The SharpEye Optical Flame Detector described in this document is the property
of Spectrex, Inc.
No part of the hardware, software or documentation may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any
language or computer language, in any form or by any means, without prior
written permission of Spectrex, Inc.
While great efforts have been made to assure the accuracy and clarity of this
document, Spectrex, Inc. assumes no liability resulting from any omissions in this
document, or from misuse of the information obtained herein. The information in
this document has been carefully checked and is believed to be entirely reliable
with all of the necessary information included. Spectrex Inc. reserves the right to
make changes to any products described herein to improve reliability, function, or
design, and reserves the right to revise this document and make changes from
time to time in content hereof with no obligation to notify any persons of revisions
or changes. Spectrex, Inc. does not assume any liability arising out of the
application or any use of any product or circuit described herein; neither does it
convey license under its patent rights or the rights of others.
Warning:
This manual should be carefully read by all individuals who have or will have
responsibility for using, maintaining or servicing the product.
The Detector is not field-repairable due to the meticulous alignment and
calibration of the sensors and the respective circuits. Do not attempt to modify or
repair the internal circuits or change their settings, as this will impair the system's
performance and void the Spectrex, Inc. Product warranty.
Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 76 7100, Rev. A, April 200 5
Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 76 7100, Rev. A, April 200 5
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
1. Scope
1.1 Product Overview
The Spectrex Model 20/20ML UV/IR and 20/20MU UV Flame Detectors are
designed to sense the occurrence of fire and flames and subsequently activate an
alarm or an extinguishing system, directly or through a control circuit for maximum
fire protection. They use the innovative technology of advanced digital signal
processing to analyze the dynamic characteristics of fire.
Detection performance is controlled by a microprocessor and easily adapted to all
environments, applications and requirements.
These versions of the UV/IR and UV detectors are designed for location in non-Ex
/ safe areas. The programmable functions are available through a RS-485 port
used with a standard PC and software supplied by Spectrex.
To use the HOST software and to change the required functions, refer to manual
TM784050 for instructions.
1.2 Document Overview
This manual describes the detector and its features and provides instructions on
the installation, operation and maintenance.
This manual is divided into separate Sections as follows:
Section 1. Scope - a general introduction and overview of the product and the
Manual, with a brief description of its content.
Section 2. Technical Description - the detector’s theory of operation.
Section 3. Performance
Section 4. Operation - the detector’s operation modes, user interface and
indications.
Section 5. Technical Specifications - the Detector’s electrical, mechanical and
environmental specifications.
Section 6. Installation Instructions, including wiring and mode setting.
Section 7. Operating Instructions and power-up procedures.
Section 8. Maintenance Instructions and support procedures.
Appendix A. Typical Wiring Configurations - wiring diagrams for
installation.
Appendix B. Long Range IR Fire Simulator
Appendix C. Ordering information
- the detector features and capabilities.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
2. Technical Description
•
Detection Range: up to 50 ft (15m) for a 1 ft
• Two Response Levels: Warning & Detection.
• Solar Blind
•
Microprocessor Based: Digital signal processing.
•
Built In Test (BIT): Manual and Automatic (see section. 4.4).
• Electrical Interface:
o Dry contact relays
o Communication network RS-485
4-20mA output
o
2.1 Principles Of Operation
20/20ML
The Model 20/20ML UV/IR Flame Detector is an electronic device designed to
sense the occurrence of fire and flames and subsequently activate an alarm or an
extinguishing system directly or through a control circuit.
The UV-IR Radiation Flame Detector is a dual spectrum optical detector sensitive
to two separate ranges of the radiation spectrum, both of which are present in
fires. The detector monitors the protected area, by measuring the radiation
intensity in it, within two frequencies ranges of the electromagnetic spectrum,
namely the Ultra-Violet (UV) and the Infra-Red (IR).
The detector integrates two dependent channels in which appropriate detection
pulses are registered and further analyzed for frequency, intensity and duration.
20/20MU
The Model 20/20MU UV Flame Detector is an electronic device designed to sense
the occurrence of fire and flames and subsequently activate an alarm or an
extinguishing system directly or through a control circuit.
The UV Flame Detector is a single spectrum optical detector sensitive to the UV
radiation spectrum, which is present in fires. The detector monitors the protected
area, by measuring the radiation intensity and the frequency range of the
electromagnetic spectrum, namely the UV.
The detector senses one channel in which appropriate detection pulses are
registered and further analyzed for frequency, intensity and duration.
2
(0.1m2) fire.
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2.2 Sensing Elements
20/20ML
The IR sensor is sensitive to radiation over the range of 2.5-3.0 micron.
The IR channel will register a detection signal, at the appropriate level, when the
IR sensor is exposed to radiation in the appropriate frequency range, having an
intermittent gleam pattern characteristic to flickering-fire, and when a preset
threshold and time duration are reached.
