Page 1
Spicer
®
Drive Axles
Illustrated Parts List
AXIP-0057A - Models Designed ON or
AFTER June 10, 2013
May 2023
D170, D170D, R170, R170D - Single Reduction - Tandem Axles
D190, D190D, R190, R190D - Single Reduction - Tandem Axles
S170, S170D, S190, S190D -Single Reduction - Tandem Axles
S170E, S190E, S190DE - High Entry - Single Axles
D590, D590D, R590, R590D, S590, S590D - Double Reduction Axles
IMPORTANT: Dana made changes to the carriers
designed AFTER June 10, 2013. Only models made ON
or AFTER this date are shown in this IPL. For models
BEFORE June 10, 2013, see AXIP-0057.
Page 2
Page 3
Table of Contents
1
Table of Contents
How To Use Illustrated Parts List ................................................................ ................................ ............ 2
Model Identification ............................................................................................................................. 3-4
Model Information - Model Line-up - Models Made On or After June 10, 2013 ......................................... 5
Single Reduction ................................................................................................................................ 5
Double Reduction ............................................................................................................................... 5
Tridems ........................................................................................................................................................... 5
High Entry ........................................................................................................................................... 5
FORWARD AXLES .........................................................................................................................................................
Forward Single Reduction Models - D170, D170D, D190, D190D - Carrier Exploded View ....................... 6
Forward Single Reduction Models - D170, D170D, D190, D190D - Power Divider - Exploded View ............ 7
Forward Single Reduction Models - D170, D170D, D190, D190D - Parts List ..................................... 8-10
Double Reduction Models - D590, D590D - Carrier Exploded View....................................................... 11
Double Reduction Models - D590, D590D - Power Divider - Exploded View .......................................... 12
Double Reduction Models - D590, D590D - Parts List ............................................................... 13-14
Double Reduction Models - S590, R590 / S590D, R590D - Carrier Exploded View ................................ 15
Double Reduction Models - S590, R590 / S590D, R590D - Power Divider - Exploded View ............... 16
Double Reduction Models - S590, R590 / S590D, R590D - Parts List ........................................ 17-18
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Exploded View........................... 19
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Power Divider - Exploded View ...... 20
High Entry Single Models - S170E, S190E, S190DE - Parts List ...................................................... 21-22
REAR-REAR & SINGLE AXLES ......................................................................................................................................
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D - ...........................
Carrier Exploded View ................................................................................................ ...................... 23
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D - Parts List. 24-25
Gear and Pinion Kits ............................................................................................................................... 26-27
Bearing Kits .......................................................................................................................................... 28
Pinion Bearing Selective Spacers & Spacer Kits .......................................................................................... 29
Wheel Differential Case Kits - All Models ......................................................................................... 30-33
Wheel Differential Lock Shift Parts - Exploded View & Parts List ........................................................... 34
Axle Housing and Output Shaft Assembly - Exploded View .................................................................. 35
Axle Housing and Output Shaft Assembly - Parts List ........................................................................... 36
Summary of Axle Housing Related Service Kits ................................................................ ................ 37
Axle Housing Hardware Kits & Axle Housing Cover Kits .................................................................. 37-38
Axle Housings – All Models ............................................................................................................. 39-42
Axle Shafts ...................................................................................................................................... 43-44
Service Carriers ............................................................................................................................... 45-54
Yokes & Flanges .......................................................................................................................................... 55
Pinion Seal Driver Tool Kit .................................................................................................................... 56
Service Kits - Quick Reference List .................................................................................................. 57-58
Page 4
General Information
2
General Information
How To Use Illustrated Parts List
Ordering Parts
• This parts book is organized in sections according to parts
servicing requirements. Use the Contents or page headings
and colored tabs to find information.
• Use this book to order parts for your Dana® Spicer® Axle.
• For convenience, part numbers have been included for all
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings
on pages that accompany the drawings.
• Notes are included on illustrations where needed.
pieces of the carrier assembly. Some of these parts, such as
the carrier and caps, are serviced only in kits or assemblies.
Part numbers are for your reference only. Those parts not
serviced separately are identified with NSS.
Kits and Assemblies
• Kits and Assemblies contain groups of individual or
assembled parts developed for optimal replacement or repair
of a service problem.
• Kits and Assemblies are shown with applicable parts
groupings in the parts listing.
• See the Appendix for detailed information concerning kits
applicable to this model.
Abbreviations
• AR - As Required - Parts that vary in quantity with each axle.
Example: shims
• NSS - Not Serviced Separately - Items which can only be
purchased in sets, kit form or service assemblies. Example:
brake shoes.
• RH/LH - Right Hand/Left Hand - Determined as viewed from
behind the vehicle looking forward.
• “RTV” - Gasket Compound - Formed-in-place gasket sealer. It
is recommended for use on all surfaces requiring a gasket.
• Assy - Assembly
• Brg - Bearing
• Diff - Differential
• Hsg - Housing
• Inv - Involute
• ABS - Antilock Brake System
• N/A - Not Applicable
• Str - Straight
Parts Listings
• Parts listings are defined by parts groupings and are broken
down by service assemblies.
• Parts Listings identify a part for servicing with the following
categories:
• Item - corresponds with numbers on illustrations for part
identification
• Part Name - specifies part name or description
• Quantity (Qty) - quantity required for assembly
• Current Part - service part numbers are broken down by
model, type or other applicable information
• Notes - define unique characteristics or replacement
notes
• Kits / Assy’s Where Used - indicates Kits or Assemblies
that contain a particular part
•
Other pertinent information is listed in tables or parts
listings as required.
Page 5
3
Model Identification
Model Identification
Locating Model Designation Information
• Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate
information in this book and to identify the correct parts for servicing.
Drive Axles
1 - Country or origin
2 - Axle model identification
3 - Specification number assigned to the axle built by Spicer. Identifies all component parts of the axle including special OEM
requirements such as yokes or flanges.
4 - OEM part number assigned to the axle build
5 - Carrier assembly serial number assigned by the manufacturing plant
6 - Axle gear ratio
7 - Carrier assembly production or service part number
Page 6
4
Model Identification
Axle Housing Axle Shaft
1 - ID Tag
2 - Axle shaft part number
Using Model Designation to Identify Axle Components
The Axle Model Identification number contains information that is important to understand when purchasing service parts or new
components. The Model Identification number provides important vehicle, capacity and application information and model features. Use this
guideline to understand your Axle Model Identification. If you need assistance, contact your Dana Aftermarket representative.
D
46-1
7 0
D
D - Dual Drive Forward Axle
with Inter-Axle Differential
R - Rear Tandem Axle
Options
D - Differential Lock
H - Heavy Wall
P - Lube Pump
R - Retarder Ready
W - Wide-Track
GAW Rating
x 1000 lbs.
Gear Type
1 - Standard Single Reduction
5 - Helical Reduction
Design Level
Head Assembly Series
Effectively using a Parts Listing - Example
• Follow the example below to locate and order exactly what is required for servicing.
Match to
items on
illustration
Use to identify Part
Order this quantity
for servicing
Order Part Number
Indicated information
important to ordering or use
Item
Part Name
Qty
D170
D190(P)
Notes
1
Axle Shaft 2
xxxxxx xxxxxx
See Axle Shaft Chart
2
Flat Washer
4
xxxxxx xxxxxx
Kits and Assemblies
Item
Part Name
Qty
D170
D190(P)
Notes
Bearing Kits
1
xxxxxx
xxxxxx
Contents Identified with *
2 1
Page 7
5
Model Information
Model Information - Models made On or AFTER June 10, 2013
The following models are included in this publication:
Single Reduction Models
Forward Axle
Rear Axle
Axle Capacity
Gear Size
D40-170
R40-170
40,000 Ibs.
17.7" Hypoid Gear
D40-170P
R40-170
40,000 Ibs.
17.7" Hypoid Gear
D40-170DP
R40-170
40,000 Ibs.
17.7" Hypoid Gear
D46-170
R46-170
46,000 Ibs.
17.7" Hypoid Gear
D46-170P
R46-170
46,000 Ibs.
17.7" Hypoid Gear
D46-170DP
R46-170
46,000 Ibs.
17.7" Hypoid Gear
D52-190P
R52-190
52,000 Ibs.
18.5" Hypoid Gear
D52-190DP
R52-190
52,000 Ibs.
18.5" Hypoid Gear
D60-190P
R60-190
60,000 Ibs.
18.5" Hypoid Gear
Double Reduction Models
Forward Axle Rear Axle
Axle Capacity
Gear Size
D46-590P
R46-590
46,000 Ibs.
18.5" Hypoid Gear
D52-590P
R52-590
52,000 Ibs.
18.5" Hypoid Gear
D60-590P
R60-590
60,000 Ibs.
18.5" Hypoid Gear
D70-590P
R70-590
70,000 Ibs.
18.5" Hypoid Gear
Tridem Models
Forward Axle
Forward Axle
Rear Axle Axle Capacity
Gear Size
T69-170HP
T69-170HP
R69-170H
69,000 Ibs.
17.7" Hypoid Gear
T78-190P
T78-190P
R78-190
78,000 Ibs.
18.5" Hypoid Gear
T78-590P
T78-590P
R78-590
78,000 Ibs.
18.5" Hypoid Gear
*Tridem model configuration consist of 3 axles; Two Forward Carriers and a Rear-Rear Carrier. Example would be: (D170>D170>R170)
(D190>D190>R190) or (D590>D590>R590).
High Entry Single Axle Models
Single Axle
Axle Capacity
Gear Size
S21-170E 21,000 Ibs.
17.7" Hypoid Gear
S23-170E 23,000 Ibs.
17.7" Hypoid Gear
S25-170E 25,000 Ibs.
17.7" Hypoid Gear
S23-190E 23,000 Ibs.
18.5" Hypoid Gear
S26-190E 26,000 Ibs.
18.5" Hypoid Gear
S30-190E 30,000 Ibs.
18.5" Hypoid Gear
The suffix letter “P” in the model number indicates lube pump. The pump is designed to provide additional lubrication to the inter-axle
differential and related parts. The “190” and “590” models come standard with pumps and the suffix letter “P” may not be referenced in all
model callouts.
Page 8
6
D170 / D190 Axle Parts Explode
D170 / D190 Forward Axle - Parts Exploded View
Models Made ON or AFTER June 10, 2013
9
10
11
13
22
19
12
20
17
17
18
14
16
4
8
2
7
6
3
5
15
5
1a
22
2
5
4
3
5
2
1b
21
D170
22
23
24
27
28
26
25
29
D190
Page 9
7
D170 / D190 Power Divider Parts Explode
D170 / D190 Forward Axle Power Divider - Parts Exploded View
Output Shaft
Parts, see page 35-37
40
41
42
43
44
45
48
49
D170
46
30
35
31
56
33
57
36 39
38
37
54
55
32
47
34
58A
D190
56
57
59 60
61
58A
58
50
51
52 53
58 62
Yokes - see page 55
63
50
51
52
53
Page 10
8
D170 / D190 Axle Parts List
D170 / D190 Forward Axle - Parts List
Models Made ON or AFTER June 10, 2013
Item
Description
Qty Per
D170
D170D
D190
D190D
Notes
BEARING KIT 1
504126
504128
Contents identified with *
1
504127
--------
D170D Diff Lock Models Only
1a Carrier Sub-Assy - NSS
1
132483 NSS
--------
Must order kit 504197; D170 models
- refer Pg 10
1a Carrier Sub-Assy - NSS
1
132484 NSS
--------
Must order kit 504198;
D170D Diff Lock models - refer Pg 10
1b Carrier Sub-Assy - NSS
1
--------
132485 NSS
Must order kit 504199;
All D190, D190D models - refer Pg 10
2 Capscrew - Bearing Cap
6
131016
131016
3 Pilot Bearing Web Support
1
N/A N/A
Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web
4
N/A 131017
5 Cotter Pin
2
090311
090311
6 Bearing Adjuster - Plain Half
1
139993
139993
7 Bearing Cup - Plain Half Diff
1
10035195*
10035196*
10035195 Replaces 140012; Standard model
1
10035196*
10035196*
Replaces 140020; Diff Lock model
8 Bearing Cone - Plain Half Diff
1
140014*
140019*
Standard model
1
140019*
140019*
Diff Lock model
9 Bearing Adjuster - Flange Half
1
139992
139992
10 Bearing Cup - Diff Flange Half
1
10035195*
10035195*
Replaces 140012
11 Bearing Cone - Diff Flange Half
1
140014*
140014*
KIT -
RING GEAR BOLT 1
504069
504069
Includes qty 16 of 131473
12 Bolt - Ring Gear
16
131473
131473
13 Diff Case - Flange Half
1 See Diff Case Kits Pg 30-33 All models
14 Diff Case - Plain Half
1 See Diff Case Kits Pg 30-33 Standard models
15
Diff Case - Plain Half - Diff Lock 1 See Diff Case Kits Pg 30-33 Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS
504096
504096
Includes items 16-20
16 Thrust Washer - Side Pinion
4
300HS100-1
300HS100-1
17 Thrust Washer - Side Gear
2
HS108-1
HS108-1
18 Side Pinion
4
131040
131040
19 Spider - Differential
1
131039
131039
20 Side Gear - Differential
2
300GD101
300GD101
46 Involute
NO SPIN ASSEMBLY - 46 Inv
1
131882
--------
Item not illustrated
21 Bearing - Pinion Pilot
1
--------
129947*
22
Ring Gear and Pinion - NSS See Ring & Pinion Kits Page 26-27
23
Bearing Cone - Inner Pinion
1
139968*
139968*
24
Bearing Cup - Inner Pinion
1
139969*
139969*
25
Bearing Cone - Outer Pinion
1
139971*
139971*
26
Bearing Cup - Outer Pinion
1
139972*
139972*
27
Helical Gear - Pinion
1
10010716
10010716
Replaces 131343 ; Refer to HAXL-PNI-096R2
28 KIT - PINION BRG SPACER
A/R 504041
504041
Individual pinion spacers listed on Pg 29
KIT - PINION NUT
1
131095K
131095K
Kit includes 29 & 64
29
Locknut - Pinion
1
131095
131095
Socket size 69mm
MANIFOLD PARTS KIT
Non-Pump Models
1
513880
--------
Includes item 30a
Pump Model
1
513878
513878
Includes items 30b, 31-34
30a Manifold Assembly - Non Pump - NSS
1
132435 NSS
--------
Order Kit 513880; Used in Non-Pump models only
30b Manifold Assembly - Pump Models - NSS
1
131366 NSS
131366 NSS
Order Kit 513878; Used in all Pump models
31 Clamp
1
129338
129338
Axle
Page 11
D170 / D190 Axle Parts List
Item
Description
Qty Per D170 D190
Notes
Axle
D170D
D190D
32
Collar Lock
1
134010
134010
33
Hose 1
131524
131524
34
Screen Filter Assembly
1
133964
133964
35
Bearing Cup - Output Side Gear
1
139976*
139976*
36
Bearing Cone - Output Side Gear
1
139975*
139975*
KIT - OUTPUT GEAR & LUBE PUMP
1
504364-1
504364-1
Replaces 504065; Includes items 37, 38a, 39
37
Pump - Lube
1
131368
131368
38a Output Side Gear - Pump Models
1
10005175
10005175
Replaces 131466
38b
Output Side Gear - Non Pump
1
10026795
--------
Replaces 131467
39
Pin 1 131541
131541
40
INTER-AXLE DIFFERENTIAL
1
10094015
10094015
Replaces 139965
41
Helical Side Gear & Bushing Assy.
