Spalding M682001 User Manual

Page 1
1
12/06 ID# M682001
© COPYRIGHT 2006 by SPALDING
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-632 792
Internet Address: www.huffysports.com www.spalding.com
• 2 Capable Adults
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Hammer
• Step Ladder 8 ft. (2.4m)
• Safety Glasses
• (2 each) Wrenches
(2) Socket Wrenches and Sockets
• Extension
• Phillips-Head Screwdriver
1/2" 9/16" 3/4"
AND/OR
• Garden Hose or Sand
• Optional: Large & Small Adjustable Wrenches
SAND
SAND
(475 lb.)
(475 lb.)
(216 kg)
(216 kg)
1/2" 9/16" 3/4"
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
WARNING!
Write Model Number
From Box Here:
Portable System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
This manual, accompanied by sales receipt, should be saved and kept on hand as a convenient reference, as it
contains important information about your model.
Adult Assembly Required.
Page 2
2
ID# M682001 12/06
BEFORE YOU START
To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and
hardware is required. Test-fit large bolts into large holes of elevator tubes, backboard brackets, and triangle plates.
Carefully rock them in a circular motion to ream out any excess paint from holes if necessary.
NOTE: Not all items pictured are included with every model.
56620012/05
T
ADJUS
G
M
Adj
d
.
W
g
p
otate
basketba
d
unt
s
engage
th
.
M
ll
s
desired
.
C
ll
.
2
5
C
bility
33
NOTICE TO ASSEMBLERS
Adult Assembly Required. Dispose of ALL packaging materials promptly. As with all products, periodically inspect
for loose small parts.
Assembled unit MUST be filled with sand or water at ALL times.
ALL basketball systems, including those used for DISPLAYS, MUST be assembled and installed according to
instructions. Failure to follow instructions could result in SERIOUS INJURY. It is NOT acceptable to devise a
makeshift support system.
EIGH
TO ADJUST BACKBOARD:
1. Grasp handle and press button.
2. Raise or lower to desired height.
3. Release button.
VIN
1
2
3
4
TMENT
YSTE
ustbasketball backboar
heightto
owest position
hileholdin
.
3.
.
ll system forwar
il wheel
ground
ovebasketba
ocation
arefully rotate basketba
system upright
heck system for sta
ole, r
wi
ystem to
.
Page 3
12/06 ID# M682001
3
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• If using a ladder during assembly, use extreme caution.
• Check base regularly for leakage. Slow leaks could cause the system to tip over unexpectedly
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or during transport of the system.
• Climate, corrosion or misuse could result in system failure.
• If technical assistance is required, contact Customer Service.
• Minimum operational height is 6'-6" (1.98m) to the bottom of backboard.
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this unit.
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections,
hardware and additional parts are packed inside.
PRODUCT REGISTRATION:
Please remember to complete your product registration form on­line at: www.huffysports.com/customer_support/product_registration.
WARNING!
IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com
Page 4
4
ID# M682001 12/06
Get to know the basic parts of your basketball system...
TOP POLE
MIDDLE POLE
BOTTOM POLE
STRUTS
ELEVATOR ASSEMBLY
BACKBOARD
BASE
WHEEL CARRIAGE ASSEMBLY
FRONT BACK
RIM
Page 5
12/06 ID# M682001
5
Item Qty.
Part No.
Description
1 1 600053 Tank 2 2 908556 Strut, Pole to Base 3 1 904501 Handle Assembly 4 1 FR908356 Top Pole Section 5 1 FR908357 Middle Pole Section 6 1 FR908360 Bottom Pole Section 7 2 800332 Wheel Bracket 8 2 600056 Wheel, 3.5”
9 1 108306 Rod, Axle 10 2 203099 Nut, Ny-lock, 5/16-18 11 12 1 203131 Bolt, Hex Head, 5/16-18 x 5 Long 13 2 206938 Pushnut, 7/16 Shaft Diameter 14 12 203100 Hex Flange Nut 5/16-18 15 1 108163 Bracket, Pole Mount 16 2 204846 Carriage Bolt, 5/16-18 x 4.5 Long 17 1 918162 Tube, Outer 18 6 203153 Bolt, Hex Head, 5/16-18 x .75 Long 19 1 108181 Plate, Pole Mounting 20 1 202739 Bolt, Hex Head, 5/16-18 x 1.75 Long 21 1 600086 Front Cover 22 6 203738 Bolt, Carriage, 5/16-18 x 1.75 Long 23 4 206665 Bolt, Hex Head, 1/2-13 x 2 Long 24 8 203218 Washer, Flat, 5/16 25 2 203679 Bolt, Hex Head, 3/8-16 x 2 Long 26 4 203104 Bolt, Hex Head, 5/16-18 x 2 Long 27 1 908395 Bracket, Spring Mount
Item
Qty.
