Warning: This manual should be carefully read by all individuals
who have or will have responsibility for using, maintaining or
servicing the product.
The Detector is not field-repairable due to the meticulous
alignment and calibration of the sensors and the respective
circuits. Do not attempt to modify or repair the internal circuits
or change their settings, as this will impair the system's
performance and void the Spectrex, Inc. Product warranty.
The SharpEye Optical Flame Detector described in this document is the property of Spectrex,
Inc.
No part of the hardware, software or documentation may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language or computer
language, in any form or by any means, without prior written permission of Spectrex, Inc.
While great efforts have been made to assure the accuracy and clarity of this document,
Spectrex, Inc. assumes no liability resulting from any omissions in this document, or from
misuse of the information obtained herein. The information in this document has been carefully
checked and is believed to be entirely reliable with all of the necessary information included.
Spectrex Inc. reserves the right to make changes to any products described herein to improve
reliability, function, or design, and reserves the right to revise this document and make
changes from time to time in content hereof with no obligation to notify any persons of
revisions or changes. Spectrex, Inc. does not assume any liability arising out of the application
or any use of any product or circuit described herein; neither does it convey license under its
patent rights or the rights of others
.
Legal Notice iii
SharpEyeTM IR3 Flame Detector User Guide
Rev
Date
Revision History
Prepared by
Approved by
C
June 2013
Third Revision
Ian Buchanan
Eric Zinn
D
September 2013
Fourth Revision
Ian Buchanan
Eric Zinn
Release History
iv
About this Guide
This guide describes the SharpEye Model 20/20MPI Mini Triple IR (IR3)
Flame Detector and its features and provides instructions on how to install,
operate and maintain the detector.
This guide includes the following chapters and appendixes:
Chapter 1, Introduction, provides a general introduction and overview
of the product.
Chapter 2, Technical Description, describes the detector’s features
and principles of operation.
Chapter 3, Performance, describes the detector’s detection sensitivity
and capabilities.
Chapter 4, Operation, describes the detector’s operation modes, user
interface and indications.
Chapter 5, TechnicalSpecifications, lists the detector’s electrical,
mechanical and environmental specifications.
Chapter 6, Installation Instructions, describes preparations for
installation, wiring and mode settings.
Chapter 7, Operating Instructions, show how to power-up and test
the detector.
Chapter 8, Maintenance and troubleshooting, describes basic
maintenance procedures, and support procedures.
Appendix A, TypicalWiring Configurations, lists the wiring
instructions for connecting the detector and provides examples of typical
wiring configurations.
Appendix B, Long Range IR3 Fire Simulator, describes the fire
simulator that can be specifically used with SharpEye IR3 flame
detectors.
About this Guide v
SharpEyeTM IR3 Flame Detector User Guide
Abbreviation
Meaning
ATEX
Atmosphere Explosives
AWG
American Wire Gauge
BIT
Built In Test
EMC
Electromagnetic Compatibility
EOL
End of Line
FOV
Field of View
IAD
Immune at Any Distance
IECEx
International Electrotechnical Commission Explosion
IPA
Isopropyl Alcohol
IR
Infrared
JP5
Jet Fuel
Latching
Refers to relays remaining in the ON state even after the
ON condition has been removed
LED
Light Emitting Diode
LPG
Liquefied Petroleum Gas
mA
MilliAmps (0.001 amps)
MODBUS
Master-slave messaging structure
N.C.
Normally Closed
N.O.
Normally Open
N/A
Not Applicable
NFPA
National Fire Protection Association
NPT
National Pipe Thread
VAC
Volts Alternating Current
Abbreviations and Acronyms
vi Abbreviations and Acronyms
Table of Contents
Model 20/20MPI Mini Triple IR (IR3) Flame Detector
User and Maintenance Manual .......................................................................... i
Legal Notice .................................................................................................... iii
Release History ............................................................................................... iv
About this Guide .............................................................................................. v
Abbreviations and Acronyms ............................................................................. vi
The Spectrex Model 20/20MPI is a new version of the triple IR spectrum
flame detector designed to provide maximum fire protection. It uses
innovative technology of advanced digital signal processing to analyze the
dynamic characteristics of fire. Three sensitive IR channels process the
signals. Detection performance is controlled by a microprocessor and easily
adapted to all environments, applications and requirements. The result is a
unique and superior flame detector, which provides excellent detection
sensitivity with extreme immunity to false alarm.
To use the HOST software and to change the required functions, refer to
manual TM768050 for instructions.
Product Overview 1
SharpEyeTM IR3 Flame Detector User Guide
2 Product Overview
2 Technical Description
Features
page 3
Principles of Operation
page 3
➣ In this chapter…
2.1 Features
The SharpEye Model 20/20MPI Mini Triple IR (IR3) Flame Detector includes
the following features:
Detection Range: up to 140 ft. (43m) for a 1 ft2 (0.1m2) n-heptane
pan fire
Ultra High Immunity to False Alarms (see False Alarms Prevention
on page 10)
Advanced Digital Processing of the Dynamic Characteristics of
Fire: Flickering, Threshold correlation and Ratio
Three Separate IR Channels: Between 3-5 microns
Field Programmable Sensitivity: four ranges
Two Response Levels: Warning and Detection
Solar Blind
Microprocessor Based: Digital signal processing
Built In Test (BIT): Manual and Automatic
Two Options of Electrical Interface:
EN54-10 Pending per VdS
FM approved per FM3260
2.2 Principles of Operation
2.2.1 Hydrocarbon Fire Detection
The triple IR flame detector detects all conceivable types of hydrocarbon
fires, i.e. any fire, which emits CO2.