1
10011380
10011380
Replaces 131345;
Gear ID # 131005 includes item 42
42
Bushing - Helical Gear
2
10016044
10016044
Replaces 131344; Refer to HAXL-PNI-096R2
43
Thrust Washer
1
132440
132440
44
Sliding Clutch
1
131332
131332
45
V-Ring
1
131333*
131333*
KIT - SHIFT FORK & SPRING
1
510870
514142
Includes items 46-47
46
Compression Spring
1
129859
129859
47
Shift Fork Assembly - NSS
1
129856 NSS
131330 NSS
Order kit listed above
KIT - INPUT SHAFT - NON-PUMP
1
513839
--------
Includes items 48a, 63-64
KIT - INPUT SHAFT - PUMP
1
513840
513840
Includes items 48b, 63-64
48a Input Shaft - NSS - NON-PUMP
1
131348 NSS
--------
Order kit listed above
48b
Input Shaft - NSS - PUMP
1
131349
NSS
131349
NSS
Order kit listed above
49
Bearing Cone - Input Shaft
1
139973*
139973*
KIT - AIR LOCKOUT REPAIR
1
512892
512892
Includes items 50-53
KIT - AIR LOCKOUT (Complete w/Shift Fork)
1
512893
N/A
Includes items 46-47, 50-53
50
Piston 1 131232
131232
51
O-Ring - Piston
1
210180
210180
52
O-Ring Cover
1
131665
131665
Production#131665, alternate service# is 220HH102
53
Piston Cover
1
131096
131096
KIT - INPUT COVER - D170
1
504189
--------
Replaces 504067;
Includes items 49, 54-58A
54
Input Cover - 131221-NSS
1
131686 NSS
--------
Order 504189 kit
55
Capscrew - Input Cover
10
131374
--------
56
Nut - Adjuster Stud
1
131693
131693
M12 thread
57
Stud - Adjuster
1
131692
131692
M12 thread
58
Input Adjuster & Cup Assy.
1
10049231
10049231
Replaces 134354
58A Bearing Cup - Input Adjuster
1
139974*
139974*
Part of item# 58
KIT - INPUT COVER - D190
1
--------
504188
Replaces 504066;
Includes items 49, 56-58A, 59-60
59
Input Cover - 131328-NSS
1
--------
131687 NSS
Order 504188 kit
60
Capscrew - Input Cover
12
--------
131374
61
Plug - Carrier
1
10039186
--------
Replaces 131544; Refer to HAXL-PNI-096R2
KIT - INPUT SEAL & LOCKNUT
1
131008K
131008K
Includes items 62-64
62
Input Seal
1
10032666*
10032666*
Replaces 134323; Sold in 131008K kit also
KIT - PINION NUT
1
131095K
131095K
Includes item 63-64
63
Input Locknut
1
131095
131095
Socket size 69mm
64
Loctite Adhesive .5ml tube
1
129293
129293
Item not illustrated
65
RTV Sealant - 3oz
1
107276S*
107276S*
Item not illustrated
9
Page 12
10
D170/D190 Axle Parts List
Service Diff Carrier Sub-Assembly
Item
Model
Part No.
Notes
1a D170
132483 - NSS
Must order kit 504197; Includes items 1-4
1a D170D
132484 - NSS
Must order kit 504198; Includes items 1-4
1b
D190, D190D
132485 - NSS
Must order kit 504199; Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No.
Casting #
Notes
132483 NSS
131222
Must order kit 504197; No Pilot Web (D170)
132484 NSS
131218
Must order kit 504198; No Pilot Web (D170D)
132485 NSS
131322
Must order kit 504199; Built w/Pilot Web (D190, D190D)
Note 1: The D170 & D170D models are the over-hung design (no pilot web).
Page 13
11
D590 / D590D Axle Parts Explode
D590 / D590D Double Reduction Axle - Parts Exploded View
9
10 11
13 22 19 12
20
17
17
14
18
16
4 8 2 7 6 3
5 15
5
2
1 21 22 23
24
27 28 26 25 29
Page 14
12
D590 / D590D Double Reduction Power Divider - Parts Exploded View
Output Shaft Parts
See Page 35-37
40
31
41
42
43
30
35
36 39
38
37
33
44
45
63
48
49
32
61
62
34
64
56
46
57
54
47
1
55
58A
58
59
Yokes - see page 55
60
50
51
52
53
D590 / D590D
Power Divider Parts Explode
Page 15
13
D590 / D590D Axle Parts List
D590 / D590D Double Reduction Axle - Parts List
Qty
Item
Description
Per
Axle
D590
D590D
Notes
BEARING KIT 1
504128
Contents identified with *
1
Carrier Sub-Assy - NSS
1
132485 NSS
Must order kit 504199;
Includes items 1-4 See chart Pg 14
2
Capscrew - Bearing Cap
6
131016
3
Pilot Bearing Web Support
1
N/A
Not a serviceable part - order item 1
4
Capscrew - Pilot Bearing Web
4
131017
5
Cotter Pin
2
090311
6
Bearing Adjuster - Plain Half
1
139993
7
Bearing Cup - Plain Half Diff
1
10035196*
Replaces 140020
8
Bearing Cone - Plain Half Diff
1
140019*
9
Bearing Adjuster - Flange Half
1
139992
10
Bearing Cup - Diff Flange Half
1
10035195*
Replaces 140012
11
Bearing Cone - Diff Flange Half
1
140014*
KIT - RING GEAR BOLT
1
504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
13
Diff Case - Flange Half
1
See Kits Pg 30-33
All models
14
Diff Case - Plain Half
1
See Kits Pg 30-33
Standard models
15
Diff Case - Plain Half - Diff Lock
1
See Kits Pg 30-33
Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS 1
504096
Includes items 16-20
16
Thrust Washer - Side Pinion
4
300HS100-1
17
Thrust Washer - Side Gear
2
HS108-1
18
Side Pinion
4
131040
19
Spider - Differential
1
131039
20
Side Gear - Differential
2
300GD101
46 Involute
21
Bearing - Pinion Pilot
1
129947*
22
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Pg 26-27
23
Bearing Cone - Inner Pinion
1
139968*
24
Bearing Cup - Inner Pinion
1
139969*
25
Bearing Cone - Outer Pinion
1
139971*
26
Bearing Cup - Outer Pinion
1
139972*
27
Pinion Helical Gear 1.39:1
1
10051034
Replaces 131249; 1.39:1 Reduction; Refer to HAXL-PNI-096R2
28
KIT - PINION BRG SPACER
A/R 504041
Individual pinion spacers listed on Pg 29
KIT - PINION NUT
1
131095K
Includes 29 & 65
29
Locknut - Pinion
1
131095
Socket size 69mm
MANIFOLD PARTS KIT
Pump Model
1
513878
Includes items 30-34
30
Manifold Assembly - NSS
1
131366 NSS
Order Kit 513878; Pump model
31
Clamp
1
129338
32
Collar Lock
1
134010
33
Hose 1
131524
34
Screen Filter Assembly
1
133964
35
Bearing Cup - Output Side Gear
1
139976*
36
Bearing Cone
1
139975*
KIT - LUBE PUMP
1
504364-1
Replaces 504065;
Includes items 37-39
37
Pump - Lube
1
131368
38
Output Side Gear
1
10005175
Replaces 131466; Pump model
39
Pin 1
131541
Page 16
14
D590 / D590D Axle Parts List
Qty
Item
Description
Per D590
Notes
Axle
D590D
40
INTER-AXLE DIFFERENTIAL
1
10094015
41
Helical Side Gear & Bushing Assy. 1.39:1
1
10051032
Replaces 131346; Refer to HAXL-PNI-096R2;
Gear stamp id# 131341,
includes item 42
42
Bushing - Helical Gear
2
10016044
Replaces 131344; Refer to HAXL-PNI-096R2
43
Thrust Washer
1
132440*
44
Sliding Clutch
1
131332
45
V-ring 1 131333*
KIT - SHIFT FORK & SPRING
1
514142
Includes items 46-47
46
Compression Spring
1
129859
47
Shift Fork Assembly - NSS
1
131330 NSS
Must order kit above
KIT - INPUT SHAFT - PUMP MDL
1
513840
Includes items 48, 60 & 65
48
Input Shaft - NSS - PUMP
1 131349 NSS
Must order kit above
49
Bearing Cone - Input Shaft
1
139973*
KIT - AIR LOCKOUT REPAIR 1
512892
Includes items 50-53
50
Piston
1
131232
51
O-Ring - Piston
1
210180
52
O-Ring Cover
1
131665
Production#131665, alternate service# is 220HH102
53
Piston Cover
1
131096
KIT - INPUT COVER 1
504188
Replaces 504066;
Includes items 49, 54-58A
54
Input Cover - 131328-NSS
1
131687 NSS
Order 504188 kit
55
Capscrew - Input Cover
12
131374
56
Nut - Adjuster Stud
1
131693
M12 thread
57
Stud - Adjuster
1
131692
M12 thread
58
Input Adjuster & Cup Assy.
1
10049231
Replaces 134354
58A
Brg Cup - Input Adjuster
1
139974*
Part of item# 58
KIT - INPUT SEAL & LOCKNUT
1
131008K
Includes items 59-60 & 65
59
Input Seal
1
10032666*
Replaces 134323; Sold in 131008K kit also; Refer to HAXL-PNI-096R2
KIT - PINION NUT
1
131095K
Includes item 60 & 65
60
Locknut - Input Shaft
1
131095
Socket size 69mm
61
Cover - Diff Lock Shift
1
131096
For Non-diff lock models. For diff lock models see Pg 34
62
Plug - Diff Lock Shift
1
127195
For Non-diff lock models. For diff lock models see Pg 34
63
O-Ring - Diff Lock Cover
1
131665
For Non-diff lock models. For diff lock models see Pg 34
64
Plug & O-Ring - Diff Lock Cylinder
1
131487
For Non-diff lock models. For diff lock models see Pg 34
65
Loctite Adhesive .5ml tube
1
129293
Not illustrated
66
RTV Sealant - 3oz
1
107276S*
Not illustrated
Service Diff Carrier Sub-Assembly
Item
Model
Part No.
Notes
1
D590, D590D
132485 NSS
Must order kit 504199; Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No.
Casting #
Notes
132485 NSS
131322
Must order kit 504199; Built w/Pilot Web (D590, D590D)
Replaces 139965
Page 17
15
S590 / S590D / R590/R590D Axle
Parts Explode
S590 / S590D / R590 / R590D Double Reduction Axle -
9
10 11
13 22 19 12
20
17 17 14
18
16
4 8 2
7
6 3
5 15
5
2
1
21 22 23
24
27 28 26 25 29
Page 18
16
S590 / S590D / R590/R590D Power Divider
Parts Exploded View
S590 / S590D / R590 / R590D Double Reduction Power Divider -
30
31
43
32
33
41 42
44
1
36
37
35
38A
38
39
See Yokes Page 55
40
43
42
41
34
Page 19
17
S590 / S590D / R590/R590D Axle Parts List
Parts Exploded View
S590 / S590D / R590 / R590D Double Reduction Axle - Parts List
Qty
Item
Description
Per
S590, R590
Axle S590D, R590D
BEARING KIT 1
504128
Contents identified with *
1
Carrier Sub-Assy - NSS
1
132485 NSS
Must order kit 504199;
Includes items 1-4 See chart Pg 18
2
Capscrew - Bearing Cap
6 131016
3
Pilot Bearing Web Support
1
N/A
Not a serviceable part - order item 1
4
Capscrew - Pilot Bearing Web
4 131017
5
Cotter Pin 2 090311
6
Bearing Adjuster - Plain Half
1 139993
7
Bearing Cup - Plain Half Diff
1
10035196*
Replaces 140020
8
Bearing Cone - Plain Half Diff
1 140019*
9
Bearing Adjuster - Flange Half
1 139992
10
Bearing Cup - Diff Flange Half
1 10035195*
Replaces 140012
11
Bearing Cone - Diff Flange Half
1 140014*
KIT - RING GEAR BOLT
1
504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
13
Diff Case - Flange Half
1
See Kits Pg 30-33
All models
14
Diff Case - Plain Half
1
See Kits Pg 30-33
Standard models
15
Diff Case - Plain Half - Diff Lock
1
See Kits Pg 30-33
Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS 1
504096
Includes items 16-20
16
Thrust Washer - Side Pinion
4 300HS100-1
17
Thrust Washer - Side Gear
2 HS108-1
18
Side Pinion
4
131040
19
Spider - Differential
1 131039
20
Side Gear - Differential
2 300GD101
46 Involute
21
Bearing - Pinion Pilot
1 129947*
22
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Pg 26-27
23
Bearing Cone - Inner Pinion
1 139968*
24
Bearing Cup - Inner Pinion
1 139969*
25
Bearing Cone - Outer Pinion
1 139971*
26
Bearing Cup - Outer Pinion
1 139972*
27
Pinion Helical Gear 1.39:1
1
10051034
Replaces 131249; 1.39:1 Reduction; Refer to HAXL-PNI-096R2
28
KIT - PINION BRG SPACER
A/R 504041
Individual pinion spacers listed on Pg 29
KIT - PINION NUT
1
131095K
Includes 29 & 45
29
Locknut - Pinion
1 131095
Socket size 69mm
30
Bearing Cup
1 139976*
31
Bearing Cone
1 139975*
32
Input Shaft & Helical Gear 1.39:1
131353
33
Bearing Cone - Input Shaft
1 139973*
KIT - INPUT COVER 1
504188
Replaces 504066;
Includes items 33-38A
34
Input Cover - 131328-NSS
1
131687 NSS
Order 504188 kit
35
Capscrew - Input Cover
12
131374
36
Nut - Adjuster Stud
1 131693
M12 thread
37
Stud - Adjuster
1 131692
M12 thread
38
Input Adjuster & Cup Assy.
