Sony Ericsson Z1010 Working Instruction

Working Instructions,SP/ Mechanical

Working Instruction, SP/Mechanical

Applicable for Z1010

Contents

Disassembly Upper & Lower cabinets ..........................................................................2

1.1 Equipment ........................................................................................................ 2

1.2 Instruction ........................................................................................................ 2

2 Reassembly Upper & Lower cabinets ......................................................................... 14

2.1 Equipment ...................................................................................................... 14

2.2 Instruction ...................................................................................................... 14

3 Replacement of Mechanical Parts ...............................................................................27

3.1 Equipment ...................................................................................................... 27

3.2 Instruction ...................................................................................................... 27

3.3 Vibrator..........................................................................................................27

3.4 Audio jack cover ............................................................................................ 28

3.5 Audio jack ......................................................................................................29

3.6 MS-Duo cover ................................................................................................30

3.7 VGA camera...................................................................................................31

3.8 Microphone ....................................................................................................33

3.9 USB cover ....................................................................................................... 34

3.10 Keypad............................................................................................................35

3.11 Status LCD ..................................................................................................... 36

3.12 CIF camera..................................................................................................... 37

3.13 Main LCD....................................................................................................... 41

3.14 Icon .................................................................................................................43

3.15 Camera mirror...............................................................................................45

3.16 Frame Assembly ............................................................................................47

3.17 Hinge Covers - Right and Left...................................................................... 48

3.18 Hinge Covers-Inner .......................................................................................49

3.19 IMD Plate (upper rear cabinet)....................................................................50

3.20 Upper inside cabinet assembly .....................................................................52

3.21 Magnet ............................................................................................................ 53

3.22 Keyboard support Complete and Keyboard PCB ...................................... 54

3.23 Hinge flex PCB Assembly (Cif camera).......................................................57

3.24 Flex film Hinge flex .......................................................................................58

4 Label............................................................................................................................... 59

5 Revision History ............................................................................................................ 60

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Working Instructions,SP/ Mechanical

1 Disassembly Upper & Lower cabinets

Tools

• Pair of tweezers

• Screwdriver: Set to 15Ncm ± 6 %. Torx 6

• Front opening Tool NTZ 112 302/2

• Flex film assembly Tool NTZ 112 521

• Dentist hook

1.1 Equipment

• ESD-gloves (cotton gloves).

• ESD-wristband

1.2 Instruction

• Keep all contact surfaces clean of dirt and hand-grease.

• Use gloves and an ESD wrist strap.

• Disassembly performed without Memory stick.

Front view

(Status Display)

3/000 21-1/FEA 209 544/77 A

Open view

(Main Display)

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Back view

(Battery Cover)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.1

Remove the battery cover with your fingers. Slide the battery cover down. Take out the battery.

(Fig.1.1)

Remove the two Lower Rear Cabinet screw covers with a dentist hook. (1)

Remove the four screws. (2)

(Fig.1.2)

Check that the memory stick is removed. (1).

Be careful not to scratch the phone with the dentist hook.

Do not reuse the screw covers.

Fig.1.2

Fig.1.3

Remove the four Upper Inside Cabinet screw covers with a dentist hook.

Remove the four screws.

(Fig.1.3)

Do not reuse the screws.

Do not reuse the screw covers.

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Remove the Upper Rear Cabinet. Use opening tool NTZ 112 302/2, if needed.

Start at hinge area and twist the tool until the snap fit latches opens. Continue in the arrow direction.

(Fig.1.4)

Don’t touch the status LCD.

Be careful not to scratch the phone with the opening tool.

LCD is only connected to board with flex film and falls easily out from Frame.

Fig.1.4

Remove the Upper Inside Cabinet. Open the phone

between 90° and 180° like

the picture shows. Start at the upper area and pull forward in the arrow direction.

(Fig.1.5)

Upper Rear Cabinet assy separated

Don’t touch main LCD.

LCD is only connected to board with flex film and falls easily out of Frame.

Fig.1.5

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Upper Inside Cabinet assy separated

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Remove the Lower Rear Cabinet. Use your fingers or opening tool NTZ 112 302/2, if needed.

Start at hinge area and pull gently.

“Open” Lower Rear Cabinet cautiously as VGA camera flex still connects to Lower Rear Cabinet assembly (at volume key side).

Fold the Lower Rear

Cabinet 180°. Be careful as

the VGA camera flex is connected to the PCB.

VGA camera flex (1).

Be careful with the camera flex film.

Fig.1.6

3/000 21-1/FEA 209 544/77 A

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(Fig.1.6)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.7

Open the FPC connector. Remove VGA camera flex film. Use Flex film assembly Tool NTZ

112521.

(Fig.1.7)

Lower rear cabinet assy separated

Fig.1.8

Fig.1.9

Remove the two hinge covers with your fingers in the arrows direction.

(Fig.1.8)

Open the USB cover (located close to the microphone), at the Lower Inside Cabinet. To be able to remove the PCB.

Turn the phone around so that the PCB is visible

Open the phone 180° and

remove Lower Inside Cabinet from main PCB (incl. Frame and Sub PCB) Start at hinge part and continue to system connector.

Make sure that the volume switches (1) and the camera switch (2) not are damaged.

Hold the assy in the Frame hinge.

Be careful so that the volume switches (1) and camera switch (2) not are damaged.

Lower Inside Cabinet assy separated.

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(Fig.1.9)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.10

Hold the Main PCB and Frame together when handling the phone to avoid main PCB to separate from the Frame. See arrows.

Main PCB and Sub PCB assy separated from cabinets.