Part No.
Description
28 1 908355 Cover Plate, Rim 29 4 205809 Bolt, Hex Head, 1/2-13 x 10.25 Long 30 4 201651 Spacer, Plastic, .530 I.D. x .25 Long 31 10 206340 Lock Nut, Hex 1/2-13 32 2 908375 Elevator Tube, Lower - Long 33 1 566200 Label, Height Adjustment and Moving
FR566200 Label, French 34 1 Rim 35 2 908374 Elevator Tube, Upper - Short 36 2 204837 Spring, 2-Hook, Board Support 37 1 203470 Washer, Flat, .625 I.D. x .1.5 O.D. 38 1 600080 Cap, Pole Top 39 2 204558 Screw, 1/4 x .375 Long 40 2 900867 Triangle Plate 41 1 700012 Cap, Base 42 1 206990 Reinforcement Bracket 43 1 Net 44 1 900033 Bracket, Slam Jam 45 1 203796 Bolt, Tee, 3/8-16, 5” Long 46 1 200318 Bracket, Reinforcement, Slam Jam 47 1 203472 Spring, Rim 48 1 203795 Nut, Special, 3/8-16 49 1 206664 Spacer, Plastic, .53 I.D., .75 O.D. x 4” Lg 50 8 202862 Spacer, Plastic, .53 I.D., .75 O.D.
x 1.19” Lg
51 2 202900 Bolt, Hex, 1/2-13 x 5” Long
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
PARTS LIST - See Hardware Identifier
NOTE
Hardware kit is designed for more than one
style of basketball system. Not all hardware
will be used.
Page 6
6
ID# M682001 12/06
#16 (2)
#12 (1)
#45 (1)
#39 (2)
#23 (4)
#26 (4)
HARDWARE IDENTIFIER (BOLTS & SCREWS)
#20 (1)
#25 (2)
#51 (2)
#18 (6)
HARDWARE IDENTIFIER (NUTS & WASHERS)
#14 (12)
#10 (2)
#31 (10)
#48 (1)
#37 (1)
#24 (8)
#22 (6)
Page 7
12/06 ID# M682001
7
#44 (1)
#46 (1)
#47 (1)
#13 (2)
#30 (4)
#49 (1)
#50 (8)
HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS)
HARDWARE IDENTIFIER (OTHER)
* You may have extra parts with this model.
Page 8
8
ID# M682001 12/06
7
8
8
9
13
13
Complete wheel assembly as shown in Figure A. Secure wheel bracket (7) and wheel assembly (Fig. A.) to the tank (1) with a bolts (18) and washers (24).
24
TO INSTALL SECOND PUSHNUT:
• Assemble Pushnut, Wheels, Axle, And Wheel Bracket As Shown.
• Support Pushnut/Axle From The End With A Block Of Wood To Install The Second Pushnut Onto The Axle.
NOTE:
Wood Block
TOOLS REQUIRED FOR THIS SECTION
SECTION A: ASSEMBLE THE BASE
This is what your system will look like when you’ve finished this section.
9/16”, 1/2”
9/16”
1/2”
(2) Wrenches
AND/OR
(2) Socket Wrenches and Sockets
Extension
1.
Sawhorse or
support table
18
Fig. A.
7
1
18
24
Page 9
12/06 ID# M682001
9
Correctly identify each pole section. Poles have an identification sticker that will be used as a
reference point in the next step.
2.
Bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole.
3.
4
5
6
BOTTOM
TOP
MIDDLE
IDENTIFICATION STICKER
5
4
Wood Scrap (not supplied)
Align dimple of top pole section (4) into trough of middle pole section (5) as shown.
IMPORTANT!
HOLE
DIMPLE
middle pole
5”
(12.7 cm)
middle pole
1.5” (3.81 cm)
ID STICKER
Trough
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 4­1/2" MINIMUM OVERLAP, LEAVING 1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
Page 10
10
ID# M682001 12/06
4.
Bounce top and middle pole assembly (4 and 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole.
4
5
6
RODS SHOWN ARE FOR
VISUAL REPRESENTATION OF
ALIGNMENT AND ARE NOT
SUPPLIED WITH THE
HARDWARE
Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown.
