Spalding M661154 User Manual

H
U
F
F
Y
HUFFY
TS
REQUIRED TOOLS
SAND
450 LBS
.
(204 KG)
AND MATERIALS:
• 2 People
Por table System
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Hammer
• Tape
• Safety Glasses
• Phillips Screwdriver
• Scissors
• (2 each) Wrenches and/or Socket Wrenches and Sockets (Deep-Well Sockets are Recommended).
3/8" 1/2" 9/16" 3/4"
AND/OR
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
3/8" 1/2" 9/16" 3/4"
• Extension is Recommended.
• Garden Hose or Sand
SAND
SAND
(360 lb.)
(360 lb.)
(163 kg)
(163 kg)
• Step Ladder - 8 ft. (2.4 m)
OPTIONAL TOOLS
AND MATERIALS:
• Large & Small Adjustable Wrenches
WARNING!
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
Write Model Number
From Box Here:
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-632 7921
Internet Address: http://www.huffysports.com
© COPYRIGHT 2005 by SPALDING
1
08/05 ID# M601114
10-3/4" High 4" Wide PMS 021 for Warning
Owner must ensure that all players know and follow these rules
for safe operation of the system.
WARNING
DO NOT HANG on the rim or any part of the system including backboard, support braces or net.
During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
Do not slide, climb, shake or play on base and/or pole.
After assembly is complete, fill system completely with water or sand. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
When adjusting height or moving system, keep hands and fingers away from moving parts.
Do not allow children to move or adjust system.
During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
Check system before each use for proper ballast, loose hardware, excessive wear and signs of corrosion and repair before use.
Check system before each use for instability.
Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
Never play on damaged equipment.
When moving system, use caution to keep mechanism from shifting.
Keep pole top covered with cap at all times.
Do not allow water in tank to freeze. During sub-freezing weather add 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, do not allow anyone to stand or sit on base or have added ballasting on base.
Do not leave system unsupervised or play on system when wheels are engaged for moving.
Use Caution when moving system across uneven surfaces. System may tip over.
Use extreme caution if placing system on sloped surface. System may tip over more easily.
See instruction manual for proper installation and maintenance.
Read and understand warnings listed below before using this product.
Failure to follow these warnings may result in serious injury and/or property damage.
ID#: 556790 05/05
MUNSELL NOTATION Hue Value Chroma
5.0 YR 6.0/15
Equiv. CIE Data (Y%) x y
30.05 0.5510 0.4214
Approx. PMS Color 13 parts yellow 3 parts Warm Red 1/4 part Black
Warning Area = Orange
Size = 4" x 6.5"
Corner Radius = 3/8"
Die Cut Label
3.25 Mil Vinyl
All Temp. Permanent Adhesive
1 Mil. Polypropolyne Overlaminate
Illustrator 8.0 = EPS
Backing + 1/16 Circumference
Rolls of 500
In the U.S.: 1-888-713-5488
In the U.S.: 1-800-558-5234
Canada: 1-800-284-8339
In the U.S.: 1-800-334-9111
In the U.S.: 1-800-772-5346
BEFORE YOU START!
o ensure optimal playability of backboard system, a
T
close tolerance fit between the elevator components
and hardware is required. Test-fit large bolts into large
holes of elevator tubes, backboard brackets, and
motion to ream out any excess paint from holes if
Not all items pictured are included with every model.
triangle plates. Carefully rock them in a circular
necessary
.
ID# M601114 8/05
2
SAFETY INSTRUCTIONS
Size = 4" x 5.5"
Corner Radius = 3/8"
Die Cut Label
3.25 Mil Vinyl
All Temp. Permanent Adhesive
1 Mil. Polypropolyne Overlaminate
Illustrator 8.0 = EPS
Backing + 1/16 Circumference
Rolls of 500
2
2
1
3
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to
desired height.
3. Replace pin full length to lock
system at desired height.
511679 05/05
1
2
4
3
MOVING SYSTEM
Adjust basketball backboard height to lowest position.
While holding pole, rotate basketball system forward until wheels engage with ground.
Move basketball system to desired location.
Carefully rotate basketball system upright.
1.
2.
3.
4.
5.
Check system for stability.
HEIGHT ADJUSTMENT
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY,
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• If using a ladder during assembly, use extreme caution.
• Check base regularly for leakage. Slow leaks could cause the system to tip over unexpectedly
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or during transport of the system.
• Climate, corrosion or misuse could result in system failure.
• If technical assistance is required, contact Huffy Sports.
• Minimum operational height is 6’6” (1.98m) to the bottom of backboard.
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this unit.
42
3
08/05 ID# M601114
NOTICE TO ASSEMBLERS
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled
and ballasted with sand or water according to the instructions. Failure to follow instructions
could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are packed inside.
WARRANTY CARD:
Please remember to complete your product registration form either on-line at:
www.huffysports.com/customer_support/product_registration
or mail-in the enclosed postcard.
ID# M601114 8/05
4
Get to know the basic parts of your basketball system...
