SoundOff Signal Magnum LED User Manual

#EMG2000 MAGNUM™ LED Lightbar

IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand

all instructions and warnings before proceeding with the installation of this
product. Ensure that the manual and any warning cards are delivered to the
end user of this equipment. Proper installation of the lightbar requires the
installer to have a thorough knowledge of automotive electronics, systems,
and procedures. Lightbars provide an essential function of an effective visual
warning system. The use of the lightbar does not insure that all drivers can
or will abide by or react to an emergency warning signal, especially at high
rates of speeds or long distances. The operator of the vehicle must never take
the right of way for granted and it is the operator’s responsibility to proceed
safely. The effectiveness of the lightbar is highly dependant on the correct
mounting and wiring. The installer must read and follow the manufacturer’s
installation instructions and warnings in the manual. The vehicle operator
should verify daily that the lightbar is securely fastened to the vehicle and
properly functioning before operating vehicle. The lightbar is intended for use
by authorized personnel only. It is the user’s responsibility to ensure they
understand and operate the emergency warning devices in compliance with
the applicable city, state and federal laws and regulations. SoundOff Signal
assumes no liability for any loss resulting from the use of this warning device.

TABLE OF CONTENTS

PAGE CONTENT

1 COMPONENTS/ CONTENTS

2 MODULE SPECIFICATIONS

3 TECHNICAL/ POWER SPECIFICATIONS

4-5 FIXED HEIGHT BRACKETS AND HOOK MOUNTING

6 FIXED HEIGHT BRACKETS PERMANENT MOUNTING

7 ELECTRICAL INSTALLATION

8 ELECTRICAL INSTALLATION (CONTINUED)

9 CONTROL HARNESS

10 FLASH PATTERNS AND CONNECTOR INSTRUCTIONS

11 LIGHT MODULE WIRE HARNESS LOCATIONS

12 MAGNUM TROUBLESHOOTING

13 REPLACEMENT PARTS

14 WARRANTY AND RETURN GOODS PROCEDURE

Components/Contents

Standard Equipment:
1 - EMG2000 MAGNUM™ LED Lightbar built to your specifications

Other Parts that may be included depending on your configuration:
1 - Vehicle Specific Hook Kit w/ Hardware*

2 - Fixed Height Mounting Brackets w/ Hardware or
1 - Flat Mount Hardware Kit or
2 - Headache Brackets w/ Hardware

*Kits will vary with each lightbar depending on vehicle specified on order form.

Unpack Lightbar

1. Remove the lightbar from box and packaging.

2. Save packaging for later shipping.

3. Check components/contents.

4. Please reference these instructions for proper wiring and installation.

Tools Required for Installation

• 1/2“ Socket with ratchet or 1/2“ box end

• Phillips Head Screwdriver

• Drill bit #30

Important Information:

• Warning devices are strictly regulated and governed by Federal, State
and Municipal ordinances. These devices shall be used ONLY on approved
vehicles. It is the sole responsibility of the user of these devices to ensure
compliance.

• DO NOT install this product or route any wires in the Air Bag Deployment
Zone. Refer to your vehicle Owner’s Manual for the location of any air
bag deployment zones.

• DO NOT connect this device to a strobe power supply. This product is
self-contained and does not require an external power supply.

WARNING

!

This product contains high intensity LED devices. To

prevent eye damage, DO NOT stare into the light

beam at close range.

1.800.338.7337 / www.soundoffsignal.com

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

IMPORTANT INFORMATION:

#EMG2000 MAGNUM™ LED Lightbar

Fusion Boost 6 LED Inboard Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.5 Amps @ 12.8 Vdc (Flashing)

1.0 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 6.4W (Flashing)

Fusion 12 LED Corner Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.8 Amps @ 12.8 Vdc (Flashing)

1.6 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 10.2W (Flashing)

Turbo Optic 3 LED Inboard Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.25 Amps @ 12.8 Vdc (Flashing)

0.5 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 3.2W (Flashing)

Fusion 6 LED Corner Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.5 Amps @ 12.8 Vdc (Flashing)

1.0 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 6.4W (Flashing)

Takedown 3 LED Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.21 Amps @ 12.8 Vdc (Flashing)

0.42 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.7W
LIGHT OUTPUT: 240lm

Takedown 6 LED Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.42 Amps @ 12.8 Vdc (Flashing)

0.84 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 5.4W
LIGHT OUTPUT: 480 lm

Takedown 9 LED Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.63 Amps @ 12.8 Vdc (Flashing)

1.26 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 8.1W
LIGHT OUTPUT: 720 lm

Alley 3 LED Module

INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.21 Amps @ 12.8 Vdc (Flashing)

0.42 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.7W
LIGHT OUTPUT: 240 lm

FLASHING = AVERAGE
STEADY ON (100%) = PEAK

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

TOP VIEW WITH COVERS ON

TECHNICAL SPECIFICATIONS

Aluminum Base, Nylon base end

Material:

Roof Attachments: 1/4" bolt Stainless A2

Operating Temperature: -40º to +65º C

LENGTH # OF INBOARDS DIMENSIONS

23" 2

caps, polycarbonate outer lenses,

acrylic inner lenses .