2.2.2 Identifying the CO2 Peak
Features 3
The hydrocarbon fire is characterized by a typical radiation emission. The
CO2 peak emits intense radiation in the spectral band between 4.2 µ - 4.5 µ
and weaker radiation intensity outside this spectral band.
SharpEyeTM IR3 Flame Detector User Guide
2.2.3 Limitations of IR-IR Flame Detectors
CO2 in the atmosphere attenuates the radiation in this spectral band.
(Absorption and emission of radiation always occur in the same band.) As a
result, the greater the distance between the detector and the fire, the
weaker the intensity of the radiation reaching the detector (the CO2
attenuation increases). This phenomenon explains the limitations of the
existing IR-IR flame detectors in the market:
Detection distance is restricted to 33 ft. (10 m) only.
Their immunity to false alarm sources is limited.
2.2.4 Advantages of IR3 Technology
To overcome these limitations, Spectrex Inc. devised an innovative concept
of utilizing an additional detection channel. Three channels collect more data
from the environment, permitting more accurate analysis and better
performance.
After careful investigation, three channels were selected which, when
operating jointly, provide optimal fire detection characteristics:
Channel 1: 4.2 µ - 4.6 µ
Fire - the CO2 peak
Channel 2: 4.0 µ - 4.2 µ
Eliminates false alarms from high temperature sources.
Channel 3: 4.8 µ - 5.2 µ
Eliminates false alarms from flickering of background radiation.
Most IR sources, which create misleading IR alarm stimuli, including the
sun, incandescent and halogen lamps, electric arc discharges, electrical
heaters, etc., do not possess this unique spectral signature of fire.
The IR sensors of the detector respond only to flickering of radiation signals.
The signals are compared to a predetermined threshold. Processing of the
results from the three IR channels is performed by the board
microprocessor. The result is a much greater detection distance and a highly
increased ability to distinguish between fire and false alarms.
This sophisticated technology surpasses all other existing flame detection
techniques on the market today.
Note: This unique flame analysis capability (patent pending) has been
incorporated into the Triple-IR fire detector manufactured by Spectrex, Inc.
The result is a unique flame detector, which does not produce false alarms
and provides detection over greatly increased distances at the same time.
4 Principles of Operation
TM 20/20MPI, Rev (D) September 2013
2.2.5 Modbus RS-485
For more advanced communication, 20/20MPI has a RS485 Modbus
compatible output that provides data communication from a network (up to
247 detectors) to a host computer on universal controller, for central
monitoring. This feature enables easy maintenance local and remote
diagnostic tools.
2.2.6 Types and Models
The 20/20MPI has two models:
20/20MPI-R: Relay output
20/20MPI-M: 0-20 mA output (stepped)
Detection sensitivity is the maximum distance at which the detector will
reliably detect a specific size of fire and typical type of fuel (standard fire).
3.1.1 Standard Fire:
A standard fire is defined as a 1 ft2 (0.1m2) gasoline pan fire with maximum
wind speed of 6.5 ft./sec (2m/sec).
3.1.2 Sensitivity Ranges:
The detector has four user selectable sensitivity ranges. For each range
there are two response levels.
WARNING (Pre-alarm)
ALARM
The detection distance, for the WARNING level, is approximately 10% higher
than the ALARM distance. Alarm response times for a standard fire at a
specified range are shown in Table 1.
Table 1: Alarm Response Time versus Range
For some typical ambient conditions the Zeta parameter, as defined in
NFPA 72 for the detector, is 0.005 (1/meter).
Note: Zeta parameters may vary significantly with changes in temperature,
air pressure, humidity, visibility conditions, etc.
Detection Sensitivity 7
SharpEyeTM IR3 Flame Detector User Guide
Type Of Fuel
20/20MPI-R
Type Of Fuel
Gasoline
140 ft. (43m)
100%
N-Heptane
140 ft. (43m)
100%
Alcohol 95%
98 ft. (30m)
70%
JP5
98 ft. (30m)
70%
Kerosene
98 ft. (30m)
70%
Diesel Fuel
98 ft. (30m)
70%
Methane*
39 ft. (12m)
28%
IPA
115 ft. (35m)
80%
Methanol
98 ft. (30m)
70%
LPG*
39 ft. (12m)
28%
Polypropylene
49 ft. (15m)
35%
Paper
49 ft. (15m)
35%
3.1.3 Other Fuels
The detector reacts to other types of fires as shown in Table 2:
Table 2: Response Sensitivity Ranges
* 0.5m plume fire
Pan Fire Size: 1 ft2 (0.1m2)
Maximum Wind Speed: 6.5 ft./sec (2 m/sec)
Maximum Response Time: 10 sec
8 Detection Sensitivity
TM 20/20MPI, Rev (D) September 2013
3.2 Cone of Vision
Horizontal: 100°
Vertical: 90°
Figure 2: Horizontal and Vertical Fields of View
Note: Due to the reflector, there is a reduction in the cone of vision of 10°
in the area of 5° around the reflector.
