Page 1
S S
e
e
u
m
Spicer
®
Drive Axles
Illustrated Parts List
AXIP-
0057 - Models esigned BEFORE June 10,
2013
May
2023
D170, D170D, R170, R170D D190, D190D, R190, R190D -
Single Reduction - Tandem Axles
Single Reduction - Tandem Axles
S170, S170D, S190, S190D - Single Reduction - Single Axles
S170E, S190E, S190DE - High Entry - Single Axles
D590, D590D, R590, R590D, S590, S590D - Double Reduction Axles
IMPORTANT: Dana made changes to the carriers designed
AFTER June 10, 2013. Only models made before this date are
shown in this IPL. Models AFTER June 10, 2013
–
see AXIP-0057A.
D
Page 2
Page 3
1
Table of Contents
How To Use Illustrated Parts List
...................................................................................................... 2
Model Identification
.................................................................................................................... 3
Model Information
...................................................................................................................... 4
Single Reduction Model Line-up
................................................................................................... 5
Helical Double Reduction Model Line-up
......................................................................................... 5
Tridem Model Line-up
................................................................................................................ 5
High Entry Single Axle Model Line-up
............................................................................................ 5
Forward Single Reduction Models - D170, D170D, D190, D190D - Carrier Exploded View
................................ 6
Forward Single Reduction Models - D170, D170D, D190, D190D - Power Divider - Exploded View
..................... 7
Forward Single Reduction Models - D170, D170D, D190, D190D - Parts List
............................................ 8-10
Forward Double Reduction Models - D590, D590D - Carrier Exploded View
................................................11
Forward Double Reduction Models - D590, D590D - Power Divider - Exploded View
..................................... 12
Forward Double Reduction Models - D590, D590D - Parts List
...........................................................
13-14
Forward Double Reduction Models - S590, R590 / S590D, R590D - Carrier Exploded View
............................. 15
Forward Double Reduction Models - S590, R590 / S590D, R590D - Power Divider - Exploded View
...................16
Forward Double Reduction Models - S590, R590 / S590D, R590D - Parts List
....................................
17-18
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Exploded View
................................... 19
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Power Divider - Exploded View
................ 20
High Entry Single Models - S170E, S190E, S190DE - Parts List
..........................................................
21-22
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D -
Carrier Exploded View
..............................................................................................................23
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D - Parts List
....
24-25
Pinion Bearing Selective Spacers
....................................................................................................... 26
Wheel Differential Case Kits - All Single Reduction Models
................................................................
27-29
Wheel Differential Lock - Shift Parts - Exploded View & Parts List
............................................................30
Wheel Differential Lock - Diff Lock Case Halves & Shift Fork Reference Charts - All Diff Lock Models
............
31-33
Axle Housing and Output Shaft Assembly - Exploded View
.....................................................................34
Axle Housing and Output Shaft Assembly - Parts List
............................................................................35
Summary of Axle Housing Service Kits
.......................................................................................... 36
Axle Housing Hardware Kits
.......................................................................................................... 36
Supplemental Bulletin Information - Output Shaft Bearing Component Change - October 2011
......................... 37
D190 Axle Housing Cover Change / Axle Housing Cover Kit Listing
.......................................................38
Axle Housings
.....................................................................................................................
39-42
Axle Shafts
.........................................................................................................................
43-44
Bearing Kits
.............................................................................................................................45
Supplemental Bulletin Information - Carrier Bearing Cup and Cone Change - February 2012
............................ 46
Bearing Part Number Supersession List
......................................................................................... 46
Input Adjuster & Cups and Output Side Gear & Lube Pump Effects
...................................................
47-48
Output Shaft Bearing and Kit Effects
................................................................................................ 48
Service Carriers
...................................................................................................................
49-58
Gear and Pinion Kits
...............................................................................................................
59-60
Yokes & Flanges
.......................................................................................................................... 61
Service Tool Kits
.........................................................................................................................62
Pinion Seal Driver Tool Kit
.......................................................................................................... 62
Wheel Differential Bearing Adjustment Tool Kit
................................................................................62
Service Kits - Quick Reference List
.............................................................................................
63-64
Page 4
General Information
2
General Information
How To Use Illustrated Parts List
Ordering
Parts
•
This parts book is organized in sections according to parts
servicing requirements. Use the Contents or page headings
and colored tabs to find information.
•
Use this book to order parts for your Dana
®
Spicer
®
Axle.
•
For convenience, part numbers have been included for all
pieces of the carrier assembly. Some of these parts, such as
the carrier and caps, are serviced only in kits or assemblies.
Part numbers are for your reference only. Those parts not
serviced separately are identified with NSS.
Kits and Assemblies
•
Kits and Assemblies contain groups of individual or
assembled parts developed for optimal replacement or repair
of a service problem.
•
Kits and Assemblies are shown with applicable parts
groupings in the parts listing.
•
See the Appendix for detailed information concerning kits
applicable to this model.
Abbreviations
•
AR - As Required - Parts that vary in quantity with each axle.
Example: shims
•
NSS - Not Serviced Separately - Items which can only be
purchased in sets, kit form or service assemblies. Example:
brake shoes.
•
RH/LH - Right Hand/Left Hand - Determined as viewed from
behind the vehicle looking forward.
•
“RTV” - Gasket Compound - Formed-in-place gasket sealer. It
is recommended for use on all surfaces requiring a gasket.
•
Assy - Assembly
•
Brg - Bearing
•
Diff - Differential
•
Hsg - Housing
•
Inv - Involute
•
ABS - Antilock Brake System
•
N/A - Not Applicable
•
Str - Straight
Illustrations
•
Illustrations show parts in assembly groups.
•
Item numbers on illustrations correspond with parts listings
on pages that accompany the drawings.
•
Notes are included on illustrations where needed.
Parts
Listings
•
Parts listings are defined by parts groupings and are broken
down by service assemblies.
•
Parts Listings identify a part for servicing with the following
categories:
•
Item - corresponds with numbers on illustrations for part
identification
•
Part Name - specifies part name or description
•
Quantity (Qty) - quantity required for assembly
•
Current Part - service part numbers are broken down by
model, type or other applicable information
•
Notes - define unique characteristics or replacement
notes
•
Kits / Assy’s Where Used - indicates Kits or Assemblies
that contain a particular part
•
Other pertinent information is listed in tables or parts
listings as required.
Page 5
3
Ge neral Infor
mation
Model Identification
Locating Model Designation Information
•
Axle Model Identification, Part Number and Serial Numb r are located on a tag at the axle centerline. This information will help to locate
information in this book and to identify the correct parts for servicing.
Drive Axles
1 -
Country or origin
2 -
Axle model identification
3 -
Specification number assigned to the axle built by Spicer. Identifies all component parts of the axle including special OEM
requirements such as yokes or flanges.
4 -
OEM part number assigned to the axle build
5 -
Carrier assembly serial number assigned by the manufacturing plant
6 - Axle gear ratio
7 -
Carrier assembly production or service part number
Model Identification
Page 6
Model Identification
4
Axle
Housing
Axle
Shaft
1 - ID Tag
2 - Axle shaft part number
Using Model Designation to Identify Axle Components
The Axle Model Identification number contains information that is important to understand when purchasing service parts or new
components. The Model Identification number provides important vehicle, capacity and application information and model features. Use this
guideline to understand your Axle Model Identification. If you need assistance, contact your Dana Aftermarket representative.
D 46-1 7 0 D
Options
D - Differential Lock
H - Heavy Wall
P - Lube Pump
R - Retarder Ready
W - Wide-Track
1 - Standard Single Reduction
5 - Helical Reduction
Design Level
Head Assembly Series
Effectively using a Parts Listing - Example
•
Follow the example below to locate and order exactly what is required for servicing.
Match to
items on
illustration
Use to identify Part
Order this quantity
for servicing
Order Part
Number
Indicated information
important to ordering or use
Item
Part
Name
Qty
D170
D190(P)
Notes
1 Axle Shaft
2
xxxxxx
xxxxxx
See Axle Shaft Chart
2 Flat
Washer
4
xxxxxx
xxxxxx
Kits and Assemblies
Item
Part
Name
Qty
D170
D190(P)
Notes
Bearing
Kits 1
xxxxxx
xxxxxx
Contents Identified with *
Page 7
5
Model Information - Models made BEFORE June 10, 2013
The following models are included in this publication:
Single Reduction Models
Forward Axle Rear
Axle
Axle
Capacity
Gear
Size
D40-
170
R40-
170
40,000
Ibs.
17.7" Hypoid Gear
D40-
170P R40-
170
40,000
Ibs.
17.7" Hypoid Gear
D40-
170DP R40-
170
40,000
Ibs.
17.7" Hypoid Gear
D46-
170
R46-
170
46,000
Ibs.
17.7" Hypoid Gear
D46-
170P R46-
170
46,000
Ibs.
17.7" Hypoid Gear
D46-
170DP R46-
170
46,000
Ibs.
17.7" Hypoid Gear
D52-
190P R52-
190
52,000
Ibs.
18.5" Hypoid Gear
D52-
190DP R52-
190
52,000
Ibs.
18.5" Hypoid Gear
D60-
190P R60-
190
60,000
Ibs.
18.5" Hypoid Gear
Double Reduction Models
Forward Axle Rear
Axle
Axle
Capacity
Gear
Size
D46-
590P R46-
590
46,000
Ibs.
18.5" Hypoid Gear
D52-
590P R52-
590
52,000
Ibs.
18.5" Hypoid Gear
D60-
590P R60-
590
60,000
Ibs.
18.5" Hypoid Gear
D70-
590P R70-
590
70,000
Ibs.
18.5" Hypoid Gear
Tridem
Models
Forward Axle
Forward Axle
Rear
Axle Axle
Capacity
Gear
Size
T69-
170HP
T69-
170HP
R69-
170H 69,000
Ibs.
17.7" Hypoid Gear
T78-
190P
T78-
190P
R78-
190
78,000
Ibs.
18.5" Hypoid Gear
T78-
590P
T78-
590P
R78-
590
78,000
Ibs.
18.5" Hypoid Gear
*Tridem model configuration consist of 3 axles: Two Forward Carriers and a Rear-Rear Carrier. Example would be: (D170>D170>R170)
(D190>D190>R190) or (D590>D590>R590).
High Entry Single Axle Models
Single
Axle
Axle
Capacity
Gear
Size
S21-
170E 21,000
Ibs.
17.7" Hypoid Gear
S23-
170E 23,000
Ibs.
17.7" Hypoid Gear
S25-
170E 25,000
Ibs.
17.7" Hypoid Gear
S23-
190E 23,000
Ibs.
18.5" Hypoid Gear
S26-
190E 26,000
Ibs.
18.5" Hypoid Gear
S30-
190E 30,000
Ibs.
18.5" Hypoid Gear
The suffix letter “P” in the model number indicates lube pump. The pump is designed to provide additional lubrication to the inter-axle
differential and related parts. The “190” and “590” models come standard with pumps and the suffix letter “P” may not be referenced in all
model callouts.
Information
Page 8
D17 0/ D190 Axl
e Parts Expl
D170 / D190 Axle Parts Explode
6
1
D170 / D190 Heavy Tandem Axle - Models made BEFORE June 10, 2013
Page 9
7
170/ D190
h
er Parts Exp
D170 / D190 Heavy Tandem Power Divider - Models made BEFORE June 10, 2013
Output Shaft
Parts, see page 34-38
32
33
34
35
36
37
40
41
D170
25A
48 (see note)
25
27
25C
28
30
29
31
39
25B
26
Yokes - see page 61
D190
48 (see note)
49
50
52
51
42
43
44
45
54
Item 48 Note
48A Nut - Adjuster M12
48B Stud - Adjuster M12
44
45
48C Capscrew (early models) M8
46
38
47
51
53
42
43
Page 10
D170/ D190 Axle Parts List
8
D170 / D190 Heavy Tandem Axle - Models made BEFORE June 10, 2013
Item
Description
Qty
Per
Notes
Axle
D170D
D190D
BEARING KIT
1 514238
514012
Contents identified with *
1 514011
--------
D170D Diff Lock Models Only
1a
Diff Carrier & Bearing Caps
1 513997 OBS
--------
D170
models -
see chart pg. 10
1a
Diff Carrier & Bearing Caps
1 513998 OBS
--------
D170D Diff Lock models - see chart pg. 10
1b
Diff Carrier & Bearing Caps
1 --------
514001
All D190, D190D models - see chart pg. 10
2 Capscrew - Bearing Cap
6 131016
131016
3
Pilot Bearing Web Support
1 N/A N/A
Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web
4 N/A
131017
5 Bearing Cup - Threaded Diff Plain Half
1 131044*
131048*
Standard
models
1
131048*
131048*
Diff Lock models
6
Bearing Cone - Diff Plain Half
1 131041*
131042*
Standard
models
1
131042*
131042*
Diff Lock models
7 Bearing Cup - Threaded Diff Flange Half
1 131044*
131044*
All
models
8 Bearing Cone - Diff Flange Half
1 131041*
131041*
All
models
9 Diff Case - Flange Half
1
See
Kits
Page 27-33
All
models
10
Diff Case - Plain Half
1
See
Kits
Page 27-33
Standard
models
11
Diff Case - Plain Half - Diff Lock
1
See
Kits
Page 27-33
Diff Lock models
RING GEAR BOLT KIT
1 504069
504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
131473
WHEEL DIFF SIDE GEAR KIT
513868
513868
Includes items 13-15
13
Side
Pinion
4 131040
131040
14 Spider
1 131039
131039
15
Side Gear - Differential
2 300GD101
300GD101
46 Inv Spline
NO SPIN ASSEMBLY - 46 Inv
1 131882
--------
46 Inv Spline
16
Bearing - Pinion Pilot
1 129947*
129947*
17
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Page 59-60
18
Bearing Cone - Inner Pinion
1 139968*
139968*
Replaces 131050 - Refer to bulletin HAXL-PNI-017
19
Bearing Cup - Inner Pinion
1 139969*
139969*
Replaces 131051 - Refer to bulletin HAXL-PNI-017
20 Pinion Helical Gear
1 10010716
10010716
Replaces 131343 - Refer to bulletin
HAXL-PNI-096R2
21 PINION BRG SPACER KIT
A/R 504041
504041
Individual pinion spacers listed on page 26
22
Bearing Cup - Outer Pinion
1 139972*
139972*
Replaces 131203 - Refer to bulletin HAXL-PNI-017
23 Bearing Cone - Outer Pinion
1 139971*
139971*
Replaces 131202 - Refer to bulletin HAXL-PNI-017
PINION NUT KIT
1 131095K*
131095K*
Kit includes 24 & 55
24
Locknut - Pinion
1 131095
131095
Socket size 69mm
MANIFOLD PARTS KIT
Pump
Models
1 513878
513878
Includes items 25-26
Non-Pump Model
1 513880
--------
Includes 132435-NSS
25
Manifold Assembly - NSS
1 131366 NSS
131366
NSS Used in Pump models only; Order 513878 kit
25a Clamp
1 129338
129338
25b
Collar
Lock
1 134010
134010
25c
Hose 1 131524
131524
26
Screen Filter Assembly
1 133964
133964
Replaces 131370 & 131525
27
Bearing Cup - Output Side Gear
1 139976*
139976*
Replaces 131209 - Refer to bulletin HAXL-PNI-017
28
Bearing Cone - Output Side Gear
1 139975*
139975*
Replaces 131208 - Refer to bulletin HAXL-PNI-017
D190
D170
Page 11
Item Description
Qty
Per
Axle
D170
D170D
D190
D190D
Notes
LUBE PUMP KIT
1
504364-1
504364-1
Includes items 29-31 - replaces 513876 & 504065 -
Refer to
bulletin HAXL-PNI-017
29
Output Side Gear - Non-Pump
1
10026795
--------
Replaces 131467
Output Side Gear – Pump
1
10005175
10005175
Replaces 131466
30
Pin 1
131541
131541
Replaces 131369
31
Pump - Lube
1 131368 131368
32 INTER-AXLE DIFFERENTIAL
1
10094015
10094015
Replaces 131339 & 139965
33
Helical Side Gear & Bushing Assy.
