Spicer AXIP-0400 Parts List

Spicer® Drive Axles

Ilustrated Parts List

Spicer® All Wheel 4 x 4 Drive System

AXIP-0400 November 1999

Page to Insert

®

The Spicer

Axle models and other equipment covered in this publication are listed below.

4x4 Drive System

®

Spicer

for 4x4 Rear Axle Systems

Model No. Identification

190S4

Capacity (x 100) 18,500 lbs.

Power Divider with

4x4 Transfer Gearing

Gearing

*S-Single Reduction

T-Dual Range P-Double Reduction

C-Single Reduction with

Controlled Traction

Axle Capacity Axle Gearing Types

+190S4 Single Reduction*

19,000 lbs.

22,000 lbs.

23,000 lbs.

26,000 lbs.

30,000 lbs.

35,000 lbs.

*Available with Controlled Traction Differential

+Supersedes 185S4, 185T4, 185P4

+190T4 Dual Range +190P4 Double Reduction

220S4 Single Reduction* 220T4 Dual Range 220P4 Double Reduction

230S4 Single Reduction* 230T4 Dual Range 230P4 Double Reduction

260S4 Single Reduction* 260T4 Dual Range 260P4 Double Reduction

300S4 Single Reduction* 300T4 Dual Range 300P4 Double Reduction

350S4 Single Reduction* 350T4 Dual Range 350P4 Double Reduction

Table of Contents

Page

4x4 Rear Axle

Differential Carrier Assembly (Exploded View and Parts List)

•

Single Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

• Single Reduction w/Controlled

Traction Differential . . . . . . . . . . . . . . . . . . . . . . . 10

• Dual Range or

Planetary Double Reduction . . . . . . . . . . . . . . . .16

Shift Systems

•

Single Reduction . . . . . . . . . . . . . . . . . . . . . . . . .

22

Page

• Single Reduction w/Controlled

Traction Differential . . . . . . . . . . . . . . . . . . . . . .

• Double Reduction

• Single-Speed Steer/Drive Axle

w/Dual Range Rear Axle . . . . . . . . . . . . . . . . . 23

Shift Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lockup Shift Units . . . . . . . . . . . . . . . . . . . . . . . . . .

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

22

24

25

27

3

4x4 Rear Axle Differential Carrier Models 190S4, 220S4, 230S4, 260S4, 300S4, 350S4 Single Reduction

-

4

5

Item

No.

Part Name

Qty.

per

Axle

190S4 230S4 300S4 220S4 260S4 350S4

1 Diff. Carrier& Bearing Cap Assy

1 115690 106710 106710 Carrier (NSS) 128107R 110500 110500 Includes 2-4, 7, 8

2 Cap Screw

3 Flat Washer 4 Lockwire 5 Adjuster Lock (RH)

Adjuster Lock (LH)

6 Cotter Pin (RH)

Cotter Pin (LH)

7 Filler Plug

8 Dowel Pin

9 Cap Screw (RH) 10

Lockwire

11 Dowel Bushing (RH) 12 Expansion Plug (Upper)

Expansion Plug (Lower)

13 Shift Fork Cover

14

Cap Screw

15 Lockwashers

16 Bearing Adjuster (RH)

Bearing Adjuster (LH)

17 Bearing Cup (RH)

Bearing Cup (LH)

18 Bearing Cone (RH)

Bearing Cone (LH)

19

RING GEAR & DRIVE PINION SET

4

4 4

127179 32732

26772 32912 32912 90538

1 14275 45448 45448 1

1

13377 14275 14275

90876

1 90873

1 90325 90325 90325

2 7641 7641 7641 2

4 2 1

1

2 2 1

-

31562 79898

1 110243 1

1 1

1

90943

9803 6082 27666 27666

27813 27876 27876

Note 2 Note 2

32732

12563

-

90876

12562

12563

-

90876

12562

12563

32730 32730

30703

9797 9797

45521 45521

20807

90415

20807

90415 79898

21637 21637 19529

19529

15092 15092

(Matched Parts) See separate listing on page 21

20 Ring Gear Fasteners (Bolt)

(Nut)

- Order Kit 70745

16 16 60600 60600 60600

WHEEL DIFF. CASE KIT Includes Items 21-22

Ratios 3.55-5.29

Ratios 5.57-7.17

1

Ratios 3.70-4.11 Ratios 4.33-6.67

21 Diff. Case (Plain Half) (NSS)

1

1 210017 Diff. Case (Flanged Half) (NSS) Ratios 3.55-5.29 Ratios 5.57-7.17

1 103865

1 Ratios 3.70-4.11 1 Ratios 4.33-6.67 1

22 Cap Screw

12 WHEEL DIFF. SIDE GEAR & PINION KIT

Includes Items 23-27 1 190S4 - 39 Inv Spline, 230S4 - 36 Inv Spline (Note 3) 1 114469 220S4 - 41 Inv Spline (Note 1), 300S4 - 39 Inv Spline

1 114470

67586

106397

94799

-

67586

--

98610 98611 98611

67586

98610

86777 86777

88677

-

--

-

88501 88501 86776

-

86776

96271 88503 88503

-

114472

-

102546

-

--

WHEEL DIFF. KIT LESS SIDE GEARS Includes Items 24-27

1

118748

118749 118749

23 Side Gear 2 93401 86779

190S4 - 39 Inv Spline, 230S4 - 36 Inv Spline

220S4 - 41 Inv Spline, 300S4 - 39 Inv Spline

24 Side Gear Thrust Washer

25 Side Pinion

2 110525 2 110527

2

27827 27274 27274

4 104139

86780 86780

Note 1: Complete No-Spin Unit Available, Part No. 110830 - 41 Inv Spline Note 2: 106710 Assy Contains Items 2-4, 7-8, 10-13, & 107276 RTV Note 3: Complete No-Spin Unit Available, P/N 110831 - 36 Inv Spline

6

Item

No.

