeype
Straight Tapered
Straight Tapered
Tapered Straight
J3J3
40-S40-S
J3
40-S
J3J3
40-S40-S
571349C2
LL
L
LL
StSt
amped Spicer Pamped Spicer P
St
amped Spicer P
StSt
amped Spicer Pamped Spicer P
CC
ode and Wode and W
C
ode and W
CC
ode and Wode and W
orkshiftorkshift
orkshift
orkshiftorkshift
J3J3
J3
J3J3
MJASR103-1
571350 C 2
MJASR124
SLSL
SL
SLSL
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
, Julian Da, Julian Da
, Julian Da
, Julian Da, Julian Da
tt
ee
t
e
tt
ee
FORWARD REAR & REAR REAR
W4W4
40-S &40-S &
W4
40-S &
W4W4
88
0-S &0-S &
8
0-S &
88
0-S &0-S &
J400-SJ400-S
J400-S
J400-SJ400-S
40-S &40-S &
W4W4
60-S60-S
W4
60-S
W4W4
60-S60-S
057SR102-1
230SR100-1
10
Page 13
FORWARD REAR
SuspensionSuspension
Suspension
SuspensionSuspension
Spring Spring w/ ABS
Air Standard Air w/ABS
Henderickson Air
Base Housing
REAR REAR
J3J3
40-S40-S
J3
40-S
J3J3
40-S40-S
351CG101
----
J3J3
88
0-S0-S
J3
8
0-S
J3J3
88
0-S0-S
472CG101
472CG126 472CG126
J400-SJ400-S
J400-S
J400-SJ400-S
472CG101
351CG102 472CG102 472CG102
----
351CG100
----
----
----
472CG129 472CG129 472CG117 472CG117
472CG100 472CG100
----
472CG104-X
472CG1001 472CG1001

HOUSINGS

W4W4
40-S & W440-S & W4
W4
40-S & W4
W4W4
40-S & W440-S & W4
474CG101
474CG102
474CG106 474CG105
474CG103-X
----
----
----
60-S60-S
60-S
60-S60-S
J3J3
40-S40-S
J3
40-S
J3J3
SuspensionSuspension
Suspension
SuspensionSuspension
Spring Spring w/ ABS
Air Standard
40-S40-S
351CH101
----
351CH102 472CG102 472CH102
----
Air w/ABS Henderickson Air
----
351CH100
----
----
----
----
Base Housing
----
PINION POSITION SHIM
Spicer PSpicer P
IncheInche
Inche
IncheInche
.003 .005
.010 .030
RR
ear Rear R
ear Axle - J Modelear Axle - J Model
R
ear R
ear Axle - J Model
RR
ear Rear R
ear Axle - J Modelear Axle - J Model
IncheInche
Inche
IncheInche
.005 .010
.030
RR
ear Rear R
ear Axle - W Modelear Axle - W Model
R
ear R
ear Axle - W Model
RR
ear Rear R
ear Axle - W Modelear Axle - W Model
IncheInche
Inche
IncheInche
.005 .010
.030
ss
s
ss
MMMM
MM
MMMM
.076 .127 .254
.762
ss
s
ss
MMMM
MM
MMMM
.127 .254 .762
ss
s
ss
MMMM
MM
MMMM
.127 .254 .762
Spicer P
Spicer PSpicer P
472HS101-1 472HS101-2 472HS101-3 472HS101-4
Spicer PSpicer P
Spicer P
Spicer PSpicer P
042HS104-3 042HS104-1 042HS104-2
Spicer PSpicer P
Spicer P
Spicer PSpicer P
057HS104-3 057HS104-1 057HS104-2
INTER-AXLE DIFERENTIAL SHIM
Spicer PSpicer P
IncheInche
Inche
IncheInche
.026 .033
ss
s
ss
MMMM
MM
MMMM
0.660
0.838
Spicer P
Spicer PSpicer P
472HS100-1 472HS100-2
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
J400-SJ400-S
J400-S
J3J3
88
0-S0-S
J3
8
0-S
J3J3
88
0-S0-S
472CH101
J400-SJ400-S
472CG101
472CG126 472CG126
---- ---­472CH126 472CH126 472CG117 472CG117
472CH100 472CG100
----
----
----
----
472CG104-X
----
----
----
047CH1001-2 047CH1001-2
SHIMS AND BEARING SPACERS
INTER-AXLE DIFERENTIAL SHIM
IncheInche
ss
Inche
s
IncheInche
ss
.040 .047
.054
.061 .068 .075
IDLER GEAR BEARING SPACER