TOP COVER SCREWS

TOP VIEW WITH COVERS OFF

INBOARD LED MODULES

CORNER MODULE

BOTTOM VIEW

MODEL NUMBER

& SERIAL NUMBER

LOCATIONS

MAIN ELECTRICAL

BOARD

5/16 Carriage Bolts for

Mounting Feet of Lightbar

35.5" 4

41.8" 5

48" 6

54.3" 7

60.5" 8

73" 10

POWER SPECIFICATIONS

Input Voltage Range:

Light Bar

Component

Current Draw

(Average = Flashing)

10 -16 Vdc

12.4"D x 2.3H
inboard

Power Consumption

(Watts)

Standby Current

Reverse Polarity

Load Dump

Wiring

Wire Exit Holes

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

.022 Amps .28 Watts

Fuse Protected

Protected

Power Cable 15ft 10 AWG Wires, (+) Red, (-) Black

Data Cable 15ft RJ-45 Type

#EMG2000 MAGNUM™ LED Lightbar
Low Profile Mounting Foot

FIXED HEIGHT BRACKETS AND HOOK MOUNTING

1. Slide 5/16 carriage bolts into extrusion t-slots. Place mounting foot
onto slots and tighten foot with washer and nut, ensuring the use of
either a lock washer or lock nut

1/4"-20 PEM nut

Vehicle Specific

Hook Bracket

1/4"-20 x 2.5" Hex

Head Bolt

#8 x 1/2" Truss Head

Sheet metal screws

T-slots for adjustability

for correct roof fit

2. Temporarily place lightbar in its correct position on the roof of the
vehicle. The bar should be positioned about the center of the vehicle B
pillar. Determine the appropriate position of the mounting feet brack­ets on the lightbar to the vehicle roof and reposition mounting feet as
needed.

3. Install supplied vehicle specific hook brackets using supplied 1/4"­20 x 2.5 Hex Head bolts onto the bar mounting foot as shown. Nut is
attached to mounting foot to prevent turning and improve ease of instal­lation. If bolt ends come in contact with the mounting feet, reposition
the mounting feet.

4. Using the vehicle specific hook brackets as a template, drill 4
pilot holes using a #30 (.128 dia.) drill bit on each side of the vehicle.

5. Secure each vehicle specific hook brackets by using the 8 supplied
#8 x 1/2" Truss Head Sheetmetal screws, 4 per side.

6. Tighten each vehicle specific hook bracket to mounting foot by turn­ing the 1/4" -20 x 2.5 Hex head bolt clockwise until bar is snug and no
side to side or fore to aft movement occurs. Tighten to 50 in lbs max

7. Route cables into vehicle. Use supplied rubber grommet in roof for
sealing/ protection of wires. It is recommended that silicone be placed
around grommet to ensure roof sealing.

WARNING

!

Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s

owner’s manual for airbag deployment zone.

T-Slot Gasket location

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar
Premium Fixed Height Foot

Carriage Bolts x2
(1st slid into extrusion)

1.5° Wedge

Flat Washer

Lock Nut

Figure 2.

Rubber Pad

Metal Nut Bracket

Mounting Foot

Split Ring Lock Washer

Figure 1.

Flat Washer

Hook Bracket

1/4" - 1/2" Gap Required

Hook Bracket Bolt

Hook Bracket

Cover Door

#8-1/2" Truss Head

Sheetmetal screw

FIXED HEIGHT BRACKETS AND

HOOK MOUNTING

1. Keeping the lightbar level with the road, attach Mount­ing Feet to the roof of the vehicle using the 2 supplied
Carriage Bolts. If the lightbar needs to be leveled, a 1.5°
wedge has been provided.

2. Place lightbar centered on the roof, and hold brackets
up to the lightbar. A 1/4" to 1/2" gap should be between
the hook bracket and front wall of the mounting foot prior
to putting any tension on the hook bracket bolt (See Fig­ure 3). Adjust the mounting foot position to accomodate
for this gap.

3. Tighten hook bracket bolts with max torque 10in-lbs.
DO NOT OVERTIGHTEN! Bar is secure once split
lock washer has been compressed. Using holes in the
hook bracket as a template, drill 4 holes in the roof us­ing the appropriate size drill. Secure hook bracket to roof
with 4 screws on each side.

4. Install the cover door over the hook bracket bolt to fin­ish the assembly. Place tab of one side into place and
then push the second tab into place with a flat-head
screw driver.

WARNING

!

Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s

owner’s manual for airbag deployment zone.

Figure 3.

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

Extra Low & Permanent Mounting Foot

FIXED HEIGHT BRACKETS
PERMANENT MOUNTING

1. Locate the permanent hardware kit that is included.

2. Slide 5/16 carriage bolts into extrusion t-slots. Place mounting foot
onto slots and tighten foot with washer and nut, ensuring the use of
either a lock washer or lock nut.

3. Temporarily place lightbar in its correct position on the roof of the
vehicle. The bar should be positioned about the center of the vehicle B
pillar. Determine the appropriate position of the mounting feet brack­ets on the lightbar to the vehicle roof and reposition mounting feet as
needed.

4. Remove the rubber feet.

2x 1/4" Lock

Washers

2x 1/4"-20 x 1"

Hex Head Screw

T-Slot Gasket location

2x 1/4"-20

Square Nuts

2x 1/4" Flat

Washers

T-Slots for adjustability

for correct roof fit

5. Measure and/or mark the 2 holes in roof to match mounting feet lo­cations. See warning messages below. Drill holes for ¼" bolts (F drill).

6. Install hardware as shown in image to the left.

7. Route cables into vehicle. Use supplied rubber grommet in roof for
sealing/ protection of wires. It is recommended that silicone be placed
around grommet to ensure roof sealing.

WARNING

!

Care must be taken when drilling through the roof of the
vehicle not to drill into any existing wiring and not to drill
through the headliner or support members of the vehicle.
Check both sides of the mounting service prior to drilling.

De-burr any holes and remove any metal shards or remnants.

Install grommets into all wire passage holes.

Remove Rubber Feet 2x

WARNING

!

Route wires only in locations that are not subjected to

potential wear. Make sure to avoid routing wires in the

deployment area of your air bag. Refer to your vehicle’s

owner’s manual for airbag deployment zone.

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

Featured Highlights:

Mode Select: The MAGNUM™ Lightbar is equipped with 2 selectable pattern configuration modes via the Mode Select Input. Default is Mode 1 where the

input is floating, Mode 2 is in use when the input is activated. This feature allows 2 complete sets of patterns to be programmed into the Lightbar's non­volatile memory. Once programming configuration is complete, the Mode can be changed "on-the-fly" by an activation switch.

Cruise Mode: Allows the user to program any Light Head Group(s) to "Glow" when this feature is activated.

Directional Arrow Built-in: If the lightbar was purchased with a directional arrow, the directional controller is built-in w/4 arrow patterns for each direction

and 9 warning patterns for warning functions.

ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY

TERMINAL OR LOCAL CHASIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST 125% OF THE MAXIMUM

CURRENT AND PROPERLY FUSED AT THE POWER SOURCE WITH APPROPIATELY RATED FUSE.

Power Cable:

1. Route lightbar power cables as close to vehicles power source (battery) as possible.

2. Install a 40Amp Fuse (customer supplied) to the end of the RED wire of the Lightbar Power Cable.
a. Remove the fuse before connecting any wires to the battery.
b. DO NOT USE CIRCUIT BREAKER OR FUSIBLE LINK.

3. Connect the other end of the Fuse to the Positive (+) terminal of the battery.
a. DO NOT use any more than 2ft of wire between the battery terminal and the fuse. Ensure the wire is protected and secured from being cut
into: this non-fused wire

4. Connect the BLACK wire to the factory chassis ground right next to the battery.

ELECTRICAL INSTALLATION

WARNING

!

Control (Data) Cable:

1. Route Lightbar Control Cable to the location where all controlling equipment will be, i.e. switch box, center console area.

2. Locate the Breakout Box in the same area to connect wires from the switching equipment to the Breakout Box wire harness.
NOTE: Power is supplied to Breakout Box through data cable, no additional power connections necessary.

Initial Power up Test:

1. Insert 40 Amp Fuse (not included) into Fuse Holder (as stated above).

2. Plug data jack into Data 1 connector of the Breakout Box.

3. Observe the GREEN Data Link indicator LED on the Breakout Box; the LED will turn steady ON about 15 seconds after main power is connected.

4. When GREEN LED is steady ON (see below), the lightbar is ready to be configured.

Low Power (Standby) Mode

If there is no output to the breakout box for 15 seconds, the lightbar will go into a "standby" mode. The standby mode is a low power mode that is used to
extend the life of your battery. The green light will turn off when the lightbar enters standby mode. The red light will flash every five seconds showing that it
has power. The lightbar will awaken from the standby mode if any input is activated on the breakout box.

In standby mode, each switch in the down position will contribute to another 0.03A of standby current.