Part Name

Qty.

per

190S4 230S4 300S4

Axle 220S4

260S4

350S4

26 Side Pinion Thrust Washer

27 Spider 28 Pilot Bearing

29 Bearing Cone (Inner)

Bearing Cone (Outer) 30 Spacer Washer 31

Bearing Spacer

4 27810 86781 86781 1 38289

1 129175 126187 126187 1

1 110846 14218 14218

1

AR

See separate listing on page 9 32 Bearing Cup (Inner)

Bearing Cup (Outer) 33 Bearing Cage Shim .003"

1 14217 14217 1 35502

AR 45461 .005" .010" .020" .030"

34 Bearing Cage & Cup Assy

Includes Item 32 (Cage 78932) Ratios 3.55-3.70 (Cage 110730)

Ratios all others (Cage 110732) 35 Cap Screw

36 Lockwashers

37 Helical Gear 38 Helical Gear Spacer

Ratios 3.55-3.70

Ratios all others 39 Outer Pinion Support Bearing & Race

40 Snap Ring 41

Slotted Nut 42

Roll Pin 1 118855

43 Input Shaft Bearing Cup (Outer)

Input Shaft Bearing Cup (Inner) 44 Input Shaft Bearing Cone (Outer)

.

Input Shaft Bearing Cone (Inner) 45

Input Shaft & Helical Gear 46 Helical Gear 47

Power Divider Cover & Plug Assy

1 1 1 110733

6

6 37207 1

1 111316 1 111311

1 111314 78916

1 111315

1

1 1

1 111384

1 1 113602

(Cover 111300) Includes Items 51,52

Power Divider Cover (Cover 111375-NSS) Includes 39-40, 43

1

48 Carrier Cover Cap Screw

Medium Long

4

4 12063 12Pt Medium 1 Long

49 Lockwashers

50 Dowel Pin

51

Pipe Plug

52 Expansion Plug

53 Lockout Cover Plate

54 Cap Screw

55 Lockwashers

56

Pump Cover Plate

57 Cap Screw

58 Lockwashers 59 Input Shaft (Note 4)

1

9 90417

2

2 90325

1 1 111673

2 20807

2 90415

1

4 79363

4 1

85439

-

86778

14218

78904 78904

86778

14218

14217

14217 14217

45461 45461 62829 62829 62829 45462

45462

45462 62830 62830 62830 45463

-

110731

62158

45463 45463

78914 78914

--

-

62158

-

62158

37207 37207

111310 98390 98390

-

78916

78937 78937

118854 119353 119353

98388 90951

91136 91136

118807

98385 98385 98388 98388

98384 98387

-

118807

98384

98387

-

98389 98389

--

-

90069

81855

-

7641

9797

111368 111368

--

-

--

-

90069 90069

9309 9309

90417

7641 7841

-

--

-

111674

-

--

90419

-

98393 98393

-

Note 4: 98393 Being Replaced By 129315 Input Shaft w/(Metric Thread), 126155 Nut (Metric), 126242 Washer

7

Item

No.

Part Name

Qty.

per

Axle 220S4 260S4 350s4

190S4 230S4 300S4

60 Bearing Spacer

Input Bearing Cover Shim .003"

61

62 Input Bearing Cover, Cup & Seal Assy

Cover (NSS) Includes Item 43 (Outer)

63 Cap Screw

64 Lockwashers

65 Oil Seal 66 Input Yoke

67 Flat Washer

68 Input Shaft Nut - English Threads 69 Bearing Cup 70

Bearing Cone 71 Helical Gear

72 Front Output Shaft

73 Lockup Clutch (45480 Replaced By 128016) 74

Bearing Cone 75 Bearing Cup

76 Bearing Spacer 77

Output Cage Shim .003"

78 Front Output Cage Cup & Seal Assy

Includes Items 75,81 - Cage (NSS) 79 Cap Screw

80 Lockwashers 4 81

Oil Seal 1 119431 82 Front Output Yoke 1

83 Washer 1

84 Nut - English Threads 1

85 Lockup Shift Unit

86 Cap Screw 2 21385 87

Lockwashers 88 Shift Fork & Push Rod 89 Axle Housing Cover Assy (Includes Item 90) 1 120918

Cover (NSS) Gasket Compound

90 Temperature Plug

Magnetic Filler Plug

(See Note 4 Page 7)

.005" 70709 78919 78919 .010" .020" 85406

(See Note 4 Page 7)

.005" 111302 .010" 111303 111364 111384 .020" 111304 111365 111365 .030" 111305 111366 111366

1

AR

1

5

1

1 1

1 111296 1 119895 111376 111376 1 119894 111359 111359

1 1

1 14024 90951 90951

1

AR 111301

1 111307 111369 111369

4

1 113581 113584 113584

2 1 111372 111372 111372

1

AR 107276 107276 107276

1 1

-

45498

45499 78920

110808 98382 98382 110807

113324 113324 113324

-

119429

85404

95207

111295 10737

128016 111308 91136

30453

111306

90069 90417 90417

56864

95206

90415

77751

90898 75130

39483 78918 78918

98380

-

119430

See OEM Catalog

79699 79699

95209 95209

111374 111374

128016

--

111362 111363

111367

90069 90069

119429

See OEM Catalog

--

95262 95262

111313

90415

-

75130 75130

39483

78920

98380

-

119430

10737

128016

91136

111362 111363

111367

90417

119429

111313

90415

80269

-

8

Pinion Bearing Spacers

Models: 190S4, 220S4 Single Reduction

190C4, 220C4 Single Reduction w/CTD

190T4, 220T4 Dual Range

190P4, 220P4 Planetary Double Reduction

.472"-110736 .473"-110737 .474"-110738 .475"-110739 .476"-110740 .477"-110741 .478"-110742 .479"-110743 .480"-110744

.481"-110745 .482"-110746 .483"-110748 .484"-110750 .485"-110752 .486"-110756 .487"-110760 .488"-110764 .489"-110768

.490"-110772 .491"-110776 .492"-110780 .493"-110784 .494"-110786 .495"-110788 .496"-110790 .497"-110792 .498"-110793

.499"-110794 .500"-110795 .501"-110796 .502"-110798 .503"-110799 .504"-110800 .505"-110801 .506"-110802 .507"-110603

Models : 230S4, 260S4, 300S4, 350S4 Single Reduction and Single Reduction w/CTD 230C4, 260C4, 300C4, 350C4 Single Reduction w/CTD 230T4, 260T4, 300T4, 350T4 Dual Range

230P4, 260P4, 300P4, 350P4 Planetary Double Reduction

.167"-91679 .168"-91680 .169"-91681 .170"-91682 .171"-91683 .172"-91684 .173"-91685 .174"-91686 .175"-91687

.176"-91688 .177"-91689 .178"-91690 .179"-91691 .180"-91692 .181"-91694 .182"-91696 .183"-91698 .184"-91700

.185"-91702 .186"-91704 .187"-91706 .188"-91708 .189"-91710 .190"-91712 .191"-91714 .192"-91716 .193"-91718

.194"-91719

.195"-91720 .196"-91721 .197"-91722 .198"-91723 .199"-91724 .200"-91725 .201"-91726 .202"-91727

Speedometer Adapters

Eaton Part No.