1
10049231
Replaces 134354
38A
Bearing Cup - Input Adjuster
1 139974*
Part of item# 38
Notes
Page 20
18
S590 / S590D / R590/R590D Axle Parts
Qty
Item
Description
Per
S590, R590
Notes
Axle S590D, R590D
KIT - INPUT SEAL & LOCKNUT
1
131008K
Includes items 39-40, 45
39
Input Seal
1
10032666
*
Replaces 134323; Sold in 131008K kit also.
KIT - PINION NUT
1
131095K
Includes item 40 & 45
40
Input Locknut
1
131095
Socket size 69mm
41
Cover - Diff Lock Shift
2
131096
See Note 1
42
Plug - Diff Lock Shift
2
127195
See Note 1
43
O-Ring - Diff Lock Cover
2
131665
See Note 1
44
Plug & O-Ring - Diff Lock Cover
1
131487
For Non-diff lock models only
45
Loctite Adhesive .5ml tube
1
129293
Item not illustrated
46
RTV Sealant - 3oz
1
107276S*
Item not illustrated
Note 1: Quantity used is 2 unless you have a Diff Lock model, see page 34 for diff lock shift parts
Diff Carrier Sub-Assembly
Item
Model
Part No. Notes
1
S590, S590D, R590, R590D
132485 NSS
Must order kit 504199; Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No.
Casting #
Notes
132485 NSS
131322
Must order kit 504199; Built w/Pilot Web
Refer to HAXL-PNI-096R2
Page 21
19
S170E / S190E / S190DE Parts Explode
S170E / S190E / S190DE High Entry Axle - Parts Exploded View
9
10
11
13
22
19
12
20
17
18
14
16
4
8
2
7
6
3
5
15
5
1a
22
2
5
4
S170E
23
24
190 Design
21
22
27
28
26
3
25
29
5
2
1b
S190E
Parts for
Diff Lock Assembly
See page 34
17
Page 22
S170E / S190E / S190DE Power Divider
20
S170E / S190E / S190DE High Entry Power Divider - Parts Exploded View
30
31
32
33
50
49
51
1B
36
37
39
40
1A
36
47
42
37
34
45 46
35
38A
38
43
Yokes - see page 55
44
47
45
46
41A
41
48
Page 23
21
S170E / S190E / S190DE Parts List
S170E / S190E / S190DE High Entry Axle - Parts List
BEARING KIT 1
504126 504128
504128
Contents identified with *
1a Carrier Sub-Assy - NSS
1
132483
-------- --------
Must order kit 504197;
Includes items 1a & 2 See Pg 22
1b
Carrier Sub-Assy - NSS
1
-------- 132485
132485
Must order kit 504199; Includes items 1b-4 See Pg 22
2
Capscrew - Bearing Cap
6
131016 131016
131016
3
Pilot Bearing Web Support
1
--------
N/A
N/A
Not a serviceable part - order item 1
4
Capscrew - Pilot Bearing Web
4
-------- 131017
131017
5
Cotter Pin 2
090311 090311
090311
6
Bearing Adjuster - Plain Half
1
139993 139993
139993
7
Bearing Cup - Plain Half Diff
1
10035195* 10035196* 10035196*
10035195 Replaces 140012; Standard model
1
10035196* 10035196* 10035196*
Replaces 140020; Diff Lock model
8
Bearing Cone - Plain Half Diff
1
140014* 140019* 140019*
Standard model
1
140019* 140019* 140019*
Diff Lock model
9
Bearing Adjuster - Flange Half
1
139992 139992
139992
10
Bearing Cup - Diff Flange Half
1
10035195* 10035195* 10035195*
Replaces 140012
11
Bearing Cone - Diff Flange Half
1
140014* 140014* 140014*
KIT - RING GEAR BOLT
1
504069 504069
504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473 131473
131473
13
Diff Case - Flange Half
1
See Diff Case Kits Pg 30-33
All models
14
Diff Case - Plain Half
1
See Diff Case Kits Pg 30-33
Standard models
15
Diff Case - Plain Half - Diff Lock
1
See Diff Case Kits Pg 30-33
Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS
1
504096 504096
504096
Includes items 16-20
16
Thrust Washer - Side Pinion
4
300HS100-1 300HS100-1 300HS100-1
17
Thrust Washer - Side Gear
2
HS108-1 HS108-1 HS108-1
18
Side Pinion
4
131040 131040
131040
19
Spider - Differential
1
131039 131039
131039
20
Side Gear - Differential
2
300GD101 300GD101 300GD101
46 Involute
21
Bearing - Pinion Pilot
1
-------- 129947* 129947*
22
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Pg 26-27
23
Bearing Cone - Inner Pinion
1
139968* 139968* 139968*
24
Bearing Cup - Inner Pinion
1
139969* 139969* 139969*
25
Bearing Cone - Outer Pinion
1
139971* 139971* 139971*
26
Bearing Cup - Outer Pinion
1
139972* 139972* 139972*
27
Pinion Helical Gear
1
10010716
10010716
10010716
Replaces 131343 ; Refer to HAXL-PNI-096R2
28
KIT - PINION BRG SPACER
A/R
504041
504041
504041
Individual pinion spacers listed on pg. 29
KIT - PINION NUT
1
131095K 131095K 131095K
Includes 29 & 52
29
Locknut - Pinion
1
131095
131095
131095
Socket size 69mm
30
Bearing Cup - Output Side Gear
1
139976* 139976* 139976*
31
Bearing Cone - Output Side Gear
1
139975* 139975* 139975*
Qty
Item
Description
Per S170E S190E S190DE
Notes
Axle
Page 24
S170E / S190E / S190DE Parts List
22
32
INPUT SHAFT & HELICAL - HIGH ENTRY
1
131340
131340
131340
1:1 ratio
33
Bearing Cone - Input Shaft
1
139973*
139973*
139973*
KIT - INPUT COVER - S170E
1
504189
--------
--------
Replaces 504067;
Includes items 33-38A
34
Input Cover - 131221-NSS
1
131686 NSS
--------
--------
Order 504189 kit
35
Capscrew - Input Cover
1
131374
--------
--------
36
Nut - Adjuster Stud
1
131693
131693
131693
M12 thread
37
Stud - Adjuster
1
131692
131692
131692
M12 thread
38
Input Adjuster & Cup Assy.
1
10049231
10049231
10049231
Replaces 134354
38A Bearing Cup - Input Adjuster
1
139974*
139974*
139974*
KIT - INPUT COVER - S190E/S190DE
1
--------
504188
504188
Replaces 504066;
Includes items 33, 36-37,
39-41A
39
Input Cover - 131328-NSS
1
--------
131687 NSS
131687 NSS
Order 504188 kit
40
Capscrew - Input Cover
1
--------
131374
131374
41
Input Adjuster & Cup Assy.
1
10049231
10049231
10049231
Replaces 134354
41A Bearing Cup - Input Adjuster
1
139974*
139974*
139974*
Part of item# 41
42
Plug - Carrier
1
10039186
--------
--------
Replaces 131544; Refer to HAXL-PNI-096R2
KIT - INPUT SEAL & LOCKNUT
1
131008K
131008K
131008K
Includes items 43-44 & 52
43
Input Seal
1
10032666*
10032666*
10032666*
Replaces 134323; Refer to HAXL-PNI-096R2
KIT - PINION NUT
1
131095K
131095K
131095K
Includes item 44 & 52
44
Input Locknut
1
131095
131095
131095
Socket size 69mm
45
Cap - Lockout Cylinder
1
131096
131096
131096
46
Plug - Cap - Lockout Cylinder
1
127195
127195
127195
47
O-Ring - Cap - Lockout Cylinder
1
131665
131665
131665
48
Cap - Diff Lock Shift Cylinder
1
131096
131096
--------
For Non-diff lock models.
For diff lock models see Pg 34
49
Plug - Cap - Diff Lock Shift Cylinder
1
127195
127195
--------
For Non-diff lock models.
For diff lock models see Pg 34
50
O-Ring - Cap - Diff Lock Shift Cylinder
1
131665
131665
--------
For Non-diff lock models.
For diff lock models see Pg 34
51
Plug & O-Ring - Diff Lock Switch
Opening
1
131487
131487
--------
For Non-diff lock models.
For diff lock models see Pg 34
52
Loctite Adhesive .5ml tube
1
129293
129293
129293
Item not illustrated
53
RTV Sealant - 3oz
1
107276S*
107276S*
107276S*
Item not illustrated
Service Diff Carrier Sub-Assembly
Item
Model
Part No. Notes
1a S170E
132483 NSS
Must order kit 504197; Includes items 1-4
1b
S190E, S190DE
132485 NSS
Must order kit 504199; Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No.
Casting #
Notes
132483 NSS
131222
Must order kit 504197; No Pilot Web (S170E)
132485 NSS
131322
Must order kit 504199; Built w/Pilot Web (S190E, S190DE)
Qty
Item
Description
Per S170E S190E S190DE
Notes
Axle
Page 25
23
R170 / R190 / S170 / S190 Parts Explode
R170 / R190, S170 / S190 - Rear Axle Parts Explode
Models Made ON or AFTER June 10, 2013
9
10 11
13 22
17 18 19 12 20 17 16 14 8 7
2 6
4
5 15
3
5
21 2 22 1a 22 2 23 4
5 24 3
27 26 5 25
2 28
1b
Yokes - see page 55
29
Page 26
24
R170 / R190 / S170 / S190 Parts List
R170 / R190, S170 / S190 - Rear Axle Parts List
Models Made ON or AFTER June 10, 2013
Item
Description
Qty
Per
Axle
S170, S170D
S170R
R170
R170D
S190, S190D
S190R
R190
R190D
Notes
BEARING KIT 1
--------
504131
S190 Series - ratios 2.53-4.78
Contents identified with *
1
--------
504133
S190 Series - ratios 5.25-7.83
1
504129
--------
S170 Series - ratios 3.07-3.91
1
504130
--------
S170 Series - ratios 4.10-7.17
1
504131
--------
S170D - Diff Lock Series - ratios 2.53-4.38
1
504132
--------
S170D - Diff Lock Series - ratios 4.10-7.17
1a Carrier Sub-Assy
1
See Chart Pg 25
Standard model - Note 1
1b
Carrier Sub-Assy
1
See Chart Pg 25
Diff Lock model - Note 1
2
Capscrew - Bearing Cap
6
131016
131016
3
Pilot Bearing Web Support
1
NSS-Note 1
NSS-Note 1
4
Capscrew - Pilot Bearing Web
4
131017
131017
5
Cotter Pin 2
090311
090311
6
Bearing Adjuster - Plain Half
1
139993
139993
7
Bearing Cup - Plain Half Diff
1
10035195*
10035196*
10035195 Replaces 140012; Standard model
1
10035196*
10035196*
Replaces 140020; Diff Lock model
8
Bearing Cone - Plain Half Diff
1
140014*
140019*
Standard model
1
140019*
140019*
Diff Lock model
9
Bearing Adjuster - Flange Half
1
139992
139992
10
Bearing Cup - Diff Flange Half
1
10035195*
10035195*
Replaces 140012; All models
11
Bearing Cone - Diff Flange Half
1
140014*
140014*
All models
KIT -
RING GEAR BOLT
1
504069
504069
Includes qty 16 of 131473
12
Ring Gear Bolt 16
131473
131473
13 Diff Case - Flange Half
1 See Diff Case Kits Pg 30-33 All models
14 Diff Case - Plain Half
1 See Diff Case Kits Pg 30-33 Standard models
15
Diff Case - Plain Half - Diff Lock 1 See Diff Case Kits Pg 30-33 Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/ WASHERS 1
504096
504096
Includes items 16-20
16
Thrust Washer - Side Pinion
4
300HS100-1
300HS100-1
17
Thrust Washer - Side Gear
2
HS108-1
HS108-1
18
Side Pinion
4
131040
131040
19
Spider - Differential
1
131039
131039
20
Side Gear - Differential
2
300GD101
300GD101
46 Involute
NO SPIN ASSEMBLY - 46 Inv Spline
1
131882
--------
Item not illustrated
21
Bearing - Pinion Pilot Ratios 2.69-3.91
1
129947*
--------
Ratios 2.53-4.78
1
--------
129947*
Ratios 5.25-7.83
1
--------
126187*
22
Ring Gear & Drive Pinion Set
See Ring & Pinion Kits Pg 26-27
23
Bearing Cone - Inner Pinion
1
139968*
139968*
24
Bearing Cup - Inner Pinion
1
139969*
139969*
25
Bearing Cone - Outer Pinion
1
139970*
139970*
26
Bearing Cup - Outer Pinion
1
139969*
139969*
27
KIT - PINION BRG SPACER
A/R 504042
504042
Individual pinion spacers listed on Pg 29
KIT - INPUT SEAL & LOCKNUT
1
131008K
131008K
Includes items 28-29, 30
28
Input Seal
1
10032666*
10032666*
Replaces 134323; Also sold in 131008K kit; See Note 2 Pg 25
Page 27
25
R170 / R190 / S170 / S190 Parts List
Item
Description Per
S170R
S190R
Notes
Axle
R170
R190
R170D
R190D
KIT -
PINION NUT 1
131095K
131095K
Includes item 29-30
29
Locknut - Pinion 1
131095*
131095*
Socket size 69mm
30
Loctite Adhesive .5ml tube
1
129293*
129293*
Item not illustrated
31
RTV Sealant - 3oz
1
107276S*
107276S*
Item not illustrated
Service Diff Carrier Sub-Assembly
Item
Model
Part No. Notes
1a
R170, S170 (has pilot web)
132480 – NSS
Must order kit 504190;
Includes items 1-4
1b
R190, R190D, S190, S190D
132482 – NSS
Must order kit 504194;
Includes items 1-4
1a
S170R (retarder ready)
132486 – NSS
Must order kit 504195;
Includes items 1-4
1b
S190R, S190DR (retarder ready)
132487 – NSS
Must order kit 504196;
Includes items 1-4
Carrier Sub-Assembly Identification Information
Part No.
