#EMG2000 MAGNUM™ LED Lightbar
IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand
all instructions and warnings before proceeding with the installation of this
product. Ensure that the manual and any warning cards are delivered to the
end user of this equipment. Proper installation of the lightbar requires the
installer to have a thorough knowledge of automotive electronics, systems,
and procedures. Lightbars provide an essential function of an effective visual
warning system. The use of the lightbar does not insure that all drivers can
or will abide by or react to an emergency warning signal, especially at high
rates of speeds or long distances. The operator of the vehicle must never take
the right of way for granted and it is the operator’s responsibility to proceed
safely. The effectiveness of the lightbar is highly dependant on the correct
mounting and wiring. The installer must read and follow the manufacturer’s
installation instructions and warnings in the manual. The vehicle operator
should verify daily that the lightbar is securely fastened to the vehicle and
properly functioning before operating vehicle. The lightbar is intended for use
by authorized personnel only. It is the user’s responsibility to ensure they
understand and operate the emergency warning devices in compliance with
the applicable city, state and federal laws and regulations. SoundOff Signal
assumes no liability for any loss resulting from the use of this warning device.
TABLE OF CONTENTS
PAGE CONTENT
1 COMPONENTS/ CONTENTS
2 MODULE SPECIFICATIONS
3 TECHNICAL/ POWER SPECIFICATIONS
4-5 FIXED HEIGHT BRACKETS AND HOOK MOUNTING
6 FIXED HEIGHT BRACKETS PERMANENT MOUNTING
7 ELECTRICAL INSTALLATION
8 ELECTRICAL INSTALLATION (CONTINUED)
9 CONTROL HARNESS
10 FLASH PATTERNS AND CONNECTOR INSTRUCTIONS
11 LIGHT MODULE WIRE HARNESS LOCATIONS
12 MAGNUM TROUBLESHOOTING
13 REPLACEMENT PARTS
14 WARRANTY AND RETURN GOODS PROCEDURE
Components/Contents
Standard Equipment:
1 - EMG2000 MAGNUM™ LED Lightbar built to your specifications
Other Parts that may be included depending on your configuration:
1 - Vehicle Specific Hook Kit w/ Hardware*
2 - Fixed Height Mounting Brackets w/ Hardware or
1 - Flat Mount Hardware Kit or
2 - Headache Brackets w/ Hardware
*Kits will vary with each lightbar depending on vehicle specified on order form.
Unpack Lightbar
1. Remove the lightbar from box and packaging.
2. Save packaging for later shipping.
3. Check components/contents.
4. Please reference these instructions for proper wiring and installation.
Tools Required for Installation
• 1/2“ Socket with ratchet or 1/2“ box end
• Phillips Head Screwdriver
• Drill bit #30
Important Information:
• Warning devices are strictly regulated and governed by Federal, State
and Municipal ordinances. These devices shall be used ONLY on approved
vehicles. It is the sole responsibility of the user of these devices to ensure
compliance.
• DO NOT install this product or route any wires in the Air Bag Deployment
Zone. Refer to your vehicle Owner’s Manual for the location of any air
bag deployment zones.
• DO NOT connect this device to a strobe power supply. This product is
self-contained and does not require an external power supply.
WARNING
!
This product contains high intensity LED devices. To
prevent eye damage, DO NOT stare into the light
beam at close range.
1.800.338.7337 / www.soundoffsignal.com
Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.
To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).
Questions or comments that do not require immediate attention may be emailed to techservices@soundoffsigal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
IMPORTANT INFORMATION:
#EMG2000 MAGNUM™ LED Lightbar
Fusion Boost 6 LED Inboard Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.5 Amps @ 12.8 Vdc (Flashing)
1.0 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 6.4W (Flashing)
Fusion 12 LED Corner Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.8 Amps @ 12.8 Vdc (Flashing)
1.6 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 10.2W (Flashing)
Turbo Optic 3 LED Inboard Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.25 Amps @ 12.8 Vdc (Flashing)
0.5 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 3.2W (Flashing)
Fusion 6 LED Corner Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.5 Amps @ 12.8 Vdc (Flashing)
1.0 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 6.4W (Flashing)
Takedown 3 LED Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.21 Amps @ 12.8 Vdc (Flashing)
0.42 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.7W
LIGHT OUTPUT: 240lm
Takedown 6 LED Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.42 Amps @ 12.8 Vdc (Flashing)
0.84 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 5.4W
LIGHT OUTPUT: 480 lm
Takedown 9 LED Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.63 Amps @ 12.8 Vdc (Flashing)
1.26 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 8.1W
LIGHT OUTPUT: 720 lm
Alley 3 LED Module
INPUT VOLTAGE RANGE: 10-16Vdc
CURRENT DRAW: 0.21 Amps @ 12.8 Vdc (Flashing)
0.42 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.7W
LIGHT OUTPUT: 240 lm
FLASHING = AVERAGE
STEADY ON (100%) = PEAK
IMPORTANT INFORMATION:
Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.
To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).
Questions or comments that do not require immediate attention may be emailed to techservices@soundoffsigal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
#EMG2000 MAGNUM™ LED Lightbar
TOP VIEW WITH COVERS ON
TECHNICAL SPECIFICATIONS
Aluminum Base, Nylon base end
Material:
Roof Attachments: 1/4" bolt Stainless A2
Operating Temperature: -40º to +65º C
LENGTH # OF INBOARDS DIMENSIONS
23" 2
caps, polycarbonate outer lenses,
acrylic inner lenses .