38108

38111

38114 Chevrolet 1569161

49156 Ford

50790 Ford B9TF17294E

53405 IHC 127279-R92

64056

69833 GMC

74081

87898

83337 Ford DOHZ17294A

GMC 2307815

IHC 127280-R91

GMC

Chevrolet

OEM Part No.

B9TZ17294A

3854530

3885433

3904678

3730434

Notes

NLA

Repl By 83337

NLA

9

4x4 Rear Axle Differential Carrier Single Reduction w/Controlled Traction Differential Models 190C4, 220C4, 230C4, 260C4, 300C4, 350C4

10

NOTE:

230C4, 260C4, 300C4, 350C4

shown

11

Qty.

Item

No.

1

Diff. Carrier& Bearing Cap Assy Carrier (NSS) 190 & 220 Includes 2-5, 14-17, 19-24, 116 230, 260, 200, 250 Includes 2-5, 14-17, 19-21, 116

2 Cap Screw

3 Flat Washer

4 Lockwire

5 Dowel Bushing 6 Adjuster Lock (RH) (S.E. & D.C. only)

Adjuster Lock (RH) (P.E. only)

7

Cap Screw 8 Lockwire 9 Cap Screw - See Item #2

10

Flat Washer - See Item #3

11

Lockwire - See Item #4

12

Adjuster Lock (LH) 13 Cotter Pin 1 14

Shift Fork Shaft (S.E. & D.C. only)

15

Expansion Plug (Upper) Expansion Plug (Lower)

16

Filler Plug

17

Dowel Pin

18 Shift Fork (S.E. & D.C. only) 1

19 Shift Fork Seal (S.E. & D.C. only) 1 20 Shift Unit Stud (S.E. & D.C. only) 21

Stud Nut (S.E. & D.C. only) 22 Stud Washer (S.E. & D.C. only)

23 Shift Unit Opening Cover (P.E. only)

24 Cap Screw (P.E. only) 25 Lockwashers (P.E. only)

26 Shift Unit

27 Shift Fork Cover Retainer Assy (S.E. only)

28 Adjusting Screw (12 Pt) (S.E. only) 29 Adjusting Screw Jam Nut (S.E. only)

30 Bearing Adjuster (RH)

Bearing Adjuster (LH)

31

Bearing Cup (RH) Bearing Cup (LH)

32 Bearing Cone (RH)

Bearing Cone (LH) WHEEL DIFF. CASE KIT Includes Items 33.34

33 Diff. Case (Plain Half) NSS 1 210017

Gear Support Case (Flange Half) -NSS 1

34 Cap Screw

WHEEL DIFF. SIDE GEAR & PINION KIT

Includes Items 35-41

190C4 - 39 Inv Spline 230C4 - 36 Inv Spline

220C4 - 41 Inv Spline 300C4 - 39 Inv Spline

WHEEL DIFF. KIT LESS SIDE GEAR

Includes Item 37-41 35 Side Gear (RH) 1

190C4 - 39 Inv Spline 230C4 - 36 Inv Spline

220C4 - 41 Inv Spline 300C4 - 39 Inv Spline

D.C. - Driver Controlled S.E. - Seasonal Engagement P.E. - Permanent Engagement

.

Part Name

per

Axle

1

4

4 4

2 1

1 2

2

1

1 1

7

2

1

2 2

1

1 83510 83510

1 83511 83511 1

1 1

1 9803 15092 15092 1

1 1

12

1

1 118748

190C4 220C4 260C4

115825 106710 110816 110500

32732 32732 32732

32912 32912 32912 90538 12563 12563

32730 32730 32730

111120 14275 45448

45448 14275 45448 12562 12562

12563

13377 45448 14275

90873 90876

113801 113801 113801

30703

9797 9797 9797

90325

7641 7841

32613 119855 119855 119855

119863 119863 119863

119857

81518 119857 119857

45521 45521 45521

20807 20807

90415 90415

73503 73503

59600 59600 110243 21637

111022 82451

27816 21632 21632

27813 27876 27876

27817 102660 102660 118289

111029

96271 88503 88503

-

118624 118287

-

110525 110527

230C4

12563 12563

30703 30703

90325 90325

84508

63028

98872 98872 86777 86777

86786 86786

114475

--

93401 86779

300C4 350C4

106710 110500

107457

12562

90876

7641

84508

63028

20807

90415 73503 83510

83511 59600 21637

82451

12

Item

No.

Part Name

Qty.

per

Axle

190C4

220C4

230C4 300C4 260C4

350C4

36 Side Curvic Clutch Gear (LH)

190C4

1

111018

110632

220C4 111019

37 Side Gear Thrust Washer

38 Side Curvic Gear Thrust Washer 39 Side Pinion

40 Side Pinion Thrust Washer 41

Spider

1

27827

111030 4 104139

4

1

27810 86781

38289

27274 27274

82442 86780

86778

42 RING GEAR & DRIVE PINION SET (Matched Set)

See separate listing on page 21

Nut & Bolt Kit

43 Ring Gear Fasteners (Bolt)

(Nut)

44 Gear Support Case Cover 1 111026 103190

. .

