Spectrex 20-20MPI User Manual

Document ref: TM 768200, Rev. D, September 2013
218 Little Falls Rd., Cedar Grove, NJ 07009, USA
Web-Site: www.spectrex.net; Email: spectrex@spectrex.net
Model 20/20MPI
Mini Triple IR (IR3) Flame Detector
User and Maintenance Manual
SharpEyeTM IR3 Flame Detector User Guide
ii

Legal Notice

Warning: This manual should be carefully read by all individuals who have or will have responsibility for using, maintaining or servicing the product.
The Detector is not field-repairable due to the meticulous alignment and calibration of the sensors and the respective circuits. Do not attempt to modify or repair the internal circuits or change their settings, as this will impair the system's performance and void the Spectrex, Inc. Product warranty.
The SharpEye Optical Flame Detector described in this document is the property of Spectrex, Inc.
No part of the hardware, software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Spectrex, Inc.
While great efforts have been made to assure the accuracy and clarity of this document, Spectrex, Inc. assumes no liability resulting from any omissions in this document, or from misuse of the information obtained herein. The information in this document has been carefully checked and is believed to be entirely reliable with all of the necessary information included. Spectrex Inc. reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and make changes from time to time in content hereof with no obligation to notify any persons of revisions or changes. Spectrex, Inc. does not assume any liability arising out of the application or any use of any product or circuit described herein; neither does it convey license under its patent rights or the rights of others
.
Legal Notice iii
SharpEyeTM IR3 Flame Detector User Guide
Rev
Date
Revision History
Prepared by
Approved by
C
June 2013
Third Revision
Ian Buchanan
Eric Zinn
D
September 2013
Fourth Revision
Ian Buchanan
Eric Zinn

Release History

iv

About this Guide

This guide describes the SharpEye Model 20/20MPI Mini Triple IR (IR3) Flame Detector and its features and provides instructions on how to install, operate and maintain the detector.
This guide includes the following chapters and appendixes: Chapter 1, Introduction, provides a general introduction and overview
of the product.
Chapter 2, Technical Description, describes the detector’s features
and principles of operation.
Chapter 3, Performance, describes the detector’s detection sensitivity
and capabilities.
Chapter 4, Operation, describes the detector’s operation modes, user
interface and indications.
Chapter 5, Technical Specifications, lists the detectors electrical,
mechanical and environmental specifications.
Chapter 6, Installation Instructions, describes preparations for
installation, wiring and mode settings.
Chapter 7, Operating Instructions, show how to power-up and test
the detector.
Chapter 8, Maintenance and troubleshooting, describes basic
maintenance procedures, and support procedures.
Appendix A, Typical Wiring Configurations, lists the wiring
instructions for connecting the detector and provides examples of typical wiring configurations.
Appendix B, Long Range IR3 Fire Simulator, describes the fire
simulator that can be specifically used with SharpEye IR3 flame detectors.
About this Guide v
SharpEyeTM IR3 Flame Detector User Guide
Abbreviation
Meaning
ATEX
Atmosphere Explosives
AWG
American Wire Gauge
BIT
Built In Test
EMC
Electromagnetic Compatibility
EOL
End of Line
FOV
Field of View
IAD
Immune at Any Distance
IECEx
International Electrotechnical Commission Explosion
IPA
Isopropyl Alcohol
IR
Infrared
JP5
Jet Fuel
Latching
Refers to relays remaining in the ON state even after the ON condition has been removed
LED
Light Emitting Diode
LPG
Liquefied Petroleum Gas
mA
MilliAmps (0.001 amps)
MODBUS
Master-slave messaging structure
N.C.
Normally Closed
N.O.
Normally Open
N/A
Not Applicable
NFPA
National Fire Protection Association
NPT
National Pipe Thread
VAC
Volts Alternating Current

