Sony Ericsson W595 Working Instruction

Working Instruction, Mechanical

Applicable for W595

CONTENTS

1 Introduction .............................................................................. 3

1.1 Equipment ................................................................................. 5

1.2 General cautions ...................................................................... 6

1.3 Adhesives ................................................................................. 6

2 Disassembly ............................................................................. 7

2.1 Overview ................................................................................... 7

2.1.1 Battery Cover and Battery ..................................................... 8

2.1.2 Deco Plate ............................................................................. 9

2.1.3 Front Cover Assy ................................................................. 10

2.1.4 Main Keyboard .................................................................... 11

2.1.5 Rear Cover .......................................................................... 12

2.1.6 Top and Bottom Cap ........................................................... 14

2.1.7 Earspeaker, Display and PBA Navigation ........................... 15

2.1.8 Frame Assy ......................................................................... 19

2.1.9 Hinge ................................................................................... 20

3 Replacements ......................................................................... 21

3.1 Battery Cover and Battery ..................................................... 22

3.2 Deco Plate ............................................................................... 22

3.3 Front Cover Assy ................................................................... 22

3.4 Main Keyboard ........................................................................ 22

3.5 Rear Cover .............................................................................. 22

3.6 Top and Bottom Cap .............................................................. 22

3.7 Earspeaker, Display and PBA Navigation ............................ 22

3.8 Frame Assy ............................................................................. 23

3.9 Hinge ....................................................................................... 23

3.9.1 Camera Assy ....................................................................... 24

3.9.2 Co-Brand ............................................................................. 26

3.9.3 Dust Gasket Hinge .............................................................. 27

3.9.4 Gasket Camera ................................................................... 27

3.9.5 Gasket Hinge....................................................................... 28

3.9.6 Gasket Microphone ............................................................. 28

3.9.7 Gasket Speaker Bottom ...................................................... 29

3.9.8 Gasket Speaker Top ........................................................... 29

3.9.9 Half to Half FPC .................................................................. 30

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3.9.10 Keyboard Navigation ........................................................... 32

3.9.11 Light Guide Navi Keyboard ................................................. 33

3.9.12 Light Guide Main Keyboard ................................................. 34

3.9.13 Loudspeaker Bottom ........................................................... 35

3.9.14 Loudspeaker Top ................................................................ 36

3.9.15 Main Window ....................................................................... 37

3.9.16 PBA Main Keyboard FPC .................................................... 38

3.9.17 Tape Main Keyboard LED ................................................... 40

3.9.18 Tape Navigation LED .......................................................... 41

3.9.19 Tape Navigation LED middle ............................................... 41

3.9.20 Volume Key ......................................................................... 42

3.9.21 Walkman Key ...................................................................... 42

3.10 Liquid Indicator ...................................................................... 43

3.11 Core Unit Label ....................................................................... 44

4 Reassembly ............................................................................ 45

4.1 Overview ................................................................................. 46

4.1.1 Hinge ................................................................................... 47

4.1.2 Frame Assy ......................................................................... 48

4.1.3 Earspeaker, Display and PBA Navigation ........................... 49

4.1.4 Top and Bottom Cap ........................................................... 54

4.1.5 Rear Cover .......................................................................... 55

4.1.6 Main Keyboard .................................................................... 57

4.1.7 Front Cover Assy ................................................................. 58

4.1.8 Deco Plate ........................................................................... 59

4.1.9 Battery Cover and Battery ................................................... 60

5 Revision History ..................................................................... 61

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Working Instruction, Mechanical

1 Introduction

W595

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Working Instruction, Mechanical

W595s

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Working Instruction, Mechanical

1.1 Equipment

SPECIAL TOOLS

• NTZ 112 459 Torque screwdriver (or equivalent)

• 1222-3513 Bits (PH00)

• NTZ 112 302/2 Front opening tool

• NTZ 112 521 Flex film assembly tool

• NTZ 112 590 Guitar pick

STANDARD TOOLS

Standard tools have to be locally purchased

• Dentist hook

• ESD tweezers

OTHER EQUIPMENT

• ESD wristband

• ESD gloves

LABEL EQUIPMENT

The following special equipment is required when replacing or installing a new label:

• Hot air flow solder station

• Zebra printer connected to computer

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Working Instruction, Mechanical

1.2 General cautions

The following cautions are considered to be generic for all phone models and will not be repeated in the Disassembly, Replacements and Reassembly sections:

WITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY!

• S

EEP ALL CONTACT SURFACES CLEAN!

• K

E CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK, TWEEZERS, OPENING TOOLS, GUITAR PICK

• B

ETC. TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE!

• B

E CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS! EMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD!

• R

EVER TOUCH THE DISPLAY GLASS!

• N

SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE!

• U

1.3 Adhesives

Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives.

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Working Instruction, Mechanical

2 Disassembly

When you are going to replace a part being listed in Replacements, the instruction of that section usually begins by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement.

REPLACEMENTS

Start

Contents

page

DISASSEMBLY

2.1 Overview

REASSEMBLY

Done

The disassembly is done in the following order:

1. Battery Cover and Battery

2. Deco Plate

3. Front Cover Assy

4. Main Keyboard

5. Rear Cover

6. Top and Bottom Cap

7. Earspeaker

8. Display

9. PBA Navigation

10. Frame Assy

11. Main PBA

12. Hinge

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Working Instruction, Mechanical

2.1.1 Battery Cover and Battery

Remove the Battery Cover.

Remove the Battery.

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2.1.2 Deco Plate

Release the Deco Plate with a guitar pick.

Remove the Deco Plate.

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2.1.3 Front Cover Assy

Remove the two screws (PH00).

Use a guitar pick and slide along the side to release the snap hooks.

Slide along the other side.

Remove the Front Cover.

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2.1.4 Main Keyboard

Release the Main Keyboard with a guitar pick. Be careful with the Light Guide underneath.

Remove the Main Keyboard.

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Working Instruction, Mechanical

2.1.5 Rear Cover

Remove the two bottom screws (PH00).

Remove the two top screws (PH00).

Release the snap hooks along both sides with a front opening tool.

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Working Instruction, Mechanical

Rear Cover continue

Release the hook with a guitar pick.

Release the Rear Cover from the core unit.

Be careful with the hook.

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Working Instruction, Mechanical

2.1.6 Top and Bottom Cap

Remove the Bottom Cap.

Unsnap the hooks on the Top cap.

Remove the Top Cap.

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2.1.7 Earspeaker, Display and PBA Navigation

Remove the screw (PH00).

Release the Earspeaker with a guitar pick.

Slide along the Earspeaker fllex.

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Earspeaker, Display and PBA Navigation continue

Release the PBA Navigation.

Turn over the PBA Navigation to reach the connectors.

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Earspeaker, Display and PBA Navigation continue

Open the connector carefully.

Remove the flex.

Remove the Earspeaker, Display and PBA Navigation.

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Working Instruction, Mechanical

Earspeaker, Display and PBA Navigation continue

Open the Earspeaker connector carefully.

Remove the Earspeaker flex.

Open the Display connector carefully.

Remove the Display flex.

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Working Instruction, Mechanical

2.1.8 Frame Assy

Slide carefully along the side button flex with a guitar pick to release it from the hooks.

Remove the two screws (PH00).

Remove the Frame Assy.

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