8 8 84497 (16) 60600 (16) 60600

45 Sliding Clutch (S.E. & D.C. only) 1

FRICTION PLATE & DRIVE KIT

1

118290

111024

115583 115583

(16) 82454

111021 86576

-

82439

Includes Items 46-52 FRICTION PLATE KIT

1 118291 84827 84827

Includes Items 46-47

46 Friction Plate (O.D. Splined)

Friction Plate (tanged)

47 Friction Plate (I.D. Splined)

Friction Plate (splined)

48 Friction Plate Driver (P.E. only)

Friction Plate Driver (S.E. & D.C. only)

49 Driver Snap Ring (P/N 111115 is P.E. only)

11

7 111028

10

1 111116 83565 83565 1

1 111115 82444 82444

50 Pressure Plate 1 111025

Pressure Plate Snap Ring

51

52 Compression Spring

1

10 111023 12

53 Pilot Bearing

1

54 Bearing Cone (Inner) 1 85439

Bearing Cone (Outer) 55 Spacer Washer

56 Bearing Spacer

1

AR

111027

-

82446

82445 82445

82449 82449

82447

-

82621 82621

-

- 82448 82448

129175

126187

14218 14218

110846

-

14218 14218

78904 78904

See separate listing on page 9

57 Bearing Cup (Inner)

Bearing Cup (Outer)

-.

58 Bearing Cage Shim .003"

.005" 62829 .010" .020" .030"

59 Bearing Cage & Cup Assy

Includes Item 57 (Cage 78932)

Ratios 3.55-3.70 (Cage 110730)

Ratios all others (Cage 110732) 60 Cap Screw

Lockwashers

61 62 Helical Gear

63 Helical Gear Spacer

Ratios 3.55-3.70

Ratios all others

64 Outer Pinion Support Bearing & Race 65 Snap Ring

66 Slotted Nut

1 14217 14217 14217 1

35502

14217 14217

AR 45461 45461 45461

62829

45462

45462 62830 62830 45463 45463

1

-

1 110731 1 110733

6 62158

6 37207

1

1 1

1

111310 98390

111316 111311

111314

78914 78914

--

62158

37207

-

78916

1 111315 78937 78937

1 118854

119353 119353

94378

82442 86780

86781

86778

(16) 82454

103190

86576

82439

82446

82447

-

126187

62829 45462 62830 45463

62158

37207 98390

-

78916

13

Item

No. Part Name

Qty.

per 190C4

Axle 220C4

230C4 260C4

300C4 350C4

67 Roll Pin

68 Input Shaft Bearing Cup (Outer)

Input Shaft Bearing Cup (Inner)

69 Input Shaft Bearing Cone (Outer)

Input Shaft Bearing Cone (Inner)

70 Input Shaft & Helical Gear

Helical Gear

71

Power Divider Cover & Plug Assy

72

(Cover 111300) Includes Items 76,77 Power Divider Cover Assy (Cover 111375) 1 111368 111368 Includes Items 84, 65, 68, 69, 83, 88, 94)

73 Carrier Cover Cap Screw

Medium 4 Long 12Pt Medium Long 1

74

Lockwashers

75

Dowel Pin Pipe Plug 1

76

77 Expansion Plug 78

Lockout Cover Plate 1 111673 79 Cap Screw

80 Lockwashers

Pump Cover Plate

81 82 Cap Screw

83 Lockwashers 84 Input Shaft (English Thread) (Note 1)

85 Bearing Spacer

86 Input Bearing Cover Shim .003"

87 Input Bearing Cover, Cup & Seal Assy

Cover (NSS) Includes Item 68 (Outer) 88 Cap Screw

89 Lockwashers

90 Oil Seal

Input Yoke

91 92 Flat Washer (Note 1)

93 Input Shaft Nut (Note 1)

94 Bearing Cup 95 Bearing Cone 96 Helical Gear

97 Front Output Shaft

98 Lockup Clutch - (45480 Replaced by 128016) 99 Bearing Cone

100

Bearing Cup

101

Bearing Spacer

102

Output Cage Shim .003"

* Identify part numbers on old parts. If part number of helical gear or front output shaft is 111297, 111298 respectively, replace

both with new part numbers shown.

Note 1: 98393 is being replaced by 129315 Input Shaft w/(Metric Thread), 126155 Nut (Metric), 126242 Washer.

.005" .010" .020" .030"

.005" .010" .020" 85406

1 118855 118807 118807

1 1

1 1 91136 98387 98387

1 111384 1

1 113602

4 12063

1

9

2 7641

1

2 20807 2

1 111674 4 79363

4 1

1

AR 45498 78918 78918

1 110808 98382 98382

5 113324 113324 113324

1 119429 119430 1 1

1 95207 95209 95209

1 1 111296

1 119895* 1 119894*

1 128016 1 111308 1 14024

1

AR 111301 111362

98388 90951 98388 98388

91136 98384 98384

—

90069

81855

— —

90417 90417

90325

9797

90415

90419

—

70709 78919 45499 78920

110806

———

85404

111295 10737 10737

30453

111302 111303 111364 111304 111365 111365 111305 111366 111366

98385

——

98389 98389

——

—— —

90069 90069

9309 9309

7641 7641

——

—— —— — —— ——

98393 98393

39483 39483

98380 98380

See OEM Catalog

79699 79699

111374 111374 111376 111376

111359

128016 128016

91136

90951

——

111363 111363

98385

90417

78919 78920

119430

111359

91136 90951

111362

111364

—

14

Item per 190C4

Qty.

No.

Part Name

Axle 220C4

230C4 300C4 260C4 350C4

103 Front Output Cage, Cup & Seal Assy 1

Includes Items 100, 106 - Cage (NSS) 111306

104 Cap Screw

105 Lockwashers

106

Oil Seal 107 Front Output Yoke

108 Washer 109 Nut 110

Lockup Shift Unit (Includes Items 110-113)

111

Cap Screw 112 Lockwashers 2 90415 113 Shift Fork & Push Rod 1

114 Axle Housing Cover Assy (Includes Item 115)

Cover (NSS)

115 Temperature Plug 1 90898

116 Gasket Compound

4 90069

4

1 119431

1 See OEM Catalog

1 56864 1 95206 1 113581

2 21385

1 120918 1 77751

AR 107276

111307

90417

111372

111369 111367 111367

90069

90417 90417

119429 119429

--

95262 95262 113584

111313

90415 111372

-

--

107276 107276

111369

90069

113584

111313

90415

111372

-

15

4x4 Rear Axle Differential Carrier Models 190T4, 220T4, 230T4 260T4, 300T4, 350T4 Dual Range Models 190P4, 220P4, 230P4, 260P4, 300P4, 350P4 Planetary Double Reduction

16

17

Item No.