1
10011380
10011380
Replaces 131345,
Gear ID # 131005 includes item 34
34
Bushing - Helical Gear
2
10016044
10016044
Replaces 131344 -
Refer to bulletin HAXL-PNI-096R2
35
Thrust
Washer
1
132440*
132440*
Replaces 131354
36
Sliding
Clutch
1
131332
131332
37 V-ring
1
131333*
131333*
SHIFT FORK & SPRING KIT
1
510870
514142
Includes items 38-39
38
Compression
Spring
1
129859
129859
39
Shift Fork Assembly - NSS
1 129856 NSS
131330 NSS
Must order kit above
INPUT SHAFT KIT - NON-PUMP
1
513839
--------
Includes items 40a, 54-55
INPUT SHAFT KIT - PUMP
1 513840
513840
Includes items 40b, 54-55
40a Input Shaft - NSS - NON-PUMP
1 131348 NSS
--------
Order kit 513839
40b
Input Shaft - NSS - PUMP
1
131349 NSS 131349 NSS
Order kit 513840
41
Bearing Cone - Input Shaft
1
139973* 139973*
Replaces 131205 - Refer to bulletin HAXL-PNI-017
AIR LOCKOUT REPAIR KIT
1 512892
512892
Includes items 42-45
AIR LOCKOUT KIT (Complete w/Shift Fork)
1
512893
N/A
Includes items 38-39, 42-45
42
Piston 1
131232
131232
43
O-Ring - Piston
1
210180
210180
44
O-Ring Cover
1
131665
131665
Replaces 131496 & 220HH102
45
Piston
Cover
1
131096
131096
INPUT COVER KIT - D170
1
504189
--------
Replaces 513881, 504067 & 514357, incl. 41, 46-48b, 50-51a
46
Input Cover - 131221-NSS
1
131686 NSS
--------
Order 504189 kit - Refer to bulletin HAXL-PNI-017
47
Capscrew - Input Cover
10
131374
--------
48a Nut - Adjuster Stud - M12 - current design
1
131693
131693
Refer to bulletin ABIB-0608
48b Stud - Adjuster - M12 - current design
1 131692
131692
Refer to bulletin ABIB-0608
48c Capscrew - Locking - M8 - early design
1
131373 OBS
131373 OBS
Refer to bulletin ABIB-0608
INPUT COVER KIT - D190
1 --------
504188
Replaces 513879, 504066 & 514356, incl. 41, 48a-48b, 49-51a
49
Input Cover - 131328-NSS
1 --------
131687 NSS
Order 504188 kit - Refer to bulletin HAXL-PNI-017
50
Capscrew - Input Cover
12
--------
131374
51
Input Adjuster & Cup Assy.
1
10049231
10049231
Replaces 131685 & 134354.
Refer to bulletin ABIB-0608 &
HAXL-PNI-017
51a Bearing Cup - Input Adjuster
(Not illustrated)
1 139974*
139974*
Replaces 131206 - part of item# 51
Refer to bulletin HAXL-
PNI-017
52
Plug - Carrier
1
10039186
--------
Replaces 131224 & 131544 -
Refer to bulletin HAXL-PNI-096R2
INPUT SEAL & LOCKNUT KIT
1
131008K
131008K
Includes items 53-55
53
Input
Seal
1
10032666*
10032666*
Sold in 131008K kit also - replaces old seal# 131008 & 134323
-
Refer to bulletin HAXL-PNI-096R2
INPUT NUT KIT
1
131095K
131095K
Includes item 54-55
54
Input
Locknut
1 131095*
131095*
Socket size 69mm
55 Loctite
1 129293*
129293*
Not
illustrated
56 RTV Sealant
1
107276S*
107276S*
Not
illustrated
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
Note 2: Refer to Dana bulletin ABIB-0608 for complete Input Cover change details
9
Page 12
10
Diff Carrier & Bearing Cap Kits
Item
Model
Kit Part No. Notes
1a D170
513997 OBS
Includes part 131223-OBS and item 2
1a D170D
513998 OBS
Includes part 131219-OBS and item 2
1b
D190,
D190D
514001
Includes part 131325 and items 2-4
Carrier/Cap Identification Information:
Part No. Notes
131223 OBS
No Pilot Web
order 513997-OBS
131219 OBS
No Pilot Web
order 513998-OBS
131325 NSS
Built w/Pilot Web
order 514001
Note A: Dana made changes to the carriers designed AFTER 6.10.13. Only models made before this date are shown in this IPL. Check stock
on individual Diff Carrier & Bearing Cap Kits. When stock depleted, these are discontinued. Old and New "Carrier & Bearing Caps Kits" are not
interchangeable.
Note B: To convert D170 Non-Pump Models to Pump Option, order:
1 - 513840 I/P Kit 1 – 504364-1 Lube Pump Kit 1 - 513878 Manifold Kit
Page 13
11
D590/D5
90D Axle Pa
rts Explode
D590 / D590D Double Reduction Axle - Models made BEFORE June 10, 2013
D590 / D590D Axle Parts Explode
Page 14
12
Po
4 a Y
31
D590 / D590D Double Reduction Power Divider
Models made BEFORE June 10, 2013
Output Shaft Parts
See Page 34-38
Yokes - see page 61
32
25A
33
34
35
36
54 52
53
25
27
25C
25B
28 29
30
40
41
55
39
1
49
50
Yokes - see page 61
51
48A Nut - Adjuster M12
42
43
48B Stud - Adjuster M12
45
48C Capscrew (early models) M8
37
26
38 48
see note
46
47
51
44
Item 48 Note
Page 15
13
D590 / D590D Double Reduction Axle - Models made BEFORE June 10, 2013
Qty
Item
Description
Per
D590
Notes
Axle D590D
BEARING KIT (contents identified with *)
1 504072
1
Diff Carrier & Bearing Caps 131325-NSS
1 514001
Includes items 1-4
2 Capscrew - Bearing Cap
6 131016
3
Pilot Bearing Web Support
1 N/A
Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web
4 131017
5 Bearing Cup - Threaded Diff Plain Half
1 131048*
6
Bearing Cone - Diff Plain Half
1 131042*
7 Bearing Cup - Threaded Diff Flange Half
1 131044*
8 Bearing Cone - Diff Flange Half
1 131041*
9
Diff Case - Flange Half
1 See Kits Page 27-33
All
models
10 Diff Case - Plain Half
1 See Kits Page 27-33
Standard models
11
Diff Case - Plain Half - Diff Lock
1 See Kits Page 27-33
Diff Lock models
RING GEAR BOLT KIT
1 504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
WHEEL DIFF SIDE GEAR KIT
513868
Includes items 13-15
13
Side
Pinion
4 131040
14 Spider
1 131039
15
Side Gear - Differential
2 300GD101
46 Inv Spline
16
Bearing - Pinion Pilot
1 129947*
17
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Page
59-60
18
Bearing Cone - Inner Pinion
1 139968*
Replaces 131050 - Refer to bulletin HAXL-PNI-017
19
Bearing Cup - Inner Pinion
1 139969*
Replaces 131051 - Refer to bulletin HAXL-PNI-017
20
Pinion Helical Gear 1.39:1
1 10051034
Replaces 131249; 1.39:1
Reduction - Refer to bulletin
HAXL-PNI-096R2
21
PINION BRG SPACER KIT
A/R 504041
Individual pinion spacers listed on page 26
22
Bearing Cup - Outer Pinion
1 139972*
Replaces 131203 - Refer to bulletin HAXL-PNI-017
23
Bearing Cone - Outer Pinion
1 139971*
Replaces 131202 - Refer to bulletin HAXL-PNI-017
PINION
NUT KIT
1 131095K
Includes 24 & 56
24
Locknut - Pinion
1 131095
Socket size 69mm
MANIFOLD PARTS KIT
Pump
Model
1 513878
Includes items 25-26
25
Manifold Assembly - NSS
1 131366 NSS
Order 513878 kit; Pump
models
25a Clamp
1 129338
25b
Collar
Lock
1 134010
25c Hose
1 131524
26 Screen Filter Assembly
1 133964
Replaces 131370 & 131525
27 Bearing Cup - Output Side Gear
1 139976*
Replaces 131209 - Refer to bulletin HAXL-PNI-017
28 Bearing
Cone
1 139975*
Replaces 131208 - Refer to bulletin HAXL-PNI-017
LUBE PUMP KIT
1 504364-1
Includes items 29-31 - replaces 513876 & 504065 –
Refer
to bulletin HAXL-PNI-017
29 Pin
1 131541
Included in kit was #131369
30 Output Side Gear
1 10005175
Replaces 131466; Pump
models
31
Pump - Lube
1
131368
Page 16
D590 / D590D Axle Parts List
14
Qty
Item
Description
Per
D590
Notes
Axle D590D
32 INTER-AXLE DIFFERENTIAL
1 10094015
Replaces 131339 & 139965
33
Helical Side Gear & Bushing Assy. 1.39:1
1 10051032
Replaces 131346; Gear stamp id# 131341, includes item 34 - Refer to
bulletin HAXL-PNI-096R2
34
Bushing - Helical Gear
2 10016044
Replaces 131344 -
Refer to bulletin HAXL-PNI-096R2
35
Thrust
Washer
1 132440*
Replaces 131354
36
Sliding
Clutch
1 131332
37 V-ring
1 131333*
SHIFT FORK & SPRING KIT
1 514142
Includes items 38-39
38
Compression
Spring
1 129859
39
Shift Fork Assembly - NSS
1
131330 NSS
Must order kit 514142
INPUT SHAFT KIT - PUMP
1 513840
Includes items 40, 51 & 56
40
Input Shaft - NSS - PUMP
1
131349 NSS
Must order kit 513840
41
Bearing Cone - Input Shaft
1 139973*
Replaces 131205 - Refer to bulletin HAXL-PNI-017
AIR LOCKOUT REPAIR KIT
1 512892
Includes items 42-45
42
Piston
1 131232
43
O-Ring - Piston
1 210180
44
O-Ring Cover
1 131665
Replaces 131496 & 220HH102
45
Piston Cover
1 131096
INPUT COVER KIT
1 504188
Replaces 513879, 504066 & 514356, incl. items 41, 46-48b, 49-49a
46
Input Cover - 131328-NSS
1 131687 NSS
Order 504188 kit - Refer to bulletin HAXL-PNI-017
47
Capscrew - Input Cover
12
131374
48a Nut - Adjuster Stud - M12 - current design
1 131693
Refer to bulletin ABIB-0608
48b
Stud - Adjuster - M12 - current design
1 131692
Refer to bulletin ABIB-0608
48c
Capscrew - Locking - M8 - early design
1 131373 OBS
Refer to bulletin ABIB-0608
49
Input Adjuster & Cup Assy.
1 10049231
Replaces 131685 & 134354 -Refer to bulletin ABIB-0608 & HAXL-PNI-017
49a Brg Cup - Input Adjuster (not illustrated)
1 139974*
Replaces 131206 - part of item# 49 -Refer to bulletin HAXL-PNI-017
INPUT SEAL & LOCKNUT KIT
1 131008K
Includes items 50-51 & 56
50
Input
Seal
1 10032666*
Sold in 131008K kit also - replaces old seal# 131008 &134323 - Refer to
bulletin HAXL-PNI-096R2
INPUT NUT KIT
1 131095K
Includes item 51 & 56
51
Input
Locknut
1 131095
Socket size 69mm
52
Cover - Diff Lock Shift
1 131096
For Non-diff lock mdls - for diff lock models see page 30
53
Plug - Diff Lock Shift
1 127195
For Non-diff lock mdls - for diff lock models see page 30
54
O-Ring - Diff Lock Cover
1 131665
For Non-diff lock mdls - for diff lock models see page 30
55
Plug & O-Ring - Diff Lock Cylinder
1 131487
For Non-diff lock mdls - for diff lock models see page 30
56 Loctite
1 129293
Not
illustrated
57 RTV
Sealant
1 107276S*
Not
illustrated
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
Note 2: Refer to Dana bulletin ABIB-0608 for complete Input Cover change details
Diff Carrier & Bearing Cap Kits
Item
Model
Kit Part No. Notes
1 D590,
D590D
514001
Includes items 1, 2-4
Carrier/Cap Identification Information:
Part No.
Notes
131325 NSS
Built w/Pilot Web
order 514001
Note A: Dana made changes to the carriers designed AFTER 6.10.13. Only models made before this date are shown in this IPL. Check stock
on individual Diff Carrier & Bearing Cap Kits. When stock depleted, these are discontinued. Old and New "Carrier & Bearing Caps Kits" are not
interchangeable.
Page 17
S590 / S590
D / R590 Axl
eParts Expl
S590 / S590D / R590/ R590 D Axle
Parts Explode
15
1 7
S590 / S590D / R590 / R590D Double Reduction Axle Models made BEFORE June 10, 2013
1
Page 18
S590
/ S590D / R
590 Power D
S590 / S590D / R590/ R590D Power Divider
16
S590 / S590D / R590 / R590D Double Reduction Power Divider Models made BEFORE June 10, 2013
25
37 35
27
28
38
1
31 see note
29
30
32
33
See Yokes Page 61
34
Item 31 Note
31A Nut - Adjuster M12
31B Stud - Adjuster M12
37
35 36
31C Capscrew (early models) M8
26
36
Page 19
S590 / S590D / R590/ R590D Axle Parts
17
S590 / S590D / R590 / R590D Double Reduction Axle Models made BEFORE June 10, 2013
Item
Description
Axle
S590, R590
Notes
S590D, R590D
BEARING KIT (contents identified with *)
1 504073
1
Diff Carrier & Bearing Caps - 131325-NSS
1 514001
Includes items 1-4
2 Capscrew - Bearing Cap
6 131016
3
Pilot Bearing Web Support
1 N/A
Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web
4 131017
5 Bearing Cup - Threaded Diff Plain Half
1 131048*
6
Bearing Cone - Diff Plain Half
1 131042*
7 Bearing Cup - Threaded Diff Flange Half
1 131044*
8 Bearing Cone - Diff Flange Half
1 131041*
9
Diff Case - Flange Half
1 See Kits Page 27-33
All
models
10 Diff Case - Plain Half
1
See Kits Page 27-33
Standard models
11
Diff Case - Plain Half - Diff Lock
1 See Kits Page 27-33
Diff Lock models
RING GEAR BOLT KIT
1 504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
WHEEL DIFF SIDE GEAR KIT
513868
Includes items 13-15
13
Side
Pinion
4 131040
14 Spider
1 131039
15
Side Gear - Differential
2 300GD101
46 Inv Spline
16
Bearing - Pinion Pilot
1 129947*
17
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Page
59-60
18
Bearing Cone - Inner Pinion
1 139968*
Replaces 131050 - Refer to bulletin HAXL-PNI-017
19
Bearing Cup - Inner Pinion
1 139969*
Replaces 131051 - Refer to bulletin HAXL-PNI-017
20
Pinion Helical Gear 1.39:1
1 10051034
Replaces 131249; 1.39:1
Reduction - Refer to bulletin
HAXL-PNI-096R2
21
PINION BRG SPACER KIT
504041
Individual pinion spacers listed on page 26
22
Bearing Cup - Outer Pinion
1 139972*
Replaces 131203 - Refer to bulletin HAXL-PNI-017
23
Bearing Cone - Outer Pinion
1 139971*
Replaces 131202 - Refer to bulletin HAXL-PNI-017
PINION
NUT KIT
1 131095K
Kit includes 24 & 39 Loctite
24
Locknut - Pinion
1 131095
Socket size 69mm
25
Bearing
Cup
1 139976*
Replaces 131209 - Refer to bulletin HAXL-PNI-017
26
Bearing
Cone
1 139975*
Replaces 131208 - Refer to bulletin HAXL-PNI-017
27
Input Shaft & Helical Gear 1.39:1
131353
28
Bearing Cone - Input Shaft
1 139973*
Replaces 131205 - Refer to bulletin HAXL-PNI-017
INPUT COVER KIT
1 504188
Replaces 513879, 504066 & 514356, incl. items 28, 29-31b, 32-32a
29
Input Cover - 131328-NSS
1 131687 NSS
Order 504188 kit - Refer to bulletin HAXL-PNI-017
30
Capscrew - Input Cover
12
131374
31a
Nut - Adjuster Stud - M12 - current design
1 131693
Refer to bulletin ABIB-0608
31b
Stud - Adjuster - M12 - current design
1 131692
Refer to bulletin ABIB-0608
31c
Capscrew - Locking - M8 - early design
1 131373 OBS
Refer to bulletin ABIB-0608
32
Input Adjuster & Cup Assy.
1 10049231
Replaces 131685, 134354 - Refer to bulletin ABIB-0608 &
HAXL-PNI-017
32a
Bearing Cup - Input Adjuster (not illustrated)
1 139974*
Replaces 131206 - part of item# 32 - Refer to bulletin HAXL-PNI-017
Qty
Per
Page 20
S590 / S590D / R590/ R590D Axle Parts
18
Qty
Item Description
Per
S590, R590
Notes
Axle
S590D, R590D
INPUT
SEAL & LOCKNUT KIT
1 131008K
Includes items 33-34, 39
33 Input Seal 1 10032666*
Sold in 131008K kit also - replaces old seal# 131008 & 134323
-
Refer to bulletin HAXL-PNI-096R2
INPUT
NUT
KIT 1
131095K
Includes item 34 & 39
34
Input
Locknut
1 131095
Socket size 69mm
35
Cover - Diff Lock Shift
2 131096
See Note 3
36
Plug - Diff Lock Shift
2 127195
See Note 3
37
O-Ring - Diff Lock Cover
2 131665
See Note 3
38
Plug & O-Ring - Diff Lock Cover
1 131487
For Non-diff lock models only
39
Loctite
adhesive
1 129293
Not
illustrated
40
RTV
Sealant
1 107276S*
Not
illustrated
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
Note 2: Refer to Dana bulletin ABIB-0608 for complete Input Cover change details
Note 3: Quantity use is 2 unless you have a Diff Lock model, see page 30 for diff lock shift parts
Diff Carrier & Bearing Cap Kits
Item
Model
Kit Part No. Notes
1 S590, S590D, R590, R590D
514001
Includes items 1-4
Carrier/Cap Identification Information:
Part No.
Notes
131325 NSS
Built w/Pilot Web
order
514001
Note A: Dana made changes to the carriers designed AFTER 6.10.13. Only models made before this date are shown in this IPL. Check stock
on individual Diff Carrier & Bearing Cap Kits. When stock depleted, these are discontinued. Old and New "Carrier & Bearing Caps Kits" are not
interchangeable.