Casting #
Notes
132478 - NSS
131228
No Pilot Web
order
504192
10035416
131020
No Pilot Web
Replaces 132479
132480 - NSS
131228
Built w/Pilot Web
order
504190
132481 - NSS
131020
Built w/Pilot Web
order
504193
132482 - NSS
131024
Built w/Pilot Web
order
504194
132486 - NSS
131020
Built w/Pilot Web
order
504195
132487 - NSS
131024
Built w/Pilot Web
order
504196
Note 1: Some S170, R170 production models utilize the Pilot Web, while others are the over-hung design (no pilot web). All service
replacement Carrier Sub-Assemblies are only offered with the pilot webs. Service uses Pilot web design carrier sub-assemblies to replace non
pilot web designs.
1a = Non Diff-Lock Design 1b = Diff Lock Design
Note 2:
Refer to HAXL-PNI-096R2
Qty
S170, S170D S190, S190D
Page 28
26
Gear and Pinion Kits
3 -
Gear & Pinion Kits
Ring Gear & Pinion Identification
Dana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below.
Within any Dana production drive axle or genuine Spicer® Gear & Pinion service kits, these mated part numbers will appear. Because they
are developed as a set with precision machining, never mix gears and pinions from different mated sets within an axle. Shortened gearing life,
noise and failure may occur. Always use genuine Spicer® products.
• Ring Gear and Drive Pinion are matched parts and must be replaced in sets.
• Identification of mated parts are shown on the drawing below.
Single Reduction
Ring Gear
Matched Gear Set Number
Part Number
Ring Gear Teeth
Self-Locking Nut
9
Pinion
Manufacturing Numbers
Pinion Teeth
Pinion Teeth
Part Number
6-39
Ring Gear Teeth
L7038
Side
Indicates Genuine
Spicer Parts
Front
Manufacturing Numbers
D170, D170D, S170E High Entry Models
Ring Gear Size: 17.7"
Pinion Nut Part No. 131095
R170, R170D, S170, S170D
Ring Gear Size: 17.7"
Pinion Nut Part No. 131095
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
3.07
513882
131281
131250
43-14
3.07
513917
131183
131150
43-14
3.21
513883
131282
131261
45-14
3.21
513918
131185
131151
45-14
3.42
513885
131283
131253
41-12
3.42
513920
131186
131153
41-12
3.58
513886
131284
131254
43-12
3.58
513921
131187
131154
43-12
3.73
513887
131283
131255
41-11
3.73
513922
131186
131155
41-11
3.91
513888
131284
131256
43-11
3.91
513923
131187
131156
43-11
4.10
513889
131283
131257
41-10
4.10
513924
131186
131157
41-10
4.30
513890
131284
131258
43-10
4.30
513925
131187
131158
43-10
4.56
513891
131285
131259
41-9
4.30 BC 504024
131596
133800
43-10
4.78
513892
131286
131260
43-9 4.56
513926
131188
131159
41-9
5.25
513893
131287
131261
42-8 4.78
513927
131189
131160
43-9
5.38
513894
131288
131262
43-8 5.25
513928
131190
131161
42-8
5.57
513895
131289
131263
39-7 5.38
513929
131460
131456
43-8
6.14
513896
131288
131264
43-7 5.57
513930
131461
131457
39-7
6.83
513897
131290
131265
41-6 6.14
513931
131460
131458
43-7
7.17
513898
131288
131266
43-6 6.83
513932
131462
131459
41-6
7.17
513933
131463
131475
43-6
Page 29
27
Gear and Pinion Kits
D190, D190D, D/R590, D/R590D, S590, S590D,
S190E High Entry Models
Ring Gear Size: 18.5"
Pinion Nut Part No. 131095
R190S, R190D, S190S, S190D
Ring Gear Size: 18.5"
Pinion Nut Part No. 131095
Note 1: Ratios shown in parentheses are ratio callouts for "Double
Reduction 590 models" which use a 1:39-1 helical reduction
gearing.
Spicer Service Kit 513934 is replaced by 504164.
5.38
513950
131197 131177
43-8
5.57
513951
131198 131178
39-7
6.14
513952
131197 131179
43-7
6.83
513953
131198 131180
41-6
7.17
513954
131197 131181
43-6
7.83
513955
131200 131182
47-6
Ratio
(note 1)
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
3.42 (4.75)
513899
131283
131267
41-12
2.53
504164
131506
131505
43-17
3.58 (4.99)
513900
131284
131268
43-12
2.69
513935
131191
131162
43-16
3.73 (5.19)
513901
131283
131269
41-11
2.87
513936
131191
131163
43-15
3.91 (5.44)
513902
131284
131270
43-11
2.93
513937
131192
131164
41-14
4.10 (5.70)
513903
131283
131271
41-10
3.07
513938
131191
131165
43-14
4.30 (5.98)
513904
131284
131272
43-10
3.21
513939
131193
131166
45-14
4.56 (6.34)
513905
131285
131273
41-9
3.42
513941
131194
131168
41-12
4.78 (6.65)
513906
131286
131274
43-9
3.58
513942
131195
131169
43-12
5.25 (7.30)
513907
131287
131275
42-8
3.73
513943
131194
131170
41-11
5.38 (7.48)
513908
131288
131276
43-8
3.91
513944
131195
131171
43-11
5.57 (7.75)
513909
131289
131277
39-7
4.10
513945
131194
131172
41-10
6.14 (8.55)
513910
131288
131278
43-7
4.30
513946
131195
131176
43-10
6.83 (9.51)
513911
131290
131279
41-6
4.56
513947
131194
131174
41-9
7.17 (9.97)
513912
131288
131280
43-6
4.78
513948
131195
131175
43-9
7.83 (10.90)
513913
131522
131521
47-6
5.25
513949
131196
131176
42-8
Page 30
28
Bearing Kits
Bearing Kits
Forward Carrier Models
504126
504127
504128
Part Description
Qty
D170
S170E
D170D
All D190, D590, S590, R590
All S190E & S190DE
Brg Cup - Diff Plain Half
1
10035195
10035196
10035196
Bearing Cone - Diff Plain Half
1
140014
140019
140019
Brg Cup - Diff Flange Half
1
10035195
10035195
10035195
Brg Cone - Diff Flange Half
1
140014
140014
140014
Bearing - Pinion Pilot
1
--------
--------
129947
Brg Cup - Inner Pinion
1
139969
139969
139969
Brg Cone - Inner Pinion
1
139968
139968
139968
Brg Cup - Outer Pinion
1
139972
139972
139972
Brg Cone - Outer Pinion
1
139971
139971
139971
Brg Cup - O/P Side Gear
1
139976
139976
139976
Brg Cone - O/P Side Gear
1
139975
139975
139975
Brg Cup - Input Adjuster
1
139974
139974
139974
Brg Cone - Input Shaft
1
139973
139973
139973
V-Ring
1
131333*
131333
131333*
* See Note 1
Oil Seal - Input Location
1
10032666
10032666
10032666
Gasket Compound - RTV
1
107276S
107276S
107276S
Note 1 - The S590 & R590 models and High Entry "E" models do not use the V-Ring - simply discard it.
Single & Rear-Rear Carrier
Models
504129
504130
504131
504132
504131
504133
R170S R170S
R170D
R170D
R190
R190
S170S S170S
S170D
S170D
S190
S190
Part Description
Qty
2.69-3.91
4.10-7.17
2.69-3.91
4.10-7.17
2.53-4.78
5.25-7.83
Brg Cup - Diff Plain Half
1
10035195
10035195
10035196
10035196
10035196
10035196
Bearing Cone - Diff Plain Half
1
140014
140014
140019
140019
140019
140019
Brg Cup - Diff Flg Half
1
10035195
10035195
10035195
10035195
10035195
10035195
Brg Cone - Diff Flg Half
1
140014
140014
140014
140014
140014
140014
Bearing - Pinion Pilot
1
129947
--------
129947
--------
129947
126187
Brg Cup - Inner Pinion
1
139969
139969
139969
139969
139969
139969
Brg Cone - Inner Pinion
1
139968
139968
139968
139968
139968
139968
Brg Cup - Outer Pinion
1
139969
139969
139969
139969
139969
139969
Brg Cone - Outer Pinion
1
139970
139970
139970
139970
139970
139970
Oil Seal - R-Pinion
1
10032666
10032666
10032666
10032666
10032666
10032666
Gasket Compound - RTV
1
107276S
107276S
107276S
107276S
107276S
107276S
Page 31
29
Bearing Spacers
Bearing Spacers
Select a variable pinion bearing spacer from the list below to attain the correct pinion bearing preload. All procedures on "Pinion Bearing
Preload" remain the same and the proper steps should be followed according to your Dana Spicer Service Manual AXSM-0057. Spicer Pinion
Bearing Spacer kits are available as shown below.
PINION BRG SPACER KIT: 504041
Models: ALL D170, D190, D/R590, S590, D170E/D190E
PINION BRG SPACER KIT: 504042
Models: ALL R170, S170, R190, S190
Dana P/N Spacer
Thickness (mm)
Dana P/N Spacer
Thickness (mm)
Dana P/N Spacer
Thickness (mm)
Dana P/N
Spacer
Thickness(mm)
131376
21.760
131392 OBS
22.120
131053
7.750
131061
7.945
*131408
22.360
132838
21.775
131074
8.140
132832
8.335
131377
21.790
*131393
22.135
132825
7.765
131062
7.960
*131409
22.375
132839
21.805
131075
8.155
131085
8.350
*131378
21.820
131394
22.150
131054
7.780
131063
7.975
131410
22.390
132840
21.835
131076
8.170
132833
8.365
131379
21.850
131395
22.165
132826
7.795
131064
7.990
131411
22.405
132841
21.865
*131077
8.185
*132834
8.395
131380
21.880
131396
22.180
131055
7.810
*131065
8.005
131412
22.420
132842
21.895
131078
8.200
131086
8.380
131381
21.910
131397
22.195
132827
7.825
131066
8.020
*131413
22.435
132843
21.925
*131079
8.215
131087
8.410
131382
21.940
131398 OBS
22.210
131056
7.840
131067
8.035
131414
22.450
*132844
21.955
131080
8.230
132835
8.425
131383
21.970
*131399
22.225
132828
7.855
131068
8.050
131415
22.465
132845
21.985
131081
8.245
131088
8.440
131384
22.000
*131400
22.240
131057
7.870
*131069
8.065
131416
22.495
132846
22.470
131082
8.260
132836 NSS
8.455
131385
22.015
131401
22.255
*132829
7.885
*131070
8.080
131417
22.525
132847
22.510
*132830
8.275
132837
8.485
131386
22.030
131402
22.270
131058
7.900
131071
8.095
131418
22.555
132848
22.540
131083
8.290
131089
8.470
131387
22.045
131403
22.285
131059
7.915
131072
8.110
131419
22.585
132849
22.570
*132831
8.305
131090
8.500
131388
22.060
131404
22.300
*131060
7.930
131073
8.125
131420
22.615
132850
22.600
131084
8.320
131389
22.075
131405
22.315
*131421
22.645
132851
22.630
131390
22.090
131406
22.330
131422 OBS
22.675
132852
22.660
*131391
22.105
131407
22.345
131423
22.705
132853
22.680
*These represent the most popular used spacers, and each Bearing Spacer Kit contains qty 1 each.
Dana P/N 132836 is replaced by 131088.
Page 32
Wheel Differential Case
30
Spicer Wheel Differential Case Kits
Wheel Differential Case Kit Reference Chart:
Kit Part-NO
Flange Half (A)
Plain Half (B)
(B) Plain Half Case Design
Ring Gear Bolts (C)
504134
139996
140004
504135
139997
140003
131473
504136
139998
140002
(Qty-16)
504137
139996
140003
Note - 504069
504138
139997
140002
Bolt Kit Contains
504139
139997
139999 DL
qty 16 of
504140
139997
140000 DL
131473 bolts.
504141
139998
139999 DL
504142
139996
140001 DL
504143
139996
140000 DL
DL = Diff Lock Splined Diff Case
All new designed Plain Half diff cases now have "Lubrication Holes"
Wheel Differential Case Kits
Dana Wheel Differential Cases are sold individually and in kit form. When doing ratio changes or replacing
original diff cases from the field, check the individual part numbers you are replacing to ensure you are
installing or ordering the correct parts. Be sure to know which model design is being worked on. Refer to the
Model & Ratio chart matrix for case & kit part numbers.