The UV sensor is sensitive to radiation over the range of 0.185-0.260 micron. The
UV channel incorporates a special logic circuit that eliminates false alarms caused
by solar radiation and other non-fire UV sources. Furthermore, the UV channel
sensitivity is stabilized over the working temperature range.
20/20MU
The UV sensor is sensitive to radiation over the range of 0.185-0.260 micron. The
UV channel incorporates a special logic circuit that eliminates false alarms caused
by solar radiation and other non-fire UV sources. Furthermore, the UV channel
sensitivity is stabilized over the working temperature range.
2.3 Modbus RS-485
For more advanced communication 20/20ML and 20/20MU has a RS 485 modbus
Compatible output that provides Data communication from a network (up to 247
detectors) to a host computer on universal controller for central monitoring.
This feature enables reconfiguration of factory settings, eases maintenance and
allows local and remote diagnostics.
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2.4 Types and Models
The 20/20ML and 20/20MU have two (2) housing options: St. St. 316L, and
plastic.
The output is via either a connector (socket) or a cable tail (up to 2m long).
** Mating plug supplied with detector
FM – Functional Tests
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Figure 1: UV/IR Flame Detector
Figure 2: UV Flame Detector
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
3. Performance
3.1 Detection Sensitivity
Detection sensitivity is the maximum distance at which the detector will reliably
detect a specific size of fire & typical type of fuel (standard fire).
Standard Fire:
2
(0.1m2) Gasoline pan fire with max. wind speed of 6.5 ft/sec (2 m/sec).
A 1ft
Sensitivity Ranges:
The detector has two user selectable sensitivity ranges. For each range there are
two response levels.
1. WARNING (Pre-alarm)
2. ALARM
The detection distance, for the WARNING level, is approximately 10% higher than
the ALARM distance. Alarm response times for a “standard fire” at a specified
range are shown hereunder.
Sensitivity Range – ft (m) 50 (15)
Response Time (sec) 5
For some typical ambient conditions the Zeta parameter as defined in NFPA 72 for
the detector 20/20ML is 0.01 (1/meter) and 20/20MU is 0.0003 (1/meter).
Note:
Zeta parameters may vary significantly with changes in temp, air pressure,
humidity, visibility conditions, etc.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Other fuels
The detector will react to other types of fires as follows:
2
Pan Fire Size: 1ft
(0.1m2)
Maximum Wind Speed: 6.5 ft/sec (2 m/sec)
Maximum Response Time: 10 sec
Table 1: Response Sensitivity Ranges for other fuels
% Of Max. Distance
Type Of Fuel Fire size 20/20ML 20/20MU
Gasoline 100 100
n-Heptane 100 100
Diesel Fuel 75 75
JP5 75 75
Kerosene 75 75
30 100
Silane 12" (0.3 m) Plume fire 30 60
Polypropylene Pellets 8" (0.2 m) Dianeter 30 40
Office Paper 1ft2 (0.1m2) pan fire 25 40
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
3.2 Cone Of Vision
Horizontal: 100°
Vertical: 100°
Figure 5: Horizontal and Vertical Fields of View
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
3.3 False Alarms Prevention
The detector will not provide an alarm or a warning signal as a reaction to the
radiation sources specified below.
False alarm immunity is listed in
- Table 2 for the 20/20 ML UV/IR detector
- Table 3 for the 20/20 MU UV detector
Notes:
IAD = Immune at Any Distance.
All sources are chopped from 0 to 20Hz.
Table 2. 20/20ML - Immunity to False Alarm Faults
Radiation Source Immunity
Distance ft. (m)
Sunlight IAD
Indirect or reflected sunlight IAD
Vehicle headlights (low beam) conforming to MS53023-1 IAD
Incandescent frosted glass light, 100W IAD
Incandescent clear glass light, rough service, 100W IAD
Fluorescent light with white enamel reflector, standard office
IAD
or shop, 40W (or two 20W)
Arc welding [4mm (5/32in) rod; 240A] 9.8ft (3m)
Bright colored clothing, including red and safety orange IAD
Electronic flash (180 watt seconds minimum output) IAD
Red dome light conforming to M251073-1 IAD
Blue-green dome light conforming to M251073-1 IAD
Flashlight (Mx 991/U) IAD
Radiation heater, 1500W IAD
Radiation heater, 1000W with fan IAD
Grinding metal 3.3ft (1m)
Lit cigar or cigarette IAD
Match, wood, stick including flare up 3.3ft (1m)
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Table 3. 20/20MU - Immunity to False Alarm Faults
Radiation Source Immunity
Distance ft. (m)
Sunlight IAD
Indirect or reflected sunlight IAD
Vehicle headlights (low beam) conforming to MS53023-1 IAD
Incandescent frosted glass light, 100W IAD
Incandescent clear glass light, rough service, 100W IAD
Fluorescent light with white enamel reflector, standard office
IAD
or shop, 40W (or two 20W)
Bright colored clothing, including red and safety orange IAD
Red dome light conforming to M251073-1 IAD
Blue-green dome light conforming to M251073-1 IAD
Flashlight (Mx 991/U) IAD
Radiation heater, 1500W IAD
Radiation heater, 1000W with fan IAD
Lit cigar or cigarette 5ft. (1.5m)
Match, wood, stick including flare up 13.3ft. (4.0m)
Please Note: UV flame detectors are sensitive to false alarm from UV radiation
sources such transforms, motors, welding, spikes, etc. (That may be present in the
protected area or far away.)
