Sony Ericsson W595 Trouble Shooting Guide

Trouble Shooting Guide Repair Instruction Electrical/, Electrical
Trouble Shooting Guide, Electrical
Applicable for W595
CONTENTS
1
2 Repair Actions for Manual Test Failures ........................................................ 3
2.1 Power On / Off ...................................................................................... 3
2.2 Software Flash / USB ............................................................................ 3
2.3 Charging ................................................................................................ 3
2.4 Hands-Free connection (PHF) .............................................................. 5
2.5 SIM ........................................................................................................ 5
2.6 Display .................................................................................................. 4
2.7 Display Illumination and Navigation Keys Illumination .......................... 4
2.8 Numeric Keyboard Illumination ............................................................. 4
2.9 Numeric Keyboard ................................................................................ 4
2.10 Volume Up Key ..................................................................................... 4
2.11 Volume Down Key ................................................................................. 4
2.12 Walkman Key ........................................................................................ 4
2.13 Navigation Keys .................................................................................... 4
2.14 Navigation Keys Illumination ................................................................. 4
2.15 Real Time clock ..................................................................................... 4
2.16 Polyphonic Top Speaker (Loudspeaker Top) ........................................ 4
2.17 Polyphonic Bottom Speaker (Loudspeaker Bottom) ............................. 4
2.18 Hands-free (PHF) Aux Earphone .......................................................... 4
2.19 Earphone ............................................................................................... 4
2.20 Microphone ........................................................................................... 4
2.21 Hands-Free (PHF) Aux Microphone ...................................................... 6
2.22 Camera ................................................................................................. 5
2.23 Opto Sensor .......................................................................................... 5
2.24 Slide Sensor .......................................................................................... 5
2.25 Vibrator .................................................................................................. 5
2.26 Accelerometer ....................................................................................... 5
2.27 Memory Card ........................................................................................ 5
2.28 Bluetooth ............................................................................................... 5
2.29 FM Radio ............................................................................................... 5
3 Repair Actions for Go/No Go Test Failures .................................................... 7
3.1 Fails any part of Go/No Go testing ........................................................ 7
3.2 Fails Go/No Go test, but passes calibration .......................................... 7
3.3 Fails Go/No Go test after passing calibration ........................................ 7
4 Repair Actions for Calibration Failures .......................................................... 7
4.1 Fails any part of the calibration routine ................................................. 7
5 Revision History ................................................................................................ 8
State: Released Rev 2 1215-7377 Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical

1 General

The purpose of this document is to indicate the electrical level repair actions associated with the different failure symptoms.
For symptoms that have multiple repair actions, the repair actions are listed in order of their probability of creating a successful repair. The first action has the highest probability, and sub­sequent actions have lower probabilities. The intention is for the repair technician to implement the first repair action and then retest the phone. If the phone continues to fail the same test, then the technician should continue to the second repair action. If the phone continues to fail the same test after all of the repair actions are exhausted, then the phone will be considered not reparable at this level.
This document should be used only after the actions from the Mechanical Trouble Shooting Guide have been exhausted for the specific symptom.
Voltage, current, and resistance information is provided for some symptoms to enable faster repairs. Perform current measurements using a dummy battery and power supply with digital current display. The phone should be fully assembled. Perform volta ge and re sistance measu re­ments with a multimeter. Purchasing this equipment and performing these measurements is optional but recommended.
Perform current measurements using a dummy battery and power supply with digital current display. The phone should be fully assembled.
Perform voltage measurements with a multimeter.
Perform resistance measurements with a multimeter.
State: Released Rev 2 2(7) Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical

2 Repair Actions for Manual Test Failures

Failure Failure Symptom
2.1 Power

Current draw greater than 300 mAmps

On / Off

Current draw when powered off.

Using no current when On/Off key is pressed and will not start.

Hangs at gray display. Constant vibration. Will not power off.

Draws current when pushing On/Off key, returns to zero.

Will not power off.