FRONT
TOP POLE
BACK
RIM
BACKBOARD
ELEVATOR
ASSEMBLY
BOTTOM
POLE
BASE
MIDDLE
POLE
COVER
WHEEL
CARRIAGE
ASSEMBLY
FRONT
STRUTS
5
08/05 ID# M601114
PARTS LIST - See Hardware Identifier
Item Qty. Part No. Description
1 1 908026 Top Pole Section 2 1 90810701 Middle Pole Section (with Label 3 1 908015 Bottom Pole Section 4 1 900223 Wheel Bracket
1 206940 Axle
5 6 2 226403 Wheel 7 2 206938 Pushnut 8 1 206660 Base
9 6 203156 Hex Bolt, 5/16-18 x 1 10 18* 203218 Flat Washer, 5/16 11 15* 203100 Hex-Flange Nut, 5/16-18 12 1 201581 Pole Bracket 13 2 202662 Hex Bolt, 5/16-18 x 4.5 14 2 203099 Lock Nut, 5/16-18 15 4 203223 Carriage Bolt, 5/16-18 x 1 16 2 906410 Tank Strut 17 1 200516 Bolt Cover 18 1 206990 Reinforcement Bracket 19 3 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 20 8 202862 Spacer, Plastic, 1.19" Long 21 7 206340 Lock Nut, 1/2-13 22 2 203053 Carriage Bolt, 5/16-18 x 4 Long 23 1 204872 Label, Height Indicator 24 2 204858 Spacer, Plastic, Biscuit 25 1 207103 Pole Cap 26 1 204853 Lanyard, Black Coil 27 1 204850 Pin, Locking 28 1 204832 Bracket, Pole Mount 29 4 206360 Hex Bolt, 3/8-16 x 2.625 30 6 203063 Nylon Insert Lock Nut, 3/8-16 31 4 201124 Lock Nut, 3/8-16 32 2 900867 Plate, Triangle 33 2 904807 Elevator Tube, Upper - Short 34 2 900183 Elevator Tube, Lower - Long 35 2 204859 Cover, Pin Slide
Item Qty. Part No. Description
36 2 204838 Spring, Counter Balance 37 2 203617 Base Plug 38 1 201965 Front Cover 39 4* 203257 Tie Straps
0 1 200504 Rim Cover
4 41 2 200520 Screw, #8 x .75 42 1 511679 Label, Height Adj and Moving 43 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 44 1 205226 Left Board Pad 45 1 205225 Right Board Pad 46 6* 201596 Sheet Metal Screw, #14 x 1.25 47 6* 206303 Flat Washer, 1/4 48 1 205241 Center Board Pad 49 1 202856 Bolt, Hex, 1/2-13 x 4" Long 50 4 203232 Flat Washer, 3/8 51 1 202795 Label, NBA 52 2 90096401 Bracket, Backboard Support 53 4 201681 Spacer, Plastic, .530 I.D. x .88 Long 54 2 203103 Carriage Bolt, 5/16-18 x 2 Long 55 1 204803 Screw, Phillips Head 56 4 201682 Spacer, .530 I.D. x 1.875 57 6 202532 Bolt, Hex, 1/2-13 x 9.5" 58 1 904866 Height Adjustment Rod 59 1 204855 Handle, Left 60 1 204856 Handle, Right 61 1 900033 Bracket, Slam Jam 62 1 200318 Bracket, Reinforcement, Slam Jam 63 1 203470 Washer Flat, Slam Jam 64 1 203472 Spring, Black, Slam Jam 65 1 203795 Nut, Special, Slam Jam 66 1 203796 T-Bolt, 3/8-16 x 5 Long 67 Rim 68 4 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 68 1 Net
*You may have extra parts with this model.
HARDWARE IDENTIFIER (NUTS, WASHERS & METAL SPACERS)
Item #14 (2)
Item #30 (4)
Item #47 (6)*
ID# M601114 8/05
Item #50 (4)
Item #21 (7)
Item #10 (18)*
6
Item #31 (4)
Item #43 (2)
Item #11 (15)*
Item #29 (4)
Item #55 (1)
HARDWARE IDENTIFIER (BOLTS & SCREWS)
Item #13 (2)
Item #9 (6)
Item #49 (1)
Item #15 (4)
Item #54 (2)
Item #46 (6)
Item #41 (2)
HARDWARE IDENTIFIER (PLASTIC SPACERS & CAPS)
Item #17 (1)
Item #19 (1)
Item #57 (6)
Item #22 (2)
Item #53 (4)
Item #7 (2)
Item #20 (8)
Item #24 (2)
Item #56 (4)
7
08/05 ID# M601114
HARDWARE IDENTIFIER (OTHER)
Item #61 (1)
Item #63 (1)
Item #65 (1)
Item #62 (1)
Item #64 (1)
Item #66 (1)
ID# M601114 8/05
8
1.
Correctly identify each pole section.
1
I.D. Label
I.D. Label
2
WARNING
LABEL
Bounce middle pole (2) into top pole section (1) using a wood scrap as shown until top
2.
pole no longer moves toward pole identification mark on middle pole.