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

ELECTRICAL INSTALLATION (CONTINUED)

Pattern Selection

a. First review the Pattern Table (including on pg. 9) before attempting pattern selection to familiarize yourself with patterns available for the
different Functions.
i. Depending on the Lightbar configuration purchased, the Arrow Pattern Table may or may not be applicable.
b. Select the input Function(s) on breakout box (pg. 8) and apply +12V to activate.
i. To change patterns on more than one input function, simply connect desired input functions together. Before doing this, make sure all
the inputs are using the same pattern table and are on the same pattern to make pattern identification easier.
c. Momentarily apply +12V to the pattern select input on breakout box to advance to the next pattern. See Flash Pattern Table (pg. 9).
i. Once the last pattern is reached, the next pattern advance will cycle back to pattern #1.
d. Once the desired pattern is reached, simply disconnect the Input Function(s) and proceed to the next Input Function(s) to be configured.
i. The pattern is saved in non-volatile memory every time it is advanced.

Mode Configuration:

a. Mode 1 (Default): the Mode Select Input will be floating (no-connection)
i. Continue on to Pattern Selection instructions (pg. 9) to set the patterns for this Mode.
b. Mode 2: apply + 12V to activate Mode 2. This will need to be activated to configure the lightbar in Mode 2.
i. Continue on to Pattern Selection instructions (pg. 9) to set the patterns for this Mode.
ii. Once patterns have been setup, connect Mode Select Input to switching system.
iii. When the Mode Select Input is activated, the Mode 2 Patterns will flash.

Cruise Mode Configuration:
a. Apply +12V to activate Cruise Mode for configuration setup.

b. Determine what module inputs are desired to use Cruise Mode.
c. Apply +12V to the module inputs desired.
i. NOTE: Lights will flash preset flash pattern
d. With both the Cruise Mode Input and the module inputs activated, momentarily apply +12V to the pattern select wire to toggle the Cruise
Mode to ON (default is OFF).
e. Observe the OFF sequence of the flash pattern is ON dim.
f. Disconnect the module inputs wire(s) (while leaving cruise mode input activate) and observe the lightbar is NOT flashing, but the output
function(s) recently set are glowing steady.

WARNING

!

Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s

owner’s manual for airbag deployment zone.

IMPORTANT

WHEN PASSING CABLES THROUGH FIREWALL OR OTHER

SHEETMETAL, INSERT GROMMET TO PROTECT THE CABLE!

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

40Amp FUSE

(Customer Supplied)

RED

12

G

A.

POWERCABLE

CABLE RJ-45

BREAKOUT BOX

RED LIGHT

No Input Flashes every 5 seconds
Input Activated Steady On
Added Input Brief Flash

GROUND

GROUND

DRAIN WIRE

BLACK 12 GA.

Switch #1

Switch #2

GREEN LIGHT

Command Rec'd Steady On Has good connection
(See Below)

· Up = Active High

· Down = Active Low

· When the switch is in the up position inputs

Connector Pinning Chart

Green LED

24 23 22 21 20 19 18 17 16 15 14 13

12 11 10 9 8 7 6 5 4 3 2 1

Controlled by Active Low Switch #2

Red LED

Controlled by Active Low Switch #1

Note - Reference Switch table for explanation of what inputs are affected by Active
Low Switches.

Functional Inputs

Wire Color

(Major Color/ Stripe)

Light Green/ White 24 Left Turn Signal* Discrete Output #4*

Red/ Black 23 Right Turn Signal* Discrete Output #3*

Orange/ White 22 Rear Inboard 3 Discrete Output #2*

Yellow/ White 21 Rear Inboard 2 Discrete Output #1* (L)*

Functional Inputs connect to your control
head or switching unit. Applying +12Vdc

Red/ White 19 Alley Flash Alley Flash

to any functional Input will activate it's
function (default-active high).

Pink/ White 12 Arrow, Left* Discrete Output #8 (R)*

PIN#24 - Light Green/ White

PIN#23 - Red Black

PIN#22 - Orange/ White

PIN#21 - Yellow/ White

PIN#20 - Brown

PIN#19 - Red/ White

PIN#18 - Pink

PIN#17 - Red

PIN#16 - Orange

PIN#15 - Yellow

PIN#14 - Green

PIN#13 - Blue

Gray - PIN#3

Black - PIN#4

Purple - PIN#7

White - PIN#8

Pink/ White - PIN#12

Black/ White - PIN#9

Gray/ White - PIN#10

Purple/ White - PIN#11

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

Light Green - PIN#5

Brown/ White - PIN#6

Questions or comments that do not require immediate attention may be emailed to [e-mail].

Blue/ White - PIN#1

Green White - PIN#2

IMPORTANT INFORMATION:

Purple/ White 11 Arrow, Center* Discrete Output #7*

Gray/ White 10 Arrow, Right* Discrete Output #6*

Black/ White 9 Arrow, Warning Discrete Output #5*

Brown/ White 6 Front Take down Flash Front Take down Flash

Light Green 5 Auxilary* Auxilary*

Green/ White 2 Rear Inboard 1 Rear Inboard 1

Blue/ White 1 Rear Corners Rear Corners

connected to that switch are active high. To
activate an active high input, apply 12Vdc.