Cone of Vision 9
SharpEyeTM IR3 Flame Detector User Guide
Radiation Source
Immunity Distance
ft.(m)
Sunlight
IAD
Indirect or reflected sunlight
IAD
Incandescent frosted glass light, 100 W
IAD
Incandescent clear glass light, rough service, 100 W
IAD
Fluorescent light with white enamel reflector,
standard office or shop, 40 W (or two 20 W)
IAD
Electric arc [12mm (15/32 in) gap at 4000 V
alternating current, 60 Hz]
IAD
Arc welding [4 mm (5/32 in) rod; 240 A]
See Table 4
Ambient light extremes (darkness to bright light
with snow, water, rain, desert glare and fog)
IAD
Bright colored clothing, including red and safety
orange.
Movie light, 625 W quartz DWY lamp (Sylvania
S.G.-55 or equivalent)
6.5 (2)
Flashlight (MX 991/U)
IAD
Radiation heater, 1500 W
IAD
Radiation heater, 1000 W with fan
IAD
Quartz lamp (1000 W)
10 (3)
Mercury vapor lamp
IAD
Grinding metal
IAD
Lit cigar
1 (0.3)
Lit cigarette
1 (0.3)
Match, wood, stick including flare up
10 (3)
Grinding metal
IAD
3.3 False Alarms Prevention
The detector does not provide an alarm or a warning signal as a reaction to
the radiation sources specified in Table 3.
Table 3: Immunity to False Alarm Sources
Notes:
IAD = Immune at Any Distance.
All sources are chopped from 0 to 20Hz.
10 False Alarms Prevention
TM 20/20MPI, Rev (D) September 2013
Sensitivity
Detection Range
Immunity Distance
10
33 ft. (10m)
>10 ft. (3m)
20
65 ft. (20m)
>15 ft. (5m)
30
100 ft. (30m)
>20 ft. (7m)
40
140 ft. (43m)
>33 ft. (10m)
Table 4: Welding Immunity Distance
False Alarms Prevention 11
SharpEyeTM IR3 Flame Detector User Guide
12 False Alarms Prevention
4 Operation
Visual Indications
page 13
Output Signals
page 14
Detector Mode Setup
page 16
Built-In Test
page 18
➣ In this chapter…
4.1 Visual Indications
One 3-color LED-indicator is located in the detector front window.
User and Maintenance ManualUser and Maintenance Manual 13
Figure 3: Indication LEDs
The LEDs are described in Table 5.
SharpEyeTM IR3 Flame Detector User Guide
Detector Status
LED color
LED mode
Fault, BIT Fault
Yellow
4 Hz flashing
Normal
Green
1 Hz flashing
Warning
Red
2 Hz flashing
Alarm
Red
Steady
Detector Status
Description
Normal
The detector is functioning normally.
BIT
The detector performs a Built-In Test.
Warning
Fire detected – warming alarm (pre-alarm) state
Alarm
Fire detected – fire alarm state
Latched Alarm
(Optional)
The alarm outputs are latched due to the detection of a
fire that has already been extinguished.
BIT Fault
A fault is detected during BIT sequence. The detector
will continue to detect fire if the alarm conditions occur.
Fault
A fault is detected when the power supply is too low or
during a software fault.
Table 5: 20/20MPI Status
4.2 Output Signals
The detector controls the following outputs:
Model 20/20MPI-R:
Alarm Relay
Fault Relay
RS485
Model 20/20MPI-M:
0-20 mA Stepped Source Configuration
RS485
The detector can be in one of the following states.
Table 6: 20/20MPI Output Signals
In each state, the detector activates different outputs, as specified in Table
7.
14 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Detector State
Color
LED
Flashing
LED
Alarm
Relay 1
Fault
Relay 1
0-20 mA
Output 2
Normal
Green
1 Hz
Off
On
4 mA
Warning
Red
2 Hz
Off
On
16 mA
Alarm 3
Red
Steady
On
On
20 mA
Latch 4
Red
Steady
On
On
20 mA
BIT Fault 5
Yellow
4 Hz
Off
Off
2 mA
Warning at BIT
Fault
Red
2 Hz
Off
Off
16 mA
Alarm at BIT Fault
Red
Steady
On
Off
20 mA
Fault
Yellow
4 Hz
Off
Off
0 mA
Table 7: Detector State with Output Signals
Notes:
1 Alarm and Fault Relay refer to model 20/20MPI-R.
2 0-20 mA Output refers to model 20/20MPI-M.
3 The alarm outputs are activated as long as the alarm conditions are
present
4 The alarm state can be latched (optional) according to a programmable
function
5 The detector is in its BIT FAULT state until it has passed a successful
BIT, and stops approximately 3 seconds after the fire is no longer
detected.
4.2.1 Optional Latching
The detector has an optional latched alarm output capability, which operates
according to the programmable function. If selected, upon detection of a
fire, the detection signal is latched until manually reset (disconnecting the
power supply). Latching affects the ALARM RELAY, 0-20 mA output, and the
ALARM LED.
4.2.2 Built-In-Test
When the programmable function Alarm BIT at YES is successful, the
0-20 mA output provides 20 mA for 3 sec.
Output Signals 15
SharpEyeTM IR3 Flame Detector User Guide
4.3 Detector Mode Setup
4.3.1 Detector Setting
Refer to Detector Default Setup on page 18 for default factory settings.