IncheInche
ss
Inche
s
IncheInche
ss
1.277
1.282
1.287
1.292
1.297
1.302
1.307
1.312
1.317
1.322
MMMM
MM
MMMM
32.436
32.563
32.690
32.817
32.944
33.071
33.198
33.325
33.452
33.579
1.016
1.194
1.372
1.549
1.727
1.905
MMMM
MM
MMMM
W4W4
W4
W4W4
Spicer PSpicer P
arar
Spicer P
ar
Spicer PSpicer P
arar
472HS102-1 472HS102-2 472HS102-3 472HS102-4 472HS102-5 472HS102-6
472HS102-7 472HS102-8 472HS102-9 472HS102-10
40-S & W440-S & W4
40-S & W4
40-S & W440-S & W4
057CH113
----
474CH102
474CH117
----
474CH105 474CH106 474CH107 474CH103-X 474CH104-X
474CH121 057CH104
Spicer PSpicer P
arar
Spicer P
Spicer PSpicer P
t Numbert Number
ar
t Number
arar
t Numbert Number
472HS100-3 472HS100-4 472HS100-5 472HS100-6 472HS100-7 472HS100-8
t Numbert Number
t Number
t Numbert Number
60-S60-S
60-S
60-S60-S
Spacer KitSpacer Kit
Spacer Kit
Spacer KitSpacer Kit
472KV100-X
11
Page 14
SHIMS AND BEARING SPACERS
BEARING PRELOAD SPACER - J MODEL
IncheInche
Inche
IncheInche
.718 .719
.720 .721 .722
.723 .724 .725 .726 .727 .728 .729 .730
.731
.732 .733 .734 .735 .736 .737 .738 .739 .740 .741 .742
.745
ss
s
ss
MMMM
MM
MMMM
18.237
18.263
18.288
18.313
18.339
18.364
18.390
18.415
18.440
18.466
18.491
18.517
18.542
18.567
18.593
18.618
18.644
18.669
18.694
18.720
18.745
18.771
18.796
18.821
18.847
18.923
Spicer PSpicer P
arar
Spicer P
ar
Spicer PSpicer P
arar
042HS101-1 042HS101-2 042HS101-3 042HS101-4 042HS101-5
042HS101-6 042HS101-7 042HS101-8 042HS101-9 042HS101-10 042HS101-11 042HS101-12 042HS101-13 042HS101-14 042HS101-15 042HS101-16 042HS101-17 042HS101-18 042HS101-19 042HS101-20 042HS101-21 042HS101-22 042HS101-23 042HS101-24 042HS101-25
042HS101-26
t Numbert Number
t Number
t Numbert Number
Spacer KitSpacer Kit
Spacer Kit
Spacer KitSpacer Kit
042KV100-X
BEARING PRELOAD SPACER - W MODEL
IncheInche
Inche
IncheInche
.893 .894
.895 .896 .897
.898 .899 .900
.901 .902
.903 .904 .905 .906 .907 .908 .909 .910 .911 .916
ss
s
ss
MMMM
MM
MMMM
Spicer PSpicer P
Spicer P
Spicer PSpicer P
arar
t Numbert Number
ar
t Number
arar
t Numbert Number
22.682 474HS102-1
22.708
22.733
22.758
22.784
22.809
22.835
22.860
22.885
22.911
22.936
22.962
22.987
23.012
23.038
23.063
23.089
23.114
23.139
23.266
474HS102-2 474HS102-3 474HS102-4 474HS102-5 474HS102-6 474HS102-7 474HS102-8 474HS102-9 474HS102-10 474HS102-11 474HS102-12 474HS102-13
474HS102-14 474HS102-15 474HS102-16 474HS102-17 474HS102-18 474HS102-19 474HS102-20
Spacer KitSpacer Kit
Spacer Kit
Spacer KitSpacer Kit
474KV100-X

KITS

RING GEAR AND PINION
RR
aa
tiotio
R
a
tio
RR
aa
tiotio
3.54
3.73
3.91
4.10
4.44
4.78
5.38
6.14
6.57
7. 17
8.17
J ModelJ Model
J Model
J ModelJ Model
597236 C91 597237C91 597238C91 597239C91 597240C91 597241C91 597242C 91 597243C91 597244C 91 597245C91 597246 C 91
W ModelW Model
W Model
W ModelW Model
Included ItIncluded It
Included It
Included ItIncluded It
emsems
ems
emsems
597247C91 597248C91 597249 C 91 597250C91
Forward Rear
31, 32, 42