· When the switch is in the down position Inputs
connected to that switch are active low. To
activate the active low, apply ground (negative).

Pln#

Brown 20 Front Take down Front Take down

Pink 18 Alley Driver Alley Driver

Red 17 Alley Passenger Alley Passenger

Orange 16 Front Inboard 3 Front Inboard 3

Yellow 15 Front Inboard 2 Front Inboard 2

Green 14 Front Inboard 1 Front Inboard 1

Blue 13 Front Corners Front Corners

White 8 Pattern Select* Pattern Select*

Purple 7 Low Power Low Power

Black 4 Cruise Lights* Cruise Lights*

Gray 3 Mode Select* Mode Select*

Standard Functions

(4 Wire Arrow Control)

Discrete Functions

(8 Wire Arrow Control)

#EMG2000 MAGNUM™ LED Lightbar

FLASH PATTERNS AND CONNECTOR INSTRUCTIONS

LED Module Flash Patterns

# Pattern Name Sequence fpm* fps**

1 Quint Alternating 70 1.18

2 Warp Alternating 350 5.88

3 Inter-Cycle Flash Alternating - -

4 Quad Flash Alternating 80 1.35

5 RoadRunner™ Alternating 115 1.92

6 RoadRunner™ Simultaneous 115 1.92

7 Slow Runner Alternating 70 1.16

8 Slow Runner Simultaneous 70 1.16

9 Q-Switch™ Variable - -

10 Single, Steady Burn Steady Burn 115 1.92

11 Quad, Steady Burn Steady Burn 80 1.35

12 Warp, Steady Burn Steady Burn 350 5.88

13 Nothing, Steady Burn Steady Burn - -

14 E-Pattern Single Flash Alternating 230 3.85

15 E-Pattern Double Flash Alternating 128 2.13

16 E-Pattern Single Flash Simultaneous 230 3.85

17 E-Pattern Double Flash Simultaneous 155 2.6

18 Warp 1,2,3,4 Variable - -

19 Warp 2,3,1 Variable - -

20 Warp 3,2,1 Variable - -

21 Steady Burn Steady Burn - -

Directional Bar Warning Function Patterns

1 PowerPulse™ Alternating Center Out 180 3.00

2 PowerPulse™ Alternating Left/ Right 180 3.00

3 Quad Alternating Center Out 80 1.35

4 Warp Alternating Adjacent 3.50 5.88

5 2X Individual Sweep - -

6 Hyper Scan Pulsing + Sweep - -

7 Super Scan Dual Rate Pulse/ Alt - -

8 Power Flash Dual Rate Alt/ Pulse - -

9 Thunder and Lighting Random - -

Split Arrow Bars Also Have The Following Multi-color Patterns

10 RoadRunner™ Alternating 115 1.92

11 Warp Adjacent 350 5.88

12 Warp Adjacent 350 5.88

13 Inter-Cycle Flash Adjacent - -

14 Inter-Cycle Flash Alternating - -

15 Inter-Cycle Flash Alternating - -

16 Inter-Cycle Flash Alternating - -

17 Inter-Cycle Flash Alternating - -

*fpm=Flashes per Minute
**fps=Flashes per Second

Directional Bar Directional Function Patterns For

Left, Center Out, & Right Sequences

1 Solid Arrow Plus, Slow Grow / Decay

2 Solid Arrow, Slow Solid

3 Individual Arrow, Fast Individual

4 Chaser Arrow, Fast 2X Individual

LED Take down & Alley Flash Pattern

1 RoadRunner™ Alternating 115 1.92

2 PowerPulse™ Alternating 180 3.00

3 Q-Switch™ Variable - -

4 ETM™ Simultaneous 214 3.57

5 Steady Burn Steady Burn - -

LIGHTBAR CONTROLLER CONNECTOR INSTRUCTIONS

SWITCH SETTINGS

Input Group Control Light Output Groups

Front Inboard 1 Red, Yellow

Front Inboard 2 Green

Front Inboard3 Blue

Rear Inboard 1 Red, Yellow

Rear Inboard 2 Green

Rear Inboard3 Blue

Take Down White, Orange

* Rear inboards have RED and BLUE wires
* Front inboards have GREEN wires

BREAKOUT BOX HOOKUP:

Make sure the 24-pin connector and the RJ-45
connector are snapped in securely.

Follow the label for the wire color to connect to a 12Vdc source,
which turns on that given light or lights.

Make sure your wire connections are secured and isolated from any
other wire.