The detector incorporates several functions that can be set by the customer
using Spectrex Host software, which is supplied for each detector shipment,
(refer to manual TM768050 for programming instructions). The Host
software enables you to change functions as described in Detector on
page 16.
4.3.2 Detector Functions
4.3.2.1 Sensitivity Ranges
The detector offers four (4) sensitivity settings. The settings refer to the
gasoline fire of 1 ft2 from 33 ft. (10 m) to 140 ft. (43m). Detection distances
for other fuels vary.
4.3.2.2 Alarm Delay
The detector is equipped with an Alarm Delay option, which provides
programmable time delays of 0 to 30 seconds with eight (8) fixed settings:
When an Alarm (Detection) level condition is encountered, the detector
delays the execution of the Alarm output’s relay by the specified period of
time. The detector then evaluates the condition for 3 seconds. If the Alarm
level is still present, the Alarm outputs are activated. If this condition no
longer exists, the detector returns to its standby state. The Alarm delay
option affects the alarm relay and the 0-20 mA output. The LED indicates
warning level during the delay time only if the fire condition exists.
Anti-Flare
Anti-Flare mode is selected to prevent false alarm in locations where fast
flares may be present. The Time delay for fire alarm in this mode is from 2.5
to 15 seconds (mostly less than 10 seconds).
16 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Delay (seconds)
0
A – anti-flare
3 (default)
5
10
15
20
30
Name
Yes
No
1
Alarm Latch
Alarm latching enable
Alarm latching disable
(default)
2
Automatic BIT
Automatic BIT
(default)
No BIT
Table 8: Time Delay
Note: The FM approval does not allow use of 20, and 30 second setting
delay.
4.3.2.3 Function Setup
You can select the desired mode of operation by means of the host.
Table 9: Function Setup
4.3.2.4 Addresses Setup
Refer to TM 768050 for instructions for defining the addresses of the
detectors.
The detector provides up to 247 addresses (from 1 to 247) that can be used
with RS-485 communication link.
Detector Mode Setup 17
SharpEyeTM IR3 Flame Detector User Guide
Detector Default Setup:
20/20MPI-R
20/20MPI-M
Sensitivity
20
20
Delay
3
3
Alarm Latch
NO
NO
Automatic BIT
YES
YES
Alarm BIT
NO
NO
4.3.3 Detector Default Setup
The detector has five (5) functions that can be programmed according to
customer requirement at factory or at customer facility using software Host.
Table 10 lists the standard setup (default) that the detector is programmed
to if there are no specific requirements.
Table 10: Default function set up
4.4 Built-In Test
4.4.1 General
The detectors’ Built-In Test (BIT) checks the following:
The detector can be set to perform the BIT as:
Automatically or no BIT
4.4.2 Principles
If the result of a BIT is the same as the current status of the detector
(NORMAL or BIT FAULT), the detector's status is unchanged. If the result of
a BIT differs from the current status of the detector, the detector’s status is
changed (from NORMAL to BIT FAULT or from BIT FAULT to NORMAL).
Note: In BIT FAULT status, the detector can continue to detect a fire.
4.4.3 Automatic BIT
4.4.3.1 Automatic BIT
The detector automatically performs a BIT every 15 minutes.
18 User and Maintenance Manual
A successful BIT does not activate any indicator.
The FAULT relay remains CLOSED (NORMAL) in model 20/20MPI-R.
The LED continues to flash (1 Hz) at green.
The 0-20mA output continues to indicate 5 mA in model 20/20MPI-M.
TM 20/20MPI, Rev (D) September 2013
An unsuccessful BIT sequence activates the following:
The FAULT relay opens in model 20/20MPI-R.
0-20 mA output indicates BIT FAULT (2 mA) in model 20/20MPI-M.
The LED flashes (4 Hz) at yellow.
BIT procedure is performed every 1 minute.
Built-In Test 19
SharpEyeTM IR3 Flame Detector User Guide
20 User and Maintenance Manual
5 Technical Specifications
Electrical Specifications
page 21
Output Signals
page 22
Environmental Specifications
page 22
Relay Name
Type
Normal
position
Maximum
Ratings
Alarm
SPST
N.O.
2A at 30 VDC
Fault *
SPST
N.C.
2A at 30 VDC
STATE
Output
FAULT
0 + 0.5 mA
BIT FAULT
2 mA±10%
NORMAL
4 mA±10%
WARNING
16 mA±5%
ALARM
20 mA±5%
➣ In this chapter…
5.1 Electrical Specifications
Operating Voltage: 18-32 VDC
Power Consumption:
Max. 16 mA in Stand-by
Max. 40 mA in Alarm
Electrical outputs
Dry Contact Relays:
Table 11: Contact Ratings
* The FAULT relay is normally energized and the contact is closed during
normal operation of the detector. The contact is open at Fault condition or
low voltage.
0-20 mA Current Output:
The 0-20 mA is source option only.
The maximum permitted load resistor is 600 ohm.
Table 12: 0-20 Current Output
User and Maintenance ManualUser and Maintenance Manual 21
SharpEyeTM IR3 Flame Detector User Guide
Communication Network:
The detector is equipped with an RS-485 communication link that can be
used in installations with computerized controllers. The communications
protocol is Modbus compatible.
This protocol is a standard and widely used.
It enables continuous communication between a single standard
Modbus controller (Master device) and a serial Network of up to 247
detectors.