Part Name

Qty.

per

Axle

190T4

190P4 230P4 220T4 220P4

230T4

260T4 260P4

300T4 300P4 350T4 350P4

1 Diff. Carrier& Bearing Cap Assy

Carrier (NSS) 110816 110500 Includes 2-5, 7, 12-15, 17, 18, 20-22, 109

2 Cap Screw

3 Flat Washer 4

Lockwire

5 Dowel Bushing 2 6 Adjuster Lock (RH) 7

Dowel Bushing (RH)

8 Cap Screw (RH) (Dual Range)

Cap Screw (RH) (PDR)

9 Lockwire (RH) 10 Adjuster Lock (LH)

11

Cotter Pin (LH)

12

Filler Plug

13

Dowel Pin

14

Expansion Plug (Upper)

Expansion Plug (Lower) 15 Shift Fork Shaft 16

Shift Fork Assy

17

Mounting Stud 18 Shift Fork Seal & Spring Assy (Dual Range)

19 Shift Unit (Dual Range) See Page 22 & 23

20 Lockwashers (Dual Range) 21

Stud Nut (Dual Range) 22 Shift Unit Opening Cover (PDR) 1 23

Lockwashers (PDR) 24 Cap Screw (PDR)

25 Sliding Clutch (Dual Range) 26 Sun Gear (PDR)

27 Sun Gear Retainer (PDR)

28 Bearing Adjuster (RH)

Bearing Adjuster (LH)

29 Bearing Cup (RH)

Bearing Cup (LH) 30 Bearing Cone (RH) 1

Bearing Cone (LH)

31

Gear Support Case (RH) Gear Support Case (LH)

32 RING GEAR & DRIVE PINION SET 1

(Matched Parts) See separate listing on page 21

RING GEAR BOLT & NUT KIT Includes Items 33-34 33 Bolt

34 Nut 35

Support Case Thrust Washer (RH)

Support Case Thrust Washer (LH) 36 High Speed Clutch Plate

37 Idler Pinion Pin 38

39 Diff. Case (Clutch Plate Side) (NSS)

-.

Idler Pinion

WHEEL DIFF. CASE KIT Includes Items 39-40

Identify by casting number Diff. Case (Plain Half) (NSS)

1 115825 106710 106710

4

1

2 37746 37746 37746

2 37747 37747 37747 2

2 12563 12563 12563

1 13377 14275 14275

1

2 7841 1

1

1 32613 32679 84508

2 119863

1 119855 1

2 119857 2

2

1 1 113598

1 43178 43178 43178 1

1 110243 1

1

1 27838 21619 108138 1 110148

1

8

8 60599 60599 60599

1 1 27827 43271 43271

1 4 27861 27953 108144

4 27835 27952

1 101878

1 98182

1

32732 32732 32732

32912

90538 32730

37745

37747

90873 90876 90876

90325

30703 30703 30703

9797

113801

63028 63028 63028 45521

90415 90415 90415

20807

113596

56932

27816 15092 15092

9803 21632 21632

27817 21635 27876 27813

87955 87955 87955 44358 44358 44358

43270

56931 56928 56928

96278 96280 96279 96281 108140

32912 32912

12563 12563

32730

78926 78926

12562 12562

90325 90325

7641

9797

113801 113801

119863

119855

119857

45521 45521

20807

113593

113595

21637 21637

126305

102660 102660

126301

18198

98584 109270

98183 108146

110500

32730

7641

9797

119863

119855

119857

20807

83406

113595

126305

126301

83726

27952

108139

18

Item

No.

Part Name

Qty.

per

Axle

190T4 230T4 300T4

190P4 220T4 220P4 260P4 350P4

230P4 300P4 260T4 350T4

40 Cap Screw

WHEEL DIFF. SIDE GEAR & PINION KIT

Includes Items 41-45 190T4, P4 - 39 Inv Spline, 230T4, P4 - 36 Inv Spline

220T4, P4 - 41 Inv Spline (Note 1), 300T4, P4 - 39 Inv Spline

4 1 Side Gear

190T4, P4 - 39 Inv Spline, 230T4, P4 - 36 Inv Spline

220T4, P4 - 41 Inv Spline (Note 1), 300T4, P4 - 39 Inv Spline

42 Side Gear Thrust Washer

43 Side Pinion 44 Side Gear Thrust Washer

45 Spider 1

46 Pilot Bearing 1 47

Bearing Cone (Inner) Bearing Cone (Outer)

48 Spacer Washer

49 Bearing Spacer

See separate Iisting on page 9

50 Bearing Cup (Inner)

Bearing Cup (Outer)

Bearing Cage Shim .003"

51

52 Bearing Cage & Cup Assy

Includes Item 50 (Cage 78932) Ratios 3.55-3.70 (Cage 110730) Ratios all others (Cage 110732)

53 Cap Screw 6 62158 62158 54 Lockwashers

55 Helical Gear

56 Helical Gear Spacer

Ratios 3.55-3.70

Ratios all others 57 Outer Pinion Support Bearing & Race 1

58 Snap Ring

59 Slotted Nut

60 Roll Pin

61

Input Shaft Bearing Cup (Outer)

Input Shaft Bearing Cup (Inner)

62 Input Shaft Bearing Cone (Outer)

Input Shaft Bearing Cone (Inner) 63 Input Shaft & Helical Gear

64 Helical Gear 65 Power Divider Cover & Plug Assy

(Cover 11300) Includes Items 69, 70

Power Divider Cover

66 Carrier Cover Cap Screw

Medium Long 12 Pt Medium

Long

.005" 62829 62829 .010" 45462 45462 45462 .020" .030"

8

4 8

1 1 114469 1

2

2 110525 2

2

4

1 1

1

AR

1 1

AR 45461 45461 45461

1

1 110731

1

6

1 111310

1 1 111311

1 111315 78937 1 118854

1 118855 118807 118807

1 98388 1

1 91136 98384 1 91136 98387

1 1 1

1

4 90069 4 12063 8 8 1

-

- 96284

-

114470

-

27827

104139

27810

38289

129175

85439

110846

-

14217 14217 14217

35502

62830 62830 45463

110733

37207 37207 37207

111316

111314 78916 78916

90951

111384

-

113602

-

81855

-

96285

114474

-

--

110528

--

18198

96900 129420

18199 108145

107371 108141

126187

14218 14218 14218 14218

78904 78904

14217 14217

45463

78914 78914

-

--

98390

-

--

119353 119353

98385 98385 98388 98388

-

98389 98389

--

111368

--

-

90069

9309 9309

-

96285 96284

109267

-

108143

83726

126187

62829

62830 45463

-

62158

98390

-

78937

98384 98387

-

111368

-

90169

Note 1: Complete No-Spin Unit Available Part Number 110830 - 41 Inv Spline

19

Item

No.