TOP COVER SCREWS
TOP VIEW WITH COVERS OFF
INBOARD LED MODULES
CORNER MODULE
BOTTOM VIEW
MODEL NUMBER
& SERIAL NUMBER
LOCATIONS
MAIN ELECTRICAL
BOARD
5/16 Carriage Bolts for
Mounting Feet of Lightbar
35.5" 4
41.8" 5
48" 6
54.3" 7
60.5" 8
73" 10
POWER SPECIFICATIONS
Input Voltage Range:
Light Bar
Component
Current Draw
(Average = Flashing)
10 -16 Vdc
12.4"D x 2.3H
inboard
Power Consumption
(Watts)
Standby Current
Reverse Polarity
Load Dump
Wiring
Wire Exit Holes
IMPORTANT INFORMATION:
Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.
To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).
Questions or comments that do not require immediate attention may be emailed to techservices@soundoffsigal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
.022 Amps .28 Watts
Fuse Protected
Protected
Power Cable 15ft 10 AWG Wires, (+) Red, (-) Black
Data Cable 15ft RJ-45 Type
#EMG2000 MAGNUM™ LED Lightbar
Low Profile Mounting Foot
FIXED HEIGHT BRACKETS AND HOOK MOUNTING
1. Slide 5/16 carriage bolts into extrusion t-slots. Place mounting foot
onto slots and tighten foot with washer and nut, ensuring the use of
either a lock washer or lock nut
1/4"-20 PEM nut
Vehicle Specific
Hook Bracket
1/4"-20 x 2.5" Hex
Head Bolt
#8 x 1/2" Truss Head
Sheet metal screws
T-slots for adjustability
for correct roof fit
2. Temporarily place lightbar in its correct position on the roof of the
vehicle. The bar should be positioned about the center of the vehicle B
pillar. Determine the appropriate position of the mounting feet brackets on the lightbar to the vehicle roof and reposition mounting feet as
needed.
3. Install supplied vehicle specific hook brackets using supplied 1/4"20 x 2.5 Hex Head bolts onto the bar mounting foot as shown. Nut is
attached to mounting foot to prevent turning and improve ease of installation. If bolt ends come in contact with the mounting feet, reposition
the mounting feet.
4. Using the vehicle specific hook brackets as a template, drill 4
pilot holes using a #30 (.128 dia.) drill bit on each side of the vehicle.
5. Secure each vehicle specific hook brackets by using the 8 supplied
#8 x 1/2" Truss Head Sheetmetal screws, 4 per side.
6. Tighten each vehicle specific hook bracket to mounting foot by turning the 1/4" -20 x 2.5 Hex head bolt clockwise until bar is snug and no
side to side or fore to aft movement occurs. Tighten to 50 in lbs max
7. Route cables into vehicle. Use supplied rubber grommet in roof for
sealing/ protection of wires. It is recommended that silicone be placed
around grommet to ensure roof sealing.
WARNING
!
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
T-Slot Gasket location
IMPORTANT INFORMATION:
Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.
To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).
Questions or comments that do not require immediate attention may be emailed to techservices@soundoffsigal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
#EMG2000 MAGNUM™ LED Lightbar
Premium Fixed Height Foot
Carriage Bolts x2
(1st slid into extrusion)
1.5° Wedge
Flat Washer
Lock Nut
Figure 2.
Rubber Pad
Metal Nut Bracket
Mounting Foot
Split Ring Lock Washer
Figure 1.
Flat Washer
Hook Bracket
1/4" - 1/2" Gap Required
Hook Bracket Bolt
Hook Bracket
Cover Door
#8-1/2" Truss Head
Sheetmetal screw
FIXED HEIGHT BRACKETS AND
HOOK MOUNTING
1. Keeping the lightbar level with the road, attach Mounting Feet to the roof of the vehicle using the 2 supplied
Carriage Bolts. If the lightbar needs to be leveled, a 1.5°
wedge has been provided.
2. Place lightbar centered on the roof, and hold brackets
up to the lightbar. A 1/4" to 1/2" gap should be between
the hook bracket and front wall of the mounting foot prior
to putting any tension on the hook bracket bolt (See Figure 3). Adjust the mounting foot position to accomodate
for this gap.
3. Tighten hook bracket bolts with max torque 10in-lbs.
DO NOT OVERTIGHTEN! Bar is secure once split
lock washer has been compressed. Using holes in the
hook bracket as a template, drill 4 holes in the roof using the appropriate size drill. Secure hook bracket to roof
with 4 screws on each side.
4. Install the cover door over the hook bracket bolt to finish the assembly. Place tab of one side into place and
then push the second tab into place with a flat-head
screw driver.
WARNING
!
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
Figure 3.
IMPORTANT INFORMATION:
Warning devices are strictly regulated and governed by Federal, State and Municipal ordinances. These devices shall be used ONLY on approved vehicles. It is the sole responsibility of the user of these devices to ensure compliance.
To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-support.
If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. at 1.800338.7337 (press #4 to skip the automated message).
Questions or comments that do not require immediate attention may be emailed to techservices@soundoffsigal.com.
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
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