Page 21
S170E/S19
0E/S190DE
Parts
Explo
S170E / S190E / S190DE Parts Explode
19
S170E / S190E / S190DE High Entry Axle - Models made BEFORE June 10, 2013
Page 22
S170E
/S190E/S19
0DE
Power
S170E / S190E / S190DE Power
Divider Explode
20
S170E / S190E / S190DE High Entry Power Divider Models made BEFORE June 10, 2013
25
26
27
42
28
1A
33 see note
29
44
1B
33 see note
31
30
34
36
Yokes-
see page 61
37
35
34
40
38
39
Item 33 Note
33A Nut - Adjuster M12
33B Stud - Adjuster M12
33C Capscrew (early models) M8
43
41
32
40
38
39
Page 23
S170E/S190E/S190DE Parts List
21
S170E / S190E / S190DE High Entry Axle - Models made BEFORE June 10, 2013
Qty
Item
Description
Per
S170E
S190E
Axle
BEARING
KIT 1 504074 504073 504073
Contents identified with *
1a
Diff Carrier & Bearing Caps -131223-OBS
1 513997OBS
-------- --------
Includes items 1a & 2
1b
Diff Carrier & Bearing Caps - 131325-NSS
1 --------
514001
514001
Includes items 1b-4
2 Capscrew - Bearing Cap
6 131016
131016
131016
3 Pilot Bearing Web Support
1 --------
N/A
N/A
Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web
4 --------
131017
131017
5 Bearing Cup - Threaded Diff Plain Half
1 131044*
131048*
131048*
6 Bearing Cone - Diff Plain Half
1 131041*
131042*
131042*
7 Bearing Cup - Threaded Diff Flange Half
1 131044*
131044*
131044*
8 Bearing Cone - Diff Flange Half
1 131041*
131041*
131041*
9 Diff Case - Flange Half
1 See Kits Page 27-33
All
models
10
Diff Case - Plain Half
1 See Kits Page 27-33
Standard
models
11
Diff Case - Plain Half - Diff Lock
1 See Kits Page 27-33
Diff Lock models
RING GEAR BOLT KIT
1 504069
504069
504069
Includes qty 16 of 131473
12
Bolt - Ring Gear
16
131473
131473
131473
WHEEL DIFF SIDE GEAR KIT
513868
513868
513868
Includes items 13-15
13
Side
Pinion
4 131040
131040
131040
14 Spider
1 131039
131039
131039
15
Side Gear - Differential
2 300GD101
300GD101
300GD101
46 Inv Spline
NO SPIN ASSEMBLY - 46 Inv
1 131882 -------- --------
46 Inv Spline (not illustrated)
16
Bearing - Pinion Pilot
1 --------
129947* 129947*
17
Ring Gear and Pinion - NSS
See Ring & Pinion Kits Page 59-60
18
Bearing Cone - Inner Pinion
1 139968*
139968*
139968*
Replaces 131050 - See Note 1
19
Bearing Cup - Inner Pinion
1 139969*
139969*
139969*
Replaces 131051 - See Note 1
20 Pinion Helical Gear
1 10010716
10010716
10010716
Replaces 131343 - Refer to bulletin
HAXL-PNI-096R2
21 PINION BRG SPACER KIT
A/R 504041
504041
504041
Individual pinion spacers listed on pg. 26
22
Bearing Cup - Outer Pinion
1 139972*
139972*
139972*
Replaces 131203 - See Note 1
23 Bearing Cone - Outer Pinion
1 139971*
139971*
139971*
Replaces 131202 - See Note 1
PINION NUT KIT
1 131095K
131095K
131095K
Includes 24 & 45
24
Locknut - Pinion
1 131095
131095
131095
Socket size 69mm
25 Bearing Cup - Output Side Gear
1 139976*
139976*
139976*
Replaces 131209 - See Note 1
26 Bearing Cone - Output Side Gear
1 139975*
139975*
139975*
Replaces 131208 - See Note 1
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
S190DE
Page 24
S170E/S190E/S190DE Parts List
22
Item
Description
Qty
Per
S170E
S190E
S190DE
Notes
Axle
27 INPUT SHAFT & HELICAL - HIGH ENTRY
1 131340
131340
131340
1:1
ratio
28
Bearing Cone - Input Shaft
1 139973*
139973*
139973*
Replaces 131205 - See Note 1
INPUT COVER KIT - S170E
1 504189
--------
--------
Replaces 513881, 504067 & 514357. Includes
26, 29-30, 33a-b, 34-34a
29
Input Cover - 131221-NSS
1 131686 NSS
--------
--------
Order 504189 kit - See Note 1
30
Capscrew - Input Cover
10
131374
--------
--------
INPUT COVER KIT - S190E/S190DE
1 --------
504188
504188
Replaces 513879, 504066 & 514356
Includes items 26, 31-33b, 34-34a
31
Input Cover - 131328-NSS
1 --------
131687 NSS
131687 NSS
Order 504188 kit - See Note 1
32
Capscrew - Input Cover
12
--------
131374
131374
33a Nut - Adjuster Stud - M12 - current design
1 131693
131693
131693
See Note 2
33b Stud - Adjuster - M12 - current design
1 131692
131692
131692
See Note 2
33c Capscrew - Locking - M8 - early design
1 131373 OBS
131373 OBS
131373 OBS
See Note 2
34
Input Adjuster & Cup Assy.
1 10049231
10049231
10049231
Replaces 131685 & 134354 - See Notes 1 & 2
34a Bearing Cup - Input Adjuster
(Not illustrated)
1 139974*
139974*
139974*
Replaces 131206 - part of item# 34
See Note 1
35 Plug - Carrier
1 10039186
--------
--------
Replaces 131224 & 131544 -
Refer to bulletin
HAXL-PNI-096R2
INPUT SEAL & LOCKNUT KIT
1 131008K
131008K
131008K
Includes items 36-37 & 45
36
Input
Seal
1 10032666*
10032666*
10032666*
Replaces 131008 & 134323 -
Refer to bulletin
HAXL-PNI-096R2
INPUT NUT KIT
1 131095K
131095K
131095K
Includes item 37 & 45
37
Input
Locknut
1 131095
131095
131095
Socket size 69mm
38
Cap - Lockout Cylinder
1 131096
131096
131096
39
Plug - Cap - Lockout Cylinder
1 127195
127195
127195
40
O-Ring - Cap - Lockout Cylinder
1 131665
131665
131665
41
Cap - Diff Lock Shift Cylinder
1 131096
131096
--------
Non-diff lock mdls-for diff lockout see pg. 30
42
Plug - Cap - Diff Lock Shift Cylinder
1 127195
127195
--------
Non-diff lock mdls-for diff lockout see pg. 30
43
O-Ring - Cap - Diff Lock Shift Cylinder
1 131665
131665
--------
Non-diff lock mdls-for diff lockout see pg. 30
44
Plug & O-Ring - Diff Lock Switch Opening
1 131487
131487
--------
Non-diff lock mdls-for diff lockout see pg. 30
45 Loctite
1 129293
129293
129293
Not
illustrated
46 RTV
Sealant
1 107276S*
107276S*
107276S*
Not
illustrated
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
Note 2: Refer to Dana bulletin ABIB-0608 for complete Input Cover change details
Diff Carrier & Bearing Cap Kits
Item
Model
Kit Part No. Notes
1a
S170E 513997 OBS
Includes part 131223-OBS and item 2
1b
S190E, S190DE
514001
Includes part 131325 and items 2-4
Carrier/Cap Identification Information:
Part No. Notes
131223 OBS
No Pilot Web
order 513997-OBS
131325 NSS
Built w/Pilot Web
order 514001
Note A: Dana made changes to the carriers designed AFTER 6.10.13. Only models made before this date are shown in this IPL. Check stock
on individual Diff Carrier & Bearing Cap Kits. When stock depleted, these are discontinued. Old and New "Carrier & Bearing Caps Kits" are not
interchangeable.
Page 25
24
R170
/ R190
I S170 / S190 Parts Explode
R170 I R190, S170 I S190 Heavy Tandem Axle -
Models made BEFORE June 10,2013
23
Page 26
R170 / R190 / S170 / S190 Parts List
24
R170 / R190, S170 / S190 Heavy Tandem Axle - Models made BEFORE June 10, 2013
Item Description
Qty
Per
Axle
S170
S170D
R170
S190
S190D
R190
Notes
*
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
*
Note 2: Refer to Dana bulletin ABIB-0608 for complete Input Cover change details
R170D
R190D
BEARING KIT
1 --------
514015
190 Series - ratios 2.53-4.78
Contents Identified with *
1
--------
514016
190 Series - ratios 5.25-7.83
1
514013
--------
S170S Series - ratios 2.69-3.91
1
514014
--------
S170S Series - ratios 4.10-7.17
1
514015
--------
Replaces 514239; S170D - Diff Lock Series - ratios 2.69-3.91
1
514240
--------
S170D - Diff Lock Series - ratios 4.10-7.17
1a
Diff Carrier & Bearing Caps
1 513999 OBS
--------
R170, S170 models - see content below
1b
Diff Carrier & Bearing Caps
1 514000 OBS
--------
R170D, S170D diff lock mdls - see content below
1c
Diff Carrier & Bearing Caps
1 --------
514002
All R190, S190, R190D, S190D - see content below
2 Capscrew - Bearing Cap
6 131016
131016
3
Pilot Bearing Web Support
1 NSS - Note 3
NSS
Not a serviceable part - see Note 3 next page
4 Capscrew - Pilot Bearing Web
4 131017
131017
See note 3 next page
5 Bearing Cup - Threaded Diff Plain Half
1 131044*
131048*
Standard
Model
1
131048*
131048*
Diff Lock Model
6 Diff Bearing Cone - Flange Half
1 131041*
131042*
Standard
Model
1
131042*
131042*
Diff Lock Model
7 Bearing Cup - Threaded Diff Flange Half
1 131044*
131044*
All
Models
8 Bearing Cone - Diff Flange Half
1 131041*
131041*
All
Models
9
Diff Case - Flange Half
1 See Kits Page 27-33
All
models
10 Diff Case - Plain Half
1 See Kits Page 27-33
Standard models
11
Diff Case - Plain Half - Diff Lock
1 See Kits Page 27-33
Diff Lock models
RING GEAR BOLT KIT
1 504069
504069
Includes qty 16 of 131473
12
Ring Gear Bolt
16
131473
131473
WHEEL DIFF SIDE GEAR KIT
513868
513868
Includes items 13-15
13
Side
Pinion
4 131040
131040
14 Spider
1 131039
131039
15
Side Gear - Differential
2 300GD101
300GD101
46
Involute
NO SPIN ASSEMBLY - 46 Inv
1 131882
--------
46
Inv Spline
16
Bearing - Pinion Pilot
Ratios 2.69 - 3.91
1 129947*
N/A
Ratios 2.53 - 4.78
1 --------
129947*
Ratios 5.25 - 7.83
1 --------
126187*
17
Ring Gear & Drive Pinion Set
See Ring & Pinion Kits Page 59-60
18
Bearing Cone - Inner Pinion
1
139968*
139968*
Replaces 131050 - Refer to bulletin HAXL-PNI-017
19
Bearing Cup - Inner Pinion
1
139969*
139969*
Replaces 131051 - Refer to bulletin HAXL-PNI-017
20 PINION BRG SPACER KIT
A/R
504042
504042
Individual pinion spacers listed on page 26
21
Bearing Cup - Outer Pinion
1
139969*
139969*
Replaces 131051 - Refer to bulletin HAXL-PNI-017
22 Bearing Cone - Outer Pinion
1
139970*
139970*
Replaces 131052 - Refer to bulletin HAXL-PNI-017
INPUT SEAL & LOCKNUT KIT
1
131008K
131008K
Includes items 23-25
23
Input
Seal 1
10032666*
10032666*
Also sold in 131008K kit also -replaces seal# 131008 & 134323
-
Refer to bulletin HAXL-PNI-096R2
INPUT NUT KIT 1
131095K
131095K
Includes item 24-25
24
Locknut - Pinion 1
131095*
131095*
Socket size 69mm
25 Loctite
1
129293*
129293*
Not
illustrated
26 RTV Sealant 1
107276S*
107276S*
Not
illustrated
Page 27
R170 / R190 / S170 / S190 Parts List
25
Diff Carrier & Bearing Cap Kits
Note 3: Some 170 Series models utilize the Pilot Web, while others are the overhung design (no Pilot Web). All service replacement carrier/
cap kits include the Pilot Web design.
Item
Model
Kit Part No.
Notes
1a R170,
S170
513999 OBS
Includes part 131019-OBS and items 2-4
1b
R170D, S170D 514000 OBS
Includes part 131021-OBS and items 2-4
1c
R190, S190, R190D, S190D
514002
Includes part 131025 and items 2-4
Carrier/Cap Identification Information
Part No.
Notes
131019-OBS
Built w/Pilot Web
order 513999-OBS
131021-OBS
Built w/Pilot Web
order 514000-OBS
131025-NSS
Built w/Pilot Web
order 514002
131229-OBS
No Pilot Web
order 513999-OBS
131231-OBS
No Pilot Web
order 514000-OBS
Note A: Dana made changes to the carriers designed AFTER 6.10.13. Only models made before this date are shown in this IPL. Check stock
on individual Diff Carrier & Bearing Cap Kits. When stock depleted, these are discontinued. Old and New "Carrier & Bearing Caps Kits" are not
interchangeable.
Page 28
Bearing Spacers
26
Bearing
Spacers
Select a variable pinion bearing spacer from the list below to attain the correct pinion bearing preload. All procedures on "Pinion Bearing
Preload" remain the same and the proper steps should be followed according to your Dana Spicer Service Manual AXSM0057. Spicer Pinion
Bearing Spacer kits are available as shown below.
PINION BRG SPACER KIT: 504041
Models: ALL D170, D190, D/R590, S590, D170E/D190E
PINION BRG SPACER KIT: 504042
Models: ALL R170, S170, R190, S190
Dana
P/N
Spacer
Thickness (mm)
Dana
P/N
Spacer
Thickness (mm)
Dana
P/N
Spacer
Thickness (mm)
Dana
P/N
Spacer
Thickness (mm)
131376
21.760
131392 OBS
22.120
131053
7.750
131061
7.945
*131408
22.360
132838
21.775
131074
8.140
132832
8.335
131377
21.790
*131393
22.135
132825
7.765
131062
7.960
*131409
22.375
132839
21.805
131075
8.155
131085
8.350
*131378
21.820
131394
22.150
131054
7.780
131063
7.975
131410
22.390
132840
21.835
131076
8.170
132833
8.365
131379
21.850
131395
22.165
132826
7.795
131064
7.990
131411
22.405
132841
21.865
*131077
8.185
*132834
8.395
131380
21.880
131396
22.180
131055
7.810
*131065
8.005
131412
22.420
132842
21.895
131078
8.200
131086
8.380
131381
21.910
131397
22.195
132827
7.825
131066
8.020
*131413
22.435
132843
21.925
*131079
8.215
131087
8.410
131382
21.940
131398 OBS
22.210
131056
7.840
131067
8.035
131414
22.450
*132844
21.955
131080
8.230
132835
8.425
131383
21.970
*131399
22.225
132828
7.855
131068
8.050
131415
22.465
132845
21.985
131081
8.245
131088
8.440
131384
22.000
*131400
22.240
131057
7.870
*131069
8.065
131416
22.495
132846
22.470
131082
8.260
132836 OBS
8.455
131385
22.015
131401
22.255
*132829
7.885
*131070
8.080
131417
22.525
132847
22.510
*132830
8.275
132837
8.485
131386
22.030
131402
22.270
131058
7.900
131071
8.095
131418
22.555
132848
22.540
131083
8.290
131089
8.470
131387
22.045
131403
22.285
131059
7.915
131072
8.110
131419
22.585
132849
22.570
*132831
8.305
131090
8.500
131388
22.060
131404
22.300
*131060
7.930
131073
8.125
131420
22.615
132850
22.600
131084
8.320
131389
22.075
131405
22.315
*131421
22.645
132851
22.630
131390
22.090
131406
22.330
131422 OBS
22.675
132852
22.660
*131391
22.105
131407
22.345
131423
22.705
132853
22.680
*These represent the most popular used spacers and each Bearing Spacer Kit contains qty 1 each.
Dana P/N 132836 is replaced by131088.
Page 29
Wheel Differential Case
27
Spicer Wheel Differential Case Kits
Dana introduced new style wheel differential cases beginning in mid-Dec 2008. The new design differential
cases have 4 extra "lube passage" holes that can be used in place of the original standard differential cases.
Kits for these have not been released yet. When doing ratio changes or replacing original diff cases in the
field, check the part numbers you are replacing to ensure you are installing or ordering the correct parts.
See the chart below of what is "currently" being used for each model and ratio. A complete kit chart is shown
on page 29.