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4. Operation
4.1 Visual Indications
One 3-color LED-indicator is located in the detector front window:
Detector Status LED color LED mode
Fault, BIT Fault Yellow 4 Hz flashing
Normal Green 1 Hz flashing
Warning Red 2 Hz flashing
Alarm Red Steady
Figure 6: 20/20ML LED
Figure 7: 20/20MU LED
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4.2 Output Signals
The detector provides the following outputs:
•
Alarm relay
• Fault relay
• 4-20mA current output
•
RS-485 communication
The detector can be in one of the following states.
Normal: The detector is functioning normally.
BIT:
The detector performs a Built In Test.
Warning: Fire detected – warming alarm (pre-alarm) state
Alarm:
Latched Alarm
(Optional)
Fire detected – fire alarm state
The alarm outputs are latched due to the detection of a fire
that has already been extinguished.
BIT Fault:A fault is detected during BIT sequence. The detector will
continue to detect fire if the alarm conditions occur.
Fault:A fault is detected when the power supply is too low or
during a software fault.
In each state, the detector will activate different outputs as specified in table 4.
Table 4: Output Signals versus Detector State
Detector
State
Color LED Flashing
LED
Alarm
Relay
Fault Relay4-20mA
Output
Normal Green 1 Hz Off On 4 mA
Warning Red 2 Hz Off On 16 mA
Alarm
Latch
BIT Fault
Warning at
(1)
Red Steady On On 20 mA
(2)
Red Steady On On 20 mA
(3)
Yellow 4 Hz Off Off 2 mA
Red 2 Hz Off Off 16 mA
BIT Fault
Alarm at
Red Steady On Off 20 mA
BIT Fault
Fault Yellow 4 Hz Off Off 0 mA
Notes:
1 The alarm outputs will be activated as long as the alarm conditions are present
2 The Alarm state can be latched (optional) according to programmable function
3 The detector will be in its BIT FAULT state until it has passed a successful BIT
and will stop approximately 3 seconds after the fire is no longer detected.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4.2.1 Optional latching
The detector has an optional latched alarm output capability, which operates
according to the programmable function. If selected, upon the detection of a fire,
the detection signal is latched until manually reset (disconnecting the power supply
or performing a manual BIT). Latching affects the ALARM RELAY, 4-20mA output,
the ALARM LED.
4.2.2 Built-In-Test
When the programmable function “Alarm BIT” at YES, successful Manual BIT will
activate the alarm relay for 3 sec. and the 4-20mA output will provide 20mA for 3
sec.
4.3 Detector Mode Setup
4.3.1 Detector setting
See Section 4.3.3 for default factory settings
The 20/20ML and 20/20MU incorporates several functions that can be set by the
customer using Spectrex Host software, which will be supplied for each detector
shipment
The Host software enables you to change functions as described in 4.3.2. Refer to
manual TM 784050 for programming instructions.
4.3.2 Detector’s various functions
a. Sensitivity Ranges
The detector offers two (2) sensitivity settings. The settings refer to the
2
gasoline fire of 1ft
from
b. Alarm Delay
The detector is equipped with an Alarm Delay option, which provides
programmable time delays of 0 to 30 seconds with eight (8) fixed settings:
0, anti-flare, 3, 5, 10, 15, 20, and 30 seconds.
The Alarm delay option will affect the alarm relay and the 4-20mA output
When an Alarm (Detection) level condition is encountered, the detector
delays the execution of the Alarm output relay by the specified period of
time. The detector will then evaluate the condition for 3 seconds. If the
Alarm level is still present, the Alarm outputs will be activated. If this
condition no longer exists, the detector will return to its standby state.. The
LED will indicate warning level during the delay time only if the fire condition
exists.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Anti Flare
Anti Flare mode is selected to prevent false alarm in locations where fast
flares may be present. The Time delay for fire alarm in this mode is from 2.5
to 15 seconds (mostly less than 10 seconds).
Table 5: Time Delay
Delay (seconds)
0
*A – anti-flare
3
5
10
15
20
30
* Default
c. Function Setup
The user can select the desired mode of operation by means of host.
activates the Alarm Relay for
approximately 3 seconds; the
Successful manual BIT
does not activate the
Alarm Relay (default)
4-20mA will provide 20mA for
3 sec
d. Addresses Setup
Refer to TM 784050 for instructions for defining the addresses of the
detectors. The detector provides up to 247 addresses (from 1 to 247) that
can be used with RS-485 communication link.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4.3.3 Detector Default Set Up
The detector has five (5) functions that can be programmed according to customer
requirement at factory or at customer facility using software Host. The standard set
up (default) that the detector is programmed to if there are no specific
requirements are as follows:
Table 7: Default function set up
Detector default set up: 20/20ML 20/20MU
Delay A 3
Alarm Latch NO NO
Automatic BIT YES YES
Alarm BIT NO NO
4.4 Built In Test
4.4.1 General
The detectors’ Built In Test (BIT) checks the following:
•
Electronics circuitry
• Sensors
• Window cleanliness
The detector can be set to perform the BIT automatically and manually or
manually only.
