Sony Ericsson W595 Equipment List

Equipment List, Electrical

Applicable for W595

CONTENTS

General.............................................................................................................................................2

1

2 Column Definitions..........................................................................................................................2

Description Columns .........................................................................................................................2

Process Columns ..............................................................................................................................2

3 Repair Equipment............................................................................................................................3

3.1 Repair Equipment orderable from Sony Ericsson................................................................3

3.2 Repair Equipment that should be obtained from local Suppliers.........................................7

3.3 Lead-free Solder Equipment..............................................................................................17

4 Revision History............................................................................................................................20

1215-7379 Rev 2 Company Internal

1 General

This document describes the equipment needed, in addition to the equipment listed in the Mechanical Equipment List, to upgrade the applicable product’s software, functional test and to repair the product at an Electrical Repair Level. The first section is equipment that can be purchased from a Sony Ericsson Parts and Tools warehouse. The second section is equipment that must be purchased from other vendors.

2 Column Definitions

Description Columns

• Description = The name of the equipment.

• Part Number = The Sony Ericsson part number to use when ordering from a Sony Ericsson Parts and Tools warehouse.

• Comments = Additional information that helps to specify or clarify the equipment.

Equipment List, Electrical

• Picture

Process Columns

These columns show which processes use the equipment. An “X” in a column indicates that the equipment must be used, and a “Z” in a column indicates that the use of that equipment is optional.

Customization: Equipment necessary to perform a Customization/Activation.

Go/No Go test: Equipment necessary for Go/No Go testing. Calibration with SERP: Equipment necessary to perform a calibration with SERP. NOTE: Calibration can only be done by authorized repair centers. Repair: Equipment necessary for replacing soldered components.

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3 Repair Equipment

Some of the required equipment will be orderable from Sony Ericsson and some equipment has to be sourced locally. The following sections are structured based on whether equipment is obtained from Sony Ericsson or from a local supplier.

3.1 Repa ir Equipment orderable from Sony Ericsson

Description Part Number Comments Picture

Sony Ericsson Programming Interface (SEPI)

LTN2141484 The Sony Ericsson

Programming Interface (SEPI) is used in conjunction with the SEPI interface cable, the USB computer cable and battery charger to perform calibration on this product.

Equipment List, Electrical

Go/No Go Test

Customization

X

Calibration in

SERP

Repair

Sony Ericsson Programming Interface Cable

1215-7379 Rev 2 Company Internal

KRY1011119/1 A battery charger needs to

be connected to this cable during calibration.

(GSM Calibration only)

X

3(20)

Equipment List, Electrical

Go/No Go Test

Customization

Calibration in

SERP

Repair

Description Part Number Comments Picture

Cable Adapters for WCDMA calibration

RF Test Cable Flexible 1M

1206-9888 Necessary for WCDMA

Calibration. To be used with the 4921 Shield box Enclosure or any other Shield box that meets the minimum requirements stated in the Electrical Installation Instructions. The Service Tool Test Interface has two parts one for the inside and one for the outside of the Shield box.

RPM119855

X

RF Cable RPM119891 RF Cable is used to connect

1215-7379 Rev 2 Company Internal

X X

from the Shield box plate to the Phone.

Z X

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Equipment List, Electrical

Go/No Go Test

Customization

Calibration in

SERP

Repair

Description Part Number Comments Picture

Dummy Battery BST-33

RF Probe RPM1190201 Used together with RF

NTZ112533 If using the Dummy Battery

to power the handset during the GNG Test or Calibration routine, you must use a high quality DC source.

Cable.

Z Z Z

RF Holder 1212-4103

1215-7379 Rev 2 Company Internal

Z X

5(20)

Equipment List, Electrical

Go/No Go Test

Customization

Calibration in

SERP

Repair

Description Part Number Comments Picture

USB Activation Dongle NTZ1121071 Used for Activation in Emma

NOTE: cannot be ordered via the standard ordering process. To order contact your Regional Represenitive

DCU-65/USB CABLE RPM13112 This cable is needed for

loading ITP software and customization/activation.

X

Shield Fence Pliers NTZ112537 To cut and bend the shield

1215-7379 Rev 2 Company Internal

can fence to be able to replace components under the fence.

X

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3.2 Repair Equipment that should be obtained from local Suppliers

Equipment List, Electrical

Description Comments

RF Shield Package

Rohde&Schwarz RF Shield Package

• CMU-Z10 – Antenna Coupler (Partnr: 1150.0801.10)

• CMU-Z11 – RF Shield Cover (Partnr: 1150.1008.02)

Using an RF shield package is one of the options for testing the applicable product(s). Testing of the applicable product(s) can also be performed by using the combination of an RF Probe and an RF cable.