Abbreviations and Acronyms

vi Abbreviations and Acronyms
Table of Contents
Model 20/20MPI Mini Triple IR (IR3) Flame Detector
User and Maintenance Manual .......................................................................... i
Legal Notice .................................................................................................... iii
Release History ............................................................................................... iv
About this Guide .............................................................................................. v
Abbreviations and Acronyms ............................................................................. vi
1 Introduction .............................................................................................. 1
1.1 Product Overview ................................................................................... 1
2 Technical Description ................................................................................ 3
2.1 Features ............................................................................................... 3
2.2 Principles of Operation ............................................................................ 3
2.2.1 Hydrocarbon Fire Detection ............................................................... 3
2.2.2 Identifying the CO2 Peak .................................................................. 3
2.2.3 Limitations of IR-IR Flame Detectors .................................................. 4
2.2.4 Advantages of IR3 Technology ........................................................... 4
2.2.5 Modbus RS-485 ............................................................................... 5
2.2.6 Types and Models ............................................................................ 5
3 Performance .............................................................................................. 7
3.1 Detection Sensitivity .............................................................................. 7
3.1.1 Standard Fire: ................................................................................. 7
3.1.2 Sensitivity Ranges: .......................................................................... 7
3.1.3 Other Fuels ..................................................................................... 8
3.2 Cone of Vision ....................................................................................... 9
3.3 False Alarms Prevention ......................................................................... 10
4 Operation ................................................................................................ 13
4.1 Visual Indications .................................................................................. 13
4.2 Output Signals ...................................................................................... 14
4.2.1 Optional Latching ............................................................................ 15
4.2.2 Built-In-Test ................................................................................... 15
4.3 Detector Mode Setup ............................................................................. 16
4.3.1 Detector Setting ............................................................................. 16
4.3.2 Detector Functions .......................................................................... 16
4.3.3 Detector Default Setup .................................................................... 18
Table of Contents vii
SharpEyeTM IR3 Flame Detector User Guide
4.4 Built-In Test ......................................................................................... 18
4.4.1 General ......................................................................................... 18
4.4.2 Principles ....................................................................................... 18
4.4.3 Automatic BIT ................................................................................ 18
5 Technical Specifications ........................................................................... 21
5.1 Electrical Specifications .......................................................................... 21
5.2 Approvals............................................................................................. 22
5.3 Mechanical Specifications ....................................................................... 22
5.4 Environmental Specifications .................................................................. 22
6 Installation Instructions .......................................................................... 23
6.1 Scope .................................................................................................. 23
6.2 General Considerations .......................................................................... 23
6.3 Preparations for Installation ................................................................... 24
6.4 Detector and Tilt Installation .................................................................. 25
6.5 Detector Wiring .................................................................................... 28
6.6 Wiring Function..................................................................................... 28
6.7 Protective Cover Installation ................................................................... 29
6.8 Operation Mode .................................................................................... 30
6.8.1 Programmable Function ................................................................... 30
6.8.2 Address ......................................................................................... 30
6.8.3 Alarm Delay ................................................................................... 30
7 Operating Instructions ............................................................................ 31
7.1 Power-Up ............................................................................................. 31
7.2 Reset................................................................................................... 32
7.3 Functional Testing ................................................................................. 32
7.3.1 Testing with Fire Simulator Model 20/20-310 ..................................... 32
7.4 Safety Precautions ................................................................................ 33
8 Maintenance Instructions ........................................................................ 35
8.1 Maintenance Instrumentation and Personnel ............................................ 35
8.2 Preventive Maintenance Procedures ......................................................... 35
8.3 Periodic Maintenance Procedures ............................................................ 36
8.3.1 Power-Up Procedure ........................................................................ 36
8.3.2 Functional Test Procedure ................................................................ 36
8.4 Maintenance Records ............................................................................. 36
viii Table of Contents
TM 20/20MPI, Rev (D) September 2013
8.5 Troubleshooting .................................................................................... 36
8.5.1 Fault Indication .............................................................................. 36
8.5.2 False Alarm or Warning Indication ..................................................... 37
Appendices .................................................................................................... 39
A Typical Wiring Configurations .................................................................. 41
A.1 Wiring Terminal 20/20MPI-R .................................................................. 41
A.2 Wiring Terminal 20/20MPI-M .................................................................. 42
8.5.3 RS-485 Communication Network....................................................... 42
B Long Range IR3 Fire Simulator ................................................................ 45
B.1 Description ........................................................................................... 45
B.2 Unpacking ............................................................................................ 46
B.3 Operating Instructions ........................................................................... 46
B.4 Battery Charging................................................................................... 47
B.5 Specifications ....................................................................................... 47
Technical Support ......................................................................................... 49
Table of Contents ix
SharpEyeTM IR3 Flame Detector User Guide
List of Figures
Figure 1: Flame Detector Assembly - Outline Drawing ............................................. 5
Figure 2: Horizontal and Vertical Fields of View ...................................................... 9
Figure 3: Indication LEDs ................................................................................... 13
Figure 4: Tilt Mount Assembly - Outline Drawing ................................................... 26
Figure 5: IR3 Detector and Tilt Mount Assembly .................................................... 27
Figure 6: Protective Cover .................................................................................. 29
Figure 7: Wiring Terminal 20/20MPI-R ................................................................. 41
Figure 8: Wiring Terminal 20/20MPI-M ................................................................. 42
Figure 9: RS-485 Networking .............................................................................. 43
Figure 10: 0-20mA Source (3-Wire) - model 20/20MPI-M ....................................... 43
Figure 11: Typical Wiring for 4 Wire Controllers – model 20/20MPI-R ...................... 44
Figure 12: Fire Simulator ................................................................................... 45
Figure 13: Mini IR3 Detector Target Point ............................................................. 46
x List of Figures
TM 20/20MPI, Rev (D) September 2013
List of Tables
Table 1: Alarm Response Time versus Range ......................................................... 7
Table 2: Response Sensitivity Ranges ................................................................... 8
Table 3: Immunity to False Alarm Sources ........................................................... 10
Table 4: Welding Immunity Distance ................................................................... 11
Table 5: 20/20MPI Status ................................................................................... 14
Table 6: 20/20MPI Output Signals ....................................................................... 14
Table 7: Detector State with Output Signals ......................................................... 15
Table 8: Time Delay .......................................................................................... 17
Table 9: Function Setup ..................................................................................... 17
Table 10: Default function set up ........................................................................ 18
Table 11: Contact Ratings .................................................................................. 21
Table 12: 0-20 Current Output............................................................................ 21
Table 13: Detector Default Setup ........................................................................ 30
List of Tables xi
SharpEyeTM IR3 Flame Detector User Guide
xii List of Tables

1 Introduction

Product Overview
page 1
In this chapter…

1.1 Product Overview

The Spectrex Model 20/20MPI is a new version of the triple IR spectrum flame detector designed to provide maximum fire protection. It uses innovative technology of advanced digital signal processing to analyze the dynamic characteristics of fire. Three sensitive IR channels process the signals. Detection performance is controlled by a microprocessor and easily adapted to all environments, applications and requirements. The result is a unique and superior flame detector, which provides excellent detection sensitivity with extreme immunity to false alarm.
To use the HOST software and to change the required functions, refer to manual TM768050 for instructions.
Product Overview 1
SharpEyeTM IR3 Flame Detector User Guide
2 Product Overview

2 Technical Description

Features
page 3
Principles of Operation
page 3
In this chapter…

2.1 Features

The SharpEye Model 20/20MPI Mini Triple IR (IR3) Flame Detector includes the following features:
Detection Range: up to 140 ft. (43m) for a 1 ft2 (0.1m2) n-heptane
pan fire
Ultra High Immunity to False Alarms (see False Alarms Prevention
on page 10)
Advanced Digital Processing of the Dynamic Characteristics of
Fire: Flickering, Threshold correlation and Ratio
Three Separate IR Channels: Between 3-5 microns Field Programmable Sensitivity: four ranges Two Response Levels: Warning and Detection Solar Blind Microprocessor Based: Digital signal processing Built In Test (BIT): Manual and Automatic Two Options of Electrical Interface:
20/20MPI-R: Dry contact relays 20/20MPI-M: 0-20 mA output (stepped)
Functional Approvals:
EN54-10 Pending per VdS FM approved per FM3260

2.2 Principles of Operation

2.2.1 Hydrocarbon Fire Detection

The triple IR flame detector detects all conceivable types of hydrocarbon fires, i.e. any fire, which emits CO2.