It enables connection between different types of Spectrex detectors
or other Modbus devices to the same Network.
5.2 Approvals
Functional Approvals
• EN54-10 pending per VdS
• FM approved per FM3260
5.3 Mechanical Specifications
Enclosure: Polycarbonate
Functional Test: FM functional test per FM3260
Water and dust tight: IP55 per EN 60529
Electronic Modules: Conformal coated.
Electrical connection: M20 Gland Connection
Dimensions: 4.7” diameter x 2.9” (119 mm x 74 mm)
Weight:
Detector: 10.6 oz. (300g)
Tilt Mount: 2.5 oz. (70g)
5.4 Environmental Specifications
Electromagnetic Compatibility (EMC)
This product is in conformance with EMC directive 89/336/EC.
Very Important: The detector should be aimed toward the
center of the detection zone and have a completely unobstructed
view of the protected area. Whenever possible, the detector face
should be tilted down at a slight angle to prevent the
accumulation of dust and dirt. Do not start an installation unless
all conceivable considerations regarding detector location have
been taken into account.
➣ In this chapter…
6.1 Scope
The SharpEye Model 20/20MPI is a self-contained Optical Flame Detector
designed to operate as a standalone unit directly connected to alarm
systems or automatic fire extinguishing systems. The detector can be a part
of a more complex system where many detectors and other devices are
integrated through a common control unit. This chapter does not attempt to
cover all of the standard practices and codes of installation. Rather, it
emphasizes specific points of consideration and provides some general rules
for qualified personnel. Wherever applicable, special safety precautions are
stressed.
6.2 General Considerations
To ensure optimal performance and an efficient installation, the following
guidelines should be considered:
Sensitivity
To determine the level of sensitivity, the following issues should be
considered:
Size of fire at determined distance to be detected.
User and Maintenance ManualUser and Maintenance Manual 23
Type of flammable materials.
SharpEyeTM IR3 Flame Detector User Guide
Spacing and Location
The number of detectors and their locations in the protected area are
affected by:
Size of the protected area
Sensitivity of the detectors
Obstructed lines of sight
Cone of view of the detectors
Environment
Dust, snow or rain can reduce the detectors sensitivity and require
more maintenance activities.
The presence of high intensity flickering of IR sources may affect
sensitivity.
6.3 Preparations for Installation
Installation should comply with NFPA 72E or local regulations, as applicable
to flame detectors. The detectors can be installed with the use of
general-purpose common tools and equipment.
1 The detector package includes Detector assembly, Tilt Mount
P/N 768004, Protective Cover P/N 768005 and 3 mm Hex Key.
Since this detector is for indoor applications only, do not assemble the
Protective Cover unless it is necessary.
2 Verify the appropriate Purchase Order. Record the Part No. and the
Serial No. of the detectors and the installation date in the appropriate
Log-book.
3 Open the container package prior to detector installation and visually
inspect the detector.
4 Verify that all components required for the detector installation are
readily available before commencing the installation. If the installation is
not completed in a single session, secure and seal detectors and
conduits.
5 For wiring, use color-coded conductors or suitable wire markings or
labels.
16 to 22 AWG (0.4 mm² to 1.4 mm²) wires may be used for site wiring. The
selection of wire gauge should be based on the number of detectors used on
the same line and the distance from the control unit, in compliance with
specifications.
24 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
6.4 Detector and Tilt Installation
Refer to Figure 4 and Figure 5.
1 Unpack the detector. The package includes:
Detector Assembly P/N 768001 - 20/20MPI-R or 20/20MPI-M.
Tilt Mount P/N 768004 including screw M4 X 12inch for installation of
the detector
Protective Cover P/N 768005 (optional use where needed)
3 mm Hex Key
2 Place the tilt mount (item 2) in its designated location and secure it with
three (3) fasteners through three (3) holes dia. 5.4mm (Figure 4).
Note: Skip this step if the Tilt Mount is already installed. Also, detector
removal for maintenance purpose does not require Tilt Mount removal.
3 Place the detector, with its gland pointing down, on the holding plate of
the tilt mount (item 3). Secure the detector by one holding screw
M4 x 12” to the Tilt Mount. Use 3 mm Hex Key for M4 screw (see item 4
on Figure 5).
4 Release the locking screws (items 5 and 6 in Figure5) in such a way that
allows rotating the detector. Point the detector towards the protected
area and make certain that the view of the area is unobstructed. Secure
the detector in that position by tightening the locking screws (items 5
and 6) on the tilt mount. (Make sure the detector is in the right
position.)
The detector is now correctly located, aligned and ready to be connected to
the system.
Detector and Tilt Installation 25
SharpEyeTM IR3 Flame Detector User Guide
Number
Description
1
Mounting Plate
2
Holding Plate
3
Holding Screw
4
Alignment Screw
5
Alignment Screw
Figure 4: Tilt Mount Assembly - Outline Drawing
26 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Number
Description
1
Detector Housing
2
Mounting Plate
3
Holding Plate
4
M4 X 12 Hex Screw
5
M4 x 20 Hex Screw
6
M4 x 16 Hex Screw
7
M4 x 13 Hex Captive Socket Head Screw
8
Connection Box Assembly
Figure 5: IR3 Detector and Tilt Mount Assembly
Detector and Tilt Installation 27
SharpEyeTM IR3 Flame Detector User Guide
6.5 Detector Wiring
1 Choose the wiring configuration according to Typical Wiring
Configurations on page 41.