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

SW1 SW2 SW3 SW4 SW5 SW6 PURPOSE

OFF OFF OFF 8 WIRE ARROW CONTROL

OFF OFF ON NO ARROW

OFF ON OFF N/A

OFF ON ON 4 MOD ARROW

ON OFF OFF 5 MOD ARROW

ON OFF ON 6 MOD ARROW

ON ON OFF 7 MOD ARROW

ON ON ON 8 MOD ARROW

ON PASSENGER-SIDE EXIT

OFF DRIVER-SIDE EXIT

ON SPLIT-COLOR ARROW MODULES

OFF FULL ARROW MODULE

ON FOR TURN SIGNALS ON YELLOW OUTPUT

OFF FOR TURN SIGNALS ON BLUE OUTPUT

#EMG2000 MAGNUM™ LED Lightbar

LIGHT MODULE WIRE HARNESS LOCATIONS

GREEN

11

31 32

GREEN RED

GREEN

11

31

GREEN

BLUE

11

31

BLUE

BLUE

11

31

BLUE

BLUE

YELLOW

11

11

RED

12

32

RED

GREEN

12

32

GREEN

GREEN

12

32

GREEN

BLUE

12

RED

12

RED

13

33

RED

RED

13

33

RED

RED

13

33

RED

GREEN

13

23" BAR

GREEN

14

34

GREEN

GREEN

14

34

GREEN

RED

14

34

RED

RED

14

BLUE

15

35

BLUE

GREEN

15

35

GREEN

GREEN

15

35.5" BAR

41.8" BAR

BLUE

16

36

BLUE

BLUE

YELLOW

16

BLUE

17

48" BAR

FRONT

DRIVER

SIDE

PASSENGER

SIDE

REPLACEMENT OF INBOARD AND CORNER MODULES:

1. Disconnect main power.

2. Remove top cover by removing screws.

3. Locate module and remove mounting screws. Pull or
slide module from lightbar.

4. Remove connector from rear of module by carefully pulling connector
body from back of module.

5. Push module connector into replacement module ensuring locking
latch is seated properly or connector is fully seated.

6. Replace module and hardware that fasten module to base
extrusion.

7. Restore power to bar and test new module to ensure functionality.

8. Replace top cover of bar with screws removed in step 2.

• Colors shown indicate wire colors on wire harness.

• Inboard modules: color/color (eg. red/red) wires go to
front inboard modules, color/white (eg red/white) go to
back inboard modules.

• Corner modules: orange/black wires go to front, red/
black wires go to back.

• Split center modules: follow previous front/back color
locations, and connect red wires from each side to the
split board "IN" connectors. The "OUT" / "TO MODULE"
connector goes to the short adapter wire harness and
then the module.

• Takedown modules: black/red wires with white or
black label.

• Alley modules: black/red wires with gray label

31

31

YELLOW

BLUE

YELLOW11BLUE12GREEN13RED

11

32

BLUE

33

GREEN

34

RED

14

35

GREEN

RED15GREEN16BLUE17BLUE BLUE

36

BLUE

37

YELLOW

YELLOW

54.3" BAR

18

60.5" BAR

31 32 33 34 35 36 37 38

BLUEYELLOW BLUE GREEN RED RED GREEN BLUEBLUE BLUEYELLOW

BLUE

1111 12

YELLOW

BLUE13GREEN14RED

15

RED

16

BLUE

GREEN BLUE18BLUE BLUE

17

YELLOW BLUE

19

20

73.0" BAR

31 32 33 34 35 36 37 38

BLUE BLUE GREEN RED RED BLUEGREEN BLUEBLUE

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

BLUEYELLOW

IMPORTANT INFORMATION:

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

BLUEYELLOW39BLUE

40

#EMG2000 MAGNUM™ LED Lightbar

MAGNUM TROUBLESHOOTING

NORMAL OPERATION

Under normal operation with lightbar turned on the breakout box will have the Green and Red LED light on steady. When you change an input to the lightbar the Red
LED on the breakout box will flash then go back to steady.

When the lightbar is off (no input active) the Green LED on the breakout box will stay on for 15 seconds then go off putting the lightbar into sleep (standby) mode. The
Red LED will flash every 5 seconds to tell you there is power to the breakout box and it is waiting for an input to turn on the lightbar.

NO OPERATION

No LED on or flashing on Breakout box; Check input power and ground to lightbar, check data cable for damage and/ or opens, check FH4 (5A) fuse on the

electronic control board in lightbar.