2.2.2 Identifying the CO2 Peak

Features 3
The hydrocarbon fire is characterized by a typical radiation emission. The CO2 peak emits intense radiation in the spectral band between 4.2 µ - 4.5 µ and weaker radiation intensity outside this spectral band.
SharpEyeTM IR3 Flame Detector User Guide

2.2.3 Limitations of IR-IR Flame Detectors

CO2 in the atmosphere attenuates the radiation in this spectral band. (Absorption and emission of radiation always occur in the same band.) As a result, the greater the distance between the detector and the fire, the weaker the intensity of the radiation reaching the detector (the CO2 attenuation increases). This phenomenon explains the limitations of the existing IR-IR flame detectors in the market:
Detection distance is restricted to 33 ft. (10 m) only. Their immunity to false alarm sources is limited.

2.2.4 Advantages of IR3 Technology

To overcome these limitations, Spectrex Inc. devised an innovative concept of utilizing an additional detection channel. Three channels collect more data from the environment, permitting more accurate analysis and better performance.
After careful investigation, three channels were selected which, when operating jointly, provide optimal fire detection characteristics:
Channel 1: 4.2 µ - 4.6 µ
Fire - the CO2 peak
Channel 2: 4.0 µ - 4.2 µ
Eliminates false alarms from high temperature sources.
Channel 3: 4.8 µ - 5.2 µ
Eliminates false alarms from flickering of background radiation.
Most IR sources, which create misleading IR alarm stimuli, including the sun, incandescent and halogen lamps, electric arc discharges, electrical heaters, etc., do not possess this unique spectral signature of fire.
The IR sensors of the detector respond only to flickering of radiation signals. The signals are compared to a predetermined threshold. Processing of the results from the three IR channels is performed by the board microprocessor. The result is a much greater detection distance and a highly increased ability to distinguish between fire and false alarms.
This sophisticated technology surpasses all other existing flame detection techniques on the market today.
Note: This unique flame analysis capability (patent pending) has been incorporated into the Triple-IR fire detector manufactured by Spectrex, Inc. The result is a unique flame detector, which does not produce false alarms and provides detection over greatly increased distances at the same time.
4 Principles of Operation
TM 20/20MPI, Rev (D) September 2013

2.2.5 Modbus RS-485

For more advanced communication, 20/20MPI has a RS485 Modbus compatible output that provides data communication from a network (up to 247 detectors) to a host computer on universal controller, for central monitoring. This feature enables easy maintenance local and remote diagnostic tools.

2.2.6 Types and Models

The 20/20MPI has two models:
20/20MPI-R: Relay output 20/20MPI-M: 0-20 mA output (stepped)
Figure 1: Flame Detector Assembly - Outline Drawing
Principles of Operation 5
SharpEyeTM IR3 Flame Detector User Guide
6 Principles of Operation

3 Performance

Detection Sensitivity
page 7
Cone of Vision
page 9
False Alarms Prevention
page 10
10
20
30
40
Sensitivity Range – ft. (m)
33 (10)
65 (20)
100 (30)
140 (43)
Response Time (sec)
5 8 10
10
In this chapter…

3.1 Detection Sensitivity

Detection sensitivity is the maximum distance at which the detector will reliably detect a specific size of fire and typical type of fuel (standard fire).

3.1.1 Standard Fire:

A standard fire is defined as a 1 ft2 (0.1m2) gasoline pan fire with maximum wind speed of 6.5 ft./sec (2m/sec).

3.1.2 Sensitivity Ranges:

The detector has four user selectable sensitivity ranges. For each range there are two response levels.
WARNING (Pre-alarm) ALARM
The detection distance, for the WARNING level, is approximately 10% higher than the ALARM distance. Alarm response times for a standard fire at a specified range are shown in Table 1.
Table 1: Alarm Response Time versus Range
For some typical ambient conditions the Zeta parameter, as defined in NFPA 72 for the detector, is 0.005 (1/meter).
Note: Zeta parameters may vary significantly with changes in temperature, air pressure, humidity, visibility conditions, etc.
Detection Sensitivity 7
SharpEyeTM IR3 Flame Detector User Guide
Type Of Fuel
20/20MPI-R
Type Of Fuel
Gasoline
140 ft. (43m)
100%
N-Heptane
140 ft. (43m)
100%
Alcohol 95%
98 ft. (30m)
70%
JP5
98 ft. (30m)
70%
Kerosene
98 ft. (30m)
70%
Diesel Fuel
98 ft. (30m)
70%
Methane*
39 ft. (12m)
28%
IPA
115 ft. (35m)
80%
Methanol
98 ft. (30m)
70%
LPG*
39 ft. (12m)
28%
Polypropylene
49 ft. (15m)
35%
Paper
49 ft. (15m)
35%

3.1.3 Other Fuels

The detector reacts to other types of fires as shown in Table 2:
Table 2: Response Sensitivity Ranges
* 0.5m plume fire
Pan Fire Size: 1 ft2 (0.1m2) Maximum Wind Speed: 6.5 ft./sec (2 m/sec) Maximum Response Time: 10 sec
8 Detection Sensitivity
TM 20/20MPI, Rev (D) September 2013

3.2 Cone of Vision

Horizontal: 100° Vertical: 90°
Figure 2: Horizontal and Vertical Fields of View
Note: Due to the reflector, there is a reduction in the cone of vision of 10°
in the area of 5° around the reflector.
Cone of Vision 9
SharpEyeTM IR3 Flame Detector User Guide
Radiation Source
Immunity Distance ft.(m)
Sunlight
IAD
Indirect or reflected sunlight
IAD
Incandescent frosted glass light, 100 W
IAD
Incandescent clear glass light, rough service, 100 W
IAD
Fluorescent light with white enamel reflector, standard office or shop, 40 W (or two 20 W)
IAD
Electric arc [12mm (15/32 in) gap at 4000 V alternating current, 60 Hz]
IAD
Arc welding [4 mm (5/32 in) rod; 240 A]
See Table 4
Ambient light extremes (darkness to bright light with snow, water, rain, desert glare and fog)
IAD
Bright colored clothing, including red and safety orange.
IAD
Electronic flash (180 watt-seconds minimum output)
IAD
Movie light, 625 W quartz DWY lamp (Sylvania S.G.-55 or equivalent)
6.5 (2)
Flashlight (MX 991/U)
IAD
Radiation heater, 1500 W
IAD
Radiation heater, 1000 W with fan
IAD
Quartz lamp (1000 W)
10 (3)
Mercury vapor lamp
IAD
Grinding metal
IAD
Lit cigar
1 (0.3)
Lit cigarette
1 (0.3)
Match, wood, stick including flare up
10 (3)
Grinding metal
IAD