4.4.2 Principles
If the result of a BIT is the same as the current status of the detector (NORMAL or
BIT FAULT), the detector's status is unchanged. If the result of a BIT differs from
the current status of the detector, the detectors’ status is changed (from NORMAL
to BIT FAULT or from BIT FAULT to NORMAL).
Note: In BIT FAULT status, the detector can continue to detect a fire.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4.4.3 Automatic & Manual BIT
Manual Bit
Functions as described in section 4.4.4. In the case of an unsuccessful BIT all
outputs will function as described in section 4.4.4.but the BIT will be automatically
executed every 1 minute. This mode of operation will continue until successful BIT
has been encountered. As a result, the detector will resume its normal operation.
Automatic BIT
The detector automatically performs a BIT every 15 minutes.
A successful BIT does not activate any indicator.
• The FAULT relay remains CLOSED (NORMAL).
•
The LED continues to flash (1 Hz) at green.
• The 4-20mA output continues to indicate 4 mA.
An unsuccessful
BIT sequence activates the following:
• The FAULT relay is opened.
• 4-20mA output indicates BIT FAULT (2 mA).
•
The LED flashes (4 Hz) at yellow.
•
BIT procedure will be performed every 1 minute.
4.4.4 Manual BIT only
The BIT is initiated manually by momentarily connecting PIN No. 3 (or yellow wire)
with PIN No. 2 (or black wire). A successful manual BIT activates the following:
• FAULT relay remains CLOSED.
•
ALARM relay is activated for 3 sec (only when Function Alarm BIT at YES)
• 4-20 mA OUTPUT current will be 20mA (only when Function Alarm BIT at
YES).
• The LED will illuminate at red for 3 sec.
Unsuccessful BIT activates the following:
•
FAULT relay is opened.
• 4-20 mA output indicates BIT FAULT condition (2mA).
• The LED flashes (4 Hz) at yellow.
Note: During a MANUAL BIT, if Function Alarm BIT is in YES position, the
ALARM relay will be activated and the 4-20mA outputs will initiate 20mA.
Therefore, automatic extinguishing systems or any external devices that
should be activated under actual alarm conditions should be disconnected
during BIT.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
5.Technical Specifications
5.1 Electrical Specifications
A. Operating Voltage: 18-32 VDC
B.
Power Consumption
Max. 35mA in Stand-by
Max. 80mA in Alarm
C. Electric input protection: The input circuit is protected against voltage-
reversed polarity, voltage transients, surges and spikes according to
MIL-STD-1275A.
D. El ectrical outputs
•
Dry Contact Relays
Relay
Name
Alarm SPST N.O. 2A at 30VDC or 0.5A at 250 VAC
Fault * SPST N.C. 2A at 30VDC or 0.5A at 250 VAC
* The FAULT relay will be normally energized closed during normal operation of the
detector. The contact will be open at Fault condition or low voltage.
•
4-20mA Current Output
The 4-20mA is isolated sink option.
The maximum permitted load resistor is 600Ohm.
STATE 20/20ML Output (mA)20/20MU Output (mA) To
FAULT 0 0 +0.5mA
BIT FAULT 2 2 ±10%
NORMAL 4 4 ±10%
IR Detect 8 - ±5%
UV Detect 12 - ±5%
WARNING 16 16 ±5%
ALARM 20 20 ±5%
•
Communication Network:
The detector is equipped with an RS-485 communication link that can be
used in installations with computerized controllers. The communications
protocol is Modbus compatible.
This protocol is a standard and widely used.
It enables continuous communication between a single standard
Modbus controller (Master device) and a serial Network of up to 247
detectors.
It enables connection between different types of Spectrex detectors or
other Modbus devices to the same Network.
:
:
Table 8: Contact Ratings
Type Normal
Maximum Ratings
position
:
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
5.2 Mechanical Specifications
A. Enclosure options
• St. St. 316L Electro chemical and passivation coating
1. Connector Interface (mating connector supplied with detector)
2. Cable Interface
E. Dimensions
Base: 4.3 in (110mm) x 3.9 in (100 mm)
Height: 2.6 in (65.5mm)
F. Weight
St. St. 316L Housing 2.4 lb. (1.2 kg)
Plastic Housing 0.6 lb. (0.3 kg)
Tilt Mount 0.8 lb. (0.37 kg)
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5.3 Environmental Specifications
• High Temperature
Design to meet MIL-STD-810C, method 501.1 procedure II
Operating temperature: +160 °F (+70 °C)
Storage temperature: +185 °F (+85 °C)
• Low Temperature
Design to meet MIL-STD-810C, method 502.1, procedure I
Operating temperature:
-40 °F (-40 °C)
Storage temperature: -65 °F (-55 °C)
• Humidity
Design to meet MIL-STD-810C, method 507.1, procedure IV
Relative humidity of up to 95% for the operational temperature range.
