SoundOff Signal Apex LED User Manual

10-16 Volt Version
OWNER’S MANUAL &
INSTALLATION INSTRUCTIONS
EPX3000 8.13
TABLE OF CONTENTS
PAGE CONTENT
3 TECHNICAL SPECIFICATIONS
4 PRE-INSTALLATION
6 FIXED HEIGHT BRACKETS AND HOOK MOUNTING
7 FIXED HEIGHT BRACKETS PERMANENT MOUNTING
8 GASKET MOUNTING INSTRUCTIONS
9-10 ELECTRICAL INSTALLATION
11 BREAKOUT BOX
12 FLASH PATTERNS AND CONNECTOR INSTRUCTIONS
13 CONTROLLER AND WIRE HARNESS INSTRUCTIONS
14 APEX TROUBLESHOOTING
15 REPLACEMENT PARTS
16 PRODUCT MAINTENANCE
BACK WARRANTIES AND POLICIES
Page 2
TECHNICAL SPECIFICATIONS
Input Voltage cdV61 - 01
Light Bar Component Current Draw Peak Power Consumption
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Inboard Module (ea): 0.5Amps @ 12.8Vdc 1.0Amps @ 12.8Vdc 6.4 End Module Front Corner (ea): 1.0Amps @ 12.8Vdc 2.0Amps @ 12.8Vdc 12.8 End Module Rear Corner (ea): 1.0Amps @ 12.8Vdc 2.0Amps @ 12.8Vdc 12.8 End Module Alley (ea): .25Amps @ 12.8Vdc .50Amps @ 12.8Vdc 3.2 Take Down (ea): 0.5Amps @ 12.8Vdc 1.0Amps @ 12.8Vdc 6.4
Standby Current: .22Amps @ 12.8Vdc Power Consumption = 0.28 Watts* Reverse Polarity: Fuse Protected Load Dump: detcetorP Wiring: kcalB )-
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Number of LEDs: Inboard Module (ea): 6 Gen3 LEDs
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Operating Temperature: -40 Degree C to +70 Degree C
Light Output:
DEL rep muminim ml5.32 DEL eulB DEL rep muminim ml26 DEL deR
DEL rep muminim ml001 DEL etihW
sruoh + K05 :efiL DEL
Optical Distribution: Inboard Module (ea): 20° Vertical : 100° Horizontal End Module Front Corner (ea): 10° Vertical : 120° Horizontal End Module Rear Corner (ea): 10° Vertical : 120° Horizontal End Module Alley (ea): 10° Vertical : Angled 20° Forward w/ 40° Horizontal Take Down Standard (ea): 20° Vertical : 20° Horizontal Take Down Scene (Two Modules): 20° Vertical : 100° Horizontal
Moisture Protection: Sealed Construction Outer Lens Material: Polycarbonate w/ UV Protection Roof Attachment Mounting Bolt: 1/4" Stainless A2
DEL rep muminim ml7.15 DEL rebmA DEL rep muminim ml2.76 DEL neerG
( ,deR )+( ,seriW GWA 01 tf51 elbaC rewoP
sDEL 3neG 21 :)ae( renroC tnorF eludoM dnE sDEL 3neG 21 :)ae( renroC raeR eludoM dnE
sDEL 3neG 4 :)ae( yellA eludoM dnE
Dimensions 37” (4 Inboard Module) 36.6"L x 11.1"D x 1.9"H inboard (2.6"H ends) 43” (5 Inboard Module) 43.2"L x 11.1"D x 1.9"H inboard (2.6"H ends) 50” (6 Inboard Module) 49.8"L x 11.1"D x 1.9"H inboard (2.6"H ends)
56.5” (7 Inboard Module) 56.5"L x 11.1"D x 1.9"H inboard (2.6"H ends) 63” (8 Inboard Module) 63.1"L x 11.1"D x 1.9"H inboard (2.6"H ends) 70” (9 Inboard Module) 69.7"L x 11.1"D x 1.9"H inboard (2.6"H ends) 76” (10 Inboard Module) 76.3"L x 11.1"D x 1.9"H inboard (2.6"H ends)
Page 3
PRE-INSTALLATION
IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand all instructions and warnings before proceeding with the installation of this product. Ensure that the manual and any warning cards are delivered to the end user of this equipment. Proper installation of the lightbar requires the installer to have a thorough knowledge of automotive electronics, systems, and procedures. Lightbars provide an essential function of an effective visual warning system. The use of the lightbar does not insure that all drivers can or will abide by or react to an emergency warning signal, especially at high rates of speeds or long distances. The operator of the vehicle must never take the right of way for granted and it is the operator’s responsibility to proceed safely. The effectiveness of the this lightbar is highly dependant on the correct mounting and wiring. The installer must read and follow the manufacturer’s installation instructions and warnings in the manual. The vehicle operator should verify daily that the lightbar is securely fastened to the vehicle and properly functioning before operating vehicle. The lightbar is intended for use by authorized personnel only. It is the user’s responsibility to ensure they understand and operate the emergency warning devices in compliance with the applicable city, state and federal laws and regulations. (SoundOff Signal assumes no liability for any loss resulting from the use of this warning device.)
