SoundOff Signal Pinnacle LED User Manual

OWNER’S MANUAL &
INSTALLATION INSTRUCTIONS

EPL9000-B 11.14

TABLE OF CONTENTS

PAGE CONTENT

3 TECHNICAL SPECIFICATIONS

4 PRE-INSTALLATION

5 PINNACLE BASICS

6 FIXED HEIGHT BRACKETS AND HOOK MOUNTING

7 FIXED HEIGHT BRACKETS PERMANENT MOUNTING

8-10 ADJUSTABLE HEIGHT BRACKETS AND HOOK MOUNTING

10-11 ELECTRICAL INSTALLATION

12-13 BREAKOUT BOX

13 FLASH PATTERNS AND CONNECTOR INSTRUCTIONS

14 CONTROLLER AND WIRE HARNESS INSTRUCTIONS

15 PINNACLE TROUBLESHOOTING

16 REPLACEMENT PARTS

17 PRODUCT MAINTENANCE

BACK WARRANTIES AND POLICIES

Page 2

PRE-INSTALLATION

IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand all instructions and warnings before
proceeding with the installation of this product. Ensure that the manual and any warning cards are delivered to
the end user of this equipment. Proper installation of the lightbar requires the installer to have a thorough
knowledge of automotive electronics, systems, and procedures. Lightbars provide an essential function of an
effective visual warning system. The use of the lightbar does not insure that all drivers can or will abide by or
react to an emergency warning signal, especially at high rates of speeds or long distances. The operator of the
vehicle must never take the right of way for granted and it is the operator’s responsibility to proceed safely.
The effectiveness of the this lightbar is highly dependant on the correct mounting and wiring. The installer
must read and follow the manufacturer’s installation instructions and warnings in the manual. The vehicle
operator should verify daily that the lightbar is securely fastened to the vehicle and properly functioning before
operating vehicle. The lightbar is intended for use by authorized personnel only. It is the user’s responsibility
to ensure they understand and operate the emergency warning devices in compliance with the applicable city,
state and federal laws and regulations. (SoundOff Signal assumes no liability for any loss resulting from the
use of this warning device.)

Unpack box:

1. Remove the light bar and packaging.

2. Save packaging for later shipping.

3. Check components/contents.

4. Please reference this instruction manual for
proper wiring and installation.

Tools Required for Installation:

5/32” Allen Driver
7/16” Socket with ratchet
T-25 Torx Driver
Phillips Head Screwdriver
Electric Drill with #30 (.128 dia.) drill bit
1 1/4” Hole Saw

Components/Contents

Standard Equipment
1- PINNACLE Lightbar
1- Roof Side Cable Grommet (cable specific)

Controller

1- Breakout Box (DSC Option)
1- Wire Harness

Optional Mounting Kits

2- Adjustable Height Mounting Brackets (OR)
2- Fixed Height Mounting Brackets
1- Specific Vehicle Hook w/ Hardware Kit (OR)
1- Specific Mounting Hardware Kit

**Kits will vary with each bar

WARNING - DRILLING ANY HOLES INTO THE LIGHTBAR IS NOT RECOMMENDED! THE
RISK OF DAMAGING INTERNAL COMPONENTS AND THE RESULTING FAILURE OF THE
LIGHTBAR WILL VOID ANY WARRANTY OF THIS PRODUCT.

At anytime during your installation process, feel free to call our technical support line at
1-800-338-7337. Press #4 to skip automated message. You can also visit our website at
www.soundoffsignal.com or e-mail technical assistance at [e-mail].

Page 4

TECHNICAL SPECIFICATIONS

Input Voltage 10-16Vdc

Current Draw (Amps)
Average Peak Power Consumption
(Watts)
Inboard Module (ea): 0.5Amps @ 12.8Vdc 1.0Amps @ 12.8Vdc 6.4
Corner Module (ea): 1.0Amps @ 12.8Vdc 2.0Amps @ 12.8Vdc 12.8
Takedown Module (ea): 0.5Amps @ 12.8Vdc 1.0Amps @ 12.8Vdc 6.4
Alley Light Module (ea): 0.33Amps @ 12.8Vdc 0.65Amps @ 12.8Vdc 4.2

Average = Flashing Peak = 100% Steady ON

Standby Current: .022Amps@12.8Vdc Power Consumption = 0.28 Watts*
Reverse Polarity: Fuse Protected
Load Dump: Protected
Wiring: Power Cable 15ft 10AWG Wires, (+) RED, (-) BLK
Data Cable 15ft RJ-45 Type