•
Salt Fog
Design to meet MIL-STD-810C, method 509.1, procedure I
Exposure to a 5% Salt Solution Fog for 48 hours.
• Dust
Design to meet MIL-STD-810C, method 510.1, procedure I
Exposure to a dust concentration of 0.3 frames/cubic ft. at a velocity of
1750 fpm, for 12 hours.
• Vibration
Design to meet MIL-STD-810C, method 514.2, procedure VIII
Vibration at an acceleration of 1.1g within the frequency range of 5-30 Hz,
and an acceleration of 3g within the frequency range of 30-500 Hz.
• Mechanical Shock
Design to meet MIL-STD-810C, method 516.2, procedure I
Mechanical Shock of 30g half-sin wave, for 11 msec.
• Electromagnetic Compatibility (EMC):
This product is in conformance with EMC directive 89/336/EC.
Radiated EmissionEN61000-6-3
Conducted EmissionEN61000-6-3
Radiated ImmunityEN61000-4-3
Conducted ImmunityEN61000-4-6
ESDEN61000-4-2
BurstEN61000-4-4
SurgeEN61000-4-5
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
6. Installation Instructions
6.1 Scope
The SharpEye Models 20/20ML and 20/20MU are a self-contained Optical Flame
Detectors designed to operate as a stand-alone units, directly connected to alarm
systems or automatic fire extinguishing systems. The detectors can be part of a
more complex system where many detectors and other devices are integrated
through a common control unit.
This Section does not attempt to cover all of the standard practices and codes of
installation. Rather, it emphasizes specific points of consideration and provides
some general rules for qualified personnel. Wherever applicable, special safety
precautions are stressed.
6.2 General Considerations
Very Important
The detector should be aimed toward the center of the detection zone and
have a completely unobstructed view of the protected area. Whenever
possible, the detector face should be tilted down at a slight angle to prevent
the accumulation of dust and dirt. Do not start an installation unless all
conceivable considerations regarding detector location have been taken into
account.
To ensure optimal performance and an efficient installation, the following
guidelines should be considered:
A. Sensitivity
To determine the level of sensitivity, the following issues should be
considered:
•
Size of fire at determined distance to be detected.
• Type of flammable materials.
B. Spacing and Location
The number of detectors and their locations in the protected area are
affected by:
• Size of the protected area
• Sensitivity of the detectors
•
Obstructed lines of sight
•
Cone of view of the detectors
• 20/20MU should not be used outdoors
C. Environment
•
Dust, snow or rain can reduce the detectors sensitivity and require
more maintenance activities.
•
The presence of high intensity flickering of IR sources may affect
sensitivity.
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6.3 Preparation for Installation
Installation should comply with local codes or NFPA as applicable to flame
detectors. The detectors can be installed with the use of general-purpose common
tools and equipment.
1 Verify the appropriate Purchase Order. Record the Part No. and the Serial No.
of the detectors and the installation date in the appropriate Log-book.
2 Open the container package prior to detector installation and visually inspect
the detector.
3 Verify that all components required for the detector installation are readily
available before commencing the installation. In case that the installation is
not completed in a single session, secure and seal detectors and conduits.
4 For wiring, use color-coded conductors or suitable wire markings or labels.
12 to 20 AWG (0.5 mm² to 3.5 mm²) wires may be used for site wiring. The
selection of wire gauge should be based on the number of detectors used on
the same line and the distance from the control unit, in compliance with
specifications.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
6.4 Installation
The detector can be mounted directly on the wall through 7-mm hole (item 7, Fig.
6) or preferably with the optional Tilt Mount, Model 787640 (item 1, Fig. 6).
The Tilt mount enables the detector to be rotated up to 60 degrees in all directions.
6.4.1 Tilt Mount Kit P/N 787639
Table 9: Tilt Kit
Item Qty Type/Model Location
Tilt Mount 1 787640
Screw 4 10-32 UNF x 7/16” Detector - Holding plate
Spring Washer 4 No. 10 Detector - Holding plate
6.4.2 Tilt installation (Figs. No. 6 and 7)
1 Place the tilt mount (item 1) in its designated location and secure it with three
(3) fasteners through three (3) holes dia. 5.2mm (Fig. 7).Note: Skip this step if
the Tilt Mount is already installed. Also detector removal for maintenance
purpose does not require Tilt Mount removal.