Spare parts for mobile phone fixation for R&S CMUZ10 are available for purchase from Rohde&Schwarz:

• Grid Positioning Plate – 1158.9789.00

• L-shaped bracket – 1158.9808.00

• Stabilizing pieces – 1158.9820.00

NOTE: The Rohde & Schwarz package will require the use of a precision N-type male to SMA female RF adapter to mate with the SEMC RF cable.

NOTE: If you are using a different RF Shield Package than Rohde & Schwartz, special attenuation factors for Go/No-Go test are required.

Customization

Go/No Go Test

Calibration in

SERP

Repair

Z Z

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Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

RF adapter for RF shield box

• The adapter for a Rohde & Schwarz Shield box must be a precision Ntype male to SMA female adapter.

Willtek 4921 Shield Enclosure

With modified rear panel and N terminator

• 248718 (Wiltek Part Number)

Modified rear panel and N terminator Willtek

• 300872 (Wiltek Part Number)

This adapter is used to connect the RF shield box to the RF cable and is only required if a shield package is going to be used for testing.

Recommended source:

• Pasternack Enterprises – (949) 261-1920 or

www.pasternack.com

Part number: PE9430

Used for WCDMA or GSM Calibration. A Service Tool Test Interface (1206-9888) is also required.

Used with existing Willtek Shield boxes Replace rear panel with modified rear panel and place N terminator on RF connection. Remove RF coupler. A Service Test Tool Interface (1206-9888) is also required.

Z

X

1215-7379 Rev 2 Company Internal

Battery Charger (Standard SEMC charger applicable for W595)

The battery charger needs to be connected to the Sony Ericsson Programming Interface Cable during calibration. Also used for Charger Test.

X

8(20)

Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

USB Computer Cable Type A to Type B USB cable.

X

X X

Agilent 8960

Required Components:

• E5515C (8960 Series 10 Mainframe)

• Option E5515C-002 (2nd RF source)

• Option E5515C-003 WCDMA HW Option

Required Software

• E1985B or E1987A TA Fast Switching

• E1963A WCDMA Test Application

• E1968A-101 GSM Test Application

• E1968A-410 Application required for GSM Calibration

This is part of the hardware needed for performing calibration. This cable connects the computer to the SEPI.

Note: It is strongly recommended that the instrument vendor be contacted before ordering this setup to ensure that the options stated are still valid or that no part numbers have changed.

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Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Rohde & Schwarz CMU200 Required Components

• CMU200 mainframe (Base Unit)

• Options CMU-B11, CMUB21, CMU-B52, CMU-B54, CMU-B56, CMU-B68, CMUB95 and CMU-U65

• Required SW package: CMUPK100

Power Supply (w/digital readout)

NOTE! If using the Power Supply in conjunction with the Battery Eliminator (Dummy Battery) to power the phone during the GNG test or Calibration routine a high quality DC source that meets the following requirements must be used.

Note: It is strongly recommended that the instrument vendor be contacted before ordering this setup to ensure that the options stated are still valid or that no part numbers have changed.

Device Requirements:

• Output Voltage: 0-5 volt minimum.

• Output Current: 0-2 amps minimum.

• Transient response time: < 100 µs

Some examples of Power Supplies that meet these requirements are as follows:

• Agilent 66xx ser

• Agilent 663x series

X X

Z Z Z

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Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Small Convection (Hot Air) Device Device Requirements:

• The device should allow variable adjustment over a temperature range.

• The device should be capable of reaching an upper temperature of 426.7oC (800oF) or more.

The range of airflow the device is capable of generating should fall under 20 litre/minute.

Large Convection (Hot Air) Device Use this device for large parts, shield cans, and BGA-

type components.

• The device should allow variable temperature adjustment and be capable of reaching an upper temperature of 426.7oC (800oF) or more.

The range of airflow the device is capable of generating should be above 20 litre/minute.

Nozzles for Large Convection (Hot Air) Device

NOTE: Only necessary if you have a large convection device.

Temperature Probes (Thermocouples) Used to measure temperatures on the board when

replacing parts with the Large Convection Device or creating temperature profiles.

Digital Multi-meter Used for troubleshooting failures. Z

X

1215-7379 Rev 2 Company Internal

Microscope Minimum magnification required is 10x. X

11(20)

Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

GPIB Card National Instruments or Keithley

GPIB Cable

NOTES:

• Drivers are required and should be supplied

with a card.

This cable is only required if a GPIB card is used.

X X

1215-7379 Rev 2 Company Internal

Power cable – Red

NOTE: Only necessary if using the Battery Eliminator (Dummy Battery).