2 Connect the wire to the required terminal according to your wiring.
a Remove the three (3) socket-head captive screw M4-13 that secure
the detector housing (item 1 on Figure 5) to its back cover (item 8)
using the 3 mm Hex Key. Pull the detector housing from its
connection box.
b Make sure that the cover remains attached to the detector swivel
mount.
c Pull the cable through the cable gland.
d Connect the wires to the required terminals according to the wiring
diagram (see Typical Wiring Configurations on page 41).
e Verify that the wiring is wired according to the wiring diagram.
Improper connection may damage the detector.
fCheck the wiring for secure mechanical connection and press the
wires neatly against the terminal board to prevent them from
interfering while closing the detector’s housing.
g Return the detector housing to the connection box and secure it with
the three (3) socket-head screws.
6.6 Wiring Function
Refer to Figure 6 and Figure 7.
The following describes the function of each electrical wire of the detector:
Power Supply
Terminal # 1 or red wire - used for Input Power
Terminal # 2 or black wire - used for Return
Fault Relay for Model 20/20MPI-R
The Fault output is a N.C. SPST contact relay:
Terminal # 7 or brown wire
Terminal # 8 or light blue wire
The contact is normally energized closed when the detector is in its
normal operational condition.
Alarm Relay for Model 20/20MPI-R
The Alarm output is a N.O. SPST contact relay.
Terminal # 5 or orange wire
Terminal # 6 or violet wire
28 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
0-20 mA Output for Model 20/20MPI-M
This output is used for stepped 0-20 mA current output:
Terminal # 8 output (+) refers to terminal 2 RTN. See Typical Wiring
Configurations on page 41 for more details.
RS-485
This output is used for communication network as specified in Typical Wiring Configurations on page 41.
Terminal # 3 RS485 (+)
Terminal # 4 RS485 (-)
6.7 Protective Cover Installation
The Protective Cover need only be used if required at a specific location,
such as protection from water drips, high dust etc.
After wiring the detector, place the Protective Cover as in Figure 6. Screw
the Hex screw using the 3 mm Hex Key.
Figure 6: Protective Cover
Protective Cover Installation 29
SharpEyeTM IR3 Flame Detector User Guide
Function
20/20MPI-R
20/20MPI-M
Sensitivity
20
20
Delay
3
3
Alarm Latch
NO
NO
Automatic BIT
YES
YES
6.8 Operation Mode
The detector is supplied with a default function setup as follows:
Table 13: Detector Default Setup
You can reprogram the function setup through RS-485 using a PC with a
Spectrex Host, or using a handheld unit. Refer to TM 768050for instructions.
6.8.1 Programmable Function
Modes of operation are programmable with a PC or Handheld unit according
to the selection table in Detector Functions on page 16.
6.8.2 Address
The detector is capable of acting as an addressable device.
The detector provides 247 (1-247) addresses, which can be used by the
RS-485 communications link.
6.8.3 Alarm Delay
An Alarm Delay may be required for certain applications. The detector has
an Alarm Delay that permits time delays from 0, anti-flare, 3, 5, 10, 15, 20
and 30 seconds respectively. The delay can be defined by the RS-485.
Refer to TM 768050.
30 User and Maintenance Manual
7 Operating Instructions
Power-Up
page 31
Reset
page 32
Functional Testing
page 32
Safety Precautions
page 33
➣ In this chapter…
This chapter describes how to power up and test the detector. It also
includes some very important safety checks that you should make before
operating the detector.
7.1 Power-Up
➣ To power up the detector:
1 Apply power and wait approximately 60 seconds for the automatic
self-test of the detector.
Note: Applying power initiates the following sequence:
4 Hz LED flashes yellow and the BIT is executed
If successful, the 1 Hz LED flashes green, and the FAULT relay
contacts close.
2 Wiring Inspection: If a short-circuit or line discontinuity exists,
indications appear on the control unit display panel. Review your wiring.
The detector is in FAULT state when the supply voltage drops under
16.5V. The detector status returns to NORMAL, when the supply voltage
is above 17.5V.
3 Detector Inspection: Visually inspect the viewing window of the
detector. It should be clean and clear. Verify the following:
1 Hz LED flashes green
ALARM relays is N.O
FAULT relay is N.C
0-20 mA Output is 4 mA
4 If any of the outputs or indications is different from the description in
step 3, see Troubleshooting on page 36.
The Flame Detector is now ready for Functional Testing.
User and Maintenance ManualUser and Maintenance Manual 31
SharpEyeTM IR3 Flame Detector User Guide
Important Note: If the detector is exposed to a fire simulator,
the Alarm Relay and 0-20 mA will be activated during the
simulation. Therefore, automatic extinguishing systems or any
external devices, which may be activated during this process,
must be disconnected.
7.2 Reset
Note: This is available only when the optional latching alarm has been
selected.
To RESET a detector when in its ALARM state, disconnect power.
7.3 Functional Testing
The detector can be tested for proper functioning using the Fire Simulator
Model 20/20-310.
7.3.1 Testing with Fire Simulator Model 20/20-310
Refer to Long Range IR3 Fire Simulator on page 45.
This test simulates an exposure of the detector to a real fire condition. The
detector is exposed to radiation at the required detection level. As a result,
the detector must generate a Fire Alarm signal.