Flange
Half
Plain
Half
SERVICE
Dana Model
Ratio Case
Case
KIT
3.07
131027 OBS
131479 OBS
513986 OBS
3.21
3.42
3.58
3.73
3.91
D170
4.10
S170E
4.30
Single
4.56
131029 OBS
131478 OBS
513988 OBS
Speed
4.78
5.25
5.38
5.57
6.14
6.83
7.17
3.07
131027 OBS
131479 OBS
513986 OBS
3.21
131478 OBS
513987 OBS
3.42
3.58
3.73
3.91
S170S
4.10
R170S
4.30
Single
Speed
4.56
131029 OBS
131478 OBS
513988 OBS
4.78 5.25
5.38
5.57
6.14
6.83
7.17
Page 30
Wheel Differential Case
28
Flange
Half
Plain
Half
SERVICE
Dana Model
Ratio Case
Case
KIT
D190
Single
Speed
3.42
131027 OBS
131476 OBS
513990 OBS
3.58
131029 OBS
131476 OBS
513990 OBS
3.73
3.91
131029 OBS
131752 OBS
504123 OBS
4.10
4.30
4.56
4.78
5.25
131476 OBS
513990 OBS
5.38
5.57
6.14
131752 OBS
504123 OBS
6.83
7.17
R190
S190
Single
Speed
2.53
131027 OBS
131477 OBS
513989 OBS
2.69
2.87
2.93
3.07
3.21
3.42
131027 OBS
131760 OBS
504125 OBS
3.58
3.73
131029 OBS
131760 OBS
504124 OBS
3.91
4.10
4.30
131029 OBS
131759 OBS
504123 OBS
4.56
4.78
5.25
5.38
131760 OBS
504124 OBS
5.57
6.14
6.83
131759 OBS
504123 OBS
7.17
7.83
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752-OBS.
Page 31
Wheel Differential Case
29
Flange
Half
Plain
Half
SERVICE
Dana Model
Ratio Case
Case
KIT
D590
Double
Reduction
4.75
131027 OBS
131476 OBS
513990 OBS
4.99
131029 OBS
513991 OBS
5.19
5.44
131029 OBS
131752 OBS
504123 OBS
5.70
5.98
6.34
6.65
7.30
131476 OBS
513991 OBS
7.48
7.75
8.55
131752 OBS
504123 OBS
9.51
9.97
10.90
R590
S590
Double
Reduction
4.75
131029 OBS
131760 OBS
504125 OBS
4.99
5.19
5.44
131759 OBS
504123 OBS
5.70
5.98
6.34
6.65
7.30
131760 OBS
504125 OBS
7.48
7.75
8.55
131759 OBS
504123 OBS
9.51
9.97
10.90
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752-OBS.
Wheel Differential Case Kit Contents:
Kit Part-NO
Flange Half (A)
Plain Half (B)
(B) Case Design Notes
Ring Gear Bolts (C)
513986 OBS
131027 OBS
131479 OBS
131473
(Qty-16)
Note - 504069
Bolt Kit Contains
qty 16 of
131473
bolts
513987 OBS
131027 OBS
131478 OBS
513988 OBS
131029 OBS
131478 OBS
513989 OBS
131027 OBS
131477 OBS DL
513990 OBS
131027 OBS
131476 OBS DL
513991 OBS
131029 OBS
131476 OBS DL
serviced by u
sing
131759* OBS
131752* OBS DL
504123 OBS
131029 OBS
131759 OBS
DL / LHD
504124 OBS
131029 OBS
131760 OBS
DL / LHD
504125 OBS
131027 OBS
131760 OBS
DL / LHD
DL = Diff Lock Splined Diff Case - LHD = Lube Hole Design Diff Case
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752-OBS.
Page 32
Wheel Differential
Lock Shift Parts
30
0
Differential Lock Shift Parts - All Models Made BEFORE June 10, 2013
12
WHEEL DIFFERENTIAL LOCK ASSEMBLY
All Diff-
Notes
Models
Diff Lock Parts Conversion Kit - 190 Series only
See Note 1
Kit w/ 131099 Shift Fork (refer to chart next page)
512946
Includes items 1-10 and 512944 (131099-NSS)
Kit w/ 131101 Shift Fork (refer to chart next page)
512947
Includes items 1-10 and 512945 (131101-NSS)
Diff Lock Repair Kit
512895
Includes items 2, 5-8
1
Sliding
Clutch
1 131104
2 Spring
1 131102
3
Shift Fork & Pin Kit
1 See chart next page
512944
Shift Fork 131099 NSS; includes item 4
512945
Shift Fork 131101 NSS; includes item 4
4 Pin
1 210020
5
Piston & Rod Assembly
1 134482
Replaces 131237
6
O-Ring - Piston
1 210180
7 O-Ring - Cap Cover
1 131665
Replaces 220HH102, 131496
8
Piston Cover (Diff Lock Cap)
1 131096
9 Washer
1 129034
10 Switch
1 129035
11
Plug - Carrier
1 127195
Use for Non Diff Lock Mdls
12
O-Ring & Plug Assy
1 131487
Use for Non Diff Lock Mdls
Note 1: The “170” Series carriers cannot be converted to Diff Lock. You must have the unique base carrier/cap that has the Diff Lock shift
cylinder. You are required to purchase a replacement carrier. All “190” Series have the shift cylinder as part of the standard design.
Item
Description
Qty
Lock
Page 33
Wheel Differential Case and
Shift Fork Chart
31
Differential Lock Shift Fork & Diff Case Chart - All Models
Differential Lock Shift Forks vary by ratio and model. Dana made an assembly configuration change beginning in mid-Dec 2008. It involved
optimizing the best assembly combination of Splined Wheel Diff Cases and Shift Forks. When doing ratio changes, check the Shift Fork part
number and diff cases part numbers you are replacing to help ensure you are installing or ordering the correct mated part(s). See the chart of
"Matching Components" by "Model" below.
Diff
Lock
Flange
Half
Plain
Half
SERVICE
Dana Model
Ratio Shift Fork ID#
Shift Fork Kit
Case
Splined Case
KIT
D170D
D170DP
Single
Speed
3.07
131101 NSS
512945
131027 OBS
131477 OBS
513989 OBS
3.21
3.42
131476 OBS
513990 OBS
3.58
131029 OBS
131476 OBS
513991 OBS
3.73
3.91
131752 OBS
504123 OBS
4.10
4.30
4.56
4.78
5.25
131476 OBS
513991 OBS
5.38
5.57
6.14
131752 OBS
504123 OBS
6.83
7.17
R170D
S170D
Single
Speed
3.07
131101 NSS
512945
131027 OBS
131476 OBS
513990 OBS
3.21
3.42
3.58
131029 OBS
513991 OBS
3.73
131027 OBS
513990 OBS
3.91
131029 OBS
131752 OBS
504123 OBS
4.10
4.30
4.56
4.78
5.25
5.38
5.57
131099 NSS
512944
131476 OBS
513991 OBS
6.14
6.83
131101 NSS
512945
131752 OBS
504123 OBS
7.17
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752-OBS.
Page 34
32
Diff
Lock
Flange Half
Plain
Half
SERVICE
Dana Model
Ratio
Shift Fork ID#
Shift Fork Kit
Case
Splined Case
KIT
D190D
Single
Speed
3.42
131101 NSS
512945
131027 OBS
131476 OBS
513990 OBS
3.58
131029 OBS
131476 OBS
513991 OBS
3.73
3.91
131752 OBS
504123 OBS
4.10
4.30
4.56
4.78
5.25
131476 OBS
513991 OBS
5.38
5.57
6.14
131752 OBS
504123 OBS
6.83
7.17
R190D
S190D
Single
Speed
2.53
131101 NSS
512945
131027 OBS
131477 OBS
513989 OBS
2.69
2.87
131099 NSS
512944
2.93
3.07
3.21
131101 NSS
512945
3.31
131760 OBS
504125 OBS
3.42
3.58
3.73
131029 OBS
504124 OBS
3.91
4.10
131099 NSS
512944
4.30
131101 NSS
512945
131759 OBS
504123 OBS
4.56
4.78
5.25
5.38
131760 OBS
504124 OBS
5.57
6.14
131099 NSS
512944
6.83
131101 NSS
512945
131759 OBS
504123 OBS
7.17
7.83
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752- OBS.
Shift Fork Chart
Page 35
Wheel Differential Case and
Shift Fork Chart
33
Diff
Lock
Flange
Half
Plain
Half
SERVICE
Dana Model
Ratio Shift Fork ID#
Shift Fork Kit
Case
Splined Case
KIT
D590D
Double
Reduction
4.75
131101 NSS
512945
131027 OBS
131476 OBS
513990 OBS
4.99
131029 OBS
513991 OBS
5.19
5.44
131752 OBS
504123 OBS
5.70
5.98
6.34
6.65
7.30
131476 OBS
513991 OBS
7.48
7.75
8.55
131752 OBS
504123 OBS
9.51
9.97
10.90
R590D
S590D
Double
Reduction
4.75
131101 NSS
512945
131029 OBS
131760 OBS
504124 OBS
4.99
5.19
5.44
131752 OBS
504123 OBS
5.70
131759 OBS
5.98
131752 OBS
6.34
131759 OBS
6.65
7.30
131752 OBS
7.48
7.75
8.55
131759 OBS
9.51
131752 OBS
9.97
10.90
131759 OBS
S190DE
High
Entry
3.42
131101 NSS
512945
131029 OBS
131760 OBS
504124 OBS
3.58
3.73
3.91
131759 OBS
504123 OBS
4.10
4.30
4.56
4.78
5.25
131760 OBS
504124 OBS
5.38
5.57
6.14
131759 OBS
504123 OBS
6.83
7.17
*The 131759-OBS diff case with Lube Holes is used to service the production part 131752-OBS.
Page 36
34
A xle
Housing
Exploded Vi
Housing and Output Shaft Assembly - Explode
, For Yokes
see page 61
3
Items 4-7
See pages 37-38
Item 7
Bearing Spacer
See Notes
4
7
5
6
6
5
1
For Axle Shafts, see pages 43-44
2
Axle Housing Exploded View
Page 37
35
Housing and Output Shaft Assembly - Parts List
Item
Description
Qty
All
Models
Notes
OUTPUT SHAFT KIT
512894
Includes items 1-2 - See Note 2
1 Output Shaft - 131536-NSS
1 Order
Kit
Replaces 131468 - See Note 2
2 Output Shaft Nut
1 128049
3 Output
Seal 1 210737*
4 Snap Ring 1 078937
5 Bearing
Cup 2 NOTE-3
see chart pages 37-38
6 Bearing
Cone
2 NOTE-3
see chart pages 37-38
7 Bearing Spacer
1 139979
See Note 3;
see chart pages 37-38
8 Rear Cover Capscrew - Short
4 131105
55 mm - D190 only
9 Rear Cover Capscrew - Long
8 131375
70 mm - D190 only
10a
D190 Housing Cover Kit
1 504061
Cover # 302576-n/a - 12 hole (see chart pg-38)
10b
S190 Housing Cover Kit
1 514322
Cover # 302704-NSS - 14 hole (see chart pg-38)
10c
S590 Housing Cover Kit
1 504025
Cover # 302622-NSS - 12 hole (see chart pg-38)
11
Rear Cover Nut
2 127567
D190
only
12
Washer - Rear Cover
2 130877
D190
only
13
Stud - Double Ended
2 132927
D190 only - 80mm
14
Drain
Plug 1 054254
3/4"
magnetic
15
Axle Housing - Forward
1 NOTE-3
See listing pg. 39-42 - Refer to assy bill of material
15
Axle Housing - Rear-Rear
1
See listing pg. 39-42 - Refer to assy bill of material
U-TUBE BREATHER KIT
507162
Includes items 16-17
16 Breather Assy-NSS
1
302706 NSS
Order kit 507162
17 Breather Hose & Clamp
1 129340
18
Carrier Capscrew - Long
A/R
131106
Carrier to housing (see kit chart pg. 36) - 85mm
19
Carrier Capscrew - Short
A/R
131105
Carrier to housing (see kit chart pg. 36) - 55 mm
20
Stud - double ended
2 132927
Carrier to housing - 80mm
21 Washer
2 130877
Carrier to housing
22 Nut 2
127567
Carrier to housing
23
Spindle Nut - Outer
2 119881
24
Locking
Ring
2 119883
25
Spindle Nut - Inner
2 119882
26 Oil
Seal
1 304446
190 & 590 models only
27 Spindle
Sleeve
1 304447
190 & 590 models only
28 Fill
Plug
1 129492
3/4" magnetic - All Models
29 Temperature Sensor Plug
1 090898
1/2" magnetic - All Models
30 Loctite
1 129293
Part not illustrated
31 RTV
Sealant
1 107276S
Part not illustrated
Note 1: Refer to Dana bulletin HAXL-PNI-017 for complete bearing change details
Note 2: The 131468 output shaft included a 131355 output shaft washer. This washer is N/A and replaced by none. Shaft p/n 131536 does not
use a washer, do not use 131355 with shaft p/n 131536.
Note 3: A permanent change to the output shaft bearing configuration began late Oct 2011. A 139979 housing spacer was used on some
interim builds from June 2010 thru October 2011. See reference charts on page 37-38 for details. Dana bulletin HAXL-TEC-11.1 also contains
complete details.
Page 38
36
Summary of Kits & Assemblies
Description
Kit Part # Notes
Output Shaft Bearing Kit-Original Builds
513877
Contents shown on next page (Note 1)
Output Shaft Bearing Kit-Interim Builds
504054
Contents shown on next page (Note 1)
Output Shaft Bearing Kit-New Builds
504060
Contents shown on next page (Note 1)
Output Shaft Kit
512894
Includes items 1 and 2
D-Housing Cover Hardware Kit
513351
Includes items 8-9, 11-12
Axle Housing Hardware Kit - Forward
512896
Includes items 18-22, 26-27
Axle Housing Hardware Kit - Rear
512897
Includes items 18-19, 26-27
U-Tube Breather Kit
507162
Includes items 16 and 17
Note 1: Refer to Supplemental Information on Output Shaft Parts Change and Bearing Cone & Cup Change on pages 36-38 and 46-48
Axle Housing Fastener Hardware Kits
D-Housing Cover or Bolt-On Cover Fastener Kit
Model: D190, S190, D590, S590, R590
Dana#
513351
Qty P/N
Description
4 131105
Capscrew - 55mm
8 131375
Capscrew - 70mm
2 132927
Stud - dbl ended
2 127567
Nut
2 130877
Washer
1 129293
Loctite .8ml tube
1 107276S
RTV
tube
Carrier-To-Housing Fastener Kit
Models: D170, D190, S190DE, S590, R590
Dana#
512896
Qty P/N
Description
9 131105
Capscrew - 55mm
3 131106
Capscrew - 85mm
2 132927
Stud - dbl ended
2 127567
Nut
2 130877
Washer
1 129293
Loctite .8ml tube
1 107276S
RTV
tube
Carrier-To-Housing Fastener Kit
Models: R170, R190, S170, S190
Dana#
512897
Qty P/N
Description
10
131105
Capscrew - 55mm
4 131106
Capscrew - 85mm
1 129293
Loctite .8ml tube
Page 39
37
D170 / D190
Parts
Output Sha
Change
Inf
ft Bearing R
ormation
D170 / D190 Output Shaft Bearing Race Parts Change Information
Dana made significant design change to the output shaft bearing components Oct 24, 2011. Details are shown below and in bulletin HAXLTEC-11.1 Exact implementation dates for product changes can vary by OE. Additionally, replacement of original product in the field by
customers from previous repairs could be possible. Replacement parts should always be confirmed by identifying the original removed parts
before parts are ordered or installed.
•
WARNING: DO NOT MIX Parts! Mixing of parts could cause pre-mature failure to the output shaft bearings and associated parts. Check
compatibility of parts before final assembly!
Chart-N
New Axle Housings w/ New Brg Cups and Snap Ring Groove Location Change:
Use kit 504060 when replacing the bearing parts from new build configurations or when ordering any of the new design axle housings with
the relocated snap ring groove. New design housings are made AFTER October 24th, 2011. Refer to the D170 Axle Housing Replacement Chart
on pages 39-42.
Output Shaft Bearing Kit: 504060
Item
Qty Per
Description
Axle
Part-
No.
Notes
1 Snap Ring
.109”
1 134322
New Design Dim: .109" x 4.22"
2/3
Bearing
Cup
2 139978
Was P/N 139980 Cup ID# NP910345
4 Bearing
Cone
2 139977
Was P/N 131211 Cone ID# NP197868
Chart-O
Original Design Axle Housings w/ Original Brg Cup and Original Snap Ring Groove Location:
Use kit 513877 when replacing the bearing parts from any original design axle housing or bolt on cover. Original production housings and
covers made from Jan 2003 thru June 2010.
Output Shaft Bearing Kit: 513877
Item
Qty Per
Description
Axle
Part-
No.
Notes
1
Snap Ring
1 078937
Original Design Dim: .093" x 4.14"
2/3
Bearing
Cup
2 131212
Cup ID# NP802507
4 Bearing
Cone
2 131211
Cone ID# NP197868
Chart-I
Interim Build Configuration
–
Original Axle Housing w/ Repositioned Snap Ring Groove and use of an Axle Housing Spacer:
The 504054 kit shown below was released and used when replacing the bearing parts from axles built with parts used on an interim basis.
From June 2010 thru Oct 24th, 2011, axle assemblies used a bearing spacer in addition to the bearing cup combination of 139980/131212.
The snap ring groove location change was introduced but required the use of the spacer too. Check individual component identification or
confirm vehicle build or serial number information if available. This kit contains a replacement output nut and oil seal.
NOTE: The new 504060 kit can be used as an alternate replacement for the 504054 parts kit, but the housing spacer 139979, inner bearing
cup 131212 and original snap ring 078937 MUST NOT be used. Use only the parts supplied in the 504060 kit.