D170
D170P
S170E
3.07
504134
139996
140004
3.21
3.42
504135
139997
140003
3.58
3.73
3.91
504136
139998
140002
4.10
4.30
4.56
4.78
5.25
504135
139997
140003
5.38
5.57
6.14
504136
139998
140002
6.83
7.17
Each Dana Diff Case Service Kit contains 16 bolts, part number 131473
SERVICE
Flange Half
Plain Half
Dana Model
Ratio KIT Case Case
Page 33
31
Wheel Differential Case
S170S
R170S
3.07
504137
139996
140003
3.21
3.42
504135
139997
140003
3.58
3.73
504137
139996
140003
3.91
504136
139998
140002
4.10
4.30
4.56
4.78
5.25
5.38
5.57
6.14
504138
139997
140002
6.83
504136
139998
140002
7.17
D170D
D170DP
S170DE
3.07
504142
139996
140001
3.21
3.42
504140
139997
140000
3.58
3.73
504139
139997
139999
3.91
504141
139998
139999
4.10
504136
139998
140002
4.30
4.56
4.78
5.25
504140
139997
140000
5.38
5.57
6.14
504141
139998
139999
6.83
504136
139998
140002
7.17
Each Dana Diff Case Service Kit contains 16 bolts, part number 131473
SERVICE
Flange Half
Plain Half
Dana Model
Ratio KIT Case Case
Page 34
Wheel Differential Case
32
S170D
R170D
S170DR
3.07
504143
139996
140000
3.21
504140
139997
140000
3.42
3.58
3.73
504143
139996
140000
3.91
504141
139998
139999
4.10
504136
139998
140002
4.30
4.56
4.78
5.25
5.38
5.57
6.14
504139
139997
139999
6.83
504136
139998
140002
7.17
D190
D190D
S190E
S190DE
3.42
504140
139997
140000
3.58
3.73
504139
139997
139999
3.91
504141
139998
139999
4.10
504136
139998
140002
4.30
4.56
4.78
5.25
504140
139997
140000
5.38
5.57
6.14
504141
139998
139999
6.83
504136
139998
140002
7.17
7.83
Each Dana Diff Case Service Kit contains 16 bolts, part number 131473
SERVICE
Flange Half
Plain Half
Dana Model
Ratio KIT Case Case
Page 35
Wheel Differential Case
33
R190
R190D
S190
S190D
S190R
S190DR
S190NS
2.53
504142
139996
140001
2.69
2.87
2.93
3.07
3.21
504143
139996
140000
3.42
3.58
504140
139997
140000
3.73
3.91
4.10
504139
139997
139999
4.30
504141
139998
139999
4.56
504136
139998
140002
4.78
5.25
5.38
504140
139997
140000
5.57
504139
139997
139999
6.14
6.83
504136
139998
140002
7.17
7.83
D590
D590D
R590
S590
S590D
4.75
504140
139997
140000
4.99
5.19
504139
139997
139999
5.44
504141
139998
139999
5.70
504136
139998
140002
5.98
6.34
6.65
7.30
504140
139997
140000
7.48
7.75
8.55
504141
139998
139999
9.51
504136
139998
140002
9.97
10.90
Each Dana Diff Case Service Kit contains 16 bolts, part number 131473
SERVICE
Flange Half
Plain Half
Dana Model
Ratio KIT Case Case
Page 36
34
Wheel Differential Lock Shift Parts
Differential Lock Shift Parts - All Models Made ON or AFTER June 10, 2013
WHEEL DIFFERENTIAL LOCK ASSEMBLY
Item
Description
Qty
All
Diff-Lock
Models
Notes
Kit - Diff Lock Parts Conversion-190 Series (note 1)
504097
Includes items 1-10
Kit - Diff Lock Cylinder Repair
512895
Includes items 2, 5-8
1
Sliding Clutch
1
140024
2
Spring-Compression
1
131102
Kit – Shift Fork & Pin
504095
Includes items 3-4
3
Shift Fork-NSS
1
140008
Order kit 504095
4
Pin 1 210020
5
Piston & Rod Assembly
1
134482
Will replace 131237 - note 2
6
O-Ring - Piston
1
210180
7
O-Ring - Cap Cover
1
131665
Will replace 220HH102 - note 3
8
Piston Cover (Diff Lock Cap)
1
131096
9
Washer
1
129034
10
Switch
1
129035
11
Plug - Carrier
1
127195
Use for Non-Diff Lock Models
12
O-Ring & Plug Assy
1
131487
Use for Non-Diff Lock Models
Note 1: The “170” Series carriers cannot be converted to Diff Lock. You must have the unique base carrier sub-assy that has the Diff Lock
shift cylinder. You would need to purchase a replacement carrier. All “190” Series have the shift cylinder as part of the standard design.
Note 2: The 134482 and 131237 are completely interchangeable parts. Dana service will continue to use up the 131237 in kits until further
notice.
Note 3: The 220HH102 is replaced by 131665. Parts are completely interchangeable and Dana service will continue to use up the 220HH102
in kits until further notice.
12
4 1 3 5 7
6 2 8
11
9
10
Page 37
35
Axle Housing Exploded View
Housing and Output Shaft Assembly
Models Made ON or AFTER June 10, 2013
For Yokes,
see page 55
2
3
4
5
6
6
5
1
8
(short)
10
9
(long)
15
17
7
16
28
11
12
13
18
(long)
27
25
23
20 21
14
19
(short)
22
Welded Rear Cover - D170 Series
For Axle Shafts, see pages 43-44
26
24
Page 38
36
Axle Housing Parts List
Housing and Output Shaft Assembly
Models Made ON or AFTER June 10, 2013
Item
Description
Qty
All Models
Notes
KIT - OUTPUT SHAFT
1
512894
Includes items 1-2
1
Output Shaft -NSS
1
131536 NSS
Order Kit 512894
2
Output Shaft Nut
1
128049
3
Output Seal 1
210737
KIT - OUTPUT SHAFT BEARING 1
504060
Includes items 4-6
4
Snap Ring 1
134322
.109" x 4.22"
5
Bearing Cup 2
139978
6
Bearing Cone
2
139977
7
Axle Housing - Forward
1
See Axle Hsg
Listing pg. 39-42 - Refer to assy bill of material
7
Axle Housing - Rear-Rear
1
See Axle Hsg
Listing pg. 39-42 - Refer to assy bill of material
8
Rear Cover Capscrew - Short
4
131105
55 mm - D190 only (see kit chart pg. 37)
9
Rear Cover Capscrew - Long
8
131375
70 mm - D190 only (see kit chart pg. 37)
10a
KIT-D190 HOUSING COVER
1
504061
Cover # 134324-NSS- 12 hole (see chart pg-38)
10b
KIT-S190 HOUSING COVER
1
514322
Cover # 302704-NSS - 14 hole (see chart pg-38)
10c
KIT-S590 HOUSING COVER
1
504025
Cover # 302622-NSS - 12 hole (see chart pg-38)
11
Rear Cover Nut
2
127567
D190 only
12
Washer - Rear Cover
2
130877
D190 only
13
Stud - Double Ended
2
132927
D190 only - 80mm length
14
Drain Plug 1
054254
3/4" magnetic
15
Fill Plug 1
129492
3/4" magnetic - All Models
KIT - U-TUBE BREATHER
507162
Includes items 16-17
16
Breather Assy-NSS
1
302706 NSS
Order kit 507162
17
Breather Hose & Clamp
1
129340
18
Carrier Capscrew - Long
A/R
131106
Carrier to housing (see kit chart pg. 37) - 85mm
19
Carrier Capscrew - Short
A/R
131105
Carrier to housing (see kit chart pg. 37) - 55mm
20
Stud - double ended
2
132927
Carrier to housing - 80mm length
21
Washer 2
130877
Carrier to housing
22
Nut 2 127567
Carrier to housing
23
Spindle Nut - Outer
2
119881
24
Locking Ring
2
119883
25
Spindle Nut - Inner
2
119882
26
Oil Seal 1
304446
190 & 590 models only
27
Spindle Sleeve
1
304447
190 & 590 models only
28
Temperature Sensor Plug
1
090898
1/2" magnetic - All Models
29
Loctite Adhesive .5ml tube
1
129293
Item not illustrated
30
RTV Sealant - 3oz
1
107276S
Item not illustrated
Page 39
37
Summary of Axle Housing Related Service Kits
Description
Kit Part-No.
Notes
Output Shaft Bearing Kit-Current Builds
504060
Includes items 4-6
Output Shaft Kit
512894
Includes items 1 and 2
D-Housing Cover Hardware Kit
513351
Includes items 8-9, 11-12
Axle Housing Hardware Kit - Forward
512896
Includes items 18-22, 26-27
Axle Housing Hardware Kit - Rear
512897
Includes items 18-19, 26-27
U-Tube Breather Kit
507162
Includes items 16 and 17
Axle Housing Fastener Hardware Kits
D-Housing Cover or Bolt-On Cover Fastener Kit
Model: D190, S190, D590, S590, R590
Dana# 513351
Qty P/N
Description
4
131105
Capscrew - 55mm
8
131375
Capscrew - 70mm
2
132927
Stud – dbl ended
2
127567
Nut 2 130877
Washer
1
129293
Loctite Adhesive .5ml tube
1
107276S
RTV Sealant - 3oz
Carrier-To-Housing Fastener Kit
Models: D170, D190, S190DE, S590, R590
Dana# 512896
Qty P/N
Description
9
131105
Capscrew - 55mm
3
131106
Capscrew - 85mm
2
132927
Stud - dbl ended
2
127567
Nut
2
130877
Washer
1
129293
Loctite Adhesive .5ml tube
1
107276S
RTV Sealant - 3oz
Carrier-To-Housing Fastener Kit
Models: R170, R190, S170, S190
Dana# 512897
Qty P/N
Description
10
131105
Capscrew - 55mm
4
131106
Capscrew - 85mm
1
129293
Loctite Adhesive .5ml tube
Axle Housing Kit Summary and
Fastener Kits
Page 40
Axle Housing Cover Kits
38
AXLE HOUSING COVER KITS
The D190, S190 & S590 models have a bolt on axle housing covers, shown below are the kit contents.
The original cover 302576 is now
replaced by new cover part number 134324.
D190 - AXLE HSG COVER & BRG PARTS KIT: 504061
1
COVER - AXLE HOUSING
1
134324
2
PLUG - COVER
1
090898
1/2" 3
PLUG - LUBE FILL
1
129492
3/4" nonmagnetic
4
BEARING CONE
2
139977
5
SNAP RING .109”
1
134322
6
BEARING CUP
2
139978
S190 - AXLE HSG COVER KIT: 514322
Item Description
Qty Per
Axle
Part-No.
Notes
1
COVER - AXLE HOUSING
1
302704
(Cover not illustrated) S190 models only
2
PLUG - COVER 1
090898
1/2"
3
PLUG - LUBE FILL
1
129492
3/4" nonmagnetic
7
CAPSCREW - LONG
8
131375
70mm
8
CAPSCREW - SHORT
6
131105
55mm
9
WASHER 14
130877
S590 - AXLE HSG COVER KIT: 504025
Qty Per
Item
Description
Axle
Part-No.
Notes
1
COVER - AXLE HOUSING
1
302622
(cover not illustrated) S590 models only
2
PLUG - COVER 1
090898
1/2"
3
PLUG - LUBE FILL
1
129492
3/4" non magnetic
Item Description
Qty Per
Axle
Part-No.
Notes
Page 41
Axle Housings
39
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number
with
Brackets
10003697
D170
11
324433
D40-170
11
10003698
R170
11
324434
D170
11
10005132
S23-170
11
324462
R170
11
10033087
D40-170
11
324506
D40-170
11
10033088
R170
11
324507
R170
11
10033089
R170
11
324546
D170
11
10037122
R170
11
324586
S23-170
11
10044255
D170
11
324600
S170
11
10044984
S23-170
11
324604
R170
11
10076685
R170
11
324432
D40-170
11
10092285
R170
11
10004400
R170
12.5
10096238
R170
11
10009672
S23-190
12.5
10121954
S23-170
11
10019736
R170
12.5
10178030
D170/D172
11
10029892
S190
12.5
10183361
D170
11
10029893
S190
12.5
322752
R170
11
322703
10033090
D46-170
12.5
323112
R170
11
322703
10033091
R170
12.5
323116
R170
11
322703
322959
10033092
R170
12.5
323120
R170
11
322703
322963
10033409
D46-170
12.5
323182
S23-170
11
322703
10033452
D46-170
12.5
323357
R170
11
322703
10033460
D46-170
12.5
323409
R170
11
322703
10033478
R170
12.5
323412
R170
11
322703
10033487
R170
12.5
323429
R170
11
322703
502059
10033628
R170
12.5
323460
R170
11
322703
10033636
R170
12.5
323498
R170
11
322703
10033637
R170
12.5
323518
R170
11
322703
10033638
R170
12.5
323571
R170
11
10033639
S23-170
12.5
323572
R170
11
10033640
R170
12.5
323573
R170
11
10035215
R170
12.5
323575
R170
11
10042508
R46-170
12.5
323581
R170
11
10043564
S190
12.5
323583
R170
11
10044256
D46-170
12.5
323584
R170
11
10044985
R170
12.5
323585
R170
11
10071560
D46-170
12.5
323586
R170
11
10076682
R170
12.5
323688
R170
11
10076683
R170
12.5
323760
R170
11
10144893
D46-170
12.5
323978
R170
11
322703
322757
10144894
D46-170
12.5
323982
R170
11
10144895
D46-170
12.5
323989
R170
11
10144896
D46-170
12.5
323993
R170
11
322703
322757
10144902
D46-170
12.5
324014
R170
11
10144903
D46-170
12.5
324015
R170
11
10161234
S23-190
12.5
324132
R170
11
10163824
D46-170
12.5
324133
R170
11
10163826
D46-170
12.5
324225
R170
11
10178037
D170/D172
12.5
324226
S23-170
11
10200686
S23-170
12.5
Page 42
40
Axle Housing
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number Bare
Service
Number with
Brackets
10263214
S170
12.5
324579
R190
16
321982
R170
12.5
322703
321983
10105317
R190
16
322648
R170
12.5
322703
322649
10003706
R50-170
16
322698
R46-170
12.5
322703
10004006
R170
16
322718
R170
12.5
322703
10004961
D170
16
322744
R170
12.5
322703
10005133
S26-190
16
322748
R170
12.5
322703
10005134
S26-190
16
322884
R170
12.5
322703
10012794
R170
16
322942
R170
12.5
322703
10014915
D170
16
322954
R170
12.5
322703
10014916
R170
16
323048
R170
12.5
322703
323049
10023313
S26-190
16 324410
323054
R170
12.5
322703
10023569
R170
16
323056
R170
12.5
323057
10025165
S26-190
16
323062
R170
12.5
322703
10033093
D46-170
16
323184
S23-190
12.5
322703
10033094
R170
16
323339
R170
12.5
10033095
R170
16
323348
R170
12.5
322703
10033097
R190
16
323359
R170
12.5
322703
10033098
R190
16
323377
R170
12.5
10047596
D190
16
323379
R170
12.5
10047599
R190
16
323391
R170
12.5
10047602
D190
16
323410
R170
12.5
322703
322649
10047603
R190
16
323440
R170
12.5
502017
10052672
R50-170
16
323458
R170
12.5
10063227
R170
16
323466
R170
12.5