Unpack box:
1. Remove the light bar and packaging.
2. Save packaging for later shipping.
3. Check components/contents.
4. Please reference this instruction manual for proper wiring and installation.
Tools Required for Installation:
7/16” Socket with ratchet 10mm Socket with ratchet Phillips Head Screwdriver Electric Drill with #30 (.128 dia.) drill bit 1 1/4” Hole Saw
Components/Contents
Standard Equipment 1- APEX Lightbar 1- Roof Side Cable Grommet (cable specific)
Optional Mounting Kits
2- Fixed Height Mounting Brackets 1- Specific Vehicle Hook w/ Hardware Kit (OR) 1- Specific Mounting Hardware Kit
**Kits will vary with each bar
WARNING - DRILLING ANY HOLES INTO THE LIGHTBAR IS NOT RECOMMENDED! THE RISK OF DAMAGING INTERNAL COMPONENTS AND THE RESULTING FAILURE OF THE LIGHTBAR WILL VOID ANY WARRANTY OF THIS PRODUCT.
At anytime during your installation process, feel free to call our technical support line at 1-800-338-7337. Press #4 to skip automated message. You can also visit our website at www.soundoffsignal.com or e-mail technical assistance at techsupport@soundoffsignal.com.
Page 4
APEX BASICS
This is a basic configuration showing many of the features offered. Your APEX may have
a different configuration. This diagram should only be used as a reference.
TOP VIEW WITH COVER ON
3 TOP COVER SCREWS
TOP VIEW WITH COVER OFF
INBOARD LED MODULES CORNER LED MODULES
FRONT
WIRE EXIT
BOTTOM VIEW
REAR
MODEL NUMBER SERIAL NUMBER
ELECTRICAL ENCLOSURE
HEX HEAD BOLTS FOR SECURING BOTTOM COVERS
Page 5
FIXED HEIGHT BRACKETS AND HOOK MOUNTING
1. Loosen lower air deflectors at each end of bar using 10mm socket. Then slide air deflectors toward center of bar to access position for fixed height mounting brackets.
2. Mount fixed height brackets (See Figure 1) using supplied M6x16mm hex bolts on each side. Temporarily place the lightbar in its correct position on the roof of the vehicle. The bar should be positioned about the center line of the “B” pillar. Determine the appropriate position of the brackets on the lightbar and vehicle roof. Tighten brackets in position on bottom of lightbar.
3. Install supplied vehicle specific hook brackets using supplied 1/4”-20 x 2.5 Hex Head bolts onto the bar mounting foot as shown in Figure 2. Nut is attached to mounting foot to prevent turning and improve ease of installation.
4. Using the vehicle specific hook brackets as a template, drill 4 pilot holes using a #30 (.128 dia.) drill bit on each side of the vehicle.
1/4”-20 PEM Nut
Slots for adjustablitlity for correct roof fit
FIGURE 1 FIGURE 2
6. Secure each vehicle specific hook bracket by using the 8 supplied #8 x 1/2” Truss Head Sheet metal screws on each side.
7. Tighten each vehicle specfic hook bracket by turning the 1/4”-20 x 2.5 Hex head bolt clockwise until bar is snug and no side to side or fore to aft movement occurs.
8. Route cables into vehicle. Use supplied rubber grommet in roof for sealing/protection of wires. It is recommended that silicone be placed around grommet to ensure roof sealing.
Vehicle Specific Hook Bracket
1/4”-20 x 2.5” Hex Head Bolt
WARNING - ROUTE WIRES ONLY IN LOCATIONS THAT ARE NOT SUBJECTED TO POTENTIAL WEAR. MAKE SURE TO AVOID ROUTING WIRES IN THE DEPLOYMENT AREA OF YOUR AIR BAG. REFER TO YOUR VEHICLE’S OWNER’S MANUAL FOR AIR BAG DEPLOYMENT ZONES.
Page 6
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