2 Unpack the detector.
3 Place the detector, with its connector or cable pointing down, on the holding
plate of the tilt mount (item 2). Secure the detector by four (4) 10-32 UNF x
7/16” screws with No. 10 spring washers to the Tilt Mount. Use 5/32 Hex Key
for 10-32 screw (item 5).
4 Release the locking screw (item 4) in such a way that allows rotating the
detector. Point the detector towards the protected area and make certain that
the view of the area is unobstructed. Secure the detector in that position by
tightening the locking screws (item 4) on the tilt mount. (Make sure the detector
is in the correct position.)
The detector is now correctly located, aligned and ready to be connected to the
system.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
6.5 Detector Mounting
These detectors are not
approved for location in hazardous classified areas
A. Choose the wiring configuration according to Appendix A.
B. Connect the wire to the required PIN on the connector or choose the
required color on the cable, according to your wiring diagram.
C. Connect the grounding wire to general screw outside the detector, (Figs.2
and 3). The detector must be well grounded to earth ground for proper
operation.
6.6 Wiring Function
(See Fig. No. 8 and No.9.)
The following describes the function of each electrical wire of the detector:
Power Supply
PIN No. 1 or red wire -Input Power
PIN No. 2 or black wire - Return
Manual Bit Activation
PIN No. 11 or yellow wire - Manual BIT activation.
The manual BIT is initiated by a momentary connection of the 11 (yellow wire) to
the power supply Return line.
Fault Relay
The Fault output is a N.C. SPST contact relay:
PIN No. 5 or brown wire
PIN No. 6 or light blue wire
The contact is normally energised closed when the detector is in its normal
operational condition.
Alarm Relay
The Alarm output is a N.O. SPST contact relay.
PIN No. 7 or orange wire
PIN No. 8 or violet wire
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
4-20 mA Output
This output is used for analog, 4-20 mA current output as specified in
Paragraph 5.1D
PIN No. 11 or pink wire - output (+).
PIN No.12 or blue wire -input (-)
See Appendix A for more details.
RS-485
This output is used for communication network as specified in Appendix A.
PIN No. 10 or white wire - positive (+) lead.
PIN No. 9 or gray wire - negative (-) lead.
Ground
Pin No. 12 or green wire - Ground connection.
6.7 Operation Mode
The detector is supplied with a default function set up (see table 8). The function
set up can be reprogrammed by the user through RS-485 using a PC with
Spectrex Host Software or through use of a handheld unit. Refer to TM 784050 for
instructions.
Programmable Function:
Modes of operation are programmable with a PC or Handheld unit according to the
selection table in Paragraph 4.3.2 and Refer to TM 784050.
Address:
The detector has the capability of acting as an addressable device.
The detector provides 247 (1-247) addresses, which can be used by the RS-485
communications link as described in paragraph 4.3.2 d - and Refer to TM 784050.
Alarm Delay:
An Alarm Delay may be required for certain applications. The detector has an
Alarm Delay that permits time delays from 0, anti-flare, 3, 5, 10, 15, 20 and 30
seconds respectively. The delay can be defined by the RS-485.
Refer to TM784050.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
7. Operating Instructions
7.1 Scope
The following instructions are designed to obtain optimal performance from the
detector over its life cycle.
7.2 Power-Up
1 Apply power and wait approximately 60 seconds for the automatic self-test of
the detector.
Note: Applying power initiates the following sequence:
- the LED flashes (4 Hz) yellow.
- BIT is executed, if successful then:
- LED flashes (1 Hz) green,
- FAULT relay contacts close
2 Wiring Inspection: If a short-circuit or line discontinuity exists, indications will
appear on the control unit display panel. Review your wiring.
3 The detector goes into its FAULT state when supply voltage drops below
16.5V. The detector status goes back to NORMAL, when the supply voltage is
above 17.5V.
4 Detector Inspection: Visually inspect the viewing window of the detector. It
should be clean and clear.
• LED should flash (1 Hz) green
• ALARM relays should be N.O
•
FAULT relay should be N.C
• The 4-20mA Output should be 4mA.
5 If any of the outputs or indications is different from the description in step 4,
see paragraph 8.6 for troubleshooting.
The Flame Detector is now ready for Functional Testing.
7.3 Reset (only when optional ‘latching’ alarm has been selected)
To RESET a detector when in its ALARM state, disconnect power, or initiate a
manual BIT.
7.4 Functional testing
Following is a testing procedure for proper functioning of the detector. The
detector can be tested using the Manual Built-in-Test or the Spectrex Fire
Simulator - 20/20-311
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
7.4.1 Manual BIT Test
Momentarily connecting PIN number 11 or yellow wire with PIN 2 or black wire
performs manual BIT.
Important Note!
If the function setup “Alarm BIT” is at YES, then the Alarm and 4-20mA Output will
be activated during a manual BIT Therefore, automatic extinguishing systems or
any external devices that may be activated during BIT must be disconnected.
1 Verify that the detector is operating properly.
2 Initiate manual BIT. After a few seconds the following occurs:
• Alarm Relay will be activated and the 4-20mA output turns to 20mA for 3
seconds (only if “Alarm BIT” at YES).