Lower Inside Cabinet

Lower Rear Cabinet Main PCB SUB PCB Upper Rear Cabinet Upper Inside Cabinet

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig. 1.11

Push the Status LCD connector in the arrows direction with a pair of tweezers.

Disconnect the status LCD flexfilm by using Flexfilm assembly tool NTZ 112521. (Fig.1.11)

Remove the Status LCD from Sub PCB with your fingers.

Fig.1.12

Fig. 1.13

(Fig.1.12)

Remove the tape (Tape connector upper) and open Main LCD FPC connector and remove Main LCD flex film with Flex film assembly Tool NTZ

112521.

(Fig.1.13)

Disconnect CIF camera flex with Flex film assembly Tool NTZ 112521.

Be careful not to damage the flex film.

Be careful handling the flex film.

Fig.1.14

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To avoid damage on the camera connector, start carefully at one side and continue at the other side.

(Fig.1.14)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Open the FPC connector with a pair of tweezers and disconnect Main PCB flex. Flex film assembly Tool NTZ 112521.

(Fig.1.15)

Fig.1.15

Fig.1.17

Lift up the Sub PCB from the guiding pin (1) and slide the PCB in the arrow direction. Fold the Sub PCB beside and turn the phone around.

(Fig.1.17)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.18

Press out the Cif camera with your finger or a pair of tweezers.

(Fig.1.18)

Turn the phone around. Loosen the Main LCD by pressing the snap fit hooks in the arrows direction with your fingers.

Be careful, not to scratch the Camera lens.

Fig.1.19

Fig.1.20

(Fig.1.19)

Turn the phone around and remove the Main LCD.

(Fig.1.20)

Turn the phone around.

Fig.1.21

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(Fig.1.21)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

To release the main board from the hinge frame: Hold the Main PCB and Frame as the picture shows. Bend the keyboard support down in the arrow direction (1).

Fig.1.22

Fig.1.23

Then bend Main PCB in the arrow direction (upwards) (2).

(Fig.1.22)

Hold the Camera flex and Hinge flex in your right hand.

Slide the Camera and Hinge flex in the arrow direction and lift them out of the hinge.

(Fig.1.23)

To release the frame from the Main PCB. Press down the Keyboard support (1) and remove the frame in the arrow direction.

Fig.1.24

3/000 21-1/FEA 209 544/77 A

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(Fig.1.24)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.25

Open the Camera flex FPC connector and remove the Camera flex.

Use Flex film assembly Tool NTZ 112521.

(Fig.1.25)

Turn the Main PCB around and release the two keyboard support snap fit hooks with a pair of tweezers.

Fig.1.26

Fig.1.27

(Fig.1.26)

Turn the phone around. Fold the keyboard support forward and open Keyboard support connector. Use Flex film assembly Tool NTZ 112521.

(Fig.1.27)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.1.28

Turn the keyboard support around. Open carefully the two snap fit hooks in the arrows direction.

(Fig.1.28)

Lift up the keyboard PCB from the keyboard support.

Fig.1.29

Fig.1.30

(Fig.1.29)

Open the Hinge flex FPC connector and remove the hinge flex. Use Flex film assembly Tool NTZ 112521.

(Fig.1.30)

Remove the Coax cable by using a pair of tweezers.

Fig.1.31

3/000 21-1/FEA 209 544/77 A

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(Fig.1.31)

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Working Instructions,SP/ Mechanical

2 Reassembly Upper & Lower cabinets

Tools

• Pair of tweezers

• Screwdriver: Set to 15Ncm ± 6 %. Torx 6

• Flex film assembly Tool NTZ 112 521

• Dentist hook

2.1 Equipment

2.2 Instruction

# Figure Instruction Note

• ESD-gloves (cotton gloves).

• ESD-wristband

• Keep all contact surfaces clean of dirt and hand-grease

• Use gloves and an ESD wrist strap.

Open the FPC connector. Connect hinge flex film. Use Flex film assembly Tool NTZ 112521 (1).

Use your finger to close the FPC-connector.

Fig.2.1

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(Fig.2.1)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Turn Main the PCB around and connect the Camera flex film. Use Flex film assembly Tool NTZ 112521.

Use your finger to close the FPC-connector.

(Fig.2.2)

Fig.2.2

Fig.2.3

Connect the Coax cable. Use a pair of tweezers.

(Fig.2.3)

Position the Keyboard PCB on the keyboard support guiding pins (arrows) and snap fit it on the keyboard support.

(Fig.2.4)

Fig.2.4

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.2.5

Turn the phone around and open the FPC connector. Connect the Keyboard assembly flex film. Use Flex film assembly Tool NTZ

112521.

Use your finger to close the FPC-connector.

(Fig.2.5)

Fold down the Keyboard support in the arrow direction and snap fit it on the Main PCB.

Fig.2.6

Fig.2.7

(Fig.2.6)

Place the gasket in the frame.

(Fig.2.7)

Fig.2.8

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Turn the frame around and check that the gasket is in correct position.

(Fig.2.8)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Fig.2.9

Place the Cif camera in the frame.

(Fig.2.9)

Place the frame in front of you.

Fig.2.10

(Fig.2.10)

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Working Instructions,SP/ Mechanical

# Figure Instruction Note

Place the Main PBA and Sub PBA in front of you.

Hold Main PCB in your left hand.

Hold camera flex film and hinge flex film between your right thumb and forefinger.

Rotate Main PCB 360 degrees around antenna cable as in following picture sequence.

(Fig.2.11)

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Sony Ericsson Z1010 Working Instruction

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