Cable Requirements:

• Minimum cross sectional area of conductor =

1.2mm2

• Maximum length = 1.5 m

• One end of cable must have a male banana-type

connector to be able to interface with the battery eliminator.

The other end of the cable needs whatever connection is necessary to connect to the power supply that you have.

Z Z Z

12(20)

Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Power cable – Black

NOTE: Only necessary if using the Battery Eliminator (Dummy Battery).

Cable Requirements:

• Minimum cross sectional area of conductor =

1.2mm2

• Maximum length = 1.5 m

• One end of cable must have a male banana-type

connector to be able to interface with the battery eliminator.

The other end of the cable needs whatever connection is necessary to connect to the power supply that you have.

Z Z Z

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Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Component baking oven

Temperature requirements: 125°C +5°C/-0°C Required for drying moisture sensitive components.

Below are links to several companies that sell convection ovens.

http://www.cascadetek.com/forcedlist.php http://www.wisoven.com/lab1.htm http://www.shellab.com/products.html http://www.terrauniversal.com/products/tempcontrol/ov

ens/imperiaivmechcon.php http://www.labsynergy.com/products_laboratoryovens.

asp?keyword=*laboratoryovens

X

1215-7379 Rev 2 Company Internal

FLUX Lead-free solder does not require a special flux. The

“No Clean” flux used with leaded products is acceptable.

Although some manufacturers are developing fluxes specially made for use with lead-free solder (higher evaporation temperatures, less smoke, etc.), these are not required.

Low Static Heat Protection Tape This tape is required to protect adjacent components

from hot air.

X

14(20)

Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Computer One of the following operating systems must be used:

• Windows 2000 with service pack 2 or higher

• Windows XP

Minimum Requirements:

• One unused PCI slot for GPIB card

• 2 USB Ports

The processor and RAM of the computer should at least meet the the minimum requirements specified by the operating system’s manufacturer.

Test USIM According to your Instrument supplier X X

X X X

1215-7379 Rev 2 Company Internal

Printer

Optional, but recommended

Z

Bottom Heat Used in Electrical repair X

15(20)

Equipment List, Electrical

Customization

Go/No Go Test

Calibration in

SERP

Repair

Description Comments

Metal Cutters Use these to trim shield can fences when they obstruct

access to parts. Cutters should be small enough to cut fences without damaging parts on the board. Cutters should be sharp enough to cut fences without twisting or pulling the fence. Recommended cutters available at

www.MSCDirect.com:

Knipex (left) – Mfr Part #: KN7803-5, MSC #: 32997462 Xuron (right) – Mfr Part #: 2175AS, MSC #: 88356431

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X

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3.3 Lead-free Solder Equipment

The items in this table, and any other soldering tools or material that make physical contact with the solder must remain lead-free. They must be adequately labelled to make their lead-free status clearly and easily recognized.

Pos Description Comments Picture

Lead-free Solder Manufacturers of LF Solder: Note: The solder must be composed of

Tin, Silver, and Copper, and nothing else. The exact composition ratio may vary, but it must be Tin, Silver, and Copper only. This composition may also be known as SnAgCu or SAC.

Lead-free labels (sheet of 24)

SEMC Part # SVF9301379 (These labels are available from the Sony Ericsson Parts and Tools Warehouse.)

- Tamura (www.tamura-kaken.co.jp)

Part # TLF-206-93F

- Multicore (www.multicore.com)

Part # 96SC

- Senju (www.senju-m.co.jp)

Part # M705

Required for labeling all soldering tools and materials that contact the solder.

Equipment List, Electrical

Test

Repair

X

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Equipment List, Electrical

Test

Repair

Pos Description

Soldering Tips

Soldering Iron If one work bench is divided to accommodate both leaded and lead-free solder, then each side of the bench should have its own iron.

Wicking Tape

Comments Picture

• The device should allow variable temperature adjustment and be capable of reaching an upper temperature of 426.7oC (800oF) or more.

X

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Equipment List, Electrical

Test

Repair

Pos Description

Tip Tinner

Tip Cleaner (steel wool)

Comments Picture

Z

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4 Revision History

Rev. Date Changes / Comments

1 2008-09-26 First release 2 2008-11-16 Added RF holder

Equipment List, Electrical

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Sony Ericsson W595 Equipment List

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General

2 Column Definitions

Description Columns

Process Columns

3 Repair Equipment

3.1 Repa ir Equipment orderable from Sony Ericsson

3.2 Repair Equipment that should be obtained from local Suppliers

3.3 Lead-free Solder Equipment

4 Revision History