3.3 False Alarms Prevention

The detector does not provide an alarm or a warning signal as a reaction to the radiation sources specified in Table 3.
Table 3: Immunity to False Alarm Sources
Notes:
IAD = Immune at Any Distance. All sources are chopped from 0 to 20Hz.
10 False Alarms Prevention
TM 20/20MPI, Rev (D) September 2013
Sensitivity
Detection Range
Immunity Distance
10
33 ft. (10m)
>10 ft. (3m)
20
65 ft. (20m)
>15 ft. (5m)
30
100 ft. (30m)
>20 ft. (7m)
40
140 ft. (43m)
>33 ft. (10m)
Table 4: Welding Immunity Distance
False Alarms Prevention 11
SharpEyeTM IR3 Flame Detector User Guide
12 False Alarms Prevention

4 Operation

Visual Indications
page 13
Output Signals
page 14
Detector Mode Setup
page 16
Built-In Test
page 18
In this chapter…

4.1 Visual Indications

One 3-color LED-indicator is located in the detector front window.
User and Maintenance ManualUser and Maintenance Manual 13
Figure 3: Indication LEDs
The LEDs are described in Table 5.
SharpEyeTM IR3 Flame Detector User Guide
Detector Status
LED color
LED mode
Fault, BIT Fault
Yellow
4 Hz flashing
Normal
Green
1 Hz flashing
Warning
Red
2 Hz flashing
Alarm
Red
Steady
Detector Status
Description
Normal
The detector is functioning normally.
BIT
The detector performs a Built-In Test.
Warning
Fire detected – warming alarm (pre-alarm) state
Alarm
Fire detected – fire alarm state
Latched Alarm (Optional)
The alarm outputs are latched due to the detection of a fire that has already been extinguished.
BIT Fault
A fault is detected during BIT sequence. The detector will continue to detect fire if the alarm conditions occur.
Fault
A fault is detected when the power supply is too low or during a software fault.
Table 5: 20/20MPI Status

4.2 Output Signals

The detector controls the following outputs:
Model 20/20MPI-R:
Alarm Relay Fault Relay RS485
Model 20/20MPI-M:
0-20 mA Stepped Source Configuration RS485
The detector can be in one of the following states.
Table 6: 20/20MPI Output Signals
In each state, the detector activates different outputs, as specified in Table
7.
14 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Detector State
Color LED
Flashing LED
Alarm Relay 1
Fault Relay 1
0-20 mA Output 2
Normal
Green
1 Hz
Off
On
4 mA
Warning
Red
2 Hz
Off
On
16 mA
Alarm 3
Red
Steady
On
On
20 mA
Latch 4
Red
Steady
On
On
20 mA
BIT Fault 5
Yellow
4 Hz
Off
Off
2 mA
Warning at BIT Fault
Red
2 Hz
Off
Off
16 mA Alarm at BIT Fault
Red
Steady
On
Off
20 mA
Fault
Yellow
4 Hz
Off
Off
0 mA
Table 7: Detector State with Output Signals
Notes:
1 Alarm and Fault Relay refer to model 20/20MPI-R. 2 0-20 mA Output refers to model 20/20MPI-M. 3 The alarm outputs are activated as long as the alarm conditions are
present
4 The alarm state can be latched (optional) according to a programmable
function
5 The detector is in its BIT FAULT state until it has passed a successful
BIT, and stops approximately 3 seconds after the fire is no longer detected.

4.2.1 Optional Latching

The detector has an optional latched alarm output capability, which operates according to the programmable function. If selected, upon detection of a fire, the detection signal is latched until manually reset (disconnecting the power supply). Latching affects the ALARM RELAY, 0-20 mA output, and the ALARM LED.

4.2.2 Built-In-Test

When the programmable function Alarm BIT at YES is successful, the 0-20 mA output provides 20 mA for 3 sec.
Output Signals 15
SharpEyeTM IR3 Flame Detector User Guide

4.3 Detector Mode Setup

4.3.1 Detector Setting

Refer to Detector Default Setup on page 18 for default factory settings. The detector incorporates several functions that can be set by the customer
using Spectrex Host software, which is supplied for each detector shipment, (refer to manual TM768050 for programming instructions). The Host software enables you to change functions as described in Detector on page 16.

4.3.2 Detector Functions

4.3.2.1 Sensitivity Ranges
The detector offers four (4) sensitivity settings. The settings refer to the gasoline fire of 1 ft2 from 33 ft. (10 m) to 140 ft. (43m). Detection distances for other fuels vary.
4.3.2.2 Alarm Delay
The detector is equipped with an Alarm Delay option, which provides programmable time delays of 0 to 30 seconds with eight (8) fixed settings:
0 seconds Anti-flare 3 seconds 5 seconds 10 seconds 15 seconds 20 seconds 30 seconds
When an Alarm (Detection) level condition is encountered, the detector
delays the execution of the Alarm output’s relay by the specified period of
time. The detector then evaluates the condition for 3 seconds. If the Alarm level is still present, the Alarm outputs are activated. If this condition no longer exists, the detector returns to its standby state. The Alarm delay option affects the alarm relay and the 0-20 mA output. The LED indicates warning level during the delay time only if the fire condition exists.
Anti-Flare
Anti-Flare mode is selected to prevent false alarm in locations where fast flares may be present. The Time delay for fire alarm in this mode is from 2.5 to 15 seconds (mostly less than 10 seconds).
16 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Delay (seconds)
0
A – anti-flare
3 (default)
5
10
15
20
30
Name
Yes
No
1
Alarm Latch
Alarm latching enable
Alarm latching disable (default)
2
Automatic BIT
Automatic BIT (default)
No BIT
Table 8: Time Delay
Note: The FM approval does not allow use of 20, and 30 second setting
delay.
4.3.2.3 Function Setup
You can select the desired mode of operation by means of the host.
Table 9: Function Setup
4.3.2.4 Addresses Setup
Refer to TM 768050 for instructions for defining the addresses of the detectors.
The detector provides up to 247 addresses (from 1 to 247) that can be used with RS-485 communication link.
Detector Mode Setup 17
SharpEyeTM IR3 Flame Detector User Guide
Detector Default Setup:
20/20MPI-R
20/20MPI-M
Sensitivity
20
20
Delay
3
3
Alarm Latch
NO
NO
Automatic BIT
YES
YES
Alarm BIT
NO
NO