10076684
R170
16
323467
R170
12.5
10076686
R170
16
323471
R170
12.5
502059
10083917
D170
16
323531
R170
12.5
10083918
R170
16
323577
R170
12.5
10098424
R190
16
323579
R170
12.5
10098425
R190
16
323664
R170
12.5
322703
10105283
D190
16
323790
R170
12.5
10105287
R190
16
323887
D170
12.5
323887
10105288
D190
16
323919
R170
12.5
10105290
D190
16
323920
R170
12.5
10105292
R190
16
323974
R170
12.5
322703
10105293
D190
16
324016
R170
12.5
10105294
D190
16
324017
R170
12.5
10105299
D52-190
16
324134
R170
12.5
10105300
D52-190
16
324135
R170
12.5
10105302
D190
16
324216
R170
12.5
502017
10105308
R52-190
16
324421
R170
12.5
324421
10105311
R52-190
16
324435
D170
12.5
324435
10105315
R190
16
324473
D170
12.5
10105316
R190
16
324474
R170
12.5
10105336
R190
16
324490
R170
12.5
10105337
R190
16
324554
R170
12.5
10105338
R190
16
324603
R170
12.5
10105339
R190
16
324634
D170
12.5
10105340
R190
16
324635
R170
12.5
10105341
R190
16
10000594
D170
12.5
10105342
R190
16
10105321
R190
16
10115829
R170
16
10105328
R190
16
10126491
D60-190
16
10105329
R190
16
10130618
S26-190
16
10105330
S30-190
16
10130993
S30-590
16
10105332
R190
16
10145340
D190
16
Page 43
Axle Housings
41
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number Bare
Service
Number
with
Brackets
322908
R170
16
322897
323636
D190
16
322976
R170
16
322969
322977
323637
R190
16
502011
322996
R170
16
322969
322997
323754
D190
16
323030
R170
16
322897
323031
323756
R190
16
323052
R170
16
322969
323757
R190
16
323170
R52-190
16
322277
323371
323778
R170
16
323172
D52-190
16
323802
R170
16
323174
R52-190
16
323175
323805
R190
16
502011
323176
D190
16
323177
323875
R190
16
502011
323178
R190
16
323179
323893
R190
16
502011
323202
S30-190
16
323067
10145341
R190
16
323240
R170
16
322969
10147479
R170
16
323290
D60-190
16
10149756
D190
16
323292
R60-190
16
10149757
R190
16
323320
R170
16
322897
10149893
R190
16
323345
R170
16
322969
10150447
D190
16
323352
R170
16
322969
10154661
S30-190
16
323363
R190
16
10154662
S30-190
16
323381
R170
16
10154663
D190
16
323383
R170
16
10154664
S30-190
16
323385
R170
16
10154665
D190
16
323387
R170
16
10154666
S30-190
16
323392
R170
16
10154667
D190
16
323411
R170
16
322969
502054
10163825
D46-170
16
323431
R170
16
10163827
D46-170
16
323450
D190
16
10182840
D190
16
323451
R190
16
322277
10182841
R190
16
323489
D190
16
502001
10202553
R190
16
323490
R190
16
322277
502002
10202554
R190
16
323500
R170
16
10202771
D190
16
323506
R170
16
10209862
D190
16
323516
D190
16
502056
10209863
D190
16
323520
R170
16
10214370
D190
16
323525
R190
16
10225784
R190
16
323533
R170
16
10253910
D190
16
323537
D190
16
10259876
D190
16
323538
R190
16
502011
10263763
D46-170H
16
323543
D190
16
10322592
D190
16
323562
R170
16
502021
10323652
D52-190
16
323564
D190
16
10323653
R190
16
323565
R170
16
10323654
R190
16
323608
R190
16
323067
10345712
R190
16
323609
R170
16
322396
D60-190
16
502056
323610
R170
16
322398
R60-190
16
323067
323615
R170
16
322646
R190
16
323067
323617
D190
16
322650
R170
16
322969
322905
323618
R190
16
502011
322784
R170
16
322969
322900
R170
16
322897
322901
Page 44
Axle Housing
42
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
323914
R170
16
502021
323924
D60-190
16 323925
R60-190
16
323957
R170
16
323968
R170
16 323970
R170
16
502059
323977
R170
16
323984
R190
16
502040
323985
R170
16
324001
R170
16
324018
R170
16 324019
R170
16
324021
R170
16
324136
R170
16 324137
R170
16
324138
R170
16
324139
R170
16 324146
R170
16
324218
S30-190DE
16
324251
D190
16 324400
R170
16
324404
D190
16
324405
R190
16 324410
S26-190
16
324410
324526
S23-190W
16
324537
R52-190
16 324564
D52-190
16
324575
D190
16
324576
D190
16 324578
R190
16
324470
R70-590P
Cast
323523
D70-590
Cast
323524
D70-590
Cast
324452
R70-590P
Cast
324453
D70-590P
Cast
324454
R70-590P
Cast
324455
D70-590P
Cast
324469
D70-590P
Cast
Page 45
43
Axle Shafts
Axle Shafts
Dana 170/190 series axle shafts are used in “sets,” and are shown as sets in the chart below. They have unequal shaft lengths and are
“location specific” and/or “Wheel Equipment specific.” When replacing the axle shafts, locate the axle shaft part number in the chart or select
the correct axle shaft using the dimensional information. Always verify part numbers before placing your order.
DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
Axle Shafts - For Standard Models
Part No.
Qty
Spline Body O.D. Shaft Length Spline Length
BC Dim. Flange O.D.
Flange Holes
Models: D/R170, S170
Models: D/R190, S190, D/S590, S170E, S190E
131246
1 46
2.25
37.000
3.70
7.000
8.500
.948-TPR
131247
1 46
2.25
46.000
3.70
7.000
8.500
.948-TPR
131516
1 46
2.25
45.150
3.70
7.000
8.500
.948-TPR
131517
1 46
2.25
37.716
3.70
7.000
8.500
.948-TPR
Note 1: In some Dana approved S21-190 and S23-190 single axle applications, 2.06" body diameter axle shafts are used. Always check the
part number on the axle shaft or OEM axle BOM before ordering replacement parts. Aways use Dana Genuine OE approved parts for the
applications they were intended.
Axle Shaft - For Diff Lock Models
Part No.
Qty
Spline Body O.D. Shaft Length Spline Length
BC Dim. Flange O.D.
Flange Holes
Models: D/R170D, S170D, D/R190D, S190D, D590D, S590D, S190DE
131428
1 46
2.06
37.000
3.70
7.000
8.500
.948-TPR
131429
1 46
2.06
46.000
3.70
7.000
8.500
.948-TPR
131804
1 46
2.06
45.150
3.70
7.000
8.500
.773-STR
131805
1 46
2.06
36.150
3.70
7.000
8.500
.773-STR
131245
1 46
2.25
46.000
11.50
7.000
8.500
.948-TPR
131246
1 46
2.25
37.000
3.70
7.000
8.500
.948-TPR
131740
1 46
2.25
45.150
11.50
7.000
8.500
.948-TPR
131741 OBS
1
46
2.25
36.150
3.70
7.000
8.500
.948-TPR
131719
1 46
2.25
47.150
11.50
7.244
8.500
.948-TPR
131720
1 46
2.25
38.425
3.70
7.244
8.500
.948-TPR
131806
1 46
2.25
45.150
11.50
7.000
8.500
.773-STR
131807
1 46
2.25
36.150
3.70
7.000
8.500
.773-STR
Page 46
Axle Shafts
44
Axle Shaft - Wide Track Models
Part No.
Qty
Spline Body O.D. Shaft Length Spline Length
BC Dim. Flange O.D.
Flange Holes
Models: D/R170D, S170D, D/R190D, S190D, D590D, S590D, S190DE
Note 2: When doing "Upgrades" from Non-Diff Lock applications to "Diff Lock" in the 170 series, both axle shafts must be replaced by the 2.25"
body diameter design, refer to the chart to select the correct axle shafts.
131503
1 46
2.25
48.835
11.50
7.000
8.500
.948-TPR
131504
1 46
2.25
39.835
3.70
7.000
8.500
.948-TPR
131717
1 46
2.25
46.949
11.50
7.244
8.500
.948-TPR
131718
1 46
2.25
38.898
3.70
7.244
8.500
.948-TPR
131721
1 46
2.25
48.425
11.50
7.244
8.500
.948-TPR
131722
1 46
2.25
39.331
3.70
7.244
8.500
.948-TPR
131723
1 46
2.25
40.394
3.70
7.244
8.500
.948-TPR
131724
1 46
2.25
50.945
11.50
7.244
8.500
.948-TPR
131725
1 46
2.25
42.894
3.70
7.244
8.500
.948-TPR
131726
1 46
2.25
53.445
11.50
7.244
8.500
.948-TPR
131727
1 46
2.25
45.394
3.70
7.244
8.500
.948-TPR
131750
1 46
2.25
49.291
11.50
7.244
8.500
.948-TPR
131751
1 46
2.25
40.196
3.70
7.244
8.500
.948-TPR
134052
1 46
2.25
50.154
11.50
7.000
8.500
.948-TPR
134054 OBS
1
46
2.25
41.154
3.70
7.000
8.500
.948-TPR
Page 47
45
Service Carriers
Service Carrier Part Numbers - All Models
D170(P) - Standard Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace tandem forward
models D40-170(P), D46-170(P), and D46-170H(P) with no
modifications.
R170 - Standard Carrier and No Spin Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
No Spin # 131882
Note: Drive Axle Tag may read R46-170, S23-170
These new carrier units directly replace tandem rear-rear models
R40-170, R46-170, and single axle models S21-170, S23-170,
and S26-170 with no modifications.
Ratio
Side
Gear
Splin
New Service
Carrier
No Spin
Service
Carrier
Notes
3.07
46 Inv S170307CF
S170307EX
S170N307CF
S170N307EX
3.21
46 Inv S170321CF
S170321EX
S170N321CF
S170N321EX
3.42
46 Inv S170342CF
S170342EX
S170N342CF
S170N342EX
3.58
46 Inv S170358CF
S170358EX
S170N358CF
S170N358EX
3.73
46 Inv S170373CF
S170373EX
S170N373CF
S170N373EX
3.91
46 Inv S170391CF
S170391EX
S170N391CF
S170N391EX
4.10
46 Inv S170410CF
S170410EX
S170N410CF
S170N410EX
4.30
46 Inv S170430EX
S170430CF
S170N430CF
S170N430EX
4.56
46 Inv S170456CF
S170456EX
S170N456CF
S170N456EX
4.78
46 Inv S170478CF
S170478EX
S170N478CF
S170N478EX
5.25
46 Inv S170525CF
S170525EX
S170N525CF
S170N525EX
5.38
46 Inv S170538CF
S170538EX
S170N538CF
S170N538EX
5.57
46 Inv S170557CF
S170557EX
S170N557CF
S170N557EX
6.14
46 Inv S170614EX
S170614CF
S170N614CF
S170N614EX
6.83
46 Inv S170683CF
S170683EX
S170N683CF
S170N683EX
7.17
46 Inv S170717CF
S170717EX
S170N717CF
S170N717EX
Ratio Side
Gear
Splin
Non-Pump
New Carrier
Pump
New
Carrier
Notes
3.07
46 Inv D170307CF
D170307EX
D170P307CF
D170P307EX
3.21
46 Inv D170321CF
D170321EX
D170P321CF
D170P321EX
3.42
46 Inv D170342CF
D170342EX
D170P342CF
D170P342EX
3.58
46 Inv D170358CF
D170358EX
D170P358CF
D170P358EX
3.73
46 Inv D170373CF
D170373EX
D170P373CF
D170P373EX
3.91
46 Inv D170391CF
D170391EX
D170P391CF
D170P391EX
4.10
46 Inv D170410CF
D170410EX
D170P410CF
D170P410EX
4.30
46 Inv D170430CF
D170430EX
D170P430CF
D170P430EX
4.56
46 Inv D170456CF
D170456EX
D170P456CF
D170P456EX
4.78
46 Inv D170478CF
D170478EX
D170P478CF
D170P478EX
5.25
46 Inv D170525CF
D170525EX
D170P525EX
D170P525CF
5.38
46 Inv D170538CF
D170538EX
D170P538CF
D170P538EX
5.57
46 Inv D170557EX
D170557CF
D170P557CF
D170P557EX
6.14
46 Inv D170614CF
D170614EX
D170P614CF
D170P614EX
6.83
46 Inv D170683CF
D170683EX
D170P683CF
D170P683EX
7.17
46 Inv D170717CF
D170717EX
D170P717CF
D170P717EX
Page 48
Service Carriers
46
Ratio
Side
Non-Pump
Pump
S23-170D with no modifications.
Gear
Spline
New
Carrier
New
Carrier
Ratio
Side New
Notes
D170D(P) - Diff Lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D40-170D(P), D46-170D(P), and D46-170DH(P) with no
modifications.
R170D - Diff Lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
Note: Drive Axle Tag may read R46-170D or S23-170D
These new carrier units directly replace tandem rear-rear models
R40-170D, R46-170D, and single axle models S21-170D and
3.07
46 Inv D170D307CF
D170D307EX
D170DP307CF
D170DP307EX
3.21
46 Inv D170D321CF
D170D321EX
D170DP321CF
D170DP321EX
3.42
46 Inv D170D342CF
D170D342EX
D170DP342CF
D170DP342EX
3.58
46 Inv D170D358CF
D170D358EX
D170DP358CF
D170DP358EX
3.73
46 Inv D170D373CF
D170D373EX
D170DP373CF
D170DP373EX
3.91
46 Inv D170D391CF
D170D391EX
D170DP391CF
D170DP391EX
4.10
46 Inv D170D410CF
D170D410EX
D170DP410CF
D170DP410EX
4.30
46 Inv D170D430CF
D170D430EX
D170DP430CF
D170DP430EX
4.56
46 Inv D170D456CF
D170D456EX
D170DP456CF
D170DP456EX
4.78
46 Inv D170D478CF
D170D478EX
D170DP478CF
D170DP478EX
5.25
46 Inv D170D525CF
D170D525EX
D170DP525EX
D170DP525CF
5.38
46 Inv D170D538CF
D170D538EX
D170DP538CF
D170DP538EX
5.57
46 Inv D170D557CF
D170D557EX
D170DP557CF
D170DP557EX
6.14
46 Inv D170D614CF
D170D614EX
D170DP614CF
D170DP614EX
6.83
46 Inv D170D683CF
D170D683EX
D170DP683CF
D170DP683EX
7.17
46 Inv D170D717CF
D170D717EX
D170DP717CF
D170DP717EX
Gear
Service
Spline
Carrier
3.07
46 Inv
S170D307CF
S170D307EX
3.21
46 Inv
S170D321CF
S170D321EX
3.42
46 Inv
S170D342CF
S170D342EX
3.58
46 Inv
S170D358CF
S170D358EX
3.73
46 Inv
S170D373CF
S170D373EX
3.91
46 Inv
S170D391CF
S170D391EX
4.10
46 Inv
S170D410CF
S170D410EX
4.30
46 Inv
S170D430EX
S170D430CF
4.56
46 Inv
S170D456CF
S170D456EX
4.78
46 Inv
S170D478CF
S170D478EX
5.25
46 Inv
S170D525CF
S170D525EX
5.38
46 Inv
S170D538CF
S170D538EX
5.57
46 Inv
S170D557CF
S170D557EX
6.14
46 Inv
S170D614EX
S170D614CF
6.83
46 Inv
S170D683CF
S170D683EX
7.17
46 Inv
S170D717CF
S170D717EX
Ratio Side Non-Pump Pump
Gear New New Notes
Spline Carrier Carrier
Page 49
47
Service Carriers
D190 - Standard Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D52-190, and D60-190 with no modifications. See Note 2.