Repair Action
• N2404 if getting hot
N1002 inside module N1200
N1200
N1210
N2404
N1002 inside module N1200
N1200
N1210
X4200 if damaged
B2100
N2202
L2200
N1200
V2408
2.2 Software
/ USB
Flash

2.3 Charging

Other symptoms

Charging from power outlet
Charging from computer via USB
X2200 if damaged
• X2400 if damaged
• N2402 if not charging via USB
• N2410 if pin 10 or 11 at X2400
are short circuit to GND
N2404
• X2400 if damaged
• X2200 if damaged
• V2421 if short circuit
• V2200 if short circuit
• R2432 if more than 1 Ohm
• R2434 if more than 1 Ohm
V2202
• X2400 if damaged
N2402
State: Released Rev 2 3(7) Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical
Failure Failure Symptom
2.4 Hands-Free connection
Phone stuck in PHF mode when PHF is not attached.
(PHF)
Repair Action
• V2420 if short circuit
N2400
V2405
Phone not recognizes PHF set.

2.5 SIM

2.6 Display

2.7 Display Illumination and Navigation Keys Illumination

2.8 Numeric Keyboard Illumination

2.9 Numeric Keyboard

2.10 Volume Up Key

2.11 Volume Down Key

2.12 Walkman Key

2.13 Navigation Keys

• X2400 if damaged
• X2420 if damaged
• X4200 if damaged
Z4200
Z4201
Z4202
Z4203
X4200 if damaged
N4200
• X2430 if damaged
• X2430 if damaged
• X2430 if damaged
• X2430 if damaged
• X2430 if damaged
• X4200 if damaged

2.14 Navigation Keys Illumination

2.15 Real Time clock

The clock has to be set after the battery has been detached.

Note very short time compare to other models.

The clock gain or lose time. SERP calibrating is performed.

2.16 Polyphonic Top Speaker (Loudspeaker Top)

2.17 Polyphonic Bottom Speaker (Loudspeaker Bottom)

2.18 Hands-free (PHF) Aux Earphone

2.19 Earphone

2.20 Microphone

• X4200 if damaged
C2217
B2100
N3102
• X2430 if damaged
N3100
• X2400 if damaged
L2403 if more than 1 Ohm
• L2404 if more than 1 Ohm
• L2411 if more than 1 Ohm
N3101
• X4200 if damaged
B3105
State: Released Rev 2 4(7) Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical
Failure Failure Symptom
Repair Action

2.21 Hands-Free (PHF) Aux Microphone

2.22 Camera

2.23 Opto Sensor

2.24 Slide Sensor

2.25 Vibrator

2.26 Accelerometer

2.27 Memory Card

2.28 Bluetooth

• X2400 if damaged
• L2401 if more than 1 Ohm
• L2402 if more than 1 Ohm
• L2421 if more than 1 Ohm
• L2422 if more than 1 Ohm
N3101
• X4300 if damaged
N4310
N4311
• X4200 if damaged
N2203
• X4200 if damaged
B4200
N2490
• X2410 if damaged
• X1400 if damaged
• X1401 if damaged
N1400

2.29 FM Radio

• X2400 if damaged
N1400
State: Released Rev 2 5(7) Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical

3 Repair Actions for Go/No Go Test Failures

Failure Failure Symptom

3.1 Fails any part of Go/No Go testing

3.2 Fails Go/No Go test, but passes calibration

3.3 Fails Go/No Go test after passing calibration

Repair Action
Run the calibration routine
Replace the antenna
Check X1201 for damage and replace if
necessary
Rerun the phone through Go/No Go testing
Change X1200 and retest

4 Repair Actions for Calibration Failures

Failure Failure Symptom

4.1 Fails any part of the calibration routine

Repair Action
Replace X1200 if damaged
N1200 GSM – Approved Centers Only
N1210 UMTS – Approved Centers Only
• N2205 UMTS
State: Released Rev 2 6(7) Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
Trouble Shooting Guide Repair Instruction Electrical/, Electrical

4.2 Revision History

Rev. Date Changes / Comments
1 2008-09-26 First release 2 2009-03-06 N2404 added to On/Off problems
State: Released Rev 2 Company Internal
© Sony Ericsson Mobile Communi cat i ons AB
7(7)
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