• The LED should light constant red for 3 seconds.
• Fault Relay should stay N.O during the test.
7.4.2 Testing with Fire Simulator Model 20/20-311 (see Appendix B)
This test simulates an exposure of the detector to a real fire condition. The
detector is exposed to radiation at the required detection level. As a result the
detector must generate a Fire Alarm signal.
Important Note!
If the detector is exposed to a fire simulator, the Alarm Relay and 4-20mA will be
activated during the simulation. Therefore, automatic extinguishing systems or
any external devices, which may be activated during this process, must be
disconnected.
1 Apply power to the system and wait up to 60 seconds for detector to turn to
normal state and the LED flashes (1 Hz) green. If the detector is on, skip this
step.
2 Aim the Spectrex Fire Simulator Model 20/20-311 at the target point of the
detector (see Fig. 15), in a way that the radiation emitted by it is facing
directly towards the detector. (See appendix B)
3 Press the operation button once
•
The LED should light steady red for a few seconds.
. After few seconds,
• The 4-20mA output should turn to 20mA for a few seconds and then
return to 4mA.
• The Alarm Relay should also turn on during this period.
This completes the installation procedure. The detector and system are now ready
for operation.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
7.5 Safety Precautions
After Powering-up, the detector requires hardly any attention in order to function
properly, but the following should be noted:
1 Follow the instructions in the manual and refer to the drawings and
specifications issued by the manufacturer.
2 Do not expose the detector to radiation of any kind unless required for testing
purposes.
3 Do not open the detector housing, while power is supplied.
4 Do not touch internal parts other than the three functional switches.
Interference with internal circuits may impair detector performance and will
invalidate manufacturer's Warranty.
5 Disconnect external devices, such as automatic extinguishing systems before
carrying out any maintenance.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
8. Maintenance Instructions
8.1 Scope
This Section deals with preventive maintenance, describes possible faults in
detector operation and indicates corrective measures. Ignoring these instructions
may cause problems with the detector and may invalidate the warranty. Whenever
a unit requires service, please contact the manufacturer or its authorized
distributor for assistance.
8.2 Maintenance Instrumentation and Personnel
Detector maintenance requires ordinary tools and suitably qualified personnel,
who should be familiar with local codes and practices.
8.3 Preventive Maintenance Procedures
The detector must be kept as clean as possible. The detector’s viewing window
and the reflector must be cleaned periodically. The frequency of cleaning
operations depends upon the environmental conditions and specific applications.
The fire detection system designer will give his recommendations.
1 Disconnect power to the detector before proceeding with any maintenance
including lens cleaning.
2 To clean the detector viewing window and reflector, use water and detergent
then rinse with clean water.
3 Where dust, dirt or moisture accumulates on the window, first clean with a soft
optical cloth and detergent then rinse with clean water.
8.4 Periodic Maintenance Procedures
In addition to preventive cleaning and maintenance, the detector should be
functionally tested every six months. This test should also be carried out if, for any
reason, the detector has been opened.
8.4.1 Power-Up Procedure
Perform Power-Up procedure every time power is restored to the system. Follow
the instructions in paragraph 7.2.
8.4.2 Functional Test Procedure
Perform a functional test of the detector as described in paragraph 7.4.
8.5 Maintenance Records
It is recommended to record maintenance operations performed on a detector in a
system Log-book. The record should include information, which identifies the unit,
the installation date, contractor, and entries for every maintenance operation
performed including the description of the operation, date and personnel ID. If a
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
unit is sent to the manufacturer or distributor for service, a copy of the
Maintenance records should accompany it.
8.6 Troubleshooting
8.6.1 Fault Indication
1 Check power supply for correct voltage, polarity and wiring.
2 Check detector window and reflector for cleanliness. If necessary clean the
window as indicated in paragraph 8.3 and repeat the test.
3 Disconnect the power supply to the system and check the detector's internal
wiring.
4 Reconnect power supply and wait approximately 60 seconds. Repeat the test.
If the indication LED is still flashing (4 Hz) yellow, the unit requires service.
8.6.2 False Alarm or Warning Indication
1 Disconnect the power supply from the system and check internal wiring.
2 Reconnect power supply and wait approximately 60 seconds. If indication
remains, the unit requires service.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Appendix A: Typical Wiring Configurations
Figure 10: Connector Interface Option
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Figure 11: Cable Interface Option
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
RS-485 Communication Network
Using the RS-485 network capability of the IR detector and control software, it is
possible to connect up to 32 detectors in an addressable system with 4 wires only
(2 for power and 2 for communication). Using repeaters, the number of detectors
can be much larger (32 detectors for each repeater) up to 247 on the same 4
wires. When using the RS-485 network, it is possible to read each detector status
(FAULT, WARNING, ALARM) and to initiate a BIT to each detector individually.
For more details, consult the factory.