Part Name

190T4 230T4 300T4

Qty.

per

Axle 220P4

190P4 220T4

230P4 300P4 260T4 350T4 260P4 350P4

67 68

69 70 Expansion Plug 1

71 Lockout Cover Plate 1 111673

72 Cap Screw 73 Lockwashers

74

75 Cap Screw 76 Lockwashers 4

77

78 79 Input Bearing Cover Shim .003"

80

81 Cap Screw 5 113324

82 83 Oil Seal 1 119429

84

85

86 87

88

89 90

91 Lockup Clutch - (45480 Replaced by 128016) 1 128016

92

93

94 95 Output Cage Shim .003"

96

97 98

99 100 101 102 Nut - English Threads

103

104 Cap Screw 105

106 Shift Fork & Push Rod

107

108

109

*Identify part numbers on old parts. If part number of helical gear or front output shaft is 111297, 111298 respectively, replace both with

Lockwashers 9 90417 90417 90417

Dowel Pin

Pipe Plus

Pump Cover Plate

lnput Shaft - (See Note 1 Page 14)

Bearing Spacer 1

.005" .010" .020" 85406

Input Bearing Cover, Cup & Seal Assy 1 Cover (NSS) Includes Item 61 (Outer), 83 110806 98380 98380

Lockwashers

Input Yoke Flat Washer (See Note 1 Page 14)

Input Shaft Nut - English Threads (See Note 1 Page 14) Bearing Cup 1

Bearing Cone

Helical Gear Front Output Shaft 1

Bearing Cone 1 111308

Bearing Cup

Bearing Spacer

.005" .010"

.020"

.030"

Front Output Cage, Cup & Seal Assy

Includes Items 93,99- Case (NSS) 111306

Cap Screw Lockwasher

Oil Seal Front Output Yoke

Washer

Lockup Shift Unit (includes Items 104-106) Planetary Models Lockup Shift Unit (includes Items 104-106) 2-Speed Models

Lockwashers

Axle Housing Cover Assy Includes Item 108 Cover (NSS)

Temperature Plug

Gasket Compound

new part numbers shown.

-.

2

2 20807

2 1 111674 4

1

AR 45498

1

1 1

1

AR

1

4

1 1

1 56864

1

1 113581 1 113582 113585

2

2 1 111372

1 120918 1 77751

1

AR 107276

7641

90325

9797

90415

79363

90419

-

70709 78919 45499

110808 98382

-

See OEM Catalog

85404

95207 111295 111296 111374

119895* 111376 111376

119894*

14024 90951

30453 111301

111302 111363 111303 111364 111304 111365 111365 111305

111307

90069

90417

119431

7641

-

--

-.

--

-

98393 98393

39483 78918 78918

78920 78920

113324 113324

-

119430

79699

95209

10737 10737

111359

128016

91136

--

111362 111362

111366 111366

111369 111369 111367

90069 90417

119429 119429

See OEM Catalog

--

95206

21385 111313 90031

90415 90415

90898

95262 95262

113584 113584

111372

107276 107276

-

--

20

7641

-

39483

78919

98382

-

119430

79699

95209

111374

111359

128016

91136

90951

111363 111364

111367

90069 90417

113585

90415

111372

80269

-

Ring Gear & Drive Pinion Set

*Axle Models 190S4, 220S4 (Single Reduction)

Ratio

3.55

3.70 *113156 111272(10)

3.90

4.11

4.33 *113159

4.56

4.88

5.29

5.57

6.14

6.50

7.17

*Axle Models 190C4, 220C4

(Single Reduction w/Controlled Traction Differential)

Ratio

3.55

3.70 *118493 111272(10)

3.90

4.11 *118495 111274 (9) 111052(37)

4.33

4.56

4.88 *118498 111277 (8) 111055(39)

5.29

5.57 *118500 111279 (7) 111057(39)

6.14 *118501 111280 (7)

6.50

7.17

Part No.

Gear Set Pinion (NSS) Ring

*113155 111271(11)

*113157 *113158 111274 (9)

*113160 111276 (9)

*113161

*113162 111278 (7) *113163 *113164 111280 (7) *113165 *113166

Part No.

Gear Set

*118492 111271(11)

*118494

*118496 111275 (9) *118497

*118499 111278 (7)

*118502 111281 (6) 111059(39) *119503 111282 (6)

111273(10)

111275 (9)

111277 (8)

111279 (7)

111281 (6) 111282 (6)

Pinion (NSS) Ring Gear (NSS)

111273(10)

111276 (9) 111054(41)

Gear (NSS)

109867(39)

88000(37) 99742(39) 86356(37) 86358(39) 86360(41) 86362(39) 85364(37) 86366(39) 86377(43) 86378(39) 86379(43)

111049(39) 111050(37) 111051(39)

111053(39)

111056(37)

111058(43)

111060(43)

*Axle Models 230S4, 260S4, 300S4, 350S4 (Single Reduction)

Part No.

Ratio

3.70

4.11

4.33

4.56

4.88

5.43

6.17

*Axle Models 230C4, 260C4, 300C4, 350C4

(Single Reduction w/Controlled Traction Differential)

Gear Set

*98162

*98164

*95578

95579 *95580 *95581 *95582

Pinion (NSS)

Note 1

78831(10) 78833 (9) 78835 (9) 78837 (9) 78839 (8) 78841 (7) 78843 (6)

Ring Gear (NSS)

98160(37) 94381(37)

78856(39) 78858(41) 78860(39) 78862(38) 78864(37)

Part No.