IMPORTANT!
HOLE
DIMPLE
Bottom pole
1.5” (3.81 cm)
ID STICKER
Bottom pole
5”
(12.7 cm)
Trough
Dimple
Wood Scrap
(not supplied)
Page 11
12/06 ID# M682001
11
6.
Secure tank struts (2) through center hole in pole as shown.
12
10
2
2
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
IMPORTANT!
DO NOT TIGHTEN COMPLETELY.
5.
Attach pole assembly to tank (1) as shown. Secure pole assembly to tank using bolts (25) and pole mounting plate (19) as shown.
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
6
19
1
25
24
24
Page 12
12
ID# M682001 12/06
8.
42
6
14
16
15
IMPORTANT!
DO NOT OVER
TIGHTEN!
7.
2
2
18
24
24
2
2
18
IMPORTANT!
DO NOT TIGHTEN COMPLETELY.
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
Rotate non-secured ends of tank struts (2) to mounting holes in tank as shown. Secure non-secured ends of tank struts (2) to tank as shown.
IMPORTANT!
TIGHTEN ALL HARDWARE FROM STEPS 6-8 AFTER THIS ASSEMBLY IS COMPLETED.
Install pole mount bracket (15) and reinforcement bracket (42) with carriage bolts (16) as shown. Tighten flange nuts (14) completely.
Page 13
12/06 ID# M682001
13
Securely rest the assembly on sawhorse. Identify elevator tubes (32 and 35).
35
32
9.
Toward Pole
Toward Board
4
35
51
50
40
49
29
29
40
50
COMPLETED ASSEMBLY
31
32
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
TIGHTEN BOLT (29) IN LOCK NUT (31) UNTIL FLUSH (EVEN) WITH LOCK NUT’S OUTER EDGE.
WARNING!
10.
While the system is securely resting on the sawhorse. Install elevator tubes (32 and 35) to top pole section (4) as shown. Install pole cap (38) at this time.
Lower Elevator tube
32
Upper Elevator tube
35
50
38
32
31
31
50
35
Page 14
14
ID# M682001 12/06
While still supported on sawhorse. Attach elevator tubes (32, 35) to backboard using spacers (30), bolts (23), and nuts (31) as shown.
30
1.
Sawhorse or Support Table
9/16”, 1/2”, 3/4”
9/16”
1/2”
3/4”
Extension
TOOLS REQUIRED FOR THIS SECTION
SECTION B: ATTACH THE BACKBOARD
This is what your system will look like when you’ve finished this section.
(2) Wrenches
AND/OR
(2) Socket Wrenches and Sockets
31
Phillips Screwdriver
23
Page 15
12/06 ID# M682001
15
2.
45
Insert T-bolt (45) into Slam Jam bracket (44) then, attach that assembly to board using bolts (26) and nuts (14).
14
26
27
IMPORTANT!
Carefully cut and peel protective film away from board prior to attaching rim.
44
44
Page 16
16
ID# M682001 12/06
3.
29
31
36
35
35
WARNING!
USE EYE PROTECTION WHEN INSTALLING SPRINGS.
35
35
Support pole on sawhorse. Attach counter balance spring (36) to the spring support bracket (27) using bolt (51) and nut (31) as shown.
Insert bolt (29) through left side upper elevator tube (35), then stretch spring (36) onto bolt (29). Insert bolt (29) through right side upper elevator tube (35) and secure with nut (31).
51
31
36
27
Page 17
12/06 ID# M682001
17
Install Slam Jam Rim to Backboard
A. Fit rim (34) securely into bracket (44) as shown. Allow T-bolt (45) to slip through center
hole in rim (34).
B. Install reinforcement bracket (46) onto T-bolt (45) as shown. C. Install spring (47) onto T-bolt (45) as shown. D. Install special nut (48) and washer (37) onto T-bolt (45). E. Tighten nut (48) until flush with end of T-bolt (45).
4.
46
48
37
44
45
34
47
45
37
48
A
B
C
D
E
45
45
NOTE:
ORIENTATION
OF BRACKET
46
Page 18
18
ID# M682001 12/06
Slide upper tube (17) onto handle assembly (3). Reinsert screws removed in previous step as shown.
5.
6.
Remove packaging materials from handle assemblies (17 and 3).
Remove screws on both sides of tube.
17
3
17
Screws removed in step 6
3
Rotate upper tube to line up screw holes. Reinsert screws removed in previous step as shown.