Output Shaft Bearing Kit: 504054
6
Item
Qty Per
Description
Axle
Part-
No.
Notes
1 Snap Ring
1 078937
Dim: .093" x 4.14"
2 Bearing
Cup
1 131212
Inner Cup ID# NP802507
3 Bearing
Cup
1 139980
Outer Cup ID# NP910345
4 Bearing
Cone
2 131211
Cone ID# NP197868
5 Housing Spacer
1 139979
Interim Housing Spacer (.172")
6 Output
Nut
1 128049
Output
Nut
7 Oil
Seal
1
210737
Thru-Shaft Seal
Page 40
D170 /
P
D190 Output
arts Chang
Shaft Beari
e
Informatio
Axle Housings
38
D190 AXLE HOUSING COVER CHANGE
The D190 models have a bolt on axle housing cover which is now replaced by new cover part number 134324 which has the new relocated
snap ring groove. The original cover 302576 and kit part number 513581 are n/a and superseded to kit 504061. The 504061 kit contains the
items listed in the chart below
D190 - AXLE HSG COVER & BRG PARTS KIT: 504061
Qty
Per
Item
Description
Axle
Part-No.
Notes
1 COVER - AXLE HOUSING
1
134324
Cover with relocated snap ring groove D190 mdls
2 PLUG - COVER
1
090898
1/2"
3 PLUG - LUBE FILL
1
129492
3/4" non magnetic
4 BEARING
CONE
2
139977
Was p/n 131211
5 SNAP RING
.109”
1
134322
Use with new design cover 134324
6 BEARING CUP
2
139978
Was p/n 139980
S190 - AXLE HSG COVER KIT: 514322
Qty
Per
Item
Description
Axle
Part-
No.
Notes
1 COVER - AXLE HOUSING
1
302704
(Cover not illustrated) S190 mdls only
2 PLUG - COVER 1
090898
1/2"
3 PLUG - LUBE FILL
1
129492
3/4" non magnetic
7 CAPSCREW - LONG
8
131375
70mm
8 CAPSCREW - SHORT
6
131105
55mm
9 WASHER 14
130877
S590 - AXLE HSG COVER KIT: 504025
Item Description
Qty Per
A
xle
Part-No.
Notes
1 COVER - AXLE HOUSING
1
302622
(Cover not illustrated) S590 mdls only
2 PLUG - COVER 1
090898
1/2"
3 PLUG - LUBE FILL
1
129492
3/4" non magnetic
6
Page 41
Axle Housings
39
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number
with
Brackets
10003697
D170
11
324433
D40-170
11
10003698
R170
11
324434
D170
11
10005132
S23-170
11
324462
R170
11
10033087
D40-170
11
324506
D40-170
11
10033088
R170
11
324507
R170
11
10033089
R170
11
324546
D170
11
10037122
R170
11
324586
S23-170
11
10044255
D170
11
324600
S170
11
10044984
S23-170
11
324604
R170
11
10076685
R170
11
324432
D40-170
11
10092285
R170
11
10004400
R170
12.5
10096238
R170
11
10009672
S23-190
12.5
10121954
S23-170
11
10019736
R170
12.5
10178030
D170/D172
11
10029892
S190
12.5
10183361
D170
11
10029893
S190
12.5
322752
R170
11
322703
10033090
D46-170
12.5
323112
R170
11
322703
10033091
R170
12.5
323116
R170
11
322703
322959
10033092
R170
12.5
323120
R170
11
322703
322963
10033409
D46-170
12.5
323182
S23-170
11
322703
10033452
D46-170
12.5
323357
R170
11
322703
10033460
D46-170
12.5
323409
R170
11
322703
10033478
R170
12.5
323412
R170
11
322703
10033487
R170
12.5
323429
R170
11
322703
502059
10033628
R170
12.5
323460
R170
11
322703
10033636
R170
12.5
323498
R170
11
322703
10033637
R170
12.5
323518
R170
11
322703
10033638
R170
12.5
323571
R170
11
10033639
S23-170
12.5
323572
R170
11
10033640
R170
12.5
323573
R170
11
10035215
R170
12.5
323575
R170
11
10042508
R46-170
12.5
323581
R170
11
10043564
S190
12.5
323583
R170
11
10044256
D46-170
12.5
323584
R170
11
10044985
R170
12.5
323585
R170
11
10071560
D46-170
12.5
323586
R170
11
10076682
R170
12.5
323688
R170
11
10076683
R170
12.5
323760
R170
11
10144893
D46-170
12.5
323978
R170
11
322703
322757
10144894
D46-170
12.5
323982
R170
11
10144895
D46-170
12.5
323989
R170
11
10144896
D46-170
12.5
323993
R170
11
322703
322757
10144902
D46-170
12.5
324014
R170
11
10144903
D46-170
12.5
324015
R170
11
10161234
S23-190
12.5
324132
R170
11
10163824
D46-170
12.5
324133
R170
11
10163826
D46-170
12.5
324225
R170
11
10178037
D170/D172
12.5
324226
S23-170
11
10200686
S23-170
12.5
Page 42
D170 /
P
D190 Output
arts Chang
Shaft Beari
e
Informatio
Axle Housings
40
AXLE HOUSING REPLACEMENT CHART
Production
Part Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number Bare
Service
Number with
Brackets
10263214
S170
12.5
324579
R190
16
321982
R170
12.5
322703
321983
10105317
R190
16
322648
R170
12.5
322703
322649
10003706
R50-170
16
322698
R46-170
12.5
322703
10004006
R170
16
322718
R170
12.5
322703
10004961
D170
16
322744
R170
12.5
322703
10005133
S26-190
16
322748
R170
12.5
322703
10005134
S26-190
16
322884
R170
12.5
322703
10012794
R170
16
322942
R170
12.5
322703
10014915
D170
16
322954
R170
12.5
322703
10014916
R170
16
323048
R170
12.5
322703
323049
10023313
S26-190
16 324410
323054
R170
12.5
322703
10023569
R170
16
323056
R170
12.5
323057
10025165
S26-190
16
323062
R170
12.5
322703
10033093
D46-170
16
323184
S23-190
12.5
322703
10033094
R170
16
323339
R170
12.5
10033095
R170
16
323348
R170
12.5
322703
10033097
R190
16
323359
R170
12.5
322703
10033098
R190
16
323377
R170
12.5
10047596
D190
16
323379
R170
12.5
10047599
R190
16
323391
R170
12.5
10047602
D190
16
323410
R170
12.5
322703
322649
10047603
R190
16
323440
R170
12.5
502017
10052672
R50-170
16
323458
R170
12.5
10063227
R170
16
323466
R170
12.5
10076684
R170
16
323467
R170
12.5
10076686
R170
16
323471
R170
12.5
502059
10083917
D170
16
323531
R170
12.5
10083918
R170
16
323577
R170
12.5
10098424
R190
16
323579
R170
12.5
10098425
R190
16
323664
R170
12.5
322703
10105283
D190
16
323790
R170
12.5
10105287
R190
16
323887
D170
12.5
323887
10105288
D190
16
323919
R170
12.5
10105290
D190
16
323920
R170
12.5
10105292
R190
16
323974
R170
12.5
322703
10105293
D190
16
324016
R170
12.5
10105294
D190
16
324017
R170
12.5
10105299
D52-190
16
324134
R170
12.5
10105300
D52-190
16
324135
R170
12.5
10105302
D190
16
324216
R170
12.5
502017
10105308
R52-190
16
324421
R170
12.5
324421
10105311
R52-190
16
324435
D170
12.5
324435
10105315
R190
16
324473
D170
12.5
10105316
R190
16
324474
R170
12.5
10105336
R190
16
324490
R170
12.5
10105337
R190
16
324554
R170
12.5
10105338
R190
16
324603
R170
12.5
10105339
R190
16
324634
D170
12.5
10105340
R190
16
324635
R170
12.5
10105341
R190
16
10000594
D170
12.5
10105342
R190
16
10105321
R190
16
10115829
R170
16
10105328
R190
16
10126491
D60-190
16
10105329
R190
16
10130618
S26-190
16
10105330
S30-190
16
10130993
S30-590
16
10105332
R190
16
10145340
D190
16
Page 43
Axle Housings
41
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number
with
Brackets
322908
R170
16
322897
324433
D40-170
11
322976
R170
16
322969
322977
324434
D170
11
322996
R170
16
322969
322997
324462
R170
11
323030
R170
16
322897
323031
324506
D40-170
11
323052
R170
16
322969
324507
R170
11
323170
R52-190
16
322277
323371
324546
D170
11
323172
D52-190
16
324586
S23-170
11
323174
R52-190
16
323175
324600
S170
11
323176
D190
16
323177
324604
R170
11
323178
R190
16
323179
10000594
D170
12.5
323202
S30-190
16
323067
10004400
R170
12.5
323240
R170
16
322969
10009672
S23-190
12.5
323290
D60-190
16
10019736
R170
12.5
323292
R60-190
16
10029892
S190
12.5
323320
R170
16
322897
10029893
S190
12.5
323345
R170
16
322969
10033090
D46-170
12.5
323352
R170
16
322969
10033091
R170
12.5
323363
R190
16
10033092
R170
12.5
323381
R170
16
10033409
D46-170
12.5
323383
R170
16
10033452
D46-170
12.5
323385
R170
16
10033460
D46-170
12.5
323387
R170
16
10033478
R170
12.5
323392
R170
16
10033487
R170
12.5
323411
R170
16
322969
502054
10033628
R170
12.5
323431
R170
16
10033636
R170
12.5
323450
D190
16
10033637
R170
12.5
323451
R190
16
322277
10033638
R170
12.5
323489
D190
16
502001
10033639
S23-170
12.5
323490
R190
16
322277
502002
10033640
R170
12.5
323500
R170
16
10035215
R170
12.5
323506
R170
16
10042508
R46-170
12.5
323516
D190
16
502056
10043564
S190
12.5
323520
R170
16
10044256
D46-170
12.5
323525
R190
16
10044985
R170
12.5
323533
R170
16
10071560
D46-170
12.5
323537
D190
16
10076682
R170
12.5
323538
R190
16
502011
10076683
R170
12.5
323543
D190
16
10144893
D46-170
12.5
323562
R170
16
502021
10144894
D46-170
12.5
323564
D190
16
10144895
D46-170
12.5
323565
R170
16
10144896
D46-170
12.5
323608
R190
16
323067
10144902
D46-170
12.5
323609
R170
16
10144903
D46-170
12.5
323610
R170
16
10161234
S23-190
12.5
323615
R170
16
10163824
D46-170
12.5
323617
D190
16
10163826
D46-170
12.5
323618
R190
16
502011
10178037
D170/D172
12.5
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number
with
Brackets
323636
D190
16 323637
R190
16
502011
323754
D190
16
323756
R190
16
323757
R190
16
323778
R170
16
323802
R170
16
323805
R190
16
502011
323875
R190
16
502011
323893
R190
16
502011
10145341
R190
16
10147479
R170
16
10149756
D190
16
10149757
R190
16
10149893
R190
16
10150447
D190
16
10154661
S30-190
16
10154662
S30-190
16
10154663
D190
16
10154664
S30-190
16
10154665
D190
16
10154666
S30-190
16
10154667
D190
16
10163825
D46-170
16
10163827
D46-170
16
10182840
D190
16
10182841
R190
16
10202553
R190
16
10202554
R190
16
10202771
D190
16
10209862
D190
16
10209863
D190
16
10214370
D190
16
10225784
R190
16
10253910
D190
16
10259876
D190
16
10263763
D46-170H
16
10322592
D190
16
10323652
D52-190
16
10323653
R190
16
10323654
R190
16
10345712
R190
16
322396
D60-190
16
502056
322398
R60-190
16
323067
322646
R190
16
323067
322650
R170
16
322969
322905
322784
R170
16
322969
322900
R170
16
322897
322901
Page 44
Axle Housings
42
AXLE HOUSING REPLACEMENT CHART
Production
Part
Number
Model
Wall
Thickness
(mm)
Service
Number
- Bare
Service
Number -
with
Brackets
323914
R170
16
502021
323924
D60-190
16 323925
R60-190
16
323957
R170
16
323968
R170
16 323970
R170
16
502059
323977
R170
16
323984
R190
16
502040
323985
R170
16
324001
R170
16
324018
R170
16 324019
R170
16
324021
R170
16
324136
R170
16 324137
R170
16
324138
R170
16
324139
R170
16 324146
R170
16
324218
S30-190DE
16
324251
D190
16 324400
R170
16
324404
D190
16
324405
R190
16 324410
S26-190
16
324410
324526
S23-190W
16
324537
R52-190
16 324564
D52-190
16
324575
D190
16
324576
D190
16 324578
R190
16
324470
R70-590P
Cast
323523
D70-590
Cast
323524
D70-590
Cast
324452
R70-590P
Cast
324453
D70-590P
Cast
324454
R70-590P
Cast
324455
D70-590P
Cast
324469
D70-590P
Cast
Page 45
Axle Shafts
43
Axle
Shafts
Dana D170 and D190 series axle shafts are used in “sets,” and are shown as sets in the chart below.
They have unequal shaft lengths and are
“location specific” and/or “Wheel Equipment specific.” When replacing the axle shafts, locate the axle shaft part number in the chart or select
the correct axle shaft using the dimensional information. Always verify part numbers before placing your order.
DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
Axle Shafts - For Standard Models
Part No. Qty Spline Body O.D. Shaft Length Spline Length BC Dim. Flange O.D. Flange Holes
Models: D/R170, S170
131428
1 46
2.06
37.000
3.70
7.000
8.500
.948-
TPR
131429
1 46
2.06
46.000
3.70
7.000
8.500
.948-
TPR
131804
1 46
2.06
45.150
3.70
7.000
8.500
.773-
STR
131805
1 46
2.06
36.150
3.70
7.000
8.500
.773-
STR
Models: D/R190, S190, D/S590, S170E, S190E
131246
1 46
2.25
37.000
3.70
7.000
8.500
.948-
TPR
131247
1 46
2.25
46.000
3.70
7.000
8.500
.948-
TPR
131516
1 46
2.25
45.150
3.70
7.000
8.500
.948-
TPR
131517
1 46
2.25
37.716
3.70
7.000
8.500
.948-
TPR
Axle Shaft - For Diff Lock Models
Part No. Qty Spline Body O.D. Shaft Length Spline Length BC Dim. Flange O.D.
Flange Holes
Models: D/R170D, S170D, D/R190D, S190D, D590D, S590D, S190DE
131245
1 46
2.25
46.000
11.50
7.000
8.500
.948-
TPR
131246
1 46
2.25
37.000
3.70
7.000
8.500
.948-
TPR
131740
1 46
2.25
45.150
11.50
7.000
8.500
.948-
TPR
131741 OBS
1 46
2.25
36.150
3.70
7.000
8.500
.948-
TPR
131719
1 46
2.25
47.150
11.50
7.244
8.500
.948-
TPR
131720
1 46
2.25
38.425
3.70
7.244
8.500
.948-
TPR
131806
1 46
2.25
45.150
11.50
7.000
8.500
.773-
STR
131807
1 46
2.25
36.150
3.70
7.000
8.500
.773-
STR
Page 46
Axle Shafts
44
Axle Shaft - Wide Track Models (See Note 2)
Part No. Qty Spline Body O.D. Shaft Length Spline Length BC Dim. Flange O.D.
Flange Holes
Models: D/R170D, S170D, D/R190D, S190D, D590D, S590D, S190DE
Note 1: When doing "Upgrades" from Non-Diff Lock applications to "Diff Lock" in the 170 series, both axle shafts must be replaced by the 2.25"
body diameter design, refer to the chart to select the correct axle shafts.
Note 2: Original axle shaft part numbers 132813 & 132814 were discontinued in 2007 and replaced by new axle shafts. For detailed
information on that change refer to dana bulletin ABIB-0703.