Ratio

3.70

4.11 *95577

4.33 *95578 78835 (9) 78856(39)

4.56

4.88 *95580

5.43 *95581

6.17

Gear Set

Pinion (NSS) Ring Gear (NSS)

*95576 78831(10) 78852(37)

78833 (9) 78854(37)

95579

Note 1

78837 (9) 78858(41)

78839 (8) 78860(39)

*95582

78841 (7)

78843 (6) 78864(37)

78862(38)

*Axle Models

190T4, 220T4 (Dual Range) 190P4, 220P4 (Planetary Double Reduction)

Ratio

3.55/4.83

3.70/5.05

3.90/5.32 *113181 111273(10)

4.11/5.61 *113182

4.33/5.91

4.56/6.21

4.88/6.65

5.29/7.21

5.57/7.60

6.14/8.38

6.50/8.86

7.17/9.78

*Ring Gear & Pinion Kits Have Been Obsoleted With No Replacements.

Reference Bulletin AXIB-9507. Contact Your OEM For Model Replacement.

Note 1: Part Available As Of 8-1-96.

Part No. Gear Set

Pinion (NSS) Ring Gear (NSS)

*113179 111271(11) *113180

111272(10) 53864(37)

111274 (9) 85390(37) *113183 *113184 *113185 *113186 *113187 *113188 *113189 *113190

111275 (9)

111276 (9)

111277 (8)

111278 (7)

111279 (7)

111280 (7)

111281 (6)

111282 (6)

109865(39)

113154(39)

85392(39j 85394(41) 85396(39) 85398(37) 85400(39) 75170(43) 75172(39) 75174(43)

*Axle Models

230T4, 260T4, 300T4, 350T4 (Dual Range) 230P4, 260P4, 300P4, 350P4 (Planetary Double Reduction)

Ratio

3.70/5.04 *95583 78831(10)

4.11/5.60

4.33/5.90 *95585 78835 (9) 78834(39)

4.56/6.20

4.88/6.64

5.43/7.39 *95588

6.17/8.40 *95589

Part No.

Gear Set

Pinion (NSS) Ring Gear (NSS)

*95584 78833 (9)

*95586 95587

Note 1

78837 (9) 78836(41) 78839 (8) 78838(39) 78841 (7) 78843 (6) 78842(37)

78830(37) 78832(37)

78840(38)

21

4x4 All Wheel Drive Shift Systems Single Speed Steer/Drive Axle with Dual Range Rear Axle (Straight Air with Axle Range Interlock)

Qty.

Item

No. Part Name Axle Number Remarks

1

Steer/Drive Lockup Shift Unit Models 190, 220 series 1 Models 230, 260, 300, 350 series 1

2 Interlock Control Valve

Steer/Drive Axle Lockup Shifter Valve

3

Circuit Breaker

4

Ignition Switch

5

Pressure Switch 1

6

Speedometer Adapter

7 8

Quick Release Valve

Axle Range Shifter Valve

9

10

Solenoid Valve 11 Rear Axle Shift Unit 1 73503 12 Lockup Control Valve 13

Shifter Valve Label

Shifter Valve Elbow Connector 14

Operating Instruction Label 15 Operating Instruction Label

per

1 113534 1 1 1

1 See page 9 1

1 113662 In-dash mount 1 119527

1 46805

1 1 113573 1 74267 not illustrated 1 1

Part

113581 113584

84678 33662

56071

66468

113544

66483

113571 113572

Includes Item 2 See page 26 See page 26

See OEM Catalog

Under-dash mount

Gear shift mount

See page 24

Used In Old Assy 73505

23

Shift Unit

Item

No. Part Name

Piston Air Shift Assy

per

Unit

Axle 73503

1

73503

Electric Over Air or Straight Air) Includes Items 1-25

Qty.

1

Cover Assy (Includes Item 2) 1

2 Cover Bearing

3 Self-tapping Screw & Washer Assy 4 Cover Gasket 1

5 Cover Plug

6 Actuating Lever Pin

7 Clevis Pin

8 Actuating Lever, Pin & Block Assy

9 Shift Housing Cover 10 Seal Ring 11

Cover Bolt 12 Locknut 4

13 Locknut 14 Washer 15

Piston 16 Felt Piston Oiler (Strip) 2 17

Piston “O” Ring

.7

18 Grommet

1

7

1

1 1

1 1 1

4

1

1 1

73486 73481

88053

73488 28325

73456

73498

129025

73490 73492

73491

47641

73496

111406

73493

96916 32832

32826 19 Push Rod 1 73497

20 Compression Spring 1 73494

21 Piston Stop

22 Housing Assy (Includes Items 3 & 23) 23 Housing Bearing 24 Cap Screw 25

“O” Ring

1 1

1

73495

82428

73481

58309

56659

26 Lockout Control Valve (Used On Old 73505 Units) p/n 66483 1

—

Unit

73507

73487

73481

88053

73488

28325 73456

73498

129029

73490

73492 73491 47641

73496

111406

73493

96916 32832

32826 73497 73494

73495

82429 73481

—

56659

—

24

Lockup Shift Unit

Item

No.

Qty.

Part Name Axle 220T4

per

190T4

230T4 260T4 300T4 350T4

Air-Operated Lockup Shift

Unit Assy Includes Items 1-20 LOCKUP BODY KIT 1 118357*

Includes Items 1-11

1

Shift Cvlinder Bodv

.

2 Shift Cylinder Piston

3 Piston Stop

Piston Grommet 1 32832

4

5 Piston Felt Oiler

6 Push-Rod Grommet 7 Valve Assembly (Includes 8-9)

8 Star Washer - NSS

Nut - NSS

9

10

Cover Grommet

11 Body Cover

Cover Cap Screw

12

13 Lockwashers

Hex Nut Piston

14 15 Body Cap Screw

16 Lockwashers

17 Shift Fork Assy

18 Compression Spring

Gasket Compound

19

20 Control Valve Protector (Not Illustrated)

*Includes 113578 Check Valve

.

1 113582

1

1 102616

2 96916 96916

2 32826 1 113534

1

4 79363 4

1 113530

2 21385

2 90415 1

AR 107276

1

32828

32834

60817

113529

90419 90419

111372 111372

31038 31038

119878 119878

113585

118409

32828

32834

.