4.3.3 Detector Default Setup

The detector has five (5) functions that can be programmed according to customer requirement at factory or at customer facility using software Host. Table 10 lists the standard setup (default) that the detector is programmed to if there are no specific requirements.
Table 10: Default function set up

4.4 Built-In Test

4.4.1 General

The detectors’ Built-In Test (BIT) checks the following:
Electronics circuitry Sensors Window cleanliness
The detector can be set to perform the BIT as: Automatically or no BIT

4.4.2 Principles

If the result of a BIT is the same as the current status of the detector (NORMAL or BIT FAULT), the detector's status is unchanged. If the result of a BIT differs from the current status of the detector, the detectors status is changed (from NORMAL to BIT FAULT or from BIT FAULT to NORMAL).
Note: In BIT FAULT status, the detector can continue to detect a fire.

4.4.3 Automatic BIT

4.4.3.1 Automatic BIT
The detector automatically performs a BIT every 15 minutes.
18 User and Maintenance Manual
A successful BIT does not activate any indicator.
The FAULT relay remains CLOSED (NORMAL) in model 20/20MPI-R. The LED continues to flash (1 Hz) at green. The 0-20mA output continues to indicate 5 mA in model 20/20MPI-M.
TM 20/20MPI, Rev (D) September 2013
An unsuccessful BIT sequence activates the following:
The FAULT relay opens in model 20/20MPI-R. 0-20 mA output indicates BIT FAULT (2 mA) in model 20/20MPI-M. The LED flashes (4 Hz) at yellow. BIT procedure is performed every 1 minute.
Built-In Test 19
SharpEyeTM IR3 Flame Detector User Guide
20 User and Maintenance Manual

5 Technical Specifications

Electrical Specifications
page 21
Output Signals
page 22
Environmental Specifications
page 22
Relay Name
Type
Normal position
Maximum Ratings
Alarm
SPST
N.O.
2A at 30 VDC
Fault *
SPST
N.C.
2A at 30 VDC
STATE
Output
FAULT
0 + 0.5 mA
BIT FAULT
2 mA±10%
NORMAL
4 mA±10%
WARNING
16 mA±5%
ALARM
20 mA±5%
In this chapter…

5.1 Electrical Specifications

Operating Voltage: 18-32 VDC Power Consumption:
Max. 16 mA in Stand-by Max. 40 mA in Alarm
Electrical outputs
Dry Contact Relays:
Table 11: Contact Ratings
* The FAULT relay is normally energized and the contact is closed during
normal operation of the detector. The contact is open at Fault condition or low voltage.
0-20 mA Current Output:
The 0-20 mA is source option only. The maximum permitted load resistor is 600 ohm.
Table 12: 0-20 Current Output
User and Maintenance ManualUser and Maintenance Manual 21
SharpEyeTM IR3 Flame Detector User Guide
Communication Network:
The detector is equipped with an RS-485 communication link that can be used in installations with computerized controllers. The communications protocol is Modbus compatible.
This protocol is a standard and widely used. It enables continuous communication between a single standard
Modbus controller (Master device) and a serial Network of up to 247 detectors.
It enables connection between different types of Spectrex detectors
or other Modbus devices to the same Network.

5.2 Approvals

Functional Approvals
EN54-10 pending per VdS
FM approved per FM3260

5.3 Mechanical Specifications

Enclosure: Polycarbonate Functional Test: FM functional test per FM3260 Water and dust tight: IP55 per EN 60529 Electronic Modules: Conformal coated. Electrical connection: M20 Gland Connection Dimensions: 4.7” diameter x 2.9” (119 mm x 74 mm) Weight:
Detector: 10.6 oz. (300g) Tilt Mount: 2.5 oz. (70g)

5.4 Environmental Specifications

Electromagnetic Compatibility (EMC) This product is in conformance with EMC directive 89/336/EC.
Radiated Emission EN61000-6-3 Conducted Emission EN61000-6-3 Radiated Immunity EN50130-4 Conducted Immunity EN50130-4 ESD EN50130-4 Burst EN50130-4 Surge EN50130-4
22 User and Maintenance Manual

6 Installation Instructions

Scope
page 23
General Considerations
page 23
Preparations for Installation
page 24
Detector and Tilt Installation
page 25
Detector Wiring
page 28
Wiring Function
page 28
Protective Cover Installation
page 29
Operation Mode
page 30
Very Important: The detector should be aimed toward the center of the detection zone and have a completely unobstructed view of the protected area. Whenever possible, the detector face should be tilted down at a slight angle to prevent the accumulation of dust and dirt. Do not start an installation unless all conceivable considerations regarding detector location have been taken into account.
In this chapter…

6.1 Scope

The SharpEye Model 20/20MPI is a self-contained Optical Flame Detector designed to operate as a standalone unit directly connected to alarm systems or automatic fire extinguishing systems. The detector can be a part of a more complex system where many detectors and other devices are integrated through a common control unit. This chapter does not attempt to cover all of the standard practices and codes of installation. Rather, it emphasizes specific points of consideration and provides some general rules for qualified personnel. Wherever applicable, special safety precautions are stressed.

6.2 General Considerations

To ensure optimal performance and an efficient installation, the following guidelines should be considered:
Sensitivity
To determine the level of sensitivity, the following issues should be considered:
Size of fire at determined distance to be detected.
User and Maintenance ManualUser and Maintenance Manual 23
Type of flammable materials.
SharpEyeTM IR3 Flame Detector User Guide
Spacing and Location
The number of detectors and their locations in the protected area are affected by:
Size of the protected area Sensitivity of the detectors Obstructed lines of sight Cone of view of the detectors
Environment
Dust, snow or rain can reduce the detectors sensitivity and require
more maintenance activities.
The presence of high intensity flickering of IR sources may affect
sensitivity.