131503
1 46
2.25
48.835
11.50
7.000
8.500
.948-
TPR
131504
1 46
2.25
39.835
3.70
7.000
8.500
.948-
TPR
131717
1 46
2.25
46.949
11.50
7.244
8.500
.948-
TPR
131718
1 46
2.25
38.898
3.70
7.244
8.500
.948-
TPR
131721
1 46
2.25
48.425
11.50
7.244
8.500
.948-
TPR
131722
1 46
2.25
39.331
3.70
7.244
8.500
.948-
TPR
131721
1 46
2.25
48.425
11.50
7.244
8.500
.948-
TPR
131723
1 46
2.25
40.394
3.70
7.244
8.500
.948-
TPR
131724
1 46
2.25
50.945
11.50
7.244
8.500
.948-
TPR
131725
1 46
2.25
42.894
3.70
7.244
8.500
.948-
TPR
131726
1 46
2.25
53.445
11.50
7.244
8.500
.948-
TPR
131727
1 46
2.25
45.394
3.70
7.244
8.500
.948-
TPR
131750
1 46
2.25
49.291
11.50
7.244
8.500
.948-
TPR
131751
1 46
2.25
40.196
3.70
7.244
8.500
.948-
TPR
134052
1 46
2.25
50.154
11.50
7.000
8.500
.948-
TPR
134054 OBS
1 46
2.25
41.154
3.70
7.000
8.500
.948-
TPR
Page 47
Bearing Kits
45
Bearing Kits - Models made BEFORE June 10, 2013
Forward Carrier Models
514238
514011
504074
514012
504072
504073
Part
Description
Qty
D170S D170D
S170E
D190S
D190D
D190
D590D
S590D,
R590D
S190E,
S190DE
Brg Cup - Threaded - Plain Half
1 131044
131048
131044
131048
131048
131048
Bearing Cone - Diff Plain Half
1 131041
131042
131041
131042
131042
131042
Brg Cup - Threaded - Flg Half
1 131044
131044
131044
131044
131044
131044
Brg Cone - Diff Flg Half
1 131041
131041
131041
131041
131041
131041
Bearing - Pinion Pilot
1 -------- --------
--------
129947
129947
129947
Brg Cone - Inner Pinion
1 139968
139968
139968
139968
139968
139968
Brg Cup - Inner Pinion
1 139969
139969
139969
139969
139969
139969
Brg Cup - Outer Pinion
1 139972
139972
139972
139972
139972
139972
Brg Cone - Outer Pinion
1 139971
139971
139971
139971
139971
139971
Brg Cup - O/P Side Gear
1 139976
139976
139976
139976
139976
139976
Brg Cone - O/P Side Gear
1 139975
139975
139975
139975
139975
139975
Brg Cone - Input Shaft
1 139973
139973
139973
139973
139973
139973
Brg Cup - Input Adjuster
1 139974
139974
139974
139974
139974
139974
Input Shaft Washer
1 132440
132440
--------
132440
132440
--------
V-
Ring 1
131333
131333
--------
131333
131333
--------
Oil Seal - Output
1 210737
210737
--------
210737
--------
--------
Oil Seal - Input Location
1
10032666
10032666
10032666
10032666
10032666
10032666
Nut - Input Shaft
1 131095
131095
--------
131095
--------
--------
Loctite Tube
1 129293
129293
--------
129293
--------
--------
Gasket Compound - RTV
1
107276S
107276S
107276S
107276S
107276S
107276S
Single & Rear-Rear Carrier
Models
514013
514014
514015
514240
514015
514016
R170S R170S
R170D
R170D
R190
R190
S170S S170S
S170D
S170D
S190
S190
Part
Description
Qty
2.69-
3.91
4.10-
7.17
2.69-
3.91
4.10-
7.17
2.53-
4.78
5.25-
7.83
Brg Cup - Threaded - Plain Half
1 131044
131044
131048
131048
131048
131048
Brg Cone - Diff Plain Half
1 131041
131041
131042
131042
131042
131042
Brg Cup - Threaded - Flg Half
1 131044
131044
131044
131044
131044
131044
Brg Cone - Diff Flg Half
1 131041
131041
131041
131041
131041
131041
Bearing - Pinion Pilot
1 129947
--------
129947
--------
129947
126187
Brg Cone - Inner Pinion
1 139968
139968
139968
139968
139968
139968
Brg Cup - Inner Pinion
1 139969
139969
139969
139969
139969
139969
Brg Cup - Outer Pinion
1 139969
139969
139969
139969
139969
139969
Brg Cone - Outer Pinion
1 139970
139970
139970
139970
139970
139970
Loctite Tube
1 129293
129293
129293
129293
129293
129293
Nut - R-Pinion
1 131095
131095
131095
131095
131095
131095
Oil Seal - R-Pinion
1
10032666
10032666
10032666
10032666
10032666
10032666
Gasket Compound - RTV
1
107276S
107276S
107276S
107276S
107276S
107276S
Note 1: Important bearing changes began in February 2012, refer to Dana bulletin HAXL-PNI-017 for complete details. See www.spicerparts.
com/literature
S590, R590
Page 48
Bearing Change Bulletin Information
46
Carrier Bearing Cup and Cone Product Change
Beginning February 2012 Dana began implementing the use of new design bearing cups and cones in production carriers. Refer to Dana
published bulletin# HAXL-PNI-017. The changes outlines in that bulletin are summarized below. "BEARING NOTE" references are shown thru
out this parts catalogue and are done to help customers understand the impact of all parts involved and to minimize any potential mixing of
bearing parts from different suppliers.
Dana Bearing Guidelines:
•
Bearings are manufactured and used in sets to maximize full life of the product
•
NOT using SPECIFIED bearings in Dana carriers can create potential noise issues or lead to premature bearing failures and affect the
warranty of product
•
Mixing of bearing cups and cones can create potential noise issues or lead to premature bearing failures
•
New and Old bearing cones and cups are manufactured by different suppliers
•
Superseding OLD individual part numbers directly to the NEW individual part numbers could lead to mixing of parts that could lead to
potential failures. DO NOT MIX CONES AND CUPS MANUFACURED BY DIFFERENT SUPPLIERS
•
Spicer® service kit contents will always contain mating cones and cups
Individual Bearing Supersession List
Individual bearings cones and cups are sold separately thru service. Always use and install as matched sets.
When stock of individual original bearing parts are exhausted, be sure to use the new parts in SETS!
Original Part-No.
Description
Replaced By
Bearing Parts Matched by Location
131050-
n/a
Bearing
Cone
139968
Pinion Bearing - Inner
131051-
n/a
Bearing
Cup
139969
Pinion Bearing - Inner/Outer
131052-
n/a
Bearing
Cone
139970
Pinion Bearing - Outer
131202-
n/a
Bearing
Cone
139971
Pinion Bearing - Outer
131203-
n/a
Bearing
Cup
139972
Pinion Bearing - Outer
131205-
n/a
Bearing
Cone
139973
Input Shaft Cone
131206-
n/a
Bearing
Cup
139974
Input Shaft Cup
131208-
n/a
Bearing
Cone
139975
Output Side Gear Cone
131209-
n/a
Bearing
Cup
139976
Output Side Gear Cup
131211*
Bearing
Cone
139977
Output Shaft Cone
139980*
Bearing
Cup
139978
Output Shaft Cup
*131211 and 139980 are matched sets and are being replaced by new matched bearing parts 139977 & 139978. The 131211 & 139980 will
remain active otherwise.
Bearing Kit Information
•
For the service kits below - the bill of material changes will be done on a running basis beginning in May 2012.
Dana Part-No.
Description
Model
Ratios
514011
Bearing
Kit
D170D
all
ratios
514012
Bearing
Kit
D190, D190D, D590, D590D
all
ratios
514238
Bearing
Kit
D170
all
ratios
514013
Bearing
Kit
R170,
S170
2.69-
3.91
514014
Bearing
Kit
R170,
S170
4.10-
7.17
514015
Bearing
Kit
R170D, S170D
2.53-
3.91
514015
Bearing
Kit
R190, R190D, S190, S190D
2.53-
4.78
514016
Bearing
Kit
R190, R190D, S190, S190D
5.25-
7.83
514240
Bearing
Kit
R170D, S170D
4.10-
7.17
Page 49
Bearing Change Bulletin Information
47
Input Adjuster & Cup Assemblies
INPUT ADJUSTER & CUP ASSY:
Kits 514356 and 504066 both have been superseded by new service kit part number 504188. Kits 514357 and 504067 have been superseded by new service
kit part number 504189. Kits 504188 and 504189 contain the Input Adjuster & Cup Assy.
The new replacement kits will now contain the new Input Adjuster & Cup
Assy’s
and the matching Input Bearing Cone.
Dana Part-No.
Description Replacement Information
131205-n/a
Bearing
Cone Replaced by new 139973
131685, 134354-n/a
Input Adjuster & Cup Assy
Replaced by new 10049231
514356, 504066-n/a
Kit
–
Input Adjuster & Cover D190
Replaced by new 504188
514357, 504067-n/a
Kit
–
Input Adjuster & Cover D170
Replaced by new 504189
131685 and 134354 replaced by 10049231 in kit 504188 and 504189.
Part-No
Desc
Part-
No.
514356-n/a now
Kit - D190 Piloted I/P Cover
Description
Qty
Part-No
Desc
Part-
No.
514357-n/a now
Kit -
D170 Piloted I/P Cover
Description
Qty
131687
cover - diff carrier - NSS
1
131686
cover - diff carrier - NSS
1 131692
stud
1
131692
stud
1 131374
capscrew - hex
12 131374
capscrew - hex
10
131693
nut - hex
1
131693
nut - hex
1
131685 OBS
input adjuster & cup assy
1
131685 OBS
input adjuster & cup assy
1
Part-No
Desc
504066-n/a now
Kit - Cover and Input Adjuster D190
Part-No
Desc
504067-n/a now
Kit - Cover and Input Adjuster D170
Part-
No. Description
Qty
Part-
No. Description
Qty
131687
cover - diff carrier - NSS
1
131686
cover - diff carrier - NSS
1 131692
stud
1
131692
stud
1
131374
capscrew - hex
12 131374
capscrew - hex
10
131693
nut - hex
1
131693
nut - hex
1
134354 OBS
input adjuster & cup assy
1
134354 OBS
input adjuster & cup assy
1
139973
brg
cone
1
139973
brg
cone
1
Part-No
Desc
504188
Kit - Cover and Input Adjuster D190
Part-No
504189
Desc
Kit - Cover and Input Adjuster D170
Part-
No. Description
Qty
Part-
No.
Description
Qty
131687
cover - diff carrier - NSS
1
131686
cover - diff carrier - NSS
1
131692
stud
1
131692
stud
1
131374
capscrew - hex
12
131374
capscrew - hex
10
131693
nut - hex
1
131693
nut - hex
1
10049231 input adjuster & cup assy
1
10049231
input adjuster & cup assy
1
139973
brg
cone
1
139973
brg
cone
1
Page 50
Bearing Change Bulletin Information
48
Output Side Gear & Lube Pump Kit Changes
The 513876 and 504065 Lube Pump Parts Kit shown below were discontinued and replaced by the new 504364-1 kit, but this kit will not
include a "bearing cone". The bearing cones are in bearing kits and or can be purchased as a separate item.
The bearing cone # 131208 and the mating cup # 131209 are being discontinued and are replaced by 139975 bearing cone and matching
139976 cup.
IMPORTANT: When a replacement output shaft side gear bearing cone and its matching cup are required make sure they are used in sets.
Using a bearing kit is always recommended, but customers can purchase individually, as needed. Be sure to use matching parts.
Dana Part-No.
Description
Replacement Information
513876, 504065-nla
Kit-Lube Pump Parts
Replaced by new 504364-1*
131208-
n/a
Bearing
Cone
Replaced by new 139975
131209-
n/a
Bearing
Cup
Replaced by new 139976
Part-No
Desc
Part-
No.
Description
Qty
Part-No
Desc
Part-
No.
504364-1
Kit - Lube Pump Parts
Description
Qty
131208-
in
513876 only-n/a now
bearing
cone
1
131368
lube
pump
1
131368
lube
pump
1
10005175
output side gear
1
131466 OBS
output side gear
1
131541
spring
pin
1
131541
spring
pin 1
*The New 504364-1 kit does not come with output shaft side gear
bearing cone. Purchase separately. 131466 replaced by 10005175.
Output Shaft Bearings and Kits
Individual output shaft bearing cones and cups are being replaced in sets only, see below for details
Service kit bill of material changes will simply be changed on a running basis. See *notes below.
Dana Part-No.
Description
Replacement Information
131211
Bearing
Cone
Replaced by new 139977*
139980
Bearing
Cup
Replaced by new 139978*
504054**
Kit
– D
Hsg Repair (Interim Design Only)
D170
models
504060*
Kit
–
Output Shaft Bearing (New Designs after 10.24.11)
D170, D190 models AFTER Nov 2011
504061*
Kit
–
Hsg Cover and Brg Parts
D190
models
513877**
Kit
–
Output Shaft Bearing (Original Design Only)
D170, D190 models BEFORE Nov 2011
*Note: Matched bearing parts 131211 and 139980 are being replaced by new matched parts 139977 & 139978 and must be used in sets.
**Note: Kits for Original & Interim design models - the individual 131211 and 139980 remain available.
Note: Important Axle housing and output shaft bearing part changes were made October 24, 2011. Refer to Dana bulletin HAXL-TEC-11.1 for
details regarding those parts and kits.
513876
Kit - Lube Pump Parts
-n/a now
504065
Kit - OP Gear and Lube Pump- n/a now
Page 51
Service Carriers
49
Carrier Part Number Change
Beginning June 10, 2013, Dana implemented design changes to all of the 170-190-590 models shown in this IPL. (Refer to Dana bulletin#
HAXL-PNI-039). The changes were internal to the carrier and will be detailed in a NEW IPL. See AXIP-0057A for models produced AFTER 610-13. Dana changed the SERVICE CARRIER part numbers as part of the design change. New unique 683xxx numbers represent new
carriers produced to the new design and those are now referenced in this Carrier section of the IPL. If working on any of these carrier
models produced after 6.10.13 see the AXIP-0057A IPL for internal parts and repair kits unique to those build designs.
D170(P) - Standard Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace tandem forward models
D40-170(P), D46-170(P), and D46-170H(P) with no modifications.
R170 - Standard Carrier and No Spin Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
No Spin # 131882
Note: Drive Axle Tag may read R46-170, S23-170
These new carrier units directly replace tandem rear-rear models R40170, R46-170, and single axle models S21-170, S23-170, and S26170 with no modifications.
Ratio
Side
Gear
Spline
New
Service
Carrier
No Spin
Service
Carrier
3.07
46
Inv
S170307CF
S170307EX
S170N307CF
S170N307EX
3.21
46
Inv
S170321CF
S170321EX
S170N321CF
S170N321EX
3.42
46
Inv
S170342CF
S170342EX
S170N342CF
S170N342EX
3.58
46
Inv
S170358CF
S170358EX
S170N358CF
S170N358EX
3.73
46
Inv
S170373CF
S170373EX
S170N373CF
S170N373EX
3.91
46
Inv
S170391CF
S170391EX
S170N391CF
S170N391EX
4.10
46
Inv
S170410CF
S170410EX
S170N410CF
S170N410EX
4.30
46
Inv
S170430EX
S170430CF
S170N430CF
S170N430EX
4.56
46
Inv
S170456CF
S170456EX
S170N456CF
S170N456EX
4.78
46
Inv
S170478CF
S170478EX
S170N478CF
S170N478EX
5.25
46
Inv
S170525CF
S170525EX
S170N525CF
S170N525EX
5.38
46
Inv
S170538CF
S170538EX
S170N538CF
S170N538EX
5.57
46
Inv
S170557CF
S170557EX
S170N557CF
S170N557EX
6.14
46
Inv
S170614EX
S170614CF
S170N614CF
S170N614EX
6.83
46
Inv
S170683CF
S170683EX
S170N683CF
S170N683EX
7.17
46
Inv
S170717CF
S170717EX
S170N717CF
S170N717EX
Ratio Side
Gear
Spline
Non-Pump
New Carrier
Pump New
Carrier
Notes
3.07
46
Inv
D170307CF
D170307EX
D170P307CF
D170P307EX
3.21
46
Inv
D170321CF
D170321EX
D170P321CF
D170P321EX
3.42
46
Inv
D170342CF
D170342EX
D170P342CF
D170P342EX
3.58
46
Inv
D170358CF
D170358EX
D170P358CF
D170P358EX
3.73
46
Inv
D170373CF
D170373EX
D170P373CF
D170P373EX
3.91
46
Inv
D170391CF
D170391EX
D170P391CF
D170P391EX
4.10
46
Inv
D170410CF
D170410EX
D170P410CF
D170P410EX
4.30
46
Inv
D170430CF
D170430EX
D170P430CF
D170P430EX
4.56
46
Inv
D170456CF
D170456EX
D170P456CF
D170P456EX
4.78
46
Inv
D170478CF
D170478EX
D170P478CF
D170P478EX
5.25
46
Inv
D170525CF
D170525EX
D170P525EX
D170P525CF
5.38
46
Inv
D170538CF
D170538EX
D170P538CF
D170P538EX
5.57
46
Inv
D170557EX
D170557CF
D170P557CF
D170P557EX
6.14
46
Inv
D170614CF
D170614EX
D170P614CF
D170P614EX
6.83
46
Inv
D170683CF
D170683EX
D170P683CF
D170P683EX
7.17
46
Inv
D170717CF
D170717EX
D170P717CF
D170P717EX
Page 52
Service Carriers
50
D170D(P) - Diff Lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D40-170D(P), D46-170D(P), and D46-170DH(P) with no
modifications.
R170D - Diff Lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
Note: Drive Axle Tag may read R46-170D or S23-170D
These new carrier units directly replace tandem rear-rear models
R40-170D, R46-170D, and single axle models S21-170D and
S23-170D with no modifications.