R190 - Standard Carrier and No Spin Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
Note: Drive Axle Tag may read R46-190 or S23-190
These new carrier units will directly replace tandem rear rear
models R46-190, R52-190, and single axle models S23-190,
S26-190, and S30-190 with no modifications.
N
o
t
e
:
D
a
n
a
D
1
9
0
F
o
r
w
a
r
d
m
o
d
e
N
o
t
2.53
46 Inv S190253CF OBS
S190253EX OBS
NA
2.69
46 Inv
S190269CF
S190269EX
S190N269CF
S190N269EX
2.87
46 Inv
S190287CF
S190287EX
S190N287CF
S190N287EX
2.93
46 Inv
S190293CF
S190293EX
S190N293CF
S190N293EX
3.07
46 Inv
S190307CF
S190307EX
S190N307CF
S190N307EX
3.21
46 Inv S190321CF
S190321EX
S190N321CF
S190N321EX
3.42
46 Inv S190342CF
S190342EX
S190N342CF
S190N342EX
3.58
46 Inv S190358CF
S190358EX
S190N358CF
S190N358EX
3.73
46 Inv S190373CF
S190373EX
S190N373CF
S190N373EX
3.91
46 Inv S190391CF
S190391EX
S190N391CF
S190N391EX
4.10
46 Inv S190410CF
S190410EX
S190N410CF
S190N410EX
4.30
46 Inv S190430EX
S190430CF
S190N430EX
S190N430CF
4.56
46 Inv S190456CF
S190456EX
S190N456CF
S190N456EX
4.78
46 Inv S190478CF
S190478EX
S190N478CF
S190N478EX
5.25
46 Inv S190525CF
S190525EX
S190N525CF
S190N525EX
5.38
46 Inv S190538CF
S190538EX
S190N538CF
S190N538EX
5.57
46 Inv S190557CF
S190557EX
S190N557CF
S190N557EX
6.14
46 Inv S190614CF
S190614EX
S190N614CF
S190N614EX
6.83
46 Inv S190683CF
S190683EX
S190N683CF
S190N683EX
7.17
46 Inv S190717CF
S190717EX
S190N717CF
S190N717EX
7.83
46 Inv
S190783CF
S190783EX
S190N783CF
S190N783EX
Ratio
Side
Gear
Spline
New
Service
Carrier
Notes
3.42
46 Inv
D190342CF
D190342EX
3.58
46 Inv
D190358CF
D190358EX
3.73
46 Inv
D190373CF
D190373EX
3.91
46 Inv
D190391CF
D190391EX
4.10
46 Inv
D190410CF
D190410EX
4.30
46 Inv
D190430CF
D190430EX
4.56
46 Inv
D190456CF
D190456EX
4.78
46 Inv
D190478CF
D190478EX
5.25
46 Inv
D190525EX
D190525CF
5.38
46 Inv
D190538CF
D190538EX
5.57
46 Inv
D190557CF
D190557EX
6.14
46 Inv
D190614CF
D190614EX
6.83
46 Inv
D190683CF
D190683EX
7.17
46 Inv
D190717CF
D190717EX
Ratio Side New No Spin
Gear Spline Service Carrier Service Carrier
Note: Dana D190 Forward models come standard with
lube pump. Serial tags for production axles may not carry
the traditional “P” designation in the model identifier
Page 50
Service Carriers
48
D190D - Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D52-190D with no modifications.
R190D - Rear Rear w/ Diff Lock
18.50" Ring Gear Diameter
Side Gear #300GD101
Note: Drive Axle Tag may read R46-190D or S23-190D
These new carrier units will directly replace tandem forward
models R46-190D, R52-190D, and single axle models S23-190D,
S26-190D, and S30-190D with no modifications.
3.42
46 Inv
D190D342CF
D190D342EX
3.58
46 Inv
D190D358CF
D190D358EX
3.73
46 Inv
D190D373CF
D190D373EX
3.91
46 Inv
D190D391CF
D190D391EX
4.10
46 Inv
D190D410CF
D190D410EX
4.30
46 Inv
D190D430CF
D190D430EX
4.56
46 Inv
D190D456CF
D190D456EX
4.78
46 Inv
D190D478CF
D190D478EX
5.25
46 Inv
D190D525CF
D190D525EX
5.38
46 Inv
D190D538CF
D190D538EX
5.57
46 Inv
D190D557CF
D190D557EX
6.14
46 Inv
D190D614CF
D190D614EX
6.83
46 Inv
D190D683CF
D190D683EX
7.17
46 Inv
D190D717CF
D190D717EX
2.53
46 Inv
S190D253CF
S190D253EX
2.69
46 Inv
S190D269CF
S190D269EX
2.87
46 Inv
S190D287CF
S190D287EX
2.93
46 Inv
S190D293CF
S190D293EX
3.07
46 Inv
S190D307CF
3.21
46 Inv
S190D321CF
S190D321EX
3.31
46 Inv
683236 OBS
3.42
46 Inv
S190D342CF
S190D342EX
3.58
46 Inv
S190D358CF
S190D358EX
3.73
46 Inv
S190D373CF
S190D373EX
3.91
46 Inv
S190D391CF
S190D391EX
4.10
46 Inv
S190D410CF
S190D410EX
4.30
46 Inv
S190D430CF
S190D430EX
4.56
46 Inv
S190D456CF
S190D456EX
4.78
46 Inv
S190D478CF
S190D478EX
5.25
46 Inv
S190D525CF
S190D525EX
5.38
46 Inv
S190D538CF
S190D538EX
5.57
46 Inv
S190D557CF
S190D557EX
6.14
46 Inv
S190D614CF
S190D614EX
6.83
46 Inv
S190D683CF
S190D683EX
7.17
46 Inv
S190D717CF
S190D717EX
7.83
46 Inv
S190D783CF
S190D783EX
Ratio
Side New
Notes
Gear Service
Spline Carrier
Note: Dana D190D Forward models with Diff Lock come
standard with lube pump. Serial tags for production
axles may not carry the traditional “P” designation in the
model identifier
Ratio Side Gear Spline New Service Carrier Notes
Page 51
49
Service Carriers
S170R - Retarder Ready Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S23-170R, S26-170R and S30-170R with no modifications.
Side Gear
New
Ratio Spline Carrier
Notes
5.25
46 Inv
S170R525CF
S170R525EX
S170DBC - Diff lock w/GenTech™ Quiet Gearing
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S21-170DBC, S23-170DBC, S25-170DBC with no modifications.
Side Gear
New
Ratio Spline Carrier
Notes
4.30
46 Inv
S170DBC430CF
S170DBC430EX
4.78
46 Inv
S170DBC478CF
S170DBC478EX
S170BC - GenTech™ Quiet Gearing
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S21-170BC, S23-170BC, S25-170BC with no modifications.
S170DR - Diff Lock w/Retarder Ready Option
Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models S23-
Side Gear
New
170DR, S26-170DR and S30-170DR with no modifications.
Notes
Side Gear
New
Ratio
Spline
Carrier
4.30
46 Inv
S170BC430CF
S170BC430EX
4.78
46 Inv
S170BC478CF
S170BC478EX
Ratio Spline Carrier
Notes
5.25
46 Inv
S170DR525CF
S170DR525EX
Page 52
Service Carriers
50
S190R - Retarder Ready Option Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace single axle models
S30-190R with no modifications.
S190DR - Diff Lock w/Retarder Ready Option
Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace single axle models
S30-190DR with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
3.07
46 Inv
S190DR307CF
S190DR307EX
3.21
46 Inv
S190DR321CF
S190DR321EX
3.42
46 Inv
S190DR342CF
S190DR342EX
3.58
46 Inv
S190DR358CF
S190DR358EX
3.73
46 Inv
S190DR373CF
S190DR373EX
3.91
46 Inv
S190DR391CF
S190DR391EX
4.10
46 Inv
S190DR410CF
S190DR410EX
4.30
46 Inv
S190DR430CF
S190DR430EX
4.56
46 Inv
S190DR456CF
S190DR456EX
4.78
46 Inv
S190DR478CF
S190DR478EX
5.25
46 Inv
S190DR525CF
S190DR525EX
5.38
46 Inv
S190DR538CF
S190DR538EX
5.57
46 Inv
S190DR557CF
S190DR557EX
6.14
46 Inv
S190DR614CF
S190DR614EX
Ratio
Side Gear
Spline
New
Carrier
Notes
3.07
46 Inv
S190R307CF
S190R307EX
3.21
46 Inv
S190R321CF
S190R321EX
3.42
46 Inv
S190R342CF
S190R342EX
3.58
46 Inv
S190R358CF
S190R358EX
3.73
46 Inv
S190R373CF
S190R373EX
3.91
46 Inv
S190R391CF
S190R391EX
4.10
46 Inv
S190R410CF
S190R410EX
4.30
46 Inv
S190R430CF
S190R430EX
4.56
46 Inv
S190R456CF
S190R456EX
4.78
46 Inv
S190R478CF
S190R478EX
5.25
46 Inv
S190R525CF
S190R525EX
5.38
46 Inv
S190R538CF
S190R538EX
5.57
46 Inv
S190R557CF
S190R557EX
6.14
46 Inv
S190E342CF
S190E342EX
Page 53
Service Carriers
51
D590 - Double Reduction Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace forward models D46590, D52-590, D60-590, D70-590 with no modifications.
D590D - Double Reduction w/Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace forward models D52590D, D60-590D and D70-590D with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
Ratio
Side Gear
Spline
New
Carrier
Notes
4.75
46 Inv
D590475CF
D590475EX
4.75
46 Inv
D590D475CF
D590D475EX
4.99
46 Inv
D590499CF
D590499EX
4.99
46 Inv
D590D499CF
D590D499EX
5.19
46 Inv
D590519CF
D590519EX
5.19
46 Inv
D590D519CF
D590D519EX
5.44
46 Inv
D590544CF
D590544EX
5.44
46 Inv
D590D544CF
D590D544EX
5.70
46 Inv
D590570CF
D590570EX
5.70
46 Inv
D590D570CF
D590D570EX
5.98
46 Inv
D590598CF
D590598EX
5.98
46 Inv
D590D598CF
D590D598EX
6.34
46 Inv
D590634CF
D590634EX
6.34
46 Inv
D590D634CF
D590D634EX
6.65
46 Inv
D590665CF
D590665EX
6.65
46 Inv
D590D665CF
D590D665EX
7.30
46 Inv
D590730CF
D590730EX
7.30
46 Inv
D590D730CF
D590D730EX
7.48
46 Inv
D590748CF
D590748EX
7.48
46 Inv
D590D748CF
D590D748EX
7.75
46 Inv
D590775CF
D590775EX
7.75
46 Inv
D590D775CF
D590D775EX
8.55
46 Inv
D590855CF
D590855EX
8.55
46 Inv
D590D855CF
D590D855EX
9.51
46 Inv
D590951CF
D590951EX
9.51
46 Inv
D590D951CF
D590D951EX
9.97
46 Inv
D590997CF
D590997EX
9.97
46 Inv
D590D997CF
D590D997EX
10.90
46 Inv
D5901090CF
D5901090EX
10.90
46 Inv
D590D1090CF
D590D1090EX
Page 54
Service Carriers
52
S590 - Double Reduction Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carriers will
directly replace single axle models called out as; S23-590, S26590, S30-590, S35-590 and replace tandem models called out as;
R46-590, R52-590, R60-590, R70-590 with no modifications.
S590D - Double Reduction with Diff Lock
Carrier
18.50” Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
will directly replace single axle models called out as; S23-590D,
S26-590D, S30-590D and S35-590D and replace models called
out as; R52-590D, R60-590D, R70-590D with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
4.75
46 Inv
S590D475CF
S590D475EX
4.99
46 Inv
S590D499CF
S590D499EX
5.19
46 Inv
S590D519CF
S590D519EX
5.44
46 Inv
S590D544CF
S590D544EX
5.70
46 Inv
S590D570CF
S590D570EX
5.98
46 Inv
S590D598CF
S590D598EX
6.34
46 Inv
S590D634CF
S590D634EX
6.65
46 Inv
S590D665CF
S590D665EX
7.30
46 Inv
S590D730CF
S590D730EX
7.48
46 Inv
S590D748CF
S590D748EX
7.75
46 Inv
S590D775CF
S590D775EX
8.55
46 Inv
S590D855CF
S590D855EX
9.51
46 Inv
S590D951CF
S590D951EX
9.97
46 Inv
S590D997CF
S590D997EX
10.90
46 Inv
S590D1090CF
S590D1090EX
Ratio
Side Gear
Spline
New
Carrier
Notes
4.75
46 Inv
S590475CF
S590475EX
4.99
46 Inv
S590499CF
S590499EX
5.19
46 Inv
S590519CF
S590519EX
5.44
46 Inv
S590544CF
S590544EX
5.70
46 Inv
S590570CF
S590570EX
5.98
46 Inv
S590598CF
S590598EX
6.34
46 Inv
S590634CF
S590634EX
6.65
46 Inv
S590665CF
S590665EX
7.30
46 Inv
S590730CF
S590730EX
7.48
46 Inv
S590748CF
S590748EX
7.75
46 Inv
S590775CF
S590775EX
8.55
46 Inv
S590855CF
S590855EX
9.51
46 Inv
S590951CF
S590951EX
9.97
46 Inv
S590997CF
S590997EX
10.90
46 Inv
S5901090CF
S5901090EX
Page 55
Service Carriers
53
Single Axle - High Entry Carriers
S170E - High Entry Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
directly replace single axle models called out as; S21-170E, S23170E with no modifications.