Figure 12: RS-485 Networking
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Figure 13: 4-20mA Wiring (Sink Option)
Figure 14: 4-20mA Wiring (Source Option)
Notes: The detectors are factory set to isolated 4-20mA-sink version.
To work at non-isolated 4-20mA source version, connect PIN 3 or blue
wire to PIN 1 or red wire. This can be done on the mating connector or in
the junction box in the cable option.
The 4-20mA will be measured between PIN 4 or pink wire and PIN 2 or
black wire.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Figure 15: Typical Wiring For 4 Wire Controllers
Notes:
1 For EOL resistor value see Controller Manual
2 The color wire refers to the color of the cable output option. The PIN No.
Refer to the connector option.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Appendix B: Long Range UV/IR Fire Simulator
Figure 16: Fire Simulator
Product Description
The SharpEye UV/IR Long-Range Fire simulator 20/20-311 is designed
specifically for use with the UV/IR or UV flame detectors. The Fire Simulator emits
UV/IR radiation in a unique sequential pattern corresponding and recognizable by
the detector as fire. This allows the detectors to be tested under real fire conditions
without the associated risks of an open flame. There is a specially designed beam
collimator (model number 20/20-190) used for extended range
Unpacking
In addition to the delivery form, there should be the following contents:
• Fire Simulator with built in batteries
•
Battery charger
•
Optional Beam Collimator
• Storage Case
Operating Instructions
: Do not open the Fire Simulator to charge the batteries or for any other
WWaarrnniinng
reason in a hazardous area.
CCaauuttiioon
The following test will simulate a real fire condition and may activate the extinguishing
system or other alarms. If this is not desired, disconnect them before the test and
reconnect after the simulation.
g
:
n
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Figure 17: UV/IR Detector Target Point Figure 18: UV Detector Target Point
Follow these instructions to simulate a fire:
1 Aim the Fire Simulator towards the detector’s “Target Point” (see Fig. 17-18)
2 For testing, keep a distance of at least 20 inches (50cm) from the detector.
3 Press the operation button once. Fire simulation will last for 20 seconds. The
detector will send an alarm signal.
4 For another fire simulation a 20 second time lapse is required between tests.
5 Make sure the optical window is clean and keep the Fire Simulator in the
storage case when not in use.
Battery Charging
1 The Fire Simulator uses NiCd batteries as a rechargeable power source.
When the batteries are fully charged it will operate for at least 60 uses without
recharging. An internal buzzer is sounded when the voltage from the batteries
is lower than the required operational level.
2 Place the Fire Simulator into the storage case on a table in a safe area.
3 Turn the sealed plug (next to the operation button) counter clockwise with a
suitable wrench.
4 Connect the battery charger.
5 Charge for a maximum of 14 hours.
6 Disconnect the charger.
7 Tighten the sealed plug clockwise.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Specifications
Mechanical
Explosion Proof Enclosure:
NFPA (designed to meet)
Class I, Division 1 & 2 Groups B, C and D
Class II, Division 1 & 2 Groups E, F, and G
ATEX EX II2G NEMKO 02ATEX255
EExd IIB T5 50˚C per En 50-014 & EN50-018
Electrical
Power: 8 VDC Max
6 x Rechargeable1.2 VDC NiCd Batteries
Current: 2.5A Avg.
Charge: 400mA for 14 Hours
Environmental
Temperature Range: -4º F (-20º C) to 122º F (50º C)
Vibration Protection: 1g (10-50hz)
Water and Dust: IP 67 per EN 60529
Physical
Dimension: 11.5 x 10.1 x 3.9 in (292 x 258 x 100 mm)
Weight: 7.5 lb. (3.4 Kg)
Range*
Model Standard Extended Range
with optional Beam
collimator
20/20ML 14.5 ft (4.5m) 29 ft (9m)
20/20MU 14.5 ft (4.5m) 29 ft (9m)
* The minimum distance from the detector is 20 inches (50cm)
* At extreme temperatures 15% Max. Reduction
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
Appendix C: Ordering Information
Please define the requested model according to 1.1.5 by filling in the appropriate
squares below.
The detector default set up: 20/20ML 20/20MU
Delay A 3 sec
Alarm Latch NO NO
Automatic BIT YES YES
Alarm BIT NO NO
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005
If you need a special set up, please refer to Section 3.2 to complete the following
table:
Orders may be sent to:
Spectrex Inc.
218 Little Falls Road
Cedar Grove, NJ 07009, USA
Fax: +1 (973) 239-7614
E-mail: Spectrex@spectrex-inc.com
Name
Company
Position
Billing Address
Address
City State Zip Country
Shipping Address
Address
City State Zip Country
Phone
Country Code Area Code Number
Fax
Country Code Area Code Number
E-mail
For additional information about ordering 20/20MR, please call Spectrex Inc.
at: +1 (973) 239-8398.
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Spectrex Inc. - SharpEyeTM ML & MU Flame Detector Manual – TM 767100, Rev. A, April 2005