Ratio Side Non-
Pump
Pump
Gear
New
New
Spline
Carrier Carrier
Notes
Ratio
Side
Gear
New
Service
Notes
3.07
46
Inv
D170D307CF
D170D307EX
D170DP307CF
D170DP307EX
Spline
Carrier
3.21
46
Inv
D170D321CF
D170D321EX
D170DP321CF
D170DP321EX
3.07
46
Inv
S170D307CF
S170D307EX
3.42
46
Inv
D170D342CF
D170D342EX
D170DP342CF
D170DP342EX
3.21
46
Inv
S170D321CF
S170D321EX
3.58
46
Inv
D170D358CF
D170D358EX
D170DP358CF
D170DP358EX
3.42
46
Inv
S170D342CF
S170D342EX
3.73
46
Inv
D170D373CF
D170D373EX
D170DP373CF
D170DP373EX
3.58
46
Inv
S170D358CF
S170D358EX
3.91
46
Inv
D170D391CF
D170D391EX
D170DP391CF
D170DP391EX
3.73
46
Inv
S170D373CF
S170D373EX
4.10
46
Inv
D170D410CF
D170D410EX
D170DP410CF
D170DP410EX
3.91
46
Inv
S170D391CF
S170D391EX
4.30
46
Inv
D170D430CF
D170D430EX
D170DP430CF
D170DP430EX
4.10
46
Inv
S170D410CF
S170D410EX
4.56
46
Inv
D170D456CF
D170D456EX
D170DP456CF
D170DP456EX
4.30
46
Inv
S170D430EX
S170D430CF
4.78
46
Inv
D170D478CF
D170D478EX
D170DP478CF
D170DP478EX
4.56
46
Inv
S170D456CF
S170D456EX
5.25
46
Inv
D170D525CF
D170D525EX
D170DP525EX
D170DP525CF
4.78
46
Inv
S170D478CF
S170D478EX
5.38
46
Inv
D170D538CF
D170D538EX
D170DP538CF
D170DP538EX
5.25
46
Inv
S170D525CF
S170D525EX
5.57
46
Inv
D170D557CF
D170D557EX
D170DP557CF
D170DP557EX
5.38
46
Inv
S170D538CF
S170D538EX
6.14
46
Inv
D170D614CF
D170D614EX
D170DP614CF
D170DP614EX
5.57
46
Inv
S170D557CF
S170D557EX
6.83
46
Inv
D170D683CF
D170D683EX
D170DP683CF
D170DP683EX
6.14
46
Inv
S170D614EX
S170D614CF
7.17
46
Inv
D170D717CF
D170D717EX
D170DP717CF
D170DP717EX
6.83
46
Inv
S170D683CF
S170D683EX
7.17
46
Inv
S170D717CF
S170D717EX
Page 53
Service Carriers
51
D190 - Standard Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D52-190, and D60-190 with no modifications. See Note 2.
Ratio
Side
Gear
Spline
New
Service
Carrier
Notes
3.42
46
Inv
D190342CF
D190342EX
3.58
46
Inv
D190358CF
D190358EX
3.73
46
Inv
D190373CF
D190373EX
3.91
46
Inv
D190391CF
D190391EX
4.10
46
Inv
D190410CF
D190410EX
4.30
46
Inv
D190430CF
D190430EX
4.56
46
Inv
D190456CF
D190456EX
4.78
46
Inv
D190478CF
D190478EX
5.25
46
Inv
D190525EX
D190525CF
5.38
46
Inv
D190538CF
D190538EX
5.57
46
Inv
D190557CF
D190557EX
6.14
46
Inv
D190614CF
D190614EX
6.83
46
Inv
D190683CF
D190683EX
7.17
46
Inv
D190717CF
D190717EX
R190 - Standard Carrier and No Spin Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
Note: Drive Axle Tag may read R46-190 or S23-190
These new carrier units will directly replace tandem rear-rear
models R46-190, R52-190, and single axle models S23-190,
S26-190, and S30-190 with no modifications.
Ratio Side
Gear
Spline
New
Service
Carrier
2.53
46
Inv
S190253CF OBS
S190253EX OBS
NA
2.69
46
Inv
S190269CF
S190269EX
S190N269CF
S190N269EX
2.87
46
Inv
S190287CF
S190287EX
S190N287CF
S190N287EX
2.93
46
Inv
S190293CF
S190293EX
S190N293CF
S190N293EX
3.07
46
Inv
S190307CF
S190307EX
S190N307CF
S190N307EX
3.21
46
Inv
S190321CF
S190321EX
S190N321CF
S190N321EX
3.42
46
Inv
S190342CF
S190342EX
S190N342CF
S190N342EX
3.58
46
Inv
S190358CF
S190358EX
S190N358CF
S190N358EX
3.73
46
Inv
S190373CF
S190373EX
S190N373CF
S190N373EX
3.91
46
Inv
S190391CF
S190391EX
S190N391CF
S190N391EX
4.10
46
Inv
S190410CF
S190410EX
S190N410CF
S190N410EX
4.30
46
Inv
S190430EX
S190430CF
S190N430EX
S190N430CF
4.56
46
Inv
S190456CF
S190456EX
S190N456CF
S190N456EX
4.78
46
Inv
S190478CF
S190478EX
S190N478CF
S190N478EX
5.25
46
Inv
S190525CF
S190525EX
S190N525CF
S190N525EX
5.38
46
Inv
S190538CF
S190538EX
S190N538CF
S190N538EX
5.57
46
Inv
S190557CF
S190557EX
S190N557CF
S190N557EX
6.14
46
Inv
S190614CF
S190614EX
S190N614CF
S190N614EX
6.83
46
Inv
S190683CF
S190683EX
S190N683CF
S190N683EX
7.17
46
Inv
S190717CF
S190717EX
S190N717CF
S190N717EX
7.83
46
Inv
S190783CF
S190783EX
S190N783CF
S190N783EX
No Spin
Service
Carrier
Note: Dana D190 Forward models come standard with lube
pump. Serial tags for production axles may not carry the
traditional “P” designation in the model identifier.
Page 54
Service Carriers
52
D190D - Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace tandem forward
models D52-190D with no modifications.
Ratio
Side
Gear
Spline
New
Service
Carrier
Notes
3.42
46
Inv
D190D342CF
D190D342EX
3.58
46
Inv
D190D358CF
D190D358EX
3.73
46
Inv
D190D373CF
D190D373EX
3.91
46
Inv
D190D391CF
D190D391EX
4.10
46
Inv
D190D410CF
D190D410EX
4.30
46
Inv
D190D430CF
D190D430EX
4.56
46
Inv
D190D456CF
D190D456EX
4.78
46
Inv
D190D478CF
D190D478EX
5.25
46
Inv
D190D525CF
D190D525EX
5.38
46
Inv
D190D538CF
D190D538EX
5.57
46
Inv
D190D557CF
D190D557EX
6.14
46
Inv
D190D614CF
D190D614EX
6.83
46
Inv
D190D683CF
D190D683EX
7.17
46
Inv
D190D717CF
D190D717EX
R190D
–
Rear- Rear w/ Diff Lock
18.50" Ring Gear Diameter
Side Gear #300GD101
Note: Drive Axle Tag may read R46-190D or S23-190D
These new carrier units will directly replace tandem forward
models R46-190D, R52-190D, and single axle models S23-190D,
S26-190D, and S30-190D with no modifications.
Ratio
Side
Gear
Spline
New
Service
Carrier
Notes
2.53
46
Inv
S190D253CF
S190D253EX
2.69
46
Inv
S190D269CF
S190D269EX
2.87
46
Inv
S190D287CF
S190D287EX
2.93
46
Inv
S190D293CF
S190D293EX
3.07
46
Inv
S190D307CF
S190D307EX
3.21
46
Inv
S190D321CF
S190D321EX
3.31
46
Inv
683236 OBS
3.42
46
Inv
S190D342CF
S190D342EX
3.58
46
Inv
S190D358CF
S190D358EX
3.73
46
Inv
S190D373CF
S190D373EX
3.91
46
Inv
S190D391CF
S190D391EX
4.10
46
Inv
S190D410CF
S190D410EX
4.30
46
Inv
S190D430CF
S190D430EX
4.56
46
Inv
S190D456CF
S190D456EX
4.78
46
Inv
S190D478CF
S190D478EX
5.25
46
Inv
S190D525CF
S190D525EX
5.38
46
Inv
S190D538CF
S190D538EX
5.57
46
Inv
S190D557CF
S190D557EX
6.14
46
Inv
S190D614CF
S190D614EX
6.83
46
Inv
S190D683CF
S190D683EX
7.17
46
Inv
S190D717CF
S190D717EX
7.83
46
Inv
S190D783CF
S190D783EX
Note: Dana D190D Forward models with Diff Lock come
standard
with lube pump. Serial tags for production axles
may not carry
the traditional “P” designation in the model
identifier.
Page 55
Service Carriers
53
S170R - Retarder Ready Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S23-170R, S26-170R and S30-170R with no modifications.
Side
Gear New
Ratio Spline Carrier
Notes
5.25
46
Inv S170R525CF
S170R525EX
S170BC - GenTech™ Quiet Gearing
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S21-170BC, S23-170BC, S25-170BC with no modifications.
S170DBC - Diff lock w/GenTech™ Quiet Gearing
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models
S21-170DBC, S23-170DBC, S25-170DBC with no modifications.
Side
Gear New
Ratio Spline Carrier
Notes
4.30
46
Inv S170DBC430CF
S170DBC430EX
4.78
46
Inv S170DBC478CF
S170DBC478EX
S170DR - Diff Lock w/Retarder Ready Option
Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units directly replace single axle models S23-
Ratio
Side Gear
Spl i ne
New
Carrier
Notes
170DR, S26-170DR and S30-170DR with no modifications.
Side
Gear New
4.30
46
Inv
S170BC430CF
S170BC430EX
Ratio Spline
Carrier
Notes
4.78
46
Inv
S170BC478CF
S170BC478EX
5.25
46
Inv
S170DR525CF
S170DR525EX
Page 56
Service Carriers
54
S190R - Retarder Ready Option Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace single axle models
S30-190R with no modifications.
S190DR - Diff Lock w/Retarder Ready Option
Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace single axle models
S30-190DR with no modifications.
Side
Gear New
Ratio
Spline Carrier
Notes
Side
Gear New
3.07
46
Inv
S190R307CF
S190R307EX
Ratio
Spline
Carrier
Notes
3.21
46
Inv
S190R321CF
S190R321EX
3.07
46
Inv
S190DR307CF
S190DR307EX
3.42
46
Inv
S190R342CF
S190R342EX
3.21
46
Inv
S190DR321CF
S190DR321EX
3.58
46
Inv
S190R358CF
S190R358EX
3.42
46
Inv
S190DR342CF
S190DR342EX
3.73
46
Inv
S190R373CF
S190R373EX
3.58
46
Inv
S190DR358CF
S190DR358EX
3.91
46
Inv
S190R391CF
S190R391EX
3.73
46
Inv
S190DR373CF
S190DR373EX
4.10
46
Inv
S190R410CF
S190R410EX
3.91
46
Inv
S190DR391CF
S190DR391EX
4.30
46
Inv
S190R430CF
S190R430EX
4.10
46
Inv
S190DR410CF
S190DR410EX
4.56
46
Inv
S190R456CF
S190R456EX
4.30
46
Inv
S190DR430CF
S190DR430EX
4.78
46
Inv
S190R478CF
S190R478EX
4.56
46
Inv
S190DR456CF
S190DR456EX
5.25
46
Inv
S190R525CF
S190R525EX
4.78
46
Inv
S190DR478CF
S190DR478EX
5.38
46
Inv
S190R538CF
S190R538EX
5.25
46
Inv
S190DR525CF
S190DR525EX
5.57
46
Inv
S190R557CF
S190R557EX
5.38
46
Inv
S190DR538CF
S190DR538EX
6.14
46
Inv
S190E342CF
S190E342EX
5.57
46
Inv
S190DR557CF
S190DR557EX
6.14
46
Inv
S190DR614CF
S190DR614EX
Page 57
Service Carriers
55
D590 - Double Reduction Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace forward models D46590, D52-590, D60-590, D70-590 with no modifications.
D590D - Double Reduction w/Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These new carrier units will directly replace forward models D52590D, D60-590D and D70-590D with no modifications.
Side
Gear
New
Side
Gear
New
Ratio
Spline
Carrier
Notes
Ratio
Spline
Carrier
Notes
4.75
46
Inv
D590475CF
D590475EX
4.75
46
Inv
D590D475CF
D590D475EX
4.99
46
Inv
D590499CF
D590499EX
4.99
46
Inv
D590D499CF
D590D499EX
5.19
46
Inv
D590519CF
D590519EX
5.19
46
Inv
D590D519CF
D590D519EX
5.44
46
Inv
D590544CF
D590544EX
5.44
46
Inv
D590D544CF
D590D544EX
5.70
46
Inv
D590570CF
D590570EX
5.70
46
Inv
D590D570CF
D590D570EX
5.98
46
Inv
D590598CF
D590598EX
5.98
46
Inv
D590D598CF
D590D598EX
6.34
46
Inv
D590634CF
D590634EX
6.34
46
Inv
D590D634CF
D590D634EX
6.65
46
Inv
D590665CF
D590665EX
6.65
46
Inv
D590D665CF
D590D665EX
7.30
46
Inv
D590730CF
D590730EX
7.30
46
Inv
D590D730CF
D590D730EX
7.48
46
Inv
D590748CF
D590748EX
7.48
46
Inv
D590D748CF
D590D748EX
7.75
46
Inv
D590775CF
D590775EX
7.75
46
Inv
D590D775CF
D590D775EX
8.55
46
Inv
D590855CF
D590855EX
8.55
46
Inv
D590D855CF
D590D855EX
9.51
46
Inv
D590951CF
D590951EX
9.51
46
Inv
D590D951CF
D590D951EX
9.97
46
Inv
D590997CF
D590997EX
9.97
46
Inv
D590D997CF
D590D997EX
10.90
46
Inv
D5901090CF
D5901090EX
10.90
46
Inv
D590D1090CF
D590D1090EX
Page 58
Service Carriers
56
S590 - Double Reduction Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carriers will
directly replace single axle models called out as; S23-590, S26590, S30-590, S35-590 and replace tandem models called out as;
R46-590, R52-590, R60-590, R70-590 with no modifications.
S590D - Double Reduction with Diff Lock
Carrier
18.50”
Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
will directly replace single axle models called out as; S23-590D,
S26-590D, S30-590D and S35-590D and replace models called
out as; R52-590D, R60-590D, R70-590D with no modifications.
Ratio
Side Gear
Spline
New
Carrier
Notes
4.75
46
Inv
S590D475CF
S590D475EX
4.99
46
Inv
S590D499CF
S590D499EX
5.19
46
Inv
S590D519CF
S590D519EX
5.44
46
Inv
S590D544CF
S590D544EX
5.70
46
Inv
S590D570CF
S590D570EX
5.98
46
Inv
S590D598CF
S590D598EX
6.34
46
Inv
S590D634CF
S590D634EX
6.65
46
Inv
S590D665CF
S590D665EX
7.30
46
Inv
S590D730CF
S590D730EX
7.48
46
Inv
S590D748CF
S590D748EX
7.75
46
Inv
S590D775CF
S590D775EX
8.55
46
Inv
S590D855CF
S590D855EX
9.51
46
Inv
S590D951CF
S590D951EX
9.97
46
Inv
S590D997CF
S590D997EX
10.90
46
Inv
S590D1090CF
S590D1090EX
Ratio
Side Gear
Spline
New
Carrier
Notes
4.75
46
Inv
S590475CF
S590475EX
4.99
46
Inv
S590499CF
S590499EX
5.19
46
Inv
S590519CF
S590519EX
5.44
46
Inv
S590544CF
S590544EX
5.70
46
Inv
S590570CF
S590570EX
5.98
46
Inv
S590598CF
S590598EX
6.34
46
Inv
S590634CF
S590634EX
6.65
46
Inv
S590665CF
S590665EX
7.30
46
Inv
S590730CF
S590730EX
7.48
46
Inv
S590748CF
S590748EX
7.75
46
Inv
S590775CF
S590775EX
8.55
46
Inv
S590855CF
S590855EX
9.51
46
Inv
S590951CF
S590951EX
9.97
46
Inv
S590997CF
S590997EX
10.90
46
Inv
S5901090CF
S5901090EX
Page 59
Service Carriers
57
Single Axle - High Entry Carriers
S170E - High Entry Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
directly replace single axle models called out as; S21-170E, S23170E with no modifications.
S170DE - High Entry with Diff lock Carrier
17.7" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" carrier units by design. These carrier units
directly replace single axle models called out as; S21-170DE,
S23-170DE with no modifications.
Side
Gear
New
Side
Gear
New
Ratio
Spline
Carrier
Notes
Ratio
Spline
Carrier
Notes
3.07
46
Inv
S170E307CF
S170E307EX
3.07
46
Inv
S170DE307CF
S170DE307EX
3.21
46
Inv
S170E321CF
S170E321EX
3.21
46
Inv
S170DE321CF
S170DE321EX
3.42
46
Inv
S170E342CF
S170E342EX
3.42
46
Inv
S170DE342CF
S170DE342EX
3.58
46
Inv
S170E358CF
S170E358EX
3.58
46
Inv
S170DE358CF
S170DE358EX
3.73
46
Inv
S170E373CF
S170E373EX
3.73
46
Inv
S170DE373CF
S170DE373EX
3.91
46
Inv
S170E391CF
S170E391EX
3.91
46
Inv
S170DE391CF
S170DE391EX
4.10
46
Inv
S170E410CF
S170E410EX
4.10
46
Inv
S170DE410CF
S170DE410EX
4.30
46
Inv
S170E430CF
S170E430EX
4.30
46
Inv
S170DE430CF
S170DE430EX
4.56
46
Inv
S170E456CF
S170E456EX
4.56
46
Inv
S170DE456CF
S170DE456EX
4.78
46
Inv
S170E478CF
S170E478EX
4.78
46
Inv
S170DE478CF
S170DE478EX
5.25
46
Inv
S170E525CF
S170E525EX
5.25
46
Inv
S170DE525CF
S170DE525EX
5.38
46
Inv
S170E538CF
S170E538EX
5.38
46
Inv
S170DE538CF
S170DE538EX
5.57
46
Inv
S170E557CF
S170E557EX
5.57
46
Inv
S170DE557CF
S170DE557EX
6.14
46
Inv
S170E614CF
S170E614EX
6.14
46
Inv
S170DE614CF
S170DE614EX
6.83
46
Inv
S170E683CF
S170E683EX
6.83
46
Inv
S170DE683CF
S170DE683EX
7.17
46
Inv
S170E717CF
S170E717EX
7.17
46
Inv
S170DE717CF
S170DE717EX
Page 60
Service Carriers
58
S190E - High Entry Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" units by design. These carrier units will
directly replace single axle models called out as; S23-190E, S26190E and S30-190E with no modifications.