597251C91 597252C91 597253C91 597254C91
Rear Rear
1, 12
597255 C91 597256C91
----
12
Page 15
DIFFERENTIAL PARTS
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
2 x 39 Spline
1
/
8
x 41 Spline
2-
3
/
8
x 46 Spline
2-
472KS108-X 472KS108-X
DIFFERENTIAL CASE WITH BOLTS
RR
aa
tiotio
R
a
tio
RR
aa
tiotio
3.54
3.73 thru 4.44
4.78 thru 8.17
BEARINGS AND SEALS
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
Power Divider and Forward Rear Axle
Rear Rear Axle
J3J3
J3
J3J3
40-S40-S
40-S
40-S40-S
----
----
J ModelJ Model
J Model
J ModelJ Model
58670 2C 91 493204C91
493205C91
J ModelJ Model
J Model
J ModelJ Model
472KS113
472KS101
J3J3
88
0-S0-S
J3
8
0-S
J3J3
88
0-S0-S
----
J400-SJ400-S
J400-S
J400-SJ400-S
472KS109-X
---- ----
W ModelW Model
W Model
W ModelW Model
586703C 91 493206C91
493207C91
W ModelW Model
W Model
W ModelW Model
474KS102
474KS101
----
KITS
W4W4
40-S & W440-S & W4
W4
40-S & W4
W4W4
40-S & W440-S & W4
472KS110 -X
3, 7, 8, 10, 13, 14, 19, 20, 34, 35, 40, 41, 43, 51, 52, 70, 73
3, 5, 6, 11, 13, 21, 22
60-S60-S
60-S
60-S60-S
----
----
Included ItIncluded It
Included It
Included ItIncluded It
Forward Rear
53, 54, 61, 62
Rear Rear
23, 24, 31, 32
Included ItIncluded It
Included It
Included ItIncluded It
XX, XX, XX
emsems
ems
emsems
emsems
ems
emsems
POWER DIVIDER LOCK
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
Shift Cylinder Kit
POWER DIVIDER
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
Inter-axle Differential With Cover
Inter-axle Differential Assembly
*
Inter-axle Differential Parts
* For use with bolted Inter-Axle Differential Case
No-SPIN® ASSEMBLIES
DeDe
scripscrip
tiontion
De
scrip
tion
DeDe
scripscrip
tiontion
2 x 39 Spline
1
/
x 41 Spline
2-
8
3
/
x 46 Spline
2-
8
J ModelJ Model
J Model
J ModelJ Model
472SU100X
J ModelJ Model
J Model
J ModelJ Model
472KS111-X
472KS112 - X
472KS102-X
J3J3
40-S40-S
J3
40-S
J3J3
40-S40-S
J3J3
88
0-S0-S
J3
8
0-S
J3J3
88
0-S0-S
390GN102 390GN102
---- ----
---- ----
W ModelW Model
W Model
W ModelW Model
472SU100X
W ModelW Model
W Model
W ModelW Model
472KS111-X
472KS112-X
472KS102-X
J400-SJ400-S
J400-S
J400-SJ400-S
---- ----
390GN100 ----
----
26, 27, 28, 29, 30
1, 3, 5, 5A, 6, 7, 8, 9,
10, 11A,11, 13, 14
W4W4
40-S & W440-S & W4
W4
40-S & W4
W4W4
40-S & W440-S & W4
057GN100
Included ItIncluded It
Included It
Included ItIncluded It
Included ItIncluded It
Included It
Included ItIncluded It
emsems
ems
emsems
emsems
ems
emsems
1, 9
Item 9 contents
60-S60-S
60-S
60-S60-S
13
Page 16
Dana Aftermarket Group
For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321 Toledo, Ohio 43697-0321
Warehouse Distributor: 1.800.621.8084
Dana Commercial Vehicle Products Group
OE Dealers: 1.877.777.5360
3939 Technology Drive Maumee, Ohio, USA 43537
www.spicerparts.com
www.dana.com
AXIP-8661 Printed in U.S.A. Copyright Dana Limited, 2012. All rights reserved. Dana Limited.
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