6.3 Preparations for Installation

Installation should comply with NFPA 72E or local regulations, as applicable to flame detectors. The detectors can be installed with the use of general-purpose common tools and equipment.
1 The detector package includes Detector assembly, Tilt Mount
P/N 768004, Protective Cover P/N 768005 and 3 mm Hex Key. Since this detector is for indoor applications only, do not assemble the
Protective Cover unless it is necessary.
2 Verify the appropriate Purchase Order. Record the Part No. and the
Serial No. of the detectors and the installation date in the appropriate Log-book.
3 Open the container package prior to detector installation and visually
inspect the detector.
4 Verify that all components required for the detector installation are
readily available before commencing the installation. If the installation is not completed in a single session, secure and seal detectors and conduits.
5 For wiring, use color-coded conductors or suitable wire markings or
labels.
16 to 22 AWG (0.4 mm² to 1.4 mm²) wires may be used for site wiring. The selection of wire gauge should be based on the number of detectors used on the same line and the distance from the control unit, in compliance with specifications.
24 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013

6.4 Detector and Tilt Installation

Refer to Figure 4 and Figure 5.
1 Unpack the detector. The package includes:
Detector Assembly P/N 768001 - 20/20MPI-R or 20/20MPI-M. Tilt Mount P/N 768004 including screw M4 X 12inch for installation of
the detector
Protective Cover P/N 768005 (optional use where needed) 3 mm Hex Key
2 Place the tilt mount (item 2) in its designated location and secure it with
three (3) fasteners through three (3) holes dia. 5.4mm (Figure 4). Note: Skip this step if the Tilt Mount is already installed. Also, detector
removal for maintenance purpose does not require Tilt Mount removal.
3 Place the detector, with its gland pointing down, on the holding plate of
the tilt mount (item 3). Secure the detector by one holding screw M4 x 12” to the Tilt Mount. Use 3 mm Hex Key for M4 screw (see item 4 on Figure 5).
4 Release the locking screws (items 5 and 6 in Figure 5) in such a way that
allows rotating the detector. Point the detector towards the protected area and make certain that the view of the area is unobstructed. Secure the detector in that position by tightening the locking screws (items 5 and 6) on the tilt mount. (Make sure the detector is in the right position.)
The detector is now correctly located, aligned and ready to be connected to the system.
Detector and Tilt Installation 25
SharpEyeTM IR3 Flame Detector User Guide
Number
Description
1
Mounting Plate
2
Holding Plate
3
Holding Screw
4
Alignment Screw
5
Alignment Screw
Figure 4: Tilt Mount Assembly - Outline Drawing
26 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
Number
Description
1
Detector Housing
2
Mounting Plate
3
Holding Plate
4
M4 X 12 Hex Screw
5
M4 x 20 Hex Screw
6
M4 x 16 Hex Screw
7
M4 x 13 Hex Captive Socket Head Screw
8
Connection Box Assembly
Figure 5: IR3 Detector and Tilt Mount Assembly
Detector and Tilt Installation 27
SharpEyeTM IR3 Flame Detector User Guide

6.5 Detector Wiring

1 Choose the wiring configuration according to Typical Wiring
Configurations on page 41.
2 Connect the wire to the required terminal according to your wiring.
a Remove the three (3) socket-head captive screw M4-13 that secure
the detector housing (item 1 on Figure 5) to its back cover (item 8) using the 3 mm Hex Key. Pull the detector housing from its connection box.
b Make sure that the cover remains attached to the detector swivel
mount.
c Pull the cable through the cable gland. d Connect the wires to the required terminals according to the wiring
diagram (see Typical Wiring Configurations on page 41).
e Verify that the wiring is wired according to the wiring diagram.
Improper connection may damage the detector.
f Check the wiring for secure mechanical connection and press the
wires neatly against the terminal board to prevent them from interfering while closing the detector’s housing.
g Return the detector housing to the connection box and secure it with
the three (3) socket-head screws.

6.6 Wiring Function

Refer to Figure 6 and Figure 7. The following describes the function of each electrical wire of the detector:
Power Supply
Terminal # 1 or red wire - used for Input Power Terminal # 2 or black wire - used for Return
Fault Relay for Model 20/20MPI-R
The Fault output is a N.C. SPST contact relay:
Terminal # 7 or brown wire Terminal # 8 or light blue wire
The contact is normally energized closed when the detector is in its normal operational condition.
Alarm Relay for Model 20/20MPI-R
The Alarm output is a N.O. SPST contact relay.
Terminal # 5 or orange wire Terminal # 6 or violet wire
28 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013
0-20 mA Output for Model 20/20MPI-M
This output is used for stepped 0-20 mA current output: Terminal # 8 output (+) refers to terminal 2 RTN. See Typical Wiring
Configurations on page 41 for more details.
RS-485
This output is used for communication network as specified in Typical Wiring Configurations on page 41.
Terminal # 3 RS485 (+) Terminal # 4 RS485 (-)

6.7 Protective Cover Installation

The Protective Cover need only be used if required at a specific location, such as protection from water drips, high dust etc.
After wiring the detector, place the Protective Cover as in Figure 6. Screw the Hex screw using the 3 mm Hex Key.
Figure 6: Protective Cover
Protective Cover Installation 29
SharpEyeTM IR3 Flame Detector User Guide
Function
20/20MPI-R
20/20MPI-M
Sensitivity
20
20
Delay
3
3
Alarm Latch
NO
NO
Automatic BIT
YES
YES

6.8 Operation Mode

The detector is supplied with a default function setup as follows:
Table 13: Detector Default Setup
You can reprogram the function setup through RS-485 using a PC with a Spectrex Host, or using a handheld unit. Refer to TM 768050for instructions.

6.8.1 Programmable Function

Modes of operation are programmable with a PC or Handheld unit according to the selection table in Detector Functions on page 16.

6.8.2 Address

The detector is capable of acting as an addressable device. The detector provides 247 (1-247) addresses, which can be used by the
RS-485 communications link.

6.8.3 Alarm Delay

An Alarm Delay may be required for certain applications. The detector has an Alarm Delay that permits time delays from 0, anti-flare, 3, 5, 10, 15, 20 and 30 seconds respectively. The delay can be defined by the RS-485.
Refer to TM 768050.
30 User and Maintenance Manual

7 Operating Instructions

Power-Up
page 31
Reset
page 32
Functional Testing
page 32
Safety Precautions
page 33
In this chapter…
This chapter describes how to power up and test the detector. It also includes some very important safety checks that you should make before operating the detector.