➣ To test with Fire Simulator Model 20/20-310
1 (If the detector is ON, skip this step.)
Apply power to the system and wait up to 60 seconds for the detector to
turn to the normal state.
The 1 Hz LED flashes green.
2 Aim the Spectrex Fire Simulator Model 20/20-310 at the target point of
the detector (see Figure 12), in such a way that the radiation emitted by
it is facing directly towards the detector. (See Long Range IR3 Fire Simulator on page 45.)
3 Press the operation button once. After few seconds, the following occurs:
The LED lights up red constantly for a few seconds.
The 0-20 mA output turns to 20 mA for a few seconds and then
returns to 4 mA.
The Alarm Relay also turns on.
This completes the installation procedure. The detector and system are now
ready for operation.
32 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
7.4 Safety Precautions
After power-up, the detector requires almost no attention in order to
function properly, but the following should be noted:
Follow the instructions in the manual and refer to the drawings and
specifications issued by the manufacturer.
Do not expose the detector to radiation of any kind unless required for
testing purposes.
Do not open the detector housing while power is supplied.
Do not touch internal parts other than the three functional switches.
Interference with internal circuits may impair detector performance and
will invalidate manufacturer's Warranty.
Disconnect external devices, such as automatic extinguishing systems,
before carrying out any maintenance.
Safety Precautions 33
SharpEyeTM IR3 Flame Detector User Guide
34 User and Maintenance Manual
8 Maintenance Instructions
Maintenance Instrumentation and Personnel
page 35
Preventive Maintenance Procedures
page 35
Periodic Maintenance Procedures
page 36
Maintenance Records
page 36
Troubleshooting
page 36
➣ In this chapter…
This Section deals with preventive maintenance,
This section describes the basic maintenance steps that should be taken to
keep the detector in good working. In addition, it describes possible faults in
detector operation and indicates corrective measures.
Ignoring these instructions may cause problems with the detector and may
invalidate the warranty. Whenever a unit requires service, please contact
the manufacturer or its authorized distributor for assistance.
8.1 Maintenance Instrumentation and Personnel
The detector’s maintenance requires ordinary tools and suitably qualified
personnel, who should be familiar with local codes and practices.
8.2 Preventive Maintenance Procedures
The detector must be kept as clean as possible. The viewing window and the
reflector Flame Detector must be cleaned on a periodic basis. The frequency
of cleaning operations depends upon the environmental conditions and
specific applications. The fire detection system designer will give his
recommendations.
➣ To clean the detector:
1 Disconnect power to the detector before beginning any maintenance
including lens cleaning.
2 To clean the detector viewing window and reflector use water and
detergent, and rinse with clean water.
Where dust, dirt or moisture accumulates on the window, first clean with
a soft optical cloth and detergent, and then rinse with clean water.
User and Maintenance ManualUser and Maintenance Manual 35
SharpEyeTM IR3 Flame Detector User Guide
8.3 Periodic Maintenance Procedures
In addition to preventive cleaning and maintenance, the detector should be
functionally tested every six months. This test should also be carried out for
any reason the detector has been opened.
8.3.1 Power-Up Procedure
Perform Power-Up procedure every time power is restored to the system.
Follow the instructions in Power-Up on page 31.
8.3.2 Functional Test Procedure
Perform a functional test of the detector as described in Functional Testing
on page 32.
8.4 Maintenance Records
It is recommended that maintenance operations performed on a detector
are recorded in a Log-book. The record should include the following:
Installation date, and contractor
Serial and tag no.
Entries for every maintenance operation performed, including the
description of the operation, date and personnel ID.
If a unit is sent to Spectrex or a distributor for service, a copy of the
maintenance records should accompany it.
8.5 Troubleshooting
8.5.1 Fault Indication
➣ To identify the fault indication:
1 Check power supply for correct voltage, polarity and wiring.
2 Check detector window and reflector for cleanness. If necessary clean
the window as indicated in paragraph 8.3 and repeat the test.
3 Disconnect the power supply to the system and check the detector's
internal wiring.
4 Reconnect the power supply and wait approximately 60 seconds. Repeat
the test. If the 4 Hz LED still flashes in yellow, the unit requires service.
36 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
8.5.2 False Alarm or Warning Indication
➣ To identify the false alarm or warning indication:
1 Disconnect the power supply from the system and check the internal
wiring.
2 Reconnect the power supply and wait approximately 60 seconds. If
indication remains, the unit requires service.
Troubleshooting 37
SharpEyeTM IR3 Flame Detector User Guide
38 User and Maintenance Manual
Appendices
Appendices 39
SharpEyeTM IR3 Flame Detector User Guide
40 Appendices
A Typical Wiring Configurations
Wiring Terminal 20/20MPI-R
page 41
Wiring Terminal 20/20MPI-M
page 42
➣ In this appendix…
A.1 Wiring Terminal 20/20MPI-R
Wiring Terminal 20/20MPI-R 41
Figure 7: Wiring Terminal 20/20MPI-R
SharpEyeTM IR3 Flame Detector User Guide
A.2 Wiring Terminal 20/20MPI-M
Figure 8: Wiring Terminal 20/20MPI-M
8.5.3 RS-485 Communication Network
Using the RS-485 network capability of the IR3 detector and control
software you can connect up to 32 detectors in an addressable system with
only 4 wires (2 for power and 2 for communication). Using repeaters, the
number of detectors can be much larger (32 detectors for each repeater) up
to 247 on the same 4 wires. When using the RS-485 network, you can read
each detector status (FAULT, WARNING, ALARM) and to initiate a BIT to
each detector individually.