32832

32826

113534

60817

113529

79363

113530

111313

90415

107276

25

Lockup Shift Unit

190S4

Item per

No.

Air-Operated Lockup Shift Unit Assy 1 *113581 113584 Includes Items 1-16

LOCKUP BODY KIT (Includes Items 1-9)

1

2 Shift Cylinder Piston 1

3 Piston Stop 1 4 Piston Grommet

5

6 7 Push-Rod Flat Washer

8 Cover Grommet 1 60817 60817

9 10

11

12 Push Rod Nut 1 13

14

15

16

Shift Cylinder Body 1

Piston Felt Oiler

Push-Rod Grommet

Body Cover Cover Cap Screw 4

Lockwashers 4

Body Cap Screw 2 21385

Lockwashers 2 90415 90415

Shift Fork Assy

Compression Spring Gasket Compound AR 107276

Part Name Axle 220P4 350P4

Qty.

1 104599 34779

1

2

1

1 111406 111406

1 32831 32831

1 111372 111372

1 31038 31038

190P4

220S4

32828 32834

102616

32832 32832

96916

32826

79363

90419

1006779

230S4 230P4 260S4 260P4 300S4 300P4

350S4

32828

32834

-

96916

32826

79363

90419

1006779

111313

107276

*NLA as of 7/24/95.

26

Axle Housing and Axle Shafts Models 190C4, 190S4, 190T4, 190P4

Item per

No.

1 Axle Shaft (39 spline, 1-13/16" shaft dia.) 2

2

3 Bearing Adjuster Lockwashers

4 Axle Housing Assy 1

5

6 7 Lockwashers

8Stud

9Nut

10 Lockwashers

Hub Bearing Adjusting Nut (Inner)

Magnetic Drain Plug Magnetic Filler Plug 1 75130

Diff. Carrier Cap Screw 1 38589

Part Name Axle

(Outer) 2

Qty.

2 19186

2 30714

1

11

11 90208 11 90422

Eaton

Part

No.

See OEM Catalog

19186

See OEM Catalog

54254

90422

36435

27

Axle Housing and Axle Shafts Models 220C4, 220S4, 220T4, 220P4

Item

No .

1 Axle Shaft (41 spline, 1-57/64" shaft dia.) 2

2 Hub Bearing Adjusting Nut (Inner) 2

3 4 Axle Housing Assy 1

5 Housing Cover Assembly (Includes Item 6) 1

6 7

8

9

10 11

12 Magnetic Drain Plug

13

14 Nut 15 16

17 Lockwashers

Bearing Adjuster Lockwashers

Temperature Plug

Cover Locating Dowel

Cover Cap Screw

Cover Stud Nut

Lockwashers

Magnetic Filler Plug

DIFF CARRIER ATTACHING PARTS

Stud

Lockwashers

Diff. Carrier Cap Screw

Part Name Axle No.

(Outer)

Qty.

per

2

1 90898 1 7641

1 21385

1 11

12 90415

1 54254

1

11

11 90208 11 90422

1 38589

1 90422

Eaton

Part

See OEM Catalog

119882

119881

119883

See OEM Catalog

120918

47500 42364

75130

36435

28

Axle Housing and Axle Shafts Models 230C4, 230S4, 230T4, 230P4 Models 260C4, 260S4, 260T4, 260P4

Item

No. Part Name

1 Axle Shaft (36 spline, 2-1/16" shaft dia.)

2 Hub Bearing Adjuster Nut Inner

3

4

5

6 Cap Screw 7

8 9

10 Lockwashers

11

Length: 40-7/8"

Outer Bearing Adjuster Lockwashers 2

Axle Housing Assy

Magnetic Drain Plug Magnetic Filler Plug

Lockwashers Diff. Carrier Stud

Diff. Carrier Nut

Tapered Dowel

Qty.

per

Axle

2 See OEM Catalog

2 2

1 See OEM Catalog 1 54254

1

2

2 10 36435 10 90208

10 90422

4 83481

Eaton

Part

No.

119882 119881

119883

75130

99708

11167

29

Axle Housing and Axle Shafts Models 300C4, 300S4, 300T4, 300P4 Models 350C4, 350S4, 350T4, 350P4

Item

No.

1

2 Hub Bearing Adjuster Nut

3 Bearing Adjuster Lockwashers

4 Axle Housing Spindle Tube

5

6 7 Magnetic Drain Plug

8

9 10

11

12 Nut

13 Lockwashers

14

15 Tapered Dowel

16 Nut

17 Lockwashers

18

19 Lockwashers

Axle Shaft (39 spline, 2-1/4" shaft dia.)

Filler Plug

Axle Housing

Housing Cover

Locating Dowel

Cover Cap Screw Cover Stud

DIFF CARRIER ATTACHING PARTS Stud

Cap Screw (12 pt.)

Part Name

Qty.

per

Axle

2 4 11249

2 11245

2 82620 1 75130 1

1 1

1

11 85453 11

12

10 36435

4

10

2 2 11167

Eaton

Part

No.

See chart below

See OEM Catalog

54254 80269

7641

85454

25348

90414

83481

90208

90422

99708

The 35327 axle uses unequal length axle shafts. Differential offset in the housing requires that the long axle shaft be used in the short-arm side of the housing. The short axle shaft is used in the long-arm side of the housing.

Track Width

72" 75" 80" 85"

Track width can be determined by

measuring the distance between the brake

flanges.

Flange-to-Flange

Measurement

52.125"

55.125"

60.125"

65.125"

30

Track RH (long) LH (Short)

72 108549 (40-1/4”) 108553 (41-1/4”)

108550 (41-1/4”)

75 108551 (41-3/4”) 108554 (42-3/4”)

108552 (43-3/4”)

80 108555 (44-11/32”) 108556 (45-11/32”)

85 108557 (46-3/4”) 108558 (47-3/4”)

Dana Aftermarket Group

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com

PO Box 321 Toledo, Ohio 43697-0321

Warehouse Distributor: 1.800.621.8084

Dana Commercial Vehicle Products Group

OE Dealers: 1.877.777.5360

3939 Technology Drive Maumee, Ohio, USA 43537

www.spicerparts.com

www.dana.com