7.1 Power-Up

To power up the detector:
1 Apply power and wait approximately 60 seconds for the automatic
self-test of the detector. Note: Applying power initiates the following sequence:
4 Hz LED flashes yellow and the BIT is executed If successful, the 1 Hz LED flashes green, and the FAULT relay
contacts close.
2 Wiring Inspection: If a short-circuit or line discontinuity exists,
indications appear on the control unit display panel. Review your wiring. The detector is in FAULT state when the supply voltage drops under
16.5V. The detector status returns to NORMAL, when the supply voltage is above 17.5V.
3 Detector Inspection: Visually inspect the viewing window of the
detector. It should be clean and clear. Verify the following:
1 Hz LED flashes green ALARM relays is N.O FAULT relay is N.C 0-20 mA Output is 4 mA
4 If any of the outputs or indications is different from the description in
step 3, see Troubleshooting on page 36.
The Flame Detector is now ready for Functional Testing.
User and Maintenance ManualUser and Maintenance Manual 31
SharpEyeTM IR3 Flame Detector User Guide
Important Note: If the detector is exposed to a fire simulator, the Alarm Relay and 0-20 mA will be activated during the simulation. Therefore, automatic extinguishing systems or any external devices, which may be activated during this process, must be disconnected.

7.2 Reset

Note: This is available only when the optional latching alarm has been selected.
To RESET a detector when in its ALARM state, disconnect power.

7.3 Functional Testing

The detector can be tested for proper functioning using the Fire Simulator Model 20/20-310.

7.3.1 Testing with Fire Simulator Model 20/20-310

Refer to Long Range IR3 Fire Simulator on page 45. This test simulates an exposure of the detector to a real fire condition. The
detector is exposed to radiation at the required detection level. As a result, the detector must generate a Fire Alarm signal.
To test with Fire Simulator Model 20/20-310
1 (If the detector is ON, skip this step.)
Apply power to the system and wait up to 60 seconds for the detector to turn to the normal state.
The 1 Hz LED flashes green.
2 Aim the Spectrex Fire Simulator Model 20/20-310 at the target point of
the detector (see Figure 12), in such a way that the radiation emitted by it is facing directly towards the detector. (See Long Range IR3 Fire Simulator on page 45.)
3 Press the operation button once. After few seconds, the following occurs:
The LED lights up red constantly for a few seconds. The 0-20 mA output turns to 20 mA for a few seconds and then
returns to 4 mA.
The Alarm Relay also turns on.
This completes the installation procedure. The detector and system are now ready for operation.
32 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013

7.4 Safety Precautions

After power-up, the detector requires almost no attention in order to function properly, but the following should be noted:
Follow the instructions in the manual and refer to the drawings and
specifications issued by the manufacturer.
Do not expose the detector to radiation of any kind unless required for
testing purposes.
Do not open the detector housing while power is supplied. Do not touch internal parts other than the three functional switches.
Interference with internal circuits may impair detector performance and will invalidate manufacturer's Warranty.
Disconnect external devices, such as automatic extinguishing systems,
before carrying out any maintenance.
Safety Precautions 33
SharpEyeTM IR3 Flame Detector User Guide
34 User and Maintenance Manual

8 Maintenance Instructions

Maintenance Instrumentation and Personnel
page 35
Preventive Maintenance Procedures
page 35
Periodic Maintenance Procedures
page 36
Maintenance Records
page 36
Troubleshooting
page 36
In this chapter…
This Section deals with preventive maintenance, This section describes the basic maintenance steps that should be taken to
keep the detector in good working. In addition, it describes possible faults in detector operation and indicates corrective measures.
Ignoring these instructions may cause problems with the detector and may invalidate the warranty. Whenever a unit requires service, please contact the manufacturer or its authorized distributor for assistance.

8.1 Maintenance Instrumentation and Personnel

The detectors maintenance requires ordinary tools and suitably qualified personnel, who should be familiar with local codes and practices.

8.2 Preventive Maintenance Procedures

The detector must be kept as clean as possible. The viewing window and the reflector Flame Detector must be cleaned on a periodic basis. The frequency of cleaning operations depends upon the environmental conditions and specific applications. The fire detection system designer will give his recommendations.
To clean the detector:
1 Disconnect power to the detector before beginning any maintenance
including lens cleaning.
2 To clean the detector viewing window and reflector use water and
detergent, and rinse with clean water. Where dust, dirt or moisture accumulates on the window, first clean with
a soft optical cloth and detergent, and then rinse with clean water.
User and Maintenance ManualUser and Maintenance Manual 35
SharpEyeTM IR3 Flame Detector User Guide

8.3 Periodic Maintenance Procedures

In addition to preventive cleaning and maintenance, the detector should be functionally tested every six months. This test should also be carried out for any reason the detector has been opened.

8.3.1 Power-Up Procedure

Perform Power-Up procedure every time power is restored to the system. Follow the instructions in Power-Up on page 31.

8.3.2 Functional Test Procedure

Perform a functional test of the detector as described in Functional Testing on page 32.

8.4 Maintenance Records

It is recommended that maintenance operations performed on a detector are recorded in a Log-book. The record should include the following:
Installation date, and contractor Serial and tag no. Entries for every maintenance operation performed, including the
description of the operation, date and personnel ID.
If a unit is sent to Spectrex or a distributor for service, a copy of the maintenance records should accompany it.

8.5 Troubleshooting

8.5.1 Fault Indication

To identify the fault indication:
1 Check power supply for correct voltage, polarity and wiring. 2 Check detector window and reflector for cleanness. If necessary clean
the window as indicated in paragraph 8.3 and repeat the test.
3 Disconnect the power supply to the system and check the detector's
internal wiring.
4 Reconnect the power supply and wait approximately 60 seconds. Repeat
the test. If the 4 Hz LED still flashes in yellow, the unit requires service.
36 User and Maintenance Manual
TM 20/20MPI, Rev (D) September 2013

8.5.2 False Alarm or Warning Indication

To identify the false alarm or warning indication:
1 Disconnect the power supply from the system and check the internal
wiring.
2 Reconnect the power supply and wait approximately 60 seconds. If
indication remains, the unit requires service.
Troubleshooting 37
SharpEyeTM IR3 Flame Detector User Guide
38 User and Maintenance Manual