Breakout box LED's operating correctly; Check FH1 (20A) & FH2 (20A) fuse on the electronic control board in lightbar
(see above)

NO OR INCORRECT INBOARDS OR CORNER LIGHTS (WARNING)

Breakout box LED's operating correctly; Check FH1 fuse on the electronic control board in lightbar

No steady Red LED on breakout box; Check 24-pin connector at breakout box (insure it is snapped in correctly), check appropriate input to breakout
box for output lights which should be on

No rear warning lights; Check dip switch SW5 setting for full (off) or split (on) arrow (on full you may not get any warning) (after arrow

dip switch changes main power must be cycled)

NO TAKE DOWNS OR ALLEY LIGHTS

Breakout box LED's operating correctly; Check FH2 (20A) fuse on the electronic control board in lightbar

No steady Red LED on breakout box; Check 24-pin connector at breakout box (insure it is snapped in correctly), check appropiate input to breakout
box for output lights which should be on

INCORRECT OR NO ARROW OPERATION

Breakout box LED's operating correctly; Check dip switches setting on the electronic control board in lightbar (after arrow dip switch changes main
power must be cycled)

No steady Red LED on breakout box; Check 24-pin connector at breakout box (insure it is snapped in correctly), check appropiate input to breakout

box for output lights which should be on

Arrow direction incorrect; Change passenger/ driver side dip switch SW4 on the electronic control board in lightbar (after arrow dip switch

changes main power must be cycled)

8-wire control not operating; Check dip switch setting SW1-3 (should be off, off, off) on the electronic control board in lightbar (after arrow dip
switch changes main power must be cycled)

Split arrow not operating; Check dip switch SW5 (should be on) on the electronic control board in lightbar (after arrow dip switch changes
main power must be cycled)

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

#EMG2000 MAGNUM™ LED Lightbar

3

7

4

2

8

5

1

REPLACEMENT PARTS & ACCESSORIES

ITEM # PART# DESCRIPTION

PEMG2K00 EXTRA LOW MOUNTING FOOT KIT

PESF1K00 LOW PROFILE MOUNTING FOOT - EXT.

PEMG2K01

PEMG2K02 PREMIUM FIXED HEIGHT FOOT KIT - EXT

PENG2K03

PETLK06 HEADACHE RACK MOUNT FOOT

PESF1HK16 FLAT MOUNT HARDWARE KIT

PETLF(xx) LOW PROFILE HOOK KITS

PETLF00 PERMANENT MOUNT HARDWARE KIT

PETLR(xx) ROOF RACK HOOK KITS

PETLJ00 BREAKOUT BOX

PEPL9BBHNL BREAKOUT HARNESS LONG

PEPL9BBHNS BREAKOUT HARNESS SHORT

PETLWA978 DATA CABLE

PEPL9RFGR ROOF GROMMET

ETSWDAS01 ARROW CONTROLLER

PEPX3GA01 BASE T-SLOT GASKET ROUND

9 PEMG2E00 MAINBOARD ASSEMBLY

1 PEMG2DECL(x) ENDCAP LEXAN DOME (COLOR)

1 PEMG2DECX(x) ENDCAP XYLEX DOME (COLOR)

3 PEMG2DMSL(x) INNER DOME LEXAN 6" (COLOR)

3 PEMG2DMSX(x) INNER DOME XYLEX 6" (COLOR)

2 PEMG2DMLL(x) INNER DOME LEXAN 12" (COLOR)

2 PEMG2DMLX(x) INNER DOME XYLEX 12" (COLOR)

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.

PREMIUM FIXED HEIGHT FOOT KIT -

STANDARD PAD

PREMIUM FIXED HEIGHT FOOT KIT - THICK

PAD

Questions or comments that do not require immediate attention may be emailed to [e-mail].

9

6

IMPORTANT INFORMATION:

ITEM # PART# DESCRIPTION

4 PEMG2DVDLC DIVIDER (LEXAN/CLEAR)

4 PEMG2DVDXC DIVIDER (XYLEX/CLEAR)

PEMG2AR103W ALLEY LIGHT MODULE

*

PEMG2HR103W LED TAKEDOWN/WORK LIGHT (SINGLE)

*

PEMG2HR106W LED TAKEDOWN/WORK LIGHT (DOUBLE)

*

PEMG2HR109W LED TAKEDOWN/WORK LIGHT (TRIPLE)

*

PEMG2LR103(x) 3 LED INBOARD MODULE (COLOR)

*

PEMG2LR106(x) 6 LED INBOARD MODULE (COLOR) †

*

PEMG2LR112(x) 12 LED SPLIT INBOARD MODULE (COLOR)

*

PEMG2CR106(x) 6 LED CORNER MODULE (COLOR)

*

PEMG2CC112(x) 12 LED CORNER MODULE (COLOR)

*

PEMG2CE112A 12 LED CORNER MODULE ECE AMBER

*

8 PEMG2HNSW SPLIT WARNING JUMPER HARNESS/BOARD

5 PEMG2HDDR SINGLE DOME REPLACEMENT HARDWARE KIT

6 PEMG2GABS BASE GASKET (SHORT 10 FEET)

6 PEMG2GABL BASE GASKET (LONG 14 FEET)

7 PEMG2HDDM SINGLE DIVIDER/MODULE SCREW KIT

PEMG2HNMS MAIN WIRE HARNESS SHORT

PEMG2HNML MAIN WIRE HARNESS LONG

* SEE PAGE 2 FOR ILLUSTRATIONS

† PART NUMBER FOR BOTH SOLID AND SPLIT

#EMG2000 MAGNUM™ LED Lightbar

WARRANTY & RETURN GOODS PROCEDURE

CLEANING & CARE OF YOUR LIGHTBAR:

Keeping the lenses clean and scratch free will optimize the performance of
the lightbar. The exterior of the lightbar including lenses should be cleaned
with mild soapy water and a soft cotton cloth to remove dirt, grime and
insects. Never use window cleaners or harsh chemicals on the lenses; this
may cause failure of the lenses or reduce clarity resulting in the reduction of
light output.

MOUNTING INTEGRITY:

A review of bolt/hardware/mounting bracket integrity should be performed
at the beginning and end of each shift.

WARNING MESSAGES - PLEASE READ:

WARNING - DRILLING ANY HOLES INTO THE LIGHTBAR IS NOT
RECOMMENDED! THE RISK OF DAMAGING INTERNAL COMPONENTS
AND THE RESULTING FAILURE OF THE LIGHTBAR WILL VOID ANY
WARRANTY OF THIS PRODUCT.

WARNING - CARE MUST BE TAKEN WHEN DRILLING THROUGH
THE ROOF OF THE VEHICLE NOT TO DRILL INTO ANY EXISTING
WIRING AND NOT TO DRILL THROUGH THE HEADLINER OR SUPPORT
MEMBERS OF THE VEHICLE. CHECK BOTH SIDES OF THE MOUNTING
SERVICE PRIOR TO DRILLING. DE-BURR ANY HOLES AND REMOVE
ANY METAL SHARDS OR REMNANTS. INSTALL GROMMETS INTO
ALL WIRE PASSAGE HOLES.

WARNING - ROUTE WIRES ONLY IN LOCATIONS THAT ARE NOT
SUBJECTED TO POTENTIAL WEAR. MAKE SURE TO AVOID ROUTING
WIRES IN THE DEPLOYMENT AREA OF YOUR AIR BAG. REFER TO
YOUR VEHICLE OWNER’S MANUAL FOR AIR BAG DEPLOYMENT
ZONES.

WARNING - ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING
TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY TERMINAL OR
LOCAL CHASSIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST
125% OF THE MAXIMUM CURRENT AND PROPERLY FUSED AT THE
POWER SOURCE WITH APPROPRIATELY RATED FUSE.

IMPORTANT: When passing cables through fire wall or other sheet
metal, insert grommet to protect the cable!

WARRANTY RETURN PROCESS:

Please contact your SoundOff Signal Sales Representative, Customer Services
staff or our Technical Department (800.338.7337) for a RMA #, Return
Merchandise Authorization Number.

The following information is required for issuance of the RMA #:

• Reason for returning the product*

• Address where replacement product is to be shipped*

• Telephone number where you may be reached*

• SoundOff Signal invoice number on which product was purchased**

• SoundOff Signal part number and serial number**

• E-mail address where RMA # should be e-mailed**

• Fax number where RMA # should be faxed**

* RMA # will not be given without this information.
** If available, please provide this information.

SoundOff Signal will NOT accept returns without an RMA #. Each RMA #
is good for only one (1) return and will expire (10) days after the date it was
issued. Products must be shipped back to SoundOff Signal and the RMA #
clearly marked on the outside of the package near the shipping label. Please
use the following address on your shipping label:

SoundOff Signal
ATTN: RMA # / Technical Services
3900 Central Parkway
Hudsonville, MI 49426

WARRANTY EXCLUSIONS:

Shipping & Handling, labor and service fees are non-refundable. SoundOff
Signal is not liable for any damage due to installation or personal injury as a
result of using SoundOff Signal product.

WARRANTY FORFEITURE:

Warranty will not be granted if the Warranty Return Policy & Procedure rules
are not strictly followed. Physical damage resulting from customer abuse
will void warranty. Warranty will also be voided if any SoundOff Signal and/
or manufacturer serial tags, product stickers, seals, or the like, are removed,
altered or tampered with. Returned product that is damaged by shipping via
the RMA # procedure is not the responsibility of SoundOff Signal.

Document effective date on cover and below supersedes previously dated
policies and statements.

There are no other warranties, expressed or implied, including, but not limited
to, any implied merchantability or fitness for a particular use. SoundOff
Signal reserves the right to modify this warranty statement at any time; or to
discontinue, modify, or upgrade any products of its manufacture with design
improvements without prior notice.

IMPORTANT INFORMATION:

Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.

To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.

If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).

Questions or comments that do not require immediate attention may be emailed to [e-mail].

SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.