S190DE - High Entry with Diff Lock Carrier
18.50" Ring Gear Diameter
Side Gear # 300GD101
These are "Forward" units by design. These carrier units directly
replace single axle models called out as: S23-190DE, S26-190DE
and S30-190DE with no modifications.
Side
Gear
New
Side
Gear
New
Ratio
Spline
Carrier
Notes
Ratio
Spline Carrier
Notes
3.42
46
Inv
S190E342CF
S190E342EX
3.42
46
Inv
S190DE342CF
S190DE342EX
3.58
46
Inv
S190E358CF
S190E358EX
3.58
46
Inv
S190DE358CF
S190DE358EX
3.73
46
Inv
S190E373CF
S190E373EX
3.73*
46
Inv
S190DE373CF
S190DE373EX
3.91
46
Inv
S190E391CF
S190E391EX
3.91*
46
Inv
S190DE391CF
S190DE391EX
4.10
46
Inv
S190E410CF
S190E410EX
4.10
46
Inv
S190DE410CF
S190DE410EX
4.30
46
Inv
S190E430CF
S190E430EX
4.30
46
Inv
S190DE430CF
S190DE430EX
4.56
46
Inv
S190E456CF
S190E456EX
4.56
46
Inv
S190DE456CF
S190DE456EX
4.78
46
Inv
S190E478CF
S190E478EX
4.78
46
Inv
S190DE478CF
S190DE478EX
5.25
46
Inv
S190E525CF
S190E525EX
5.25
46
Inv
S190DE525CF
S190DE525EX
5.38
46
Inv
S190E538CF
S190E538EX
5.38
46
Inv
S190DE538CF
S190DE538EX
5.57
46
Inv
S190E557CF
S190E557EX
5.57
46
Inv
S190DE557CF
S190DE557EX
6.14
46
Inv
S190E614CF
S190E614EX
6.14*
46
Inv
S190DE614CF
S190DE614EX
7.17
46
Inv
S190E717CF
S190E717EX
6.83
46
Inv
S190DE683CF
S190DE683EX
7.83
46
Inv
S190E783CF
S190E783EX
7.17
46
Inv
S190DE717CF
S190DE717EX
Page 61
Gear and Pinion Kits
59
Gear and Pinion Kits
D170, D170D, S170E High Entry Models
Ring Gear Size: 17.7"
Pinion Nut Part No. 131095
R170, R170D, S170, S170D
Ring Gear Size: 17.7"
Pinion Nut Part No. 131095
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
3.07
513882
131281
131250
43-
14 2.87
513915 OBS
131183
131148
43-
15
3.21
513883
131282
131261
45-
14 3.07
513917
131183
131150
43-
14
3.42
513885
131283
131253
41-
12 3.21
513918
131185
131151
45-
14
3.58
513886
131284
131254
43-
12 3.31
513919 OBS
131183
131152
43-
13
3.73
513887
131283
131255
41-
11 3.42
513920
131186
131153
41-
12
3.91
513888
131284
131256
43-
11 3.58
513921
131187
131154
43-
12
4.10
513889
131283
131257
41-
10 3.73
513922
131186
131155
41-
11
4.30
513890
131284
131258
43-
10 3.91
513923
131187
131156
43-
11
4.56
513891
131285
131259
41-
9 4.10
513924
131186
131157
41-
10
4.78
513892
131286
131260
43-
9 4.30
513925
131187
131158
43-
10
5.25
513893
131287
131261
42-
8
4.30 BC
504024
131596
133800
43-
10
5.38
513894
131288
131262
43-
8 4.56
513926
131188
131159
41-9 5.57
513895
131289
131263
39-
7 4.78
513927
131189
131160
43-9 6.14
513896
131288
131264
43-
7 5.25
513928
131190
131161
42-
8
6.83
513897
131290
131265
41-
6 5.38
513929
131460
131456
43-
8
7.17
513898
131288
131266
43-
6 5.57
513930
131461
131457
39-
7
6.14
513931
131460
131458
43-
7
6.83
513932
131462
131459
41-
6
7.17
513933
131463
131475
43-
6
Page 62
Gear and Pinion Kits
60
Gear and Pinion Kits
D190, D190D, D/R590, D/R590D, S590, S590D,
S190E High Entry Models
Ring Gear Size: 18.5"
R190S, R190D, S190S, S190D
Ring Gear Size: 18.5"
Pinion Nut Part No. 131095
Pinion Nut Part No. 131095
Ratio
(note 1)
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
2.53
504164
131506
131505
43-
17
3.42
(4.75)
513899
131283
131267
41-
12
2.69
513935
131191
131162
43-
16
3.58
(4.99)
513900
131284
131268
43-
12 2.87
513936
131191
131163
43-
15
3.73
(5.19)
513901
131283
131269
41-
11 2.93
513937
131192
131164
41-
14
3.91
(5.44)
513902
131284
131270
43-
11 3.07
513938
131191
131165
43-
14
4.10
(5.70)
513903
131283
131271
41-
10 3.21
513939
131193
131166
45-
14
4.30
(5.98)
513904
131284
131272
43-
10 3.42
513941
131194
131168
41-
12
4.56
(6.34)
513905
131285
131273
41-
9 3.58
513942
131195
131169
43-
12
4.78
(6.65)
513906
131286
131274
43-
9 3.73
513943
131194
131170
41-
11
5.25
(7.30)
513907
131287
131275
42-
8 3.91
513944
131195
131171
43-
11
5.38
(7.48)
513908
131288
131276
43-
8 4.10
513945
131194
131172
41-
10
5.57
(7.75)
513909
131289
131277
39-
7 4.30
513946
131195
131176
43-
10
6.14
(8.55)
513910
131288
131278
43-
7 4.56
513947
131194
131174
41-
9
6.83
(9.51)
513911
131290
131279
41-
6 4.78
513948
131195
131175
43-
9
7.17
(9.97)
513912
131288
131280
43-
6 5.25
513949
131196
131176
42-
8
7.83
(10.90)
513913
131522
131521
47-
6 5.38
513950
131197
131177
43-
8
Note 1: Ratios shown in parentheses are ratio callouts for "Double
5.57
513951
131198 131178 39-7
Reduction 590 models" which use a 1:39-1 helical reduction
gearing.
Spicer Service Kit 513934 is replaced by Kit 504164.
6.14
6.83
513952
513953
131197
131198
131179
131180
43-
7
41-
6
7.17
513954
131197
131181
43-
6
7.83
513955
131200
131182
47-
6
Ratio
Spicer
Service Kit
Part No.
Gear
Part No.
Pinion P/N
Part No.
Tooth
Page 63
Yokes and Flanges
61
Yokes
Yokes & Flanges
To replace the driveline yoke on any of the Dana D170/190, 170/190 or S190 series choose from the chart below. Each Yoke Replacement kit
below includes a new pinion nut along with very important installation instructions and torque figures.
Style X
Half
Round
Style Y
Full
Round
Style Z
Half Round
Tapped Holes
Bearing Strap
A
C
Input Yoke and Slinger Assembly - 49 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint
Angle
Type
Production Reference Numbers
131447K *
131095
1810
30º
Half Rd. 6.5-4-5101-1
131448K *
131095
1810
30º
Full
Rd. 6.5-4-5101
131446K *
131095
SPL250 25º
Half Rd. 250-4-1031-1
131520K
131095
1760
30º
Half Rd. 5005582
131530K
131095
1710
30º
Full
Rd. 5008438
131519K
131095
1710
30º
Half Rd. 5008439
132863K
131095
SPL170 26.5º
Half Rd. 5008444,
5005217
132931K
131095
SPL170 42º
Half Rd. 5008461
Output Yoke and Slinger Assembly - 41 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint
Angle
Type
Production Reference Numbers
131449K
*
128049
1710
38º
Full
Rd. 6-4-10301
131450K
*
128049
1710
39º
Full
Rd. 6-4-10301-1
131451K
*
128049
SPL170 45º
Half Rd. 170-4-1901-1
Rear Pinion Yoke and Slinger Assembly - 49 Inv Spline
Driveshaft Part Number
Pinion Nut
Series
Joint
Angle
Type
Production Reference Numbers
131442K *
131095
1710
30º
Full
Rd. 6-4-10291
131439K
131095
1710
45º
Full
Rd. 6-4-10311
131437K *
131095
1710
30º
Half Rd. 6-4-10291-1
131438K *
131095
1710
45º
Half Rd. 6-4-10311-1
131441K
131095
1760
30º
Full
Rd. 6-3-4-1861
131440K
131095
1760
30º
Half Rd. 6-3-4-1861-1
131444K
131095
1810
30º
Full
Rd. 6-5-4-5091
131443K
131095
1810
30º
Half Rd. 6-5-4-5091-1
131436K OBS
131095
Comp
Flg
---
Comp Flg 6-1-6281
131433K *
131095
SPL170 25º
Half Rd. 170-4-1891-1
131434K *
131095
SPL170 45º
Half Rd. 170-4-1911-1
131435K
131095
SPL250 25º
Half Rd. 250-4-1021-1
* Most popular - Spicer recommends keeping these in stock
Page 64
Spicer®
Tool Kits
62
Service
Kits
Pinion Seal Driver Kit
Part Number 513349-1
Kit includes: 131471, 10095470, 210749
D-
Input
D-
Output
R-
Pinion
Location
Tool
210749 210749
131471
10095470
10095470
Wheel Differential Bearing Adjustment Kit
Part Number 513061
Dana Part-No
Description
Qty
130971 OBS
Adjusting Tool End
2
130997 OBS
Threaded
Rod
1
130998 OBS
Nut 2
HN115
Flat
Washer
2
SHAIS150
Information
Sheet
1
Note: Spicer information and Instruction sheets can be found at: spicerparts.com/Literature
Page 65
Quick Reference Service Parts List
63
Service Kits - Quick Reference List - Models made BEFORE June 10, 2013
(Listed by "Part Description" alpha order)
Dana
P/N Description
Notes
512892
Air Lockout Repair Kit
All D170, 190 Models
512893
Air Lockout Repair Kit - Complete w/ Fork
Only D170 Models
504061
Axle Housing Cover & Brg Pts Kit
All D190 Models (has cover 134324 inside)
514322
Axle Housing Cover Kit
All S190 Models (has cover 302704 inside)
504025
Axle Housing Cover Kit
All S590 Models (has cover 302622 inside)
512896
Axle Hsg Hardware Kit - Forward Axle (carrier to hsg)
All D170, 190 Models
512897
Axle Hsg Hardware Kit - Rear Axle (carrier to hsg)
All R170/R190, S170, S190
513351
Axle Hsg Fastener Kit - (for D-Hsg bolt on covers)
All D190, S190, D/R590, S590 Models
514011
Bearing Kit - D170D
For D170D Diff Lock Models
514238
Bearing Kit - D170S
All
Ratios
514012
Bearing Kit - D190S, D190D
All
Ratios
504072
Bearing Kit - D590, D590D
All
Ratios
504073
Bearing Kit - S/R590, S/R590D, S190E, S190DE
All
Ratios
504074
Bearing Kit - S170E
All
Ratios
514240
Bearing Kit - R170D, S170D
4.10-7.17 Ratios
514015
Bearing Kit - R170D, S170D, R190, S190S/D
2.69-3.91 (R170D/S170D) & 2.53-4.78 (R190/S190)
514013
Bearing Kit - R170S, S170S
2.69-3.91 Ratios
514014
Bearing Kit - R170S, S170S
4.10-7.17 Ratios
514016
Bearing Kit - R190, R190D, S190, S190D
5.25-7.83 Ratios
513997 OBS
Carrier and Cap Kit - D170
D170
513998 OBS
Carrier and Cap Kit - D170D
D170D - Diff Lock Models
514001
Carrier and Cap Kit - D190/D190D
D190, D190D Diff Lock Models
513999 OBS
Carrier and Cap Kit - R170/S170
R170,
S170
514000 OBS
Carrier and Cap Kit - R170D/S170D
R170D, S170D Diff Lock Models
514002
Carrier and Cap Kit - R190/R190D/S190D
R190, R190D, S190D Diff Lock Models
512947
Diff Lock Conversion Parts Kit (shift fork# 131101)
All Diff Lock Models (shift fork design varies by ratio)
512946
Diff Lock Conversion Parts Kit (shift fork# 131099)
All Diff Lock Models (shift fork design varies by ratio)
512945
Diff Lock Shift Fork & Pin Kit (fork# 131101)
All Diff Lock Models (shift fork design varies by ratio)
512944
Diff Lock Shift Fork & Pin Kit (fork# 131099)
All Diff Lock Models (shift fork design varies by ratio)
512895
Diff Lock Shift Parts Repair Kit
All Diff Lock Models
10011380
Helical Gear & Bushing Assy
Replaces 131345; All D170, D190 Models
10010716
Helical Gear - Pinion
Replaces 131343; All D170, D190 Models
10094015
IAD Assembly
All Models (replaces 131339 & 139965)
504189
Input Cover & Adjuster Kit - D170
All D170 Models (replaces 504067, 513881 & 514357)
504188
Input Cover & Adjuster Kit - D190
Only D190 Models (replaces 513879. 504066 & 514356)
65
Page 66
Quick Reference Service Parts List
64
Service Kits - Quick Reference List - Models made BEFORE June 10, 2013
Dana
P/N Description
Notes
513839
Input Shaft Kit - Non Pump Models
Only D170 Non-Pump Models
513840
Input Shaft Kit - Pump Models
All D170P and All D190 Models
131340
Input Shaft & Helical Gear
High Entry S170E & S190E Models
504364-1
Lube Pump & Output Side Gear Kit
All D170P and D190 Pump Models (replaces 513876 & 504065)
513880
Manifold Parts Kit - Non Pump Models
Only D170 Non-Pump Models
513878
Manifold Parts Kit - Pump Models
All D170P and All D190 Pump Models
131882
No Spin Diff Assy 46 Inv
All Approved D/R170, D/R190 Models
513877
Output Shaft Brg Kit
All D170, 190 Models - Original Builds Only
504054
Output Shaft Brg Kit
All D170, 190 Models - Interim Build Models Only
504060
Output Shaft Brg Kit
All D170, 190 Models - Current (NEW) Builds After Oct 2011
512894
Output Shaft Kit (shaft# 131536)
All D170, 190 Models
131095K
Pinion Nut Kit
Only D-Input & Rear-Pinion Models
504041
Pinion Bearing Spacer Kit
All D170, D190 and D/R590
504042
Pinion Bearing Spacer Kit
All R170, R190, S170, S190
504069
Ring Gear Bolt Kit
All
Models
131008K
Seal & Nut Kit
Only D-Input & Rear-Pinion Models (contains the 134323 seal)
10032666
Seal - Oil
Replaces 134323; Input
Location
210737
Seal - Oil
Output
Location
10032666
Seal - Oil
Replaces 134323; R-Pinion
510870
Shift Fork & Spring Kit
All D170 Models
514142
Shift Fork & Spring Kit
All D190 Models
513349-1
Tool - Pinion Seal Driver Tool Kit
Replaces 513349; All
Models
513061
Tool - Diff Bearing Adjustment Tool Kit
All
Models
507162
U-Tube Breather Kit
All
Models
513986 OBS
Wheel Diff Case Kit (131027 OBS/131479 OBS)
see application chart pg. 27-33
513987 OBS
Wheel Diff Case Kit (131027 OBS/131478
OBS)
see application chart pg. 27-33
513988 OBS
Wheel Diff Case Kit (131029
OBS
/131478
OBS)
see application chart pg. 27-33
513989 OBS
Wheel Diff Case Kit (131029
OBS
/131477
OBS)
diff lock
see application chart pg. 27-33
513990 OBS
Wheel Diff Case Kit (131027 OBS /131476
OBS)
diff lock
see application chart pg. 27-33
513991 OBS
Wheel Diff Case Kit (131029
OBS
/131476
OBS)
diff lock
see application chart pg. 27-33
504123 OBS
Wheel Diff Case Kit (131029
OBS
/131759
OBS)
diff lock
see application chart pg. 27-33
504124 OBS
Wheel Diff Case Kit (131029
OBS
/131760
OBS)
diff lock
see application chart pg. 27-33
504125 OBS
Wheel Diff Case Kit (131027 OBS /131760
OBS)
diff lock
see application chart pg. 27-33
513868
Wheel Diff Side Gear Kit - 46 Inv
All Models
Page 67
Page 68
OE Dealers: 1.87
www.spicerparts
et
Group
97-
0321
ibutor: 1.800.62
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.com
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Copyright Dana Limited, 2013.
All rights reserve. Dana Limited.
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