Appendices

Appendices 39
SharpEyeTM IR3 Flame Detector User Guide
40 Appendices

A Typical Wiring Configurations

Wiring Terminal 20/20MPI-R
page 41
Wiring Terminal 20/20MPI-M
page 42
In this appendix…
A.1 Wiring Terminal 20/20MPI-R
Wiring Terminal 20/20MPI-R 41
Figure 7: Wiring Terminal 20/20MPI-R
SharpEyeTM IR3 Flame Detector User Guide
A.2 Wiring Terminal 20/20MPI-M
Figure 8: Wiring Terminal 20/20MPI-M

8.5.3 RS-485 Communication Network

Using the RS-485 network capability of the IR3 detector and control software you can connect up to 32 detectors in an addressable system with only 4 wires (2 for power and 2 for communication). Using repeaters, the number of detectors can be much larger (32 detectors for each repeater) up to 247 on the same 4 wires. When using the RS-485 network, you can read each detector status (FAULT, WARNING, ALARM) and to initiate a BIT to each detector individually.
For more details, consult the factory.
42 Wiring Terminal 20/20MPI-M
TM 20/20MPI, Rev (D) September 2013
Figure 9: RS-485 Networking
Figure 10: 0-20mA Source (3-Wire) - model 20/20MPI-M
Note: The detectors are 0-20mA source only configuration.
Troubleshooting 43
SharpEyeTM IR3 Flame Detector User Guide
Figure 11: Typical Wiring for 4 Wire Controllers – model 20/20MPI-R
44 Wiring Terminal 20/20MPI-M

B Long Range IR3 Fire Simulator

Description
page 45
Unpacking
page 46
Operating Instructions
page 46
Battery Charging
page 47
Specifications
page 47
In this appendix…
B.1 Description
The SharpEye IR3 Long Range Fire simulator 20/20-310 is designed specifically for use with SharpEye IR3 flame detectors. The Fire Simulator emits IR radiation in a unique sequential pattern corresponding to and recognizable by the IR3 detector as fire. This allows the IR3 detectors to be tested under simulated fire conditions without the associated risks of an open flame.
There is a specially designed beam collimator model number 20/20-190 used for extended operating range.
Description 45
Figure 12: Fire Simulator
SharpEyeTM IR3 Flame Detector User Guide
Warning: Do not open the Fire Simulator to charge the batteries or for any other reason in a hazardous area.
B.2 Unpacking
When unpacking the fire simulator, check that the following items are included:
Fire Simulator with built-in batteries Delivery form Battery charger Optional Beam Collimator Storage Case
B.3 Operating Instructions
CAUTION: The following test will simulate a real fire condition and may activate the extinguishing system or other alarms. If this is not desired, disconnect/inhibit them before the test and reconnect after the simulation.
Figure 13: Mini IR3 Detector Target Point
To simulate a fire:
1 Aim the Fire Simulator towards the detector’s Target Point.
46 Operating Instructions
TM 20/20MPI, Rev (D) September 2013
2 For testing purposes, keep a distance of at least 50 cm (20 inches) from
the detector.
3 Press the operation button once. Fire simulation lasts for 20 seconds.
The detector sends an alarm signal (solid red LED).
4 To perform another fire simulation, wait 20 seconds before performing
the next test.
5 Make sure the optical window is clean and keep the Fire Simulator in a
safe place when not in use.
B.4 Battery Charging
The Fire Simulator uses NiCad batteries as a rechargeable power source. When the batteries are fully charged it operates for at least 60 times without recharging. An internal buzzer is sounded when the voltage from the batteries is lower than the required operational level.
To charge the battery:
1 Place the Fire Simulator on a table in a safe area. 2 Turn the sealed plug (next to the operation button) counter-clockwise
with a suitable wrench.
3 Connect the battery charger. 4 Charge for a maximum of 14 hours. 5 Disconnect the charger. 6 Tighten the sealed plug clockwise.
B.5 Specifications
Mechanical
Explosion Proof Enclosure: NFPA (designed to meet) Class I, Division 1 & 2 Groups B, C and D Class II, Division 1 & 2 Groups E, F, and G ATEX EX II 2G NEMKO 02ATEX255 Exd IIB T5 50˚C, per EN 50-014 & EN50-018
Electrical
Power: 8 VDC Max.
6 x Rechargeable 1.2 VDC NiCad Batteries
Current: 2.5A Avg. Charge: 400mA for 14 Hours
Battery Charging 47
SharpEyeTM IR3 Flame Detector User Guide
Sensitivity
Range
Extended Range
33 ft. (10m)
2.3 ft. (0.7 m)
-
65 ft. (20m)
4 ft. (1.2 m)
8.2 ft. (2.5 m)
100 ft. (30m)
6.6 ft. (2 m)
13.2 ft. (4 m)
132 ft. (40m)
10 ft. (3 m)
20 ft. (6 m)
Environmental
Temperature Range: -4º F (-20º C) to 122º F (50º C) Vibration Protection: 1g (10 50 Hz) Water and Dust: IP 67 per EN 60529
Physical
Dimension: 11.5 x 10.1 x 3.9 in (292 x 258 x 100 mm) Weight: 7.5 lb. (3.4 Kg)
Range*
* At extreme temperatures - 15% Max. Reduction in range
48 Specifications

Technical Support

For all technical assistance or support, contact:
218 Little Falls Road Cedar Grove, NJ 07009, USA Tel: +1 (973) 239 8398 Fax: +1 (973) 239 7614 Email: spectrex@spectrex.net Web-site: www.spectrex.net
Your Local Office:
SPECTREX INC.
Texas (USA)
Mr. Jay Cooley, Regional Sales Manager: 16203 Park Row, Suite 150 Houston, Texas 77084 USA
Phone: +1 (832) 321 5229 Email: jay@spectrex.net
Europe
Mr. Ian Buchanan, Regional Manager: 6 Applecross Road Glasgow G66 3TJ United Kingdom
Phone: +44 (0) 141 578 0693 Email: ian@spectrex.net
Far East
Mr. Deryk Walker, Regional Sales Manager 59 Fen Ji Hu, Danshui Taipei County 25163 Taiwan (ROC)
Phone: +886 2 8626 2893 Mobile: +886 926 664 232 Email: deryk@spectrex.net
49 Technical Support
SharpEyeTM IR3 Flame Detector User Guide
50 Technical Support
Loading...