NOTE:
Page 19
12/06 ID# M682001
19
Install handle assembly (17) to lower elevator tubes (32) using bolt (29), spacers (50), and nut (31) as shown.
Secure the handle assembly (3 & 17) to pole bracket (15) using bolt (20) and nut (10) as shown.
8.
Secure the front panel (21) to struts (2) as shown with carriage bolts (22) and nuts (14).
9.
17
29
31
15
42
20
10
3
14
22
21
50
50
7.
Loosening the strut­to-pole bolt (12) can help when aligning front cover to struts.
Retighten bolt (12) when front cover attachement is completed.
NOTE:
WARNING!
Page 20
20
ID# M682001 12/06
10.
Roll completed assembly to desired position. Fill tank with water (approx. 40 gallons (128 Liters)) or sand (approx. 475 lbs. (216 kg)) and rotate the cap (41) into base (1).
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
ADD TWO GALLONS (7.6 LITERS) OF NON-TOXIC ANTIFREEZE IN SUB­FREEZING CLIMATES.
IF USING SAND
: 2 GALLONS
OF ANTI-FREEZE IS NOT REQUIRED.
CAUTION!
SAND
SAND
(475 lb.)
(475 lb.)
(216 kg)
(216 kg)
WARNING!
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY; IT MAY TIP OVER.
Cap (41) MUST be tightened COMPLETELY and SECURELY to prevent leakage.
CHECK WATER LEVEL BEFORE EACH USE! FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
1
41
Page 21
12/06 ID# M682001
21
Apply Height Adjustment and Moving Label (33) to front of pole, where it is clearly visible.
11.
12.
B.
D.
C.
A.
Install net (43).
34
39
28
Cover plate (28) will fit INSIDE back bracket.
NOTE:
43
34
43
34
13.
RIM COVER ATTACHMENT
39
56620012/05
T
ADJUS
G
M
Adj
d
heigh
to
lowest
.
W
g
p
otate
basketba
d
unt
s
engage
th
.
M
ll
s
desired
.
C
ll
.
2
3
5
C
bility
33
EIGH
TO ADJUST BACKBOARD:
1. Grasp handle and press button.
2. Raise or lower to desired height.
3. Release button.
TMENT
VIN
1
2
3
4
YSTE
ustbasketball backboar
t
hileholdin
.
.
.
ll system forwar
il wheel
ground
ovebasketba
location
arefully rotate basketba
system upright
heck system for sta
position
ole, r
wi
ystem to
.
Page 22
22
ID# M682001 12/06
SECTION C: BOARD PAD
Item Qty. Part No. Description
1 1 20157801 Board Pad, Left Section 2 1 20157901 Board Pad, Right Section 3 1 201580 Board Pad, Center Section 4 4 206081 Screw, Self Drilling, Hex Washer Head, 1/4 x .75” Long 5 6 202219 Cap, Screw 6 1 205355 Drill Bit, 11/64 7 2 201596 Screw, Lag, Hex Washer Head, 1/4 x 1.25” Long
HARDWARE IDENTIFIER
PARTS LIST - See Hardware Identifier
#4 (4)
#7 (2)
#6 (8)
#5 (8)
#1 (1) #2 (1) #3 (1)
ITEMS REQUIRED FOR THIS SECTION
Flat-Head Screwdriver
Socket Wrenches and Sockets
OR
3/8”
Portable Drill with Torque Adjustment
Page 23
12/06 ID# M682001
23
Using a portable drill (with adjustable torque) and a 5/16 socket and extension drill through the backboard frame and secure the pads in place with self-tapping screws provided. Use screws (7) for center pad and screws (4) for outer pads
It may be necessary to use an 11/16 drill bit (6) to pre-drill on some backboards (FIG. A).
A center punch is recommended to mark hole locations prior to drilling to keep drill bit from wandering.
If the ends of the screws are exposed after installation, place the screw protectors (5) over the ends to prevent injury.
BOARD PAD - INSTALLATION
1.
Check the fit of the edge guards and reposition slightly if necessary. It may be necessary to trim away some material to fit it around the goal or supports. NOTE: CHECK FASTENER LOCATIONS TO MAKE SURE THEY WILL NOT DAMAGE THE BACKBOARD GLASS.
1
2
7
4
4
3
5
4
4 or 7
FIG. A.
6
The enclosed Molded Edge Guards interlock together to form bottom and side protection for
one backboard with an overall width of 54".
3.
2.
Collect any metal shavings that may have fallen onto the floor or driveway to prevent injury.
Loading...