For more details, consult the factory.
42 Wiring Terminal 20/20MPI-M
TM 20/20MPI, Rev (D) September 2013
Figure 9: RS-485 Networking
Figure 10: 0-20mA Source (3-Wire) - model 20/20MPI-M
Note: The detectors are 0-20mA source only configuration.
Troubleshooting 43
SharpEyeTM IR3 Flame Detector User Guide
Figure 11: Typical Wiring for 4 Wire Controllers – model
20/20MPI-R
44 Wiring Terminal 20/20MPI-M
B Long Range IR3 Fire Simulator
Description
page 45
Unpacking
page 46
Operating Instructions
page 46
Battery Charging
page 47
Specifications
page 47
➣ In this appendix…
B.1 Description
The SharpEye IR3 Long Range Fire simulator 20/20-310 is designed
specifically for use with SharpEye IR3 flame detectors. The Fire Simulator
emits IR radiation in a unique sequential pattern corresponding to and
recognizable by the IR3 detector as fire. This allows the IR3 detectors to be
tested under simulated fire conditions without the associated risks of an
open flame.
There is a specially designed beam collimator model number 20/20-190
used for extended operating range.
Description 45
Figure 12: Fire Simulator
SharpEyeTM IR3 Flame Detector User Guide
Warning: Do not open the Fire Simulator to charge the batteries
or for any other reason in a hazardous area.
B.2 Unpacking
When unpacking the fire simulator, check that the following items are
included:
Fire Simulator with built-in batteries
Delivery form
Battery charger
Optional Beam Collimator
Storage Case
B.3 Operating Instructions
CAUTION: The following test will simulate a real fire condition and may
activate the extinguishing system or other alarms. If this is not desired,
disconnect/inhibit them before the test and reconnect after the simulation.
Figure 13: Mini IR3 Detector Target Point
➣ To simulate a fire:
1Aim the Fire Simulator towards the detector’s Target Point.
46 Operating Instructions
TM 20/20MPI, Rev (D) September 2013
2 For testing purposes, keep a distance of at least 50 cm (20 inches) from
the detector.
3 Press the operation button once. Fire simulation lasts for 20 seconds.
The detector sends an alarm signal (solid red LED).
4 To perform another fire simulation, wait 20 seconds before performing
the next test.
5 Make sure the optical window is clean and keep the Fire Simulator in a
safe place when not in use.
B.4 Battery Charging
The Fire Simulator uses NiCad batteries as a rechargeable power source.
When the batteries are fully charged it operates for at least 60 times
without recharging. An internal buzzer is sounded when the voltage from
the batteries is lower than the required operational level.
➣ To charge the battery:
1 Place the Fire Simulator on a table in a safe area.
2 Turn the sealed plug (next to the operation button) counter-clockwise
with a suitable wrench.
3 Connect the battery charger.
4 Charge for a maximum of 14 hours.
5 Disconnect the charger.
6 Tighten the sealed plug clockwise.
B.5 Specifications
Mechanical
Explosion Proof Enclosure:
NFPA (designed to meet)
Class I, Division 1 & 2 Groups B, C and D
Class II, Division 1 & 2 Groups E, F, and G
ATEX EX II 2G NEMKO 02ATEX255
Exd IIB T5 50˚C, per EN 50-014 & EN50-018
Electrical
Power: 8 VDC Max.
6 x Rechargeable 1.2 VDC NiCad Batteries
Current: 2.5A Avg.
Charge: 400mA for 14 Hours
Battery Charging 47
SharpEyeTM IR3 Flame Detector User Guide
Sensitivity
Range
Extended Range
33 ft. (10m)
2.3 ft. (0.7 m)
-
65 ft. (20m)
4 ft. (1.2 m)
8.2 ft. (2.5 m)
100 ft. (30m)
6.6 ft. (2 m)
13.2 ft. (4 m)
132 ft. (40m)
10 ft. (3 m)
20 ft. (6 m)
Environmental
Temperature Range: -4º F (-20º C) to 122º F (50º C)
Vibration Protection: 1g (10 — 50 Hz)
Water and Dust: IP 67 per EN 60529
Physical
Dimension: 11.5 x 10.1 x 3.9 in (292 x 258 x 100 mm)
Weight: 7.5 lb. (3.4 Kg)
Range*
* At extreme temperatures - 15% Max. Reduction in range
48 Specifications
Technical Support
For all technical assistance or support, contact:
218 Little Falls Road
Cedar Grove, NJ 07009, USA
Tel: +1 (973) 239 8398
Fax: +1 (973) 239 7614
Email: spectrex@spectrex.net
Web-site: www.spectrex.net
Your Local Office:
SPECTREX INC.
Texas (USA)
Mr. Jay Cooley, Regional Sales Manager:
16203 Park Row, Suite 150
Houston, Texas 77084
USA
Phone: +1 (832) 321 5229
Email: jay@spectrex.net
Europe
Mr. Ian Buchanan, Regional Manager:
6 Applecross Road
Glasgow G66 3TJ
United Kingdom