Number of LEDs:
Inboard Module (ea) 6 Gen3 LEDs
Corner Module (ea) 12 Gen3 LEDs
Takedown Module (ea) 6 Gen3 LEDs
Alley Light Module (ea) 1 Multi Chip Gen3 LED

Operating Temperature: -40°C to +65°C

Light output:
Blue LED 30 Lumens minimum per LED
Red LED 50 Lumens minimum per LED
White LED 100 Lumens minimum per LED
White Multichip LED 400 Lumens minimum per LED
Amber LED 45 Lumens minimum per LED
Green LED 40 Lumens minimum per LED

Life: 50K+ hours

Optical Distribution:
Inboard Module (ea) 20° Vert. x 90° Horiz. Angle
Corner Module (ea) 20° Vert. x 120° Horiz. Anle
Takedown Module (ea) 20° Beam Angle
Alley Light Module (ea) 20° Beam Angle

Moisture Protection: IP66 sealed construction
Outer Lens: Polycarbonate with UV Protection

Mounting Bolt: n3/16” Stainless / A2

Dimensions:
36” Lightbar 35.4“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
42” Lightbar 41.7“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
48” Lightbar 48.0“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
54” Lightbar 54.3“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
60” Lightbar 60.7“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
72” Lightbar 73.5“L x 10.0”W x 2.9“H (end), 2.2”H (interior)
*Based on configuration see page 12.

Page 3

PINNACLE BASICS

This is a basic configuration showing many of the features offered. Your PINNACLE may

have a different configuration. This diagram should only be used as a reference.

TOP VIEW WITH COVER ON

6 TOP COVER SCREWS

TOP VIEW WITH COVER OFF

INBOARD LED MODULES CORNER LED MODULES

WIRE EXIT

BOTTOM VIEW

MODEL NUMBER
SERIAL NUMBER

TAKE DOWN MODULES

FRONT

REAR

ELECTRICAL ENCLOSURE

CARRIAGE BOLTS
FOR MOUNTING
BRACKETS IN CHANNELS

Page 5

FIXED HEIGHT BRACKETS
& HOOK MOUNTING

1. Mount fixed height brackets (See Figure 1) using supplied (3) T25 torx screws on each side. Temporarily place the lightbar in
it’s correct position on the roof of the vehicle. The bar should be positioned about the center line of the “B” pillar.

2. Based on the bar’s position, determine wire entry into vehicle. Mark location for later use. Note: Take into consideration the
location of any structural, airbag, or heating and cooling system components that can be in the way of the the wire entry point
or wire routing.

3. Install supplied vehicle specific hook brackets using supplied 1/4”-20 x 2.5 Hex Head bolts and Nylon Locking Nuts onto the bar
mounting foot as shown in Figure 2. Nut will nest into molded socket to prevent turning and improve ease of installation. It’s
recommended that you position the nut into the foot and tap it slightly with a hammer to seat it into the cast foot prior to placing
the bar on the roof. This will make installation easier.

4. Adjust fixed height bracket position on the Lightbar by loosening the (3) T25 Torx Screws on each side (See Figure 1). Be sure
that there is enough clearance between fixed height brackets and vehicle specific brackets to allow for tensioning to roof. When
the correct position is found, tighten T25 torx screws that attach fixed height bracket to lightbar base end plates.

5. Using the vehicle specific hook brackets as a template, drill 4 pilot holes using a #30 (.128 dia.) drill bit on each side of the
vehicle.

Slots for
adjustablitlity
for correct roof fit

1/4”-20 Nylon
Locking Hex Nut

Loosen T25 Torx Screws
to adjust brackets

FIGURE 1 FIGURE 2

6. Secure each vehicle specific hook bracket by using the 8 supplied #8 x 1/2” Truss Head Sheet metal screws on each side.

7. Tighten each vehicle specfic hook bracket by turning the 1/4”-20 x 2.5 Hex head bolt clockwise until bar is snug and no side to
side or fore to aft movement occurs.

8. Route cables into vehicle. Use supplied rubber grommet in roof for sealing/protection of wires. It is recommended that silicone
be placed around grommet to ensure roof sealing.

WARNING - ROUTE WIRES ONLY IN LOCATIONS THAT ARE NOT SUBJECTED TO POTENTIAL WEAR. MAKE SURE TO
AVOID ROUTING WIRES IN THE DEPLOYMENT AREA OF YOUR AIR BAG. REFER TO YOUR VEHICLE’S OWNER’S
MANUAL FOR AIR BAG DEPLOYMENT ZONES.

1/4”-20 x 2.5”
Hex Head Bolt

Vehicle Specific Hook Bracket

Page 6