CAUTION!
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
NOTE:
POLE SECTIONS
SHOULD HAVE A
3-1/2" (9 CM)
MINIMUM
OVERLAP.
3
2
IDENTIFICATION STICKER
1
IDENTIFICATION STICKER
middle pole
middle pole
5"
1-1/2"
1
2
POLE
IDENTIFICATION
MARK
2
1
WOOD SCRAP
(NOT SUPPLIED)
9
08/05 ID# M601114
Align dimple of middle pole with slot of bottom pole.While maintaining alignment, bounce
3.
top and middle pole assembly (1 & 2) onto lower pole section (3) as shown until they no longer move toward pole identification mark.
CAUTION!
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
NOTE:
POLE SECTIONS
SHOULD HAVE A
3-1/2" (9 CM)
MINIMUM
OVERLAP.
IDENTIFICATION STICKER
1
IDENTIFICATION STICKER
ottom Pole
B
Bottom Pole
5"
1-1/2"
POLE
IDENTIFICATION
MARK
WOOD SCRAP
(NOT SUPPLIED)
2
RODS SHOWN ARE
FOR VISUAL
REPRESENTATION
OF ALIGNMENT
AND ARE NOT
SUPPLIED WITH
3
THE HARDWARE
IMPORTANT!
Holes in top (1) and bottom (3) pole sections MUST align to correctly position elevator system toward playing surface.
ID# M601114 8/05
10
SECTION B: ASSEMBLE THE BASE
This is what your system will look like when you’ve finished this section:
(2) 1/2”
TOOLS REQUIRED FOR THIS SECTION
(2)
AND/OR
1/2”
11
08/05 ID# M601114
1.
Assemble pole bracket (12) using bolt (13) and Lock Nut (14) as shown.
2.
Attach pole assembly to base using carriage bolts (15) washers(10) and nuts (11) as shown. Two people are required for this step.
IMPORTANT!
DO NOT OVER
TIGHTEN
13
WARNING!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
14
12
15
IMPORTANT!
ID# M601114 8/05
12
11
10
THE CUT CORNERS OF THE POLE BRACKET NEED TO FACE TOWARD THE BACK OF THE BASE AS SHOWN.
Secure tank struts (16) to pole as shown.
3.
Nut should be tightened until flush (even) with lock nuts outer edge. Place cap (17) over exposed end of bolt as shown.
WARNING!
10
13
16
10
14
17
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
IMPORTANT!
Rotate non-secured ends of tank struts (16) outward to mounting holes in tank as
4.
shown.Secure ends of tank struts (16) to tank as shown. Repeat for opposite side.
16
10
9
16
13
10
11
08/05 ID# M601114
Insert axle (5) through wheel bracket (4). Secure wheels (6) to axle using pushnuts (7).
5.
Carefully tap pushnuts onto axle with hammer or mallet
IMPORTANT!
6
7
4
SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET.
6
7
5
Install wheel assembly to base (8) using bolts(9),
6.
washers(10) and nuts (11) as shown.
8
9
10
ID# M601114 8/05
14
10
1
1
SECTION C: ASSEMBLE THE ELEVATOR & BACKBOARD
This is what your system will look like when you’ve finished this section:
TOOLS REQUIRED FOR THIS SECTION
(1) 3/8”, (2) 1/2”, (2) 9/16” and
(2) 3/4”
AND/OR
3/8”
(2)
1/2”
9/16”
3/4”
15
08/05 ID# M601114
Install pole mount bracket (28) and reinforcement bracket (18) with carriage bolts (22) as
1.
shown. Tighten flange nuts (11) completely.
18
1
28
11
11
Attach spacers (24, 43) to pole mount bracket (28) with bolts (29), washers (50), and lock
2.
22
22
nuts (31) as shown.
IMPORTANT!
Tighten just until
washers (50) stop
moving.
ID# M601114 8/05
43
24
31
43
28
50
50
50
50
29
24
16
Assemble lanyard (26) to locking pin (27) as shown (FIG A). Attach covers (35) onto pole
3.
mount bracket (28) with carriage bolt (19) and nut (11) as shown.
FIG. A
11
35
IMPORTANT!
Loop end of pin lanyard (26) over carriage bolt (19) as it passes through the pole mount bracket (28) during this assembly.
Apply logo and height indicator labels (23) to
4.
adjustment rod (58) as shown. Attach handle parts (59, 60) to adjustment rod with screw (55), carriage bolts (54), and flange nuts (11) as shown.
23
28
26
35
19
27
58
IMPORTANT!
Indicator labels should be applied as close to holes as possible to prevent labels from being damaged during height adjustment.
17
11
23
11
60
54
55
59
54
08/05 ID# M601114
27
Insert handle assembly through pole mount assembly as
5.
shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (27).
30
30
6.
Assemble backboard brackets (52) using bolts (29), and nuts (30) as shown.
29
52
29
52
52
ID# M601114 8/05
18
NOTE
ORIENTATION
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