S170DE - High Entry with Diff lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
directly replace single axle models called out as; S21-170DE,
S23-170DE with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
Ratio
Side Gear
Spline
New
Carrier
Notes
3.07
46 Inv
S170E307CF
S170E307EX
3.07
46 Inv
S170DE307CF
S170DE307EX
3.21
46 Inv
S170E321CF
S170E321EX
3.21
46 Inv
S170DE321CF
S170DE321EX
3.42
46 Inv
S170E342CF
S170E342EX
3.42
46 Inv
S170DE342CF
S170DE342EX
3.58
46 Inv
S170E358CF
S170E358EX
3.58
46 Inv
S170DE358CF
S170DE358EX
3.73
46 Inv
S170E373CF
S170E373EX
3.73
46 Inv
S170DE373CF
S170DE373EX
3.91
46 Inv
S170E391CF
S170E391EX
3.91
46 Inv
S170DE391CF
S170DE391EX
4.10
46 Inv
S170E410CF
S170E410EX
4.10
46 Inv
S170DE410CF
S170DE410EX
4.30
46 Inv
S170E430CF
S170E430EX
4.30
46 Inv
S170DE430CF
S170DE430EX
4.56
46 Inv
S170E456CF
S170E456EX
4.56
46 Inv
S170DE456CF
S170DE456EX
4.78
46 Inv
S170E478CF
S170E478EX
4.78
46 Inv
S170DE478CF
S170DE478EX
5.25
46 Inv
S170E525CF
S170E525EX
5.25
46 Inv
S170DE525CF
S170DE525EX
5.38
46 Inv
S170E538CF
S170E538EX
5.38
46 Inv
S170DE538CF
S170DE538EX
5.57
46 Inv
S170E557CF
S170E557EX
5.57
46 Inv
S170DE557CF
S170DE557EX
6.14
46 Inv
S170E614CF
S170E614EX
6.14
46 Inv
S170DE614CF
S170DE614EX
6.83
46 Inv
S170E683CF
S170E683EX
6.83
46 Inv
S170DE683CF
S170DE683EX
7.17
46 Inv
S170E717CF
S170E717EX
7.17
46 Inv
S170DE717CF
S170DE717EX
Page 56
Service Carriers
54
S190E - High Entry Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" units by design. These carrier units will
directly replace single axle models called out as; S23-190E, S26190E and S30-190E with no modifications.
S190DE - High Entry with Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" units by design. These carrier units directly
replace single axle models called out as: S23-190DE, S26-190DE
and S30-190DE with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
Ratio
Side Gear
Spline
New
Carrier
Notes
3.42
46 Inv
S190E342CF
S190E342EX
3.42
46 Inv
S190DE342CF
S190DE342EX
3.58
46 Inv
S190E358CF
S190E358EX
3.58
46 Inv
S190DE358CF
S190DE358EX
3.73
46 Inv
S190E373CF
S190E373EX
3.73
46 Inv
S190DE373CF
S190DE373EX
3.91
46 Inv
S190E391CF
S190E391EX
3.91
46 Inv
S190DE391CF
S190DE391EX
4.10
46 Inv
S190E410CF
S190E410EX
4.10
46 Inv
S190DE410CF
S190DE410EX
4.30
46 Inv
S190E430CF
S190E430EX
4.30
46 Inv
S190DE430CF
S190DE430EX
4.56
46 Inv
S190E456CF
S190E456EX
4.56
46 Inv
S190DE456CF
S190DE456EX
4.78
46 Inv
S190E478CF
S190E478EX
4.78
46 Inv
S190DE478CF
S190DE478EX
5.25
46 Inv
S190E525CF
S190E525EX
5.25
46 Inv
S190DE525CF
S190DE525EX
5.38
46 Inv
S190E538CF
S190E538EX
5.38
46 Inv
S190DE538CF
S190DE538EX
5.57
46 Inv
S190E557CF
S190E557EX
5.57
46 Inv
S190DE557CF
S190DE557EX
6.14
46 Inv
S190E614CF
S190E614EX
6.14
46 Inv
S190DE614CF
S190DE614EX
7.17
46 Inv
S190E717CF
S190E717EX
6.83
46 Inv
S190DE683CF
S190DE683EX
7.83
46 Inv
S190E783CF
S190E783EX
7.17
46 Inv
S190DE717CF
S190DE717EX
Page 57
55
Yokes & Flanges
Yokes & Flanges
To replace the driveline yoke on any of the Dana D170/190, R170/190 or S190 series choose from the chart below. Each Yoke Replacement kit
below includes a new pinion nut along with very important installation instructions and torque figures.
Style X
Half Round
Style Y
Full Round
Style Z
Half Round
Tapped Holes
Bearing Strap
A
C
Input Yoke and Slinger Assembly - 49 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint Angle
Type
Production Reference Numbers
131447K *
131095
1810
30º
Half Rd. 6.5-4-5101-1
131448K *
131095
1810
30º
Full Rd. 6.5-4-5101
131446K *
131095
SPL250 25º
Half Rd. 250-4-1031-1
131520K
131095
1760
30º
Half Rd. 5005582
131530K
131095
1710
30º
Full Rd. 5008438
131519K
131095
1710
30º
Half Rd. 5008439
132863K
131095
SPL170
26.5º
Half Rd. 5008444, 5005217
132931K
131095
SPL170 42º
Half Rd. 5008461
Output Yoke and Slinger Assembly - 41 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint Angle
Type
Production Reference Numbers
131449K *
128049
1710
38º
Full Rd. 6-4-10301
131450K *
128049
1710
39º
Full Rd. 6-4-10301-1
131451K *
128049
SPL170 45º
Half Rd. 170-4-1901-1
Rear Pinion Yoke and Slinger Assembly - 49 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint Angle
Type
Production Reference Numbers
131442K *
131095
1710
30º
Full Rd. 6-4-10291
131439K
131095
1710
45º
Full Rd. 6-4-10311
131437K *
131095
1710
30º
Half Rd. 6-4-10291-1
131438K *
131095
1710
45º
Half Rd. 6-4-10311-1
131441K
131095
1760
30º
Full Rd. 6-3-4-1861
131440K
131095
1760
30º
Half Rd. 6-3-4-1861-1
131444K
131095
1810
30º
Full Rd. 6-5-4-5091
131443K
131095
1810
30º
Half Rd. 6-5-4-5091-1
131436K OBS
131095
Comp Flange
---
Comp Flg 6-1-6281
131433K *
131095
SPL170
25º
Half Rd. 170-4-1891-1
131434K *
131095
SPL170
45º
Half Rd. 170-4-1911-1
131435K
131095
SPL250
25º
Half Rd. 250-4-1021-1
* Most popular - Spicer recommends keeping these in stock
A B C
A C B
Page 58
56
Spicer® Tool Kits
Service Kits
Pinion Seal Driver Kit
Part Number 513349-1
Kit includes: 131471, 10095470, 210749
D-Input
D-Output
R-Pinion
Location
Tool
210749
210749
131471
10095470
10095470
Page 59
57
Quick Reference Service Parts List
Service Kits - Quick Reference List - Models made ON or AFTER June 10, 2013
(Listed by "Part Description" alpha order)
Note* - Parts & Kits Identified with a * asterisk is used to service both "BEFORE & AFTER" design models.
Dana P/N Description *Note Model Information
512892 Air Lockout Repair Kit x All D170, 190
512893 Air Lockout Repair Kit - Complete w/ Fork x Only D170 Models
504061
Axle Housing Cover & Brg Pts Kit x All D190 Models (has cover 134324 inside)
514322
Axle Housing Cover Kit x All S190 Models (has cover 302704 inside)
504025 Axle Housing Cover Kit x All S590 Models (has cover 302622 inside)
512896
Axle Hsg Hardware Kit - Forward Axle (carrier to hsg) x All D170, 190 Models
512897
Axle Hsg Hardware Kit - Rear Axle (carrier to hsg) x All R170/R190, S170, S190
513351 Axle Hsg Fastener Kit - (for D-Hsg bolt on covers) x All D190, S190, D/R590, S590 Models
504126 Bearing Kit - D170S, S170E
All Ratios
504127 Bearing Kit - D170D
All Ratios
504128
Bearing Kit - D190S, D190D, D590, D590D,
S590D,
S590,
S190E, S190DE
All Ratios
504129
Bearing Kit - R170S, S170S
Ratios 2.69-3.91
504130
Bearing Kit - R170S, S170S
Ratios 4.10-7.17
504131
Bearing Kit - R170D, S170D
Ratios 2.69-3.91
504132
Bearing Kit - R170D, S170D
Ratios 4.10-7.17
504131
Bearing Kit - R190S, R190D, S190S, S190D
Ratios 2.53-4.78
504133
Bearing Kit - R190S, R190D, S190S, S190D
Ratios 5.25-7.83
132480
Carrier Sub-Assy – NSS
Must order kit 504190;
R170, S170
132481
Carrier Sub-Assy – NSS
Must order kit 504193;
R170D, S170D Diff Lock Design
132482
Carrier Sub-Assy – NSS
Must order kit 504194;
R190, R190D, S190, S190D Diff Lock
132483
Carrier Sub-Assy – NSS
Must order kit 504197;
D170, S170E
132484
Carrier Sub-Assy – NSS
Must order kit 504198;
D170D Diff Lock Design
132485
Carrier Sub-Assy – NSS
Must order kit 504199;
All D190, 590 and S190E, S190DE
132486
Carrier Sub-Assy – NSS
Must order kit 504195;
S170R Retarder Ready
132487
Carrier Sub-Assy – NSS
Must order kit 504196;
S190R Retarder Ready
504097
Diff Lock Conversion Parts Kit
All Diff Lock Models
504095
Diff Lock Shift Fork & Pin Kit (fork# 140008)
All Diff Lock Models
512895
Diff Lock Shift Parts Repair Kit
x
All Diff Lock Models
140024
Diff Lock Sliding Clutch
All Diff Lock Models
10011380
Helical Gear & Bushing Assy
Replaces 131345;
All D170, 190 Models
10010716
Helical Gear - Pinion
x
Replaces 131343; All D170, 190 Models
10094015
IAD Assembly
x
Replaces 139965; All Models
504189
Input Cover & Adjuster Kit - D170
x
Replaces 504067;
All D170 Models
504188
Input Cover & Adjuster Kit - D190
x
Replaces 504066;
Only D190 Models
Models
Page 60
58
Quick Reference Service Parts List
Models
Service Kits - Quick Reference List - Models made ON or AFTER June 10, 2013
Note* - Parts & Kits Identified with a * asterisks are used to service both "BEFORE & AFTER" design models.
Dana P/N
Description
*Note
Model Information
513839
Input Shaft Kit - Non-Pump Models
x
Only D170 Non-Pump Models
513840
Input Shaft Kit - Pump Models
x
All D170P and All D190 Models
131340
Input Shaft & Helical Gear
x
All S170E and S190E, S190DE High Entry Models
504364-1 Lube Pump & Output Side Gear Kit
x
Replaces 504065:
All D170P and D190 Pump
513880
Manifold Parts Kit - Non-Pump Models
x
Only D170 Non-Pump Models
Manifold
Parts Kit - Pump Models
x
All D170P and All D190 Pump Models
131882
No Spin Diff Assy 46 Inv
x
All Approved D/R170, D/R190 Models
504060
Output Shaft Brg Kit
x
All D170, 190 Models
512894
Output Shaft Kit (shaft# 131536)
x
All D170, 190 Models
131095K
Pinion Nut Kit
x
Only D-Input & Rear-Pinion Models
504041
Pinion Bearing Spacer Kit
x
All D170, D190 and D/R590
504042
Pinion Bearing Spacer Kit
x
All R170, R190, S170, S190
504069
Ring Gear Bolt Kit
x
All Models
131008K
Seal & Nut Kit
x
Only D-Input & Rear-Pinion Models (contains 134323 seal)
10032666
Seal - Oil
x
Replaces 134323:
Input Location
210737
Seal - Oil
x
Output Location
10032666
Seal - Oil
x
Replaces 134323:
R-Pinion
510870
Shift Fork & Spring Kit - IAD
x
All D170 Models
514142
Shift Fork & Spring Kit - IAD
x
All D190 Models
513349-1
Tool - Pinion Seal Driver Tool Kit
x Replaces 513349:
All Models
507162
U-Tube Breather Kit
x
All Models
504134
Wheel Diff Case Kit (139996/140004)
Refer to specific model and ratio in charts
504135
Wheel Diff Case Kit (139997/140003)
Refer to specific model and ratio in charts
504136
Wheel Diff Case Kit (139998/140002)
Refer to specific model and ratio in charts
504137
Wheel Diff Case Kit (139996/140003)
Refer to specific model and ratio in charts
504138
Wheel Diff Case Kit (139997/140002)
Refer to specific model and ratio in charts
504139
Wheel Diff Case Kit (139997/139999)
Refer to specific model and ratio in charts
504140
Wheel Diff Case Kit (139997/140000)
Refer to specific model and ratio in charts
504141
Wheel Diff Case Kit (139998/139999)
Refer to specific model and ratio in charts
504142
Wheel Diff Case Kit (139996/140001)
Refer to specific model and ratio in charts
504143
Wheel Diff Case Kit (139996/140000)
Refer to specific model and ratio in charts
504096
Wheel Diff Side Gear Kit w/ Washers - 46 Inv All Models Built After June 10th, 2013
300GD101
Wheel Diff Side Gears 46 Inv
x
All Models
HS108-1
Wheel Diff Side Gear Thrust Washers
All Models Built After June 10th, 2013
300HS100-1 Wheel Diff Side Pinion Thrust Washers
All Models Built After June 10th, 2013
513878
Page 61
Page 62
AXIP-0057A Printed in U.S.A.
Copyright Dana Limited, 2013.
All rights reserved. Dana Limited.
Dana Aftermarket Group
PO Box 321
Toledo, Ohio 43697-0321
Warehouse Distributor: 1.800.621.8084
OE Dealers: 1.877.